YÜKSEL MAKİNA SANAYİ VE TİC A.Ş
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1 YÜKSEL MAKİNA SANAYİ VE TİC A.Ş PRECISE TURNING AND HIGH QUALITY ESKİŞEHİR / TURKEY 2017
2 Contents 1. Contents 1 2. Contact 2 3. Our History 3 4. Core Business 4 5. Machine Park Organization Profile & Core Tools YMS Score Card-Lean Production Table Quality Control Laboratory Main Skills Company Commitments Major Customers - MP&L Applications Raw Material Suppliers Quality Certificates & Awards
3 Contact YÜKSEL MAKİNA SANAYİ VE TİCARET A.Ş Organize Sanayi Bölgesi.Teknoloji Bulvarı No ESKİŞEHİR / TURKEY Tel: Fax: HALİM YÜKSEL General Manager hyuksel@yukselmakina.com.tr MURAT BALKAN Production - Purchasing Manager mbalkan@yukselmakina.com.tr /ext /ext.15 MÜNEVVER ERTURGUT Quality Assurance Manager mpurut@yukselmakina.com.tr ASLI ADIGÜZEL MP&L Manager planlama@yukselmakina.com.tr /ext /ext.17 MERVE ATİK Administrative and Financial Manager muhasebe@yukselmakina.com.tr /ext.11 2
4 Our History 1984 established by Mr.Mustafa YÜKSEL serial production of turned parts in ESKİŞEHİR for big industrial groups 1986 certified supplier of TÜRK FIAT TRAKTÖR A.Ş (The leading Tractor producer in TURKEY) and DEMİRDÖKÜM A.Ş (One of the leading heating group of TURKEY) certified supplier ARÇELİK A.Ş (The leading white goods company in TURKEY) 1991 its new building of 1000 m the production capacity for DEMİRDÖKÜM A.Ş reached as parts / day with JIT system 1992 first CNC lathe was added to our machine park 2000 new place of m2 open and m2 closed production plant in Industrial Area of ESKİŞEHİR 2002 certified supplier ROBERT BOSCH A.Ş in MANİSA /TURKEY 2003 ISO 9001:2000 quality system certificate 2004 certified supplier of FORD OTOMOTİV A.Ş in TURKEY TS 16949:2002 quality system certificate 2006 ISO 14001:2004 environmental system certificate 2006 Q1 Quality Award by Ford Global Motor Company for Automotive Industry 2006 certified suppllier of DELPHI DIESEL SYSTEMS Izmir Plant / TURKEY 2006 global supplier cooperate agreement with BBT Group corporate agreement with KARSAN A.Ş. (Peugeot Commercial Vehicles) 2005 turned parts to France, England for BOSCH Thermotechnic and to Brasil for New Holland 2013 NSK Sanitary taps and bathroom accessories company for brass parts contract with VIESSMANN Group and VAILLANT Group certified supplier of BSH Çerkezköy/China, PRETTL, SMEG We have over 719 different parts in our product portfolio for the beginning of August At the beginning of 2014 we started to work with BOSCH Gmbh Wernau, Deventer, Worchester, Tranas,Averio, Engels plants. 3
5 Core Business Our company has been dealing with machining processes for more than 30 years of time. We produce turned parts with serial production with CNC Lathes with bar feeders. Our CNC Lathes are capable of turn from bar work up to 42mm diameter (5mm to 42mm ) We also can use our lathes as a conventional CNC lathe for bigger parts both in diameter and length as well. Our Mori-Seiki machines are capable of turn up to 400 mm diameter whereas they can turn up to 300 mm in length. C-axis machines also available in the machine park to machine even complex parts requiring extra drilling and milling opeations. We do have also 2 heads-2 turrets C-axis CNC Lathe for even more complex parts for backwork and precise dimensions with Y-axes lathes Also with single spindle index automatics,milling machines and revolver type automatics we produce flexible parts with high volumes. With our machine park we reach the tolerances of ± (8 microns) in our parts in diameter. 4
6 Machine Park CNC LATHES WITH BAR FEEDERS (39) ( C-Y AXES - 2 turrets 2 heads- 6 Spindle) INDEX C100- MULTISPINDLE INDEX MS40C- MORI-SEIKI MIYANO- GILDEMEISTER-HYUNDAI-HWACHEON BRAND CNC LATHES SWISS BROWN TYPE MACHINES WITH BAR FEEDERS (12) ( GERMANY-INDEX ) UNIVERSAL TURNING LATHES (3) UNIVERSAL MILLING LATHES (2) REVOLVER TYPE LATHES (5) UNIVERSAL DRILLING MACHINES (20) AUTOMATIC DRILLING MACHINES (8) MISCELLENEOUS SAWING MACHINES MISCELLENEOUS SHARPENING MACHINES 5
