ZipTENSIONER Wind Turbine
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1 Wind Turbine Foundation Stud Tensioners Quick, safe and accurate tool Simultaneous loading of multiple threaded studs and bolts Available with ZipNut Technology Long working stroke (.625 ) standard Captivenutrotator, two hyrdraulic ports Over-stroke indicator Models to provide maximum tension from 86,800 pounds at 10,000 to 134,573 pounds at 9,600 hydraulic pressure Leading provider of bolt loading & removal solutions Products and Prices are subject to updates and changes. Please contact us for current quote. 2013
2 F MM-10K Stud Tensioner The F MM-10K Stud Tensioner is designed to tension 34MM Williams #10 Grade 75 Bar foundation bolts on wind turbine towers. The piston area of the tensioner is 8.68 square inches. This area provides a maximum tension of 86,800 pounds at 10,000 hydraulic pressure. The tensioner has a 1 inch stroke, therefore, full elongation of the foundation bolts is accomplished with just one pull. The F MM-10K utilizes a puller bar, which is threaded down on the foundation bolt. This allows the F MM-10K to be used on foundation bolts with at least 7-1/2 inches protruding above the foundation. 1,000 8,680 2,000 17,360 3,000 26,040 4,000 34,720 5,000 43,400 6,000 52,080 7,000 60,760 8,000 69,440 9,000 78,120 10,000 86,800
3 F MM-10K Stud Tensioner The F MM-10K Stud Tensioner is designed to tension 35MM Williams #11 Grade 75 Bar foundation bolts on wind turbine towers. The piston area of the tensioner is square inches. This area provides a maximum tension of 99,880 pounds at 10,000 hydraulic pressure. The tensioner has a one inch stroke, therefore, full elongation of the foundation bolts is accomplished with just two pulls. The tensioner is double acting, so the piston is returned hydraulically. The F MM-10K utilizes a puller bar, which is threaded down on the foundation bolt. This allows the F MM-10K to be used on foundation bolts with at least 9 inches protruding above the foundation. 1,000 9,988 2,000 19,976 3,000 29,964 4,000 39,952 5,000 49,940 6,000 59,928 7,000 69,916 8,000 79,904 9,000 89,892 10,000 99,880
4 F MM-10K Stud Tensioner The F MM-10K Stud Tensioner is designed to tension 36MM Williams #11 Grade 150 Bar foundation bolts on wind turbine towers. The piston area of the tensioner is square inches. This area provides a maximum tension of 134,573 pounds at 9,600 hydraulic pressure. The tensioner has a.5 inch stroke, therefore, full elongation of the foundation bolts is accomplished with just two pulls. The F MM-10K utilizes a puller bar, which is threaded down on the foundation bolt. This allows the F MM-10K to be used on foundation bolts with a minimum of 9 inches protruding above the foundation. 1,000 14,018 2,000 28,036 3,000 42,054 4,000 56,072 5,000 70,090 6,000 84,108 7,000 98,126 8, ,144 9, ,162 10, ,573
5 DZF MM-10K Double Zip Stud Tensioner The Model DZF MM-10K Stud Tensioner is designed to tension foundation bolts on wind turbine towers. The Double-Zip Nut mechanism allows the tensioner to slide down over the foundation bolts without rotating a retaining nut. When the tensioner piston is extended, the Double-ZipNut mechanism automatically engages the foundation bolt and pulls it into tension. The piston area of the tensioner is 8.68 square inches. This area provides a maximum tension of 86,800 pounds at 10,000 hydraulic pressure. The tensioner has a one inch stroke, therefore, full elongation of the foundation bolts is accomplished with just one pull. When the bolt is pulled into tension, the nut rotator is turned with a tommy bar to The tensioner is doubleacting, so the piston is returned hydraulically. The Double- Zip Nut mechanism is automatically released when the piston is returned. The DZF MM-10K requires the foundation bolt to extend a minimum of 10-½ above the foundation. 1,000 8,680 2,000 17,360 3,000 26,040 4,000 34,720 5,000 43,400 6,000 52,080 7,000 60,760 8,000 69,440 9,000 78,120 10,000 86,800
6 DZF MM-10K Stud Tensioner The DZF MM-10K Stud Tensioner is designed to tension 35MM Williams #11 Grade 75 Bar foundation bolts on wind turbine towers. The piston area of the tensioner is square inches. This area provides a maximum tension of 99,880 pounds at 10,000 hydraulic pressure. The tensioner has a one inch stroke, therefore, full elongation of the foundation bolts is accomplished with just two pulls. The tensioner is double acting, so the piston is returned hydraulically. The DZF MM-10K utilizes a puller bar, which is threaded down on the foundation bolt. This allows the DZF MM-10K to be used on foundation bolts with at least 12-1/2 inches protruding above the foundation. 1,000 9,988 2,000 19,976 3,000 29,964 4,000 39,952 5,000 49,940 6,000 59,928 7,000 69,916 8,000 79,904 9,000 89,892 10,000 99,880
7 DZF MM-10K Stud Tensioner The DZF MM-10K Stud Tensioner is designed to tension 36MM Williams #11 Grade 150 Bar foundation bolts on wind turbine towers. The piston area of the tensioner is square inches. This area provides a maximum tension of 134,573 pounds at 9,600 hydraulic pressure. The tensioner has a 7/8 inch stroke, therefore, full elongation of the foundation bolts is accomplished with just two pulls. The DZF MM-10K utilizes a puller bar, which is threaded down on the foundation bolt. This allows the DZF MM-10K to be used on foundation bolts with a minimum of 11 inches protruding above the foundation. 1,000 14,018 2,000 28,036 3,000 42,054 4,000 56,072 5,000 70,090 6,000 84,108 7,000 98,126 8, ,144 9, ,162 10, ,573
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