What is the Hydraulic 1500 Series?

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1 What is the Hydraulic 1500 Series? = It is a Puller System which can be built up from parts or bought in kit form. = Pullers can be made for gear pulling, bearing extraction and hub withdrawal. = At the heart of the system is the famous Sykes-Pickavant hydraulic ram unit. Maximum power output created by turning T-bar. Pressure screw with fine pitched thread reduces effort. Knurled collar provides hand grip when positioning on workpiece and applying initial load. Sykes - Pickavant THE ORIGINAL 1500 SERIES Made in England PULLER SYSTEM Puller head designed for quick fitting of legs. Formed from a deep, cold drawn pressing to maximise strength. Grooved centre nut. As pressure is applied the centre nut moves back into the puller head forcing the legs to grip inwards. Forged, alloy steel legs for strength and durability. Hydraulic ram exerts exceptional force with ease. Fine pitched thread for easy adjustment. Spring loaded plunger supplied complete with handy se piece for use on centred shafts. Broad, relieved feet for improved access and grip. Drop forged, alloy steel for strength and durability. Broad relieved feet for improved access and grip. The more force that is applied the greater the grip. Thin Jaw Leg Manufactured to the same high specification as the standard leg and using the same materials, but designed for use where clearance is limited. Pullers 191

2 Hydraulic Twin Leg Pullers Removes gears, bearings, pulleys and sprockets. Wide range of automotive and industrial applications. Powered by 1500 series hydraulic ram. Safe and easy to use. 8 tonnes of force with minimum effort. Easy to adjust. Non-twisting for improved stability. Supplied with se piece for use on centred shafts. Each part number contains: 1 x Hydraulic Ram 1 x Twin Head Assembly or Sliding Beam 1 x 2 x Legs Standard Twin Leg Pullers Self centring and self locking. Redesigned legs, improving strength. Supplied in carton Thin Jaw Twin Leg Pullers Thin jaws enable access where clearance behind components is limited. Supplied in carton. Thin Jaw Leg

3 Hydraulic Triple Leg Pullers Removes gears, bearings, pulleys and sprockets. Wide range of automotive and industrial applications. Powered by 1500 series hydraulic ram. Safe and easy to use. 8 tonnes of force with minimum effort. Easy to adjust. Non-twisting for improved stability. Supplied with se piece for use on centred shafts. Each part number contains: 1 x Hydraulic Ram 1 x Triple Head Assembly or Sliding Beam 1 x 3 x Legs Standard Triple Leg Pullers Self centring and self locking. Redesigned legs, improving strength. Supplied in carton Thin Jaw Triple Leg Pullers Thin jaws enable access where clearance behind components is limited. Supplied in carton. Thin Jaw Leg Pullers 193

4 Hydraulic Twin Leg Puller Kits Hydraulic Twin Leg Puller Kit Makes 2 different pullers. Self centring and self locking. Redesigned legs, improving strength / Leg Leg Hydraulic Combination Twin Leg Puller Kit Makes 4 different hydraulic pullers. Combination standard and thin jaw leg puller / Leg Leg Thin Jaw Leg Thin Jaw Leg 100 Assembly 194

5 Hydraulic Twin/Triple Leg Puller Kits Hydraulic Twin/Triple Leg Puller Kit Combination twin/triple leg puller kits complete with ram extensions offer a wide range of pulling options. Makes 2 different twin/triple leg pullers. Wide range of kits to suit most applications. Supplied in carton Leg and Hydraulic Twin/Triple Leg Puller Kits Makes 3 different twin/triple leg pullers. Supplied in metal case (p/n ) or in carton (p/n ) / / for and Leg Leg Pullers 195

6 Hydraulic Twin/Triple Leg Puller Kits Hydraulic Twin/Triple Leg Puller Kit Makes 6 different twin/triple leg pullers. Supplied in metal case / Hydraulic Ram with Nose Piece Leg Leg Leg Hydraulic Twin/Triple Leg Puller Kit Makes 8 different twin/triple leg pullers. Supplied with metal storage display panel (610 x 457) / 100 / Leg Leg Leg Leg (Extra Wide) 196

7 Hydraulic Twin/Triple Leg Puller Kits Hydraulic Twin/Triple Leg Puller Kit Makes 10 different twin/triple leg pullers. Supplied in metal case / 100 / Leg Leg Leg Leg Leg (extra wide) and Hydraulic Twin/Triple Leg Puller Kits - Thin Jaw Makes 5 different hydraulic and 1 mechanical thin jaw puller. Supplied in metal case (p/n ) or on display/storage panel (p/n ). for and & / (610 x 457) for and Twin Beam Twin Beam Triple Beam Leg 75 - Thin Jaw Leg Thin Jaw Forcing Screw 12 X 1.75 X Leg Thin Jaw Pullers 197

8 Hydraulic Separator Kits Hydraulic Separator Kit Versatile tool where a long reach is required to draw a bearing from a shaft. Also available without hydraulic ram as kit (in carton). The tapered edges of the bearing separator provide all round support and can fit behind bearings where rmal puller legs cant gain access. Supplied in metal case. For individual separators see page 167 of Mechanical section Separator Main Rod Extension Rod Extension Rod 5 inch Hydraulic Separator Kit - Heavy Duty Versatile tool where a long reach is required to draw a bearing from a shaft. Also available without hydraulic ram as kit (in carton). The tapered edges of the bearing separator provide all round support and can fit behind bearings where rmal puller legs cant gain access. Supplied in metal case Twin Beam Separator Main Rod Extension Rod Extension Rod 5 inch 198

9 Hydraulic Puller & Separator Kits Hydraulic Puller & Separator Kit - Thin Jaw Combination pack consisting of a medium duty hydraulic thin jaw puller and bearing separator. Also available without hydraulic ram as kit (in carton). Supplied in carton Leg Thin Jaw Separator Main Rod Extension Rod Extension Rod 5 inch Hydraulic Puller & Separator Kit Makes 4 different twin/triple leg pullers, plus bearing separator kit. Supplied in lockable metal case Leg Leg Separator Main Rod Extension Rod Extension Rod 5 inch Pullers 199

10 Hydraulic Puller & Separator Kits Hydraulic Puller & Separator Kit Makes 6 different twin/triple leg pullers, plus bearing separator kit. Supplied in lockable metal case Leg Leg Leg Separator Main Rod Extension Rod Extension Rod 5 inch

11 Hydraulic Puller & Separator Kits and Hydraulic Puller & Separator Kits Makes 10 different twin/triple leg pullers, plus bearing separator kit supplied in metal case supplied with storage/metal display panel for and Leg Leg Leg Leg Leg (Extra Wide) Separator Main Rod Extension Rod Extension Rod 5 inch (1000 x 457) Pullers 201

12 Hydraulic Internal/External Puller & Separator Kit Hydraulic Internal/External Puller & Separator Kit For removing bearings, gears etc. where access behind components is too restricted to use standard pullers. Drop forged, high quality steel, heat treated for strength and durability. Separators have tapered edge for insertion behind close fitting bearings, gears etc. Internal puller has screw adjustable legs for positive fit. Supplied in metal case. Internal Spread Beam Separator Main Rod Extension Rod Extension Rod 5 inch Internal Race Extractor Forcing Screw C/W Nut Thrust Race Convertor Protector 202

13 Hydraulic Internal Extractor, Puller & Separator Kits Hydraulic Internal Extractor, Puller & Separator Kit Makes 10 different twin/triple leg pullers, plus bearing separator kit and internal extractor kit. Supplied in metal case Hydraulic Ram with Nose Piece Leg Leg Leg Leg Leg (extra wide) Separator Main Rod Extension Rod Extension Rod 5 inch Internal Race Extractor Forcing Screw c/w Nut Thrust Race Convertor Protector Pullers 203

14 Hydraulic Internal Extractor, Puller & Separator Kits Hydraulic Internal Extractor, Puller & Separator Kit Makes 10 different twin/triple leg pullers, plus heavy duty bearing separator kit and internal extractor kit. Supplied in metal case Leg Leg Leg Leg Leg (Extra Wide) Twin Beam Separator Main Rod Extension Rod Extension Rod 5 inch Internal Race Extractor Forcing Screw C/W Nut Thrust Race Convertor Protector

15 Hydraulic Internal Extractor, Puller & Separator Kits Hydraulic Internal Extractor, Puller & Separator Kit - Master Set Makes 10 different twin/triple leg pullers, plus heavy duty bearing separator kit and internal extractor kit. Supplied in metal case Leg Leg Leg Leg Leg (Extra Wide) Separator Main Rod Extension Rod Extension Rod 5 inch Twin Beam Separator Main Rod Extension Rod Extension Rod 5 inch Internal Race Extractor Forcing Screw C/W Nut Thrust Race Convertor Protector Protector Pullers 205

16 Hydraulic Internal Extractor, Puller & Separator Kits Hydraulic Internal Extractor, Puller & Separator Kit with Slide Haer on Panel (610 x 457) For removing bearings, gears etc. where access behind components is too restricted to use standard pullers. Drop forged, high quality steel, heat treated for strength and durability. Extract components quickly and efficiently when conventional pullers can t be used. Slide Haer with 7 split collet internal extractors Supplied in display/storage panel 610 x 457 Internal Reach Leg 75 - Thin Jaw Separator Separator Main Rod Extension Rod Extension Rod 5 inch Internal Race Extractor Slide Haer Split Collet Extractor Split Collet Extractor Split Collet Extractor Split Collet Extractor Split Collet Extractor Split Collet Extractor Split Collet Extractor Adaptor Pulling Unit Hydraulic 1500 series 1500 Hydraulic Ram & Accessories Series Hydraulic Ram Grease filled. Direct force improves stability under load. Provides maximum withdrawal force of 80kN. Qty Description 1 Hydraulic Ram 1 Nose Piece Series Hydraulic Ram Repair Kit Qty Description 2 Seals 1 Grease 1 Installation Instructions Hydraulic Ram Convertor Converts 1500 series hydraulic rams to mechanical, using forcing screw and shock handle. In addition the impact shock handle to screw has a sliding centre spindle which allows the operator to strike the end when fully loaded. This assists the release of stubborn joints or taper fits Shock Handle Forcing Screw X 16 BSW

Decide what reach is required. This must be at least equal to or larger than the depth of the part which needs removal. Safe Working Load (tonnes)

Decide what reach is required. This must be at least equal to or larger than the depth of the part which needs removal. Safe Working Load (tonnes) Sykes-Pickavant pullers are manufactured to a very high specification and subjected to rigorous testing - far exceeding their stated capacities. The legs and beams are drop forged from high quality steel

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