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11 Organization Profile & Core Tools We have 67 employees. In quality control department we have 2 experienced mechanical technicians. Our employees have been chosen according to the experience in this field, they are all specialized in machining and turning processes. Also we periodically arrange technical tranings, on-the-job tranings, quality systems tranings and environmental&safety tranings for our employees. FMEA, SPC, MSA, APQP, GLOBAL 8D, POKA-YOKE,5S and LEAN PRODUCTION techniques have effectively been used in our company according to Q1 and customer specific requirements. 10
12 YMS Score Card Lean Production Table 11
13 Quality Control Laboratory CMM MITUTOYO CRYSTA APEX S544 PROFIL PROCEJTION MACHINE ( WITH PROBE AND COMPUTER CONTROLLED ) HARDNESS MEASURING MACHINE(MICRO-VICKERS MITUTOYO BRAND) COATING THICKNESS DEVICE GRANITE SURFACE PLATE SURFACE ROUGHNESS MEASURING DEVICE MISCELLENEOUS MEASURING DEVICES (Micrometers,Calipers,Gages,etc..) 12
14 Main Skills Our main skills are the combination of - Experienced and well-trained staff - New and latest technolgies and production machines - Wide varieties both in dimensions and complex turned parts - Precise measuring and well-trained quality control department - Always using the best quality of raw materials - And always trying to offer best prices with highest quality in the market Company Commitments - Answering new RFQ s : 3 days - Sample Part Producing: 1 weeks- 2 weeks - New Parts Approval : 100% - Delivery Performance: 100% - PPM : 0 (For Bosch Thermotechnik, 2017) - Average PPAP Presantation : 8 weeks - Flexibility on Protoyping and Changes : Max. 10 days - More than 7 million parts delivered in
15 Major Customers Company name Products General ROBERT BOSCH A.Ş MANISA PLANT-TURKEY U.K WORCESTER BOSCH GROUP-ENGLAND E.L.M LEBLANC-FRANCE BOSCH THERMOTECHNIK GmbH-WERNAU BOSCH THERMOTECHNIK- TRANAS BOSCH THERMOTECHNIK- DEVENTER BOSCH THERMOTECHNIK- AVEIRO BOSCH THERMOTECHNIK- ENGELS NSK BSH-ÇERKEZKÖY/CHINA PRETTL SMEG MISCELLENOUS WATER HEATER PARTS MISCELLENOUS TURNED PARTS MISCELLENOUS TURNED PARTS MISCELLENOUS TURNED PARTS MISCELLENOUS WATER HEATER PARTS MISCELLENOUS TURNED PARTS MISCELLENOUS TURNED PARTS, MISCELLENOUS TURNED PARTS MISCELLENOUS TURNED PARTS Automotive TÜRK TRAKTÖR FAB.A.Ş FORD OTOSAN A.Ş KARSAN A.Ş ÜNVER GROUP Miscelleneous turned tractor parts. Miscelleneous turned truck and car parts. Miscelleneous turned truck and car parts. Miscelleneous turned truck and car parts. 14
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20 MP&L Applications We use an ERP program which is specially designed for Automotive sector for production, planning and managing logistics programs. We receive customer orders through internet automatically without hand input. 19
21 Raw Material Suppliers Our company allways uses the finest quality steel and brass bars available in the market for production. We use materials with inspection certificates according to EN :2008 class 3 for surface quality. Our main raw material suppliers ; STEELTEC ÇELİK A.Ş. (SCHMOLZ+BICKENBACH GROUP) /KOCAELİ BİMEKS ÇELİK / İSTANBUL ( TÜRKİYE ITALIAN RODACCIAI COMPANY S PARTNER) SARBAK METAL A.Ş / İSTANBUL MES METAL A.Ş. / İSTANBUL Raw Material Stock Area 20
22 Quality Certificates & Awards IS0 / TS 16949:
23 IS0 9001:
24 ISO14001:
25 FORD Q1 Award 24
26 BOSCH Best Supplier Award 25
27 BOSCH Best Supplier Award Quality 26
28 Performance 27
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32 THANK YOU FOR YOUR KIND INTEREST! FOR MORE INFORMATION PLEASE FEEL FREE TO CONTACT US! 31
YÜKSEL MAKİNA SANAYİ VE TİC A.Ş
YÜKSEL MAKİNA SANAYİ VE TİC A.Ş PRECISE TURNING AND HIGH QUALITY ESKİŞEHİR / TURKEY 2012 Contents 1. Contents 1 2. Contact 2 3. Our History 3 4. Core Business 4 5. Machine Park 5 6. Organization Profile
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