Erickson Automatics Inc.

Transcription

1 Erickson Automatics Inc. Custom Small Parts Specialists Precision Screw Machining Swiss CNC Screw Machining (13 Axes for Multi Tasks) CNC Machining D4 Escomatic Machining - Coil Fed Medical Machining Self-Clinching Fasteners & Standoffs Custom Fasteners Inserts for Plastic Molding 1

2 24800 Ulysses Ct N. E. Isanti, MN Mailing Address: PO Box 216, Cedar, MN Phone Toll Free Fax Web Site: 2

3 From the shortest to the longest runs. Join the winning team of Erickson Automatics Inc. High speed 6 spindle screw machining, lots from 1 to 5,000,000 pieces. Tolerances + or ISO 9000 compliant. Inventory programs based on your requirements. (weekly, bi-weekly, or monthly shipments) Multi Spindle Citizen L20, L25 and M32 Swiss Machines with 7 to 13 Axes and Thread Whirling. Tolerances + or B12 CNC Swiss Machines with 5 Axes - 25% faster than Cam type machines. Bar coding is available. Tooling is typically supplied at no charge to you, back up tooling is on hand to assure no lost time. 3

4 Erickson Automatics Inc. Our estimating team consists of Dean Erickson, Shane Jaynes and Gary Yost. Using their considerable skills, they will assure that your parts will be manufactured on the right piece of equipment. Optimizing our capabilities to give you the lowest possible price, shortest lead time and reduce non value added operations. 4

5 Erickson Automatics Inc. Our sales representatives of 18 years, can be reached via phone, fax or . Duane Jaworski & Associates PO Box Spring Lake Park, MN Phone Toll Free Fax Toll Free Fax Cell Phone

6 When little parts mean a lot... Many result-oriented purchasing agents and engineers, who need parts up to 1 ¼ inch machined, look at the big things vendors do to ensure they are made right, delivered on time, at the lowest possible price. You ll find all the right answers to the important questions at Erickson Automatics 6

7 Outstanding Quality Control Part of the responsibility for quality control is in the hands of highly skilled machine operators who take pride in doing the best job possible. Our Quality Control Manager reports directly to the President. Our quality systems are ISO 9000 compliant, with complete written documentation approved by our medical customers. 7

8 Modern Facility and Equipment Starting with a shop in their garage in 1984, (pictured below) Shari and Dean Erickson currently operate out of a 23,500 square foot facility featuring high speed, well maintained equipment that can produce parts as fast as four and one half seconds each. During 2008, 14 screw machines, 1 B12 Swiss machine, 2 L20 VIII Swiss CNC machines and 1 M32 Swiss CNC machine with 13 Axes capabilities were added. 8

9 Aerial View of our Facility 9

10 Proven Track Record We produce what customers want, on schedule and to the most exacting standards. We are continually looking for new ways to meet the challenges of your requirements. Erickson Automatics has earned a reputation for consistently high quality and service at the best price. This performance is the basis for many long term customer associations. Erickson produces the finest state-of-the-art machined components. Our excellent quality features tight tolerances, fine micro-finishes and clean, burr free parts. 10

11 EQUIPMENT 6 Spindle Automatic Screw Machines 6- Spindle Acme Gridley Automatic Screw Machines to inch diameter - 42 machines 1 1/4 All this automatic firepower gives us the versatility to handle all your needs efficiently and cost effectively. Thread Rolling Rotary Milling Pickoff s & Back Finishing Milling Attachments Tap shut offs to assure that every part has 11 a thread

12 Sample Screw Machine Parts 12

13 Swiss Screw Machining L20 VII CNC Swiss Screw Machines 3MM to 20MM (.118in. to.787in). - 2 machines Up to 16 tools for concurrent machining functions,(front, back, outside diameters and drilling). C Axis and Live Tooling. Complex parts complete in one operation. 13 Automatic bar loading equipment. Continued 7 Axis.

14 L20 VIII Swiss CNC Screw Machines with Thread Whirling Package 3MM to 20MM (.118 in. to.787 in.) Thread sizes from 3MM to 12MM (.118 inc. to.50 inc.) - 3 machines. Swiss Screw Machining Continued 14

15 L20 VIII continued. Up to 23 tools for concurrent machining functions. Contouring, Thread Milling, Slotting. Cross Work includes drilling, off center drilling, tapping, and reaming. End work includes milling, drilling, taping, reaming and boring. C Axis and Live tooling. Complex parts complete in one operation. Automatic bar loading equipment. 7 Axis Thread Whirling Package for parts with long length to diameter ratios, high buttress thread forming, and large root diameter / head diameter differences. Swiss Screw Machining Continued 15

