Acrow Slim-Lite Soldier System

Transcription

1 FORWORK PRODUCT TECHNICL GUIDE crow Slim-Lite Soldier Sstem Genuine Safet. Outstanding Service.

2 CROW Sstem CROW SLI-LITE Soldier Sstem Usage ulti use capabilit as a soldier, vertical shore, raking shore or as a beam. s are an economic and effective answer to crane handled formwork requirements. The can be used with a wide range of forming sstems such as timber, aluminium and steel. range of accessories allows the soldiers to be used for single lift, full height or jump form either for single or double faced walls formwork applications. s are equall useful for construction of circular walls. s can also be used in construction of heav dut shoring, overhead protection structures and platforms or simpl as beams. The are available in different sizes to suit a variet of applications. dvantages Open web allows tension ties to be placed at virtuall an height. ade from high ield steel. Compact and light - eas to handle, ideal for confi ned spaces. Large range of accessories. Important The erection and application instructions contained in this brochure are the recommended methods to be adopted when using products. The technical instructions contained in this brochure must be accuratel followed to achieve the correct function of the product. n deviation from the recommended usage will require a separate design and/or verifi cation b crow Formwork & Scaffolding Engineering Department, or suitabl qualifi ed engineer. The use and application of the crow sstem must be in accordance with S, Occupational Health and Safet Regulations, approved industr codes of practice and relevant regulator authorit requirements in conjunction with information in this brochure. The illustrations in these assembl instructions are guidelines onl. The combined use of the sstem with equipment from other suppliers ma entail performance problems and therefore is not recommended. Working Load Limits () given hereafter, applies to maimum capacit of specifi ed component in application as shown and not assembl as a whole. If in doubt please ask. aimum capacities ma be limited b other components or assembl. See relevant data or consult with a suitabl qualifi ed and eperienced engineer. aimum capacities are onl applicable for equipment in good condition and free from defects. Limit State Conversion Factor =. Safet Warning Eternal Plate Internal Spacer 9 CROW s are provided in seven basic sizes with centre holes at mm intervals. The Cee shaped side members are spaced at nominall mm to accommodate ties and bolts. Holes are provided at the end plates to provide end-to-end connection. Tpical Section dia dia Part Elevation.m.m.m.m.m.9m.m End Plate of Soldier 9 dia dia SS SS SS SS SS SS9 SS It is recommended that users of the sstem emplo and implement appropriate procedures to eliminate or control an risk of musculoskeletal disorder/injur while manuall handling and its components. Refer to Code of Practice on manual handling published b the local Workcover uthorit or other approved and recognised guidelines for correct and appropriate manual handling procedures. CROW Section Properties aterial H to S in. Yield Strength in. Tensile Strength Pa Pa Gross Section * Net Section ** t (mm).. (mm ) 9 9 I ( mm ).9. I ( mm ).9. Z ( mm ) * Section through solid part ** Section through mm dia hole. r (mm)..9 r (mm).9. I w ( 9 mm ).9 J ( mm ).9 Disclaimer The photographs/illustrations shown within this brochure are intended as epressing the diversit and possible applications of the product and as such must not be used as assembl instructions. In line with crow Formwork & Scaffolding s commitment to continuous product development and improvement, the information contained in this brochure ma be changed without notice. Ever effort has been made to give appropriate guidelines for the use of this product, however, crow Formwork & Scaffolding Pt Ltd accepts no responsibilit for an loss or damage suffered b an person acting or refraining from action as a result of this information. Should the users require an further information or guidance, the are encouraged to contact their local crow Formwork & Scaffolding outlet.

3 CROW Sstem 9 Slim-Lite Fied Working Platform Bracket This bracket is attached to the, using a Universal Locating Pin, to allow for a working deck complete with guard rail posts and guard rails. It accepts three planks plus toe board. Securing holes are provided in the fl ange. a.kn UDL SSWPBF. djustable Plumbing Brace Tpe - djustable Plumbing Brace Tpe - Slim-Lite djustable Plumbing Brace When walls are sloping and not vertical, then the djustable Working Platform Bracket can be fi ed to the in conjunction with the djustable Plumbing Brace using Universal Locating Pins. The ma also be used to provide vertical alignment of small forms (the base must be secured to the ground using suitable anchors to resist the imposed loads and etra care must be taken to resist uplift). The are available in two tpes, Tpe and Tpe. Slim-Lite djustable Plumbing Brace Tpe Slim-Lite djustable Plumbing Brace Tpe THTTDB. SSPF. SSPB 9. 9 Slim-Lite djustable Working Platform Bracket For battered walls and sloping surfaces. This bracket is secured to the (in conjunction with djustable Plumbing Brace) with Universal Locating Pins to allow for a working deck complete with guard rail posts and guard rails. It accepts three planks plus toe board. Securing holes are provided in the fl ange. a.kn UDL a.kn UDL SSWPB 9. = kn djustable Plumbing Brace Tpe = kn Universal Locating Pin djustable Plumbing Brace Tpe llows a range of accessories to be secured to the. SSLPU. Connecting Bolts and Nuts Listed below are the recommended bolts and nuts for use with the Sstem. THTPT 9.. CHS Guardrail Post Used in conjunction with Working Platform Bracket or Guardrail Post Bracket to provide SSHS. connection for guardrails. It is secured in place with -Shore Connecting Pin or mm bolt and nut. Plumbing Brace Tpe Plumbing Brace Tpe angle = kn mm long bolt mm long bolt nut mm long Grade. bolt nut, grade. Slim-Lite Lifting Loop Used for lifting formwork shutters b bolting to the top of the soldiers using nuts. SSHHB. SSHHB. SSN. SSHB-. SSN. SSLL.

4 CROW Sstem 9 Slim-Lite Thrust Jack Used for vertical plumbing of formwork shutters. The are available in two tpes, Tpe and Tpe. SSWPBF. Range - Slim-Lite Shoring Jack Bolted to the end of a Soldier using - mm bolts and nuts. This attachment provides an adjustment range of to mm. SSSJ. Slim-Lite Thrust Jack Tpe Slim-Lite Thrust Jack Tpe SSTJ SSTJ.. -9 Thrust Jack Tpe Thrust Jack Tpe is connected to with one Universal Locating Pin. Thrust Jack Tpe is connected to with two Universal Locating Pins. Slim-Lite Shoring Jack End Plate When s are used as shoring in conjunction with Shoring Jacks then this End Plate can be attached to the Shoring Jack b use of a mm long Grade. bolt and nut. SSSJEP. Thrust Jack Tpe = kn o/a = kn Thrust Jack Tpe Thrust Jack Tpe Slim-Lite Detachable U-Head ttaches to Shoring Jack End Plate, incorporating mm dowel pins with mm dia. R-Clips. See diagram below SCDUH. o/a Climbing Wall Connector slot Slim-Lite Climbing Bracket When s are used in climbing shutters these Climbing Brackets can be used to support shutters and provide vertical adjustment. kn Universal Locating Pin mm long Grade. bolt and nut Shoring Jack Eccentricit kn 9 = 9kN Slim-Lite Climbing Wall Connector Slim-Lite Climbing Soldier Connector Slim-Lite Climbing djusting Screw SSCWC SSCSC SSCS... Climbing Soldier Connector Climbing Soldier Bracket is connected to Slim-Lite Soldier with two Universal Locating Pins. in mm nchors to suit Thrust Jack 'B' Detachable U-Head Shoring Jack End Plate mm long Grade. bolt & nut o/a Note: Capacities are for connections as shown onl. Climbing djusting Screw = kn

5 CROW Sstem Slim-Lite Raker Bracket Slim-Lite Shear Bracket When s are used as raking shores these Raking Brackets can be used to attach to s (in conjunction with Pivot Bracket or Shoring Jack as shown below). The are available in two tpes, Tpe and Tpe. SSWPBF. Used for supporting the formwork shutter off suitable ties or She Bolts. llows vertical adjustment in mm increments in two positions. SSSB. Ø Slim-Lite Raker Bracket Tpe SSRB Slim-Lite Pivot Bracket SSPB Slim-Lite Raker Bracket Tpe SSRB Tpe Raker Bracket used with Pivot Bracket... Ø Shear Bracket is connected to with two Universal Locating pins Raker Bracket Tpe Raker Bracket Tpe Pivot Bracket attached to Soldier end plate using mm long bolts & nuts Raker Bracket is connected to with two Universal Locating Pins 9 = kn Slim-Lite Heav Dut Jack = kn mm long bolt & nut Capacit of connection as shown onl. Ø - Used for heav loads. Can also be attached to with - mm long bolts and nuts. = kn = Refer Page. SSHDJ. Tpe Raker Bracket used with Shoring Jack Heav Dut Jack Ø Pivot Bracket. CHS Raker Bracket Tpe Shoring Jack attached to Soldier End Plate using mm long bolts & nuts. mm long Grade. bolt & nut. Capacit of connection as shown onl. See charts for values for condition '' and angle Note: If Head/Base Jack is used instead Raker Bracket Tpe of Shoring Jack the charts at right 9 9 ma be used but the maimum capacit is limited to kn. Two Universal Locating Pins Two mm long Grade. bolts ( kn) ( kn) Working Load Limit () 9 9 Ø UC Ø Slim-Lite Twin Shore Base This Twin Shore Base can be used to connect Heav Dut Jack to two s using mm long bolts and nuts. = Working Load Limit as stated on Page. Heav Dut Jack Twin Shore Base Slim-Lite Twin Shore Connector Plate Twin s Twin Shore Connector Plate Twin Shore Base Used to connect two s side b side using mm long bolts and nuts. SSD. SS.

6 CROW Sstem Slim-Lite Head/Base Jack Slim-Lite Raking Shore Base Ø Ø When s are used as shoring or raking shores these left hand and right hand threaded jacks can be used for adjustment. Bolted to the end of a Soldier using - mm long bolts and nuts. Slim-Lite Head/Base Jack LH Slim-Lite Head/Base Jack RH SSWPBF. SSHBJLH. SSHBJRH. Used with s as raking shores in conjunction with Head/Base Jacks or Shoring Jacks. Raking shore base must be anchored to suitable footings. There are available in two tpes, Tpe and Tpe. Slim-Lite Raking Shore Base Tpe Slim-Lite Raking Shore Base Tpe SSRSB SSRSB.. Ø Ø Slim-Lite U-Head Raking Shore Base Tpe Universal Locating Pin = kn Ø. OD tube Ø Connects to Head/Base Jack using a Universal Locating Pin or a mm long Grade. bolt and nut. SSUH. slot Raking Shore Base Tpe nchors to suit design loads mm long Grade. bolt & nut = kn Ø. OD tube Ø Ø Ø Slim-Lite Base Plate Connects to Head/Base Jack using a Universal Locating Pin or a mm long