40mm Thermoclick. Type II Class 1 Clear Satin Anodize - 201R1 (Mid Grade Commercial)
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1 40mm Thermoclick Type II Class 1 Clear Satin Anodize - 201R1 (Mid Grade Commercial) U-Profile 12' Lengths $39 Out System offers a complete set of extrusions and accessories for a simple and effective installation. U-Profile Note: U-Profile is used at Head (top) - Only. Base Assembly (used at Sill & Vertical Jambs) is a two piece assembly, the main Base Extrusion and the Snap Trim Closure. Installation Options: The aluminum may be flush mounted (as shown in photo below) by fastening via back of extrusions or attached through the side (to go between framing members). Applications with 90º Corners must be flush mounted, unless structural header exists at Corner, resulting in open space. When using flush method apply butyl tape to back of Base, set on wall and attach. When attaching between framing members plumb vertical Bases, shim & attach, similar to installing a patio door. Rubber Gasket: Pressure fits into aluminum tip as it hits outside poly. Base & Snap Trim 12' Lengths $43 Out Wall Mount Clip: Used where sheets join, at horizontal running girts. Gasket 150' Roll $125 (Base & Snap Trim Closure) Clips (2.75" wide x 2.56" high) $3.75 ea. Thermal Break: The Base & U-Profile are not thermally broken. On flush mount this is not an issue, except maybe at Corners. If installing between framing the inside of the extrusion is exposed. Simply glue and screw 3/4" wood trim with polyurethane caulk and 1" flat head screws, set flush with outside of wood trim.
2 Installation of the Frame: For 90º Corner Detail see next page first Due to small difference in dimension of outer leg, and large difference of inner leg, of Base and U-Profile, most often method of installation is butt joints. Mitered corners can be done where vertical Base Extrusions meet lower Base Extrusions. Head piece is the U-Profile. Flashing (by installer) will cover the top open ends of vertically running aluminum. This method is cleaner for some. Install "Base" at Vertical Jambs (from Sill to Head) and along Sill (between vertical Bases). Top (Head) U-Profile is installed between (and butting to) Bases, after vertical Bases and Sill Bases are in place. Note: First drill holes for size and quantity of screws to be used. This depends on frame type and wind load. 12" on-center common. Appropriate stainless steel screws provided by installer. Call for options. Fasteners are installed at and along small groove in back or side of extrusion. Note: Drill 1/4" weep holes every 12" to allow for release of moisture. Procedure may be done at any stage of the install process.
3 Installation of the Polycarbonate Panels 1) Cut polycarbonate.5" (13mm) to.75" (19mm) less than inside dimension (top to bottom) of the aluminum frame, so sheets can move as needed. Insert polycarbonate into top (head) U-Profile, tilting panel as required to enter into U-Profile. (Position panel so tongue, of tongue & groove, goes toward starting point - side extrusion.) Note: 2"x150' Aluminum Tape ($32) placed on top of sheet, 2"x110' Vent Tape ($66) placed on bottom of sheet, prior to install. Wall Mount Clips placed on Girts, so when panels snap together the polycarbonate slides into "T" of the Clip, resulting in a securely fastened panel. Process - Single Run: If a single run ribbon window or clerestory start install at one side. Process - 90º Corner: If doing a Outside Corner start installing at the U-Profile (at the Corner) and work your way towards the other side, where the Base extrusion is. Corners: When doing Flush Mount Corners the U-Profile extrends from Sill to Head (top). Prep: Trim a 13/16" x 3-1/8" notch off "long leg" of both Corner Vertical U-Profiles (at the top) so a tight butt joint is created, where Vertical U-Profile meets Top U-Profile. (cut goes just shy of inner "L" leg. Also Trim a 13/16" x 2-1/2" notch off "long leg" of both Corner Vertical U-Profiles (at the bottom) where Vertical U-Profile meets Bottom Base. Attach both U-Profiles to top, bottom and intermediate Girts, creating a Corner as shown in photo on last page, Corner Mating Detail. Mate U-Profiles as desired. Once securely in place you can now cut and install Top U-Profile and Bottom Base. Expansion Joints: If installing during summer, at the height of the temperature swing, one may butt 12' lengths of aluminum tight. In dead of winter leave 1/8" gap at joint, and cover with silicone, or better yet polyurethane, sealant. Clean joint with rubbing alcohol prior to sealing. Flashing: Note that vertically running Bases and U-Profiles result in a situation where the exposed butt ends of aluminum are located at the top and bottom of the ribbon window, clerestory, etc. This works out quite well, as head and sill flashing cover this detail.
4 2) Insert second panel and ones that follow; push panel to side, making sure Click (tongue & groove) is fully engaged. 3) Every few sheets apply Gasket into gap between Poly and U-Profile tip. Encourage "click engagement' by tapping on groove side of panel via small wood block & hammer. On long sheets engage "snap" at top of panel, bottom, then middle. 4) Straighten panels to sit level on Base. 5) Snap Trim Closure into Base. 6) Next Snap Trim Closure gets applied. Tilt up and it snaps in place. 7) Seal with Gasket.
5 8) When all panels are inserted apply Snap Trim Closure to side (jamb) Bases and insert Gasket Seals. Finally a bead of sealant at 90º, where frame of structure meets aluminum frame of the Thermoclick System. Corner Mating Detail to be done on-site with locally available materials. Two methods shown. Bottom left photo, 1/16" anodized aluminum plate, is esthetic and functional. Pre-drill and attach via 3/8" stainless steel self-drill screws. Bottom right photo shows a stronger, purely functional, detail.
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