16 L25 CNC Swiss Turning Centers 3MM to 25.4MM (.118 in. to 1.00 in). - 1 machine Up to 16 tools for concurrent machining. functions,(front, back, outside diameters and drilling). C Axis and Live Tooling. Complex parts complete in one operation. Automatic bar loading equipment. 7 Axis. 16 Swiss Screw Machining Continued

17 M32 Swiss CNC Screw Machine, 13 Axes, 3MM to 32MM (.118 in. to in.) 1machine 2 spindles and 3 tool posts allows for simultaneous automatic machining of multi operations and complex parts with a minimum cycle time, increasing productivity and reducing costs. Swiss Screw Machining Continued 17

18 M32- continued Up to 44 tools for concurrent machining functions. Contouring, Thread Milling, Slotting. Cross Work includes drilling, off center drilling, tapping, and reaming. End work includes milling, drilling, taping, reaming and boring. Back spindle 1 degree indexing, C Axis and Live tooling. Rigid tapping functions (main spindle, back spindle and tool spindle). Hobbing, polygon and thread milling. Complex parts complete in one operation. Automatic bar loading equipment. 13 Axes Swiss Screw Machining continued 18

19 B12 CNC Swiss Turning Centers 1 1/2MM to 12MM (.040in. to.500in). 3 machines Up to 13 tools for concurrent machining functions,(front, back, outside diameters and drilling). C Axis and Live Tooling. 25% faster and better in every point than cam type lathes. Automatic bar loading equipment. 5 Axis 19 Swiss Screw Machining Continued

20 Swiss CNC Screw Machine Parts Continued 20

21 Screws produced with Whirling Attachment 21

22 CNC Machining CNC Turning to 1 1/16 diameter - 4 machines.0001" accuracy " repeatability. Live Tooling With C axis spindle positioning, we can finish complex parts in one operation. 22 Automatic bar loading equipment.

23 Sample CNC Turning and Milling Parts 23

24 D4 Escomatic Machining D4 Escomatics 1MM to 6MM (.030in. to.156in). Coil stock feeder Parts to 18" in length Front & back finishing Fast indexing 24

25 Materials & Secondary Operations We machine steel, inconel, monel, all types of stainless (300 & 400 series), brass, copper, aluminum, titanium and plastic. CNC Milling Vertical & Horizontal Mills Brown & Sharpes for Second Operations Hand Screws We also arrange for heat treating and plating when required. 25

26 Inspection Equipment Complete inspection equipment and S.P.C. qualified 2 - Optical comparators Protilometer 1 - Rockwell Hardness Tester 2 - Master gage block sets Variety of 6 micrometers, 6 depth micrometers, 3 pitch micrometers, 24 calipers Variety of Bore gages, gage pins and ring gages 26

27 Approved Medical Supplier High-Tech Precision Machined Components Medical Implants Dental Implants Various types of bone screws Our expertise in Swiss programming and tooling gives us unlimited capabilities in manufacturing complex parts. 27

28 Self-Clinching Standoffs We can supply your need for the following PEM equivalent self clinching fasteners, standoffs and inserts. Identical to industry standards. Delivery normally within 1-3 weeks We can help with the following equivalent items. B BS KF2 KFS2 PF30 PF31 PF32 Blind Fasteners Broaching Fasteners Panel Fastener Assemblies continued 28

29 CSS CSOS DSO DSOS KFE KFSE SOAG SOSG SKC SO SOS SOA SON SO4 BSO BSOA BSOS Concealed Head Standoffs Connector Standoffs Broaching Standoffs Grounding Standoffs Spacing or Hanging Standoffs Thru-Hole Threaded Standoffs & Thru-Hole Unthreaded Standoffs Blind Threaded Standoffs BSON Self clinching standoffs continued 29

30 TSO TSOS TSOA IUTB IUTC ISB ISC IUB IUC IBB IBC ITC ITB STKB STKC PPB NFPC NFPA PKB PFLB Ultra-Thin Sheets Standoffs Ultrasonic Threaded Inserts Molded-in Threaded Inserts Press-in Threaded Inserts End Self Clinching Standoff Equivalent List 30

31 Custom Fasteners Captive Panel Screws and Retainers Spacers Male-Female Standoffs - Round, Hex or Square Jackscrews Shoulder Screws Thumb Screws Metric Sizes Most Other Types of Custom Fasteners 31

32 Custom Inserts for Plastic Molding Custom inserts available in brass, stainless steel, steel, and aluminum. To 1 1/4 inch diameter. Includes Equivalent Ultrasonic, Moldedin and Press-in Inserts. 32

33 Quote Request Form Visit our web site at to access a quote request form. Using the quote request form you can attach prints and give details of the items you want quoted. Thank you for your interest in Erickson Automatics Inc. 33