AMWP-1000 Snorkel Machine SPM20 PARTS & SERVICE. MANUAL Part Number Sep Serial Number and after
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1 AMWP-1000 Snorkel Machine SPM20 Serial Number and after 1 PARTS & SERVICE MANUAL Part Number Sep 2006
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4 TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 BASE BASE MOUNTED COMPONENTS INSTALLATION COVER INSTALLATION MAST AND BATTERY BOX INSTALLATION 7 SECTION 2 CONTROLS PUMP/MOTOR /GROUND CONTROL/HORN INSTALLATIONS BATTERIES/CHARGER/SWITCHES INSTALLATION PLATFORM CABLE AND CONTROLS INSTALLATION CONTROLLER ASSEMBLY 16 SECTION 3 MAST MAST ASSEMBLY 19 SECTION 4 PLATFORM PLATFORM WITH GULLWING GATE 23 SECTION 5 CYLINDER LIFT CYLINDER ASSEMBLY 26 SECTION 6 HYDRAULIC HYDRAULIC DIAGRAM 29 SECTION 7 ELECTRICAL ELECTRICAL SCHEMATIC ELECTRICAL COMPONENTS INSTALLATION 34 APPENDIX PERIODIC REPLACEMENT PARTS.38 APPENDIX PERIODIC REPLACEMENT PARTS.39 2
5 SECTION 1 BASE 3
6
7 FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION No. Part Number Description Quantity Remark Whell casing Wheel Drive Revolves axis Torsion spring Flat Washer 4 M Axis pin L Left guard pole Hex Bolt 8 M10X Spring Washer 8 M Flat Washer 8 M *51*558 Omni-directional wheel Driving wheel backing board Spring Washer 4 M Flat Washer 4 M Hex Bolt 4 M10X Suspension link place NYLOCK NUT 4 M Pull-ring R Right guard pole Hoop Counter Sunk Bolt 1 M8X Retaining ring 6 Ф Nigrescence Ear screw Axis pin Strut bracing fulcrum Pressing wheel parts Socket Head Bolt 2 M6X Support Slplit pins 4 3.2X Compression spring Ejector pin Base Weld Driving wheel backing board Counter Sunk Bolt 8 M10X Flat Washer 2 M Socket Head Bolt 2 M6X Spring Washer 2 M6
8
9 FIGURE 1-2.COVER INSTALLATION No. Part Number Description Quantity Remark Socket Head Bolt 2 M6X Flat Washe 2 M Warning light board Socket Head Bolt 2 M6X Flat Washe 2 M Cap screw socket flat head 16 M6X rubber washer Middle cover L Left cover R Right cover
10
11 FIGURE 1-3.MAST AND BATTERY BOX INSTALLATION No. Part Number Description Quantity Remark 1 Mast Assembly NYLOCK NUT 6 M Spring Washer 6 M Flat Washer 12 M Hex Bolt 6 M10X Batteries base Clump weight NYLOCK NUT 8 M Spring Washer 8 M Flat Washer 16 M Counter Sunk Bolt 8 M
12 SECTION 2 CONTROLS 10
13
14 FIGURE 2-1.PUMP/MOTR/GROUND CONTROL/HORN INSTALLATIONS No. Part Number Description Quantity Remark 1 Electric Box 1 2 PG TS100 Control Module Power Unit 1 4 solenoid valve Socket Head Bolt 4 M8X Flat Washer 4 M Dead plate ALARM SOUNDER (ITT KITS) Capscrew socket flat head 2 M4X Flat Washer 2 M HORN AB38 (ITT) Socket Head Bolt 1 M8X Flat Washer 1 M Socket Head Bolt 4 M6X Flat Washer 4 M Socket Head Bolt 4 M6X Flat Washer 4 M
15
16 FIGURE 2-2.BATTERIES/CHARGER/SWITCHES INSTALLATION No. Part Number Description Quantity Remark CHARGER, BATTERY Flat Washer 4 M Spring Washer 4 M Switch rack Socket Head Bolt 4 M6X15 6 Z-15GQ22-B Limit switch Switch rack 1 8 Terminal Set Butterfly-shaped nut 4 M Camp 2 11 T-1275 BATT SEIBERT T Plate hook FUSE Capscrew countersunk head 2 M4X Buffon place Counter Sunk Bolt 4 M Socket Head Bolt 2 M5X NYLOCK NUT 2 M Capscrew socket flat head 2 M4X PLUG INLET FLG FM SE
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18 FIGURE 2-3.PALTFORM CABLE AND CONTROLS INSTALLTION No. Part Number Description Quantity Remark On a panel control box 1 2 HFX-22R11 Joystick HFX-22R Capscrew socket flat head 2 M5X Cable connector 1 M20X Fixed wheel Counter Sunk Bolt 3 M6X wire holder Socket Head Bolt Cable connector 1 10 Nut 1 M20X Eddy wheel BRG shoulder screw
19 32 33
20 SECTION 3 MAST 19
21
22 FIGURE 3-1. MAST ASSEMBLY No. Part Number Description Quantity Remark st Mast nd Mast rd Mast th Mast th Mast shoulder screw Wear Pad Top Rope Anchor Sequence Anchor(cyl) Sheave Anchor Sequence Anchor(1) Sequence Anchor(2) The top cover Fixed wheel Act wheel wire holder Fastener BRG Socket Head Bolt 1 M6X plate Flat Washer 8 M Flat Washer 20 M6X Flat Washer 10 M Flat Washer 18 M Hex Bolt 4 M10X Hex Bolt 16 M8X Spring Washer 4 M Spring Washer 18 M NYLOCK NUT 4 M S/T Hex Screw M6.3X Counter Sunk Bolt 3 M6X Socket Head Bolt 10 M4X16
23 Counter Sunk Bolt 12 M6X Hex Bolt 2 M8X
24 FIGURE 3-2. CHAIN ASSEMBLY No. Part Number Description Quantity Remark Nut hex 12 M Spring Washer 18 M Flat Washer 18 M Chain tensioner(1) 2 5 BL422 LEAF CHAIN 2 BL Pin 6 Ф5X Counter Sunk Bolt 12 M10X Chain Tensioner(2) Snap ring 6 ф BRG Wheel ROLLER Shaft Separate Ring Chain Anchor Hex Bolt 8 M8X Roller Mount Block Separate Ring BL444 LEAF CHAIN 4 BL Pin 1 Ф5X CHAIN BLOCK Chain Anchor Socket Head Bolt 1 M6X Pin 6 Ф5X
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27 FIGURE 3-3.STEEL ASSEMBLY No. Part Number Description Quantity Remark Rope Anchor SPLIT PIN 6 Ф2x Sequence rope Pin 6 Ф6x Wire Rope Sheave Flat Washer 9 M Nut hex 6 M Spring Washer 9 M Counter Sunk Bolt 6 M6X
28 SECTION 4 PLATFORM 23
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30 FIGURE 4-1. PLATFORM WITH GULLWING GATE (STANDARD PLATFORM) No. Part Number Description Quantity Remark Platform assembly Pltform set Railing gate A pair 4 HFX-22R11 Joystick HFX-22R On a panel control box X76X2.5 SPRING HINGE Pltform plate Flat Washer 40 M Spring Washer 20 M X Hex Bolt 4 M10X acorn nut Hex Bolt 8 M10X Socket rivets Capscrew socket flat head 2 M5X Flat Washer 8 M NYLOCK NUT 4 M Capscrew socket flat head 2 M Spring Washer 2 M Flat Washer 2 M
31
32 FIGURE 4-2. PLATFORM WITH GULLWING GATE (STANDARD PLATFORM) No. Part Number Description Quantity Remark Main railings Platform set Extension jamb Extension Platform set gate A pair T-24 Heavy duty slide Pltform plate Handle Pin Spring pin Flat Washer 58 M Spring Washer 29 M X Hex Bolt 4 M10X acorn nut 29 M Hex Bolt 8 M10X NYLOCK NUT 8 M Hex Bolt 13 M10X In hexagonal even round head bolt 50 M6X NYLOCK NUT 50 M Flat Washer 50 M Spring Washer 50 M X76X2.5 SPRING HINGE Socket rivets X
33 34 35
34 SECTION 5 CYLINDER 26
35 FIGURE 5-1. HYDRAULIC DIAGRAM
36 SECTION 7 ELECTRICAL 32
37 No. Part Number Description Quantity Remark Cylinder Power Unit Tubing 4 1JB-06-04WD Connector 1 5 9/16-18UNFJIC37 6# right-angle tie-in 1 6 DSV-080 solenoid valve DSV DSV-080-2NCP-M Mushrooms head shank FIGURE 7-1. ELECTRICAL SCHEMATIC
38 FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION
39 FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION
40 FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION
41 FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION
42 FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION
43 APPENDIX PERIODIC REPLACEMENT PARTS 39
44 ITEM # PART NUMBER QTY. DESCRIPTION 1 1 Platform Control Box 2 XB2BG21C 1 Key Switch 3 XB2BS542C 1 E-STOP Button SW3 Toggle Switch (on)-off-(on) SW4 Deadman Toggle Switch HOUR RUN/BCI METER LINE CONTACTOR 24V 8 T BATT SEIBERT T CHARGER CONNECTOR 175AMP PLUG INLET FLG FM SE FUSE FUSE BLOCK Wheel Drive 15 Z-15GQ22-B 2 Limit switch 16 PG TS100 1 Control Module HORN AB38 (ITT) 18 LTE Beacon Light LTE-5061 Yellow ALARM SOUNDER (ITT KITS)
45
46 Local Distributor / Lokaler Vertiebshändler / Distributeur local El Distribuidor local / ll Distributore locale EUROPE, MIDDLE EAST AFRICA & ASIA PHONE: +44 (0) FAX: +44 (0) NORTH & SOUTH AMERICA PHONE: TOLL FREE: FAX: AUSTRALIA PHONE: FAX: NEW ZEALAND PHONE: FAX:
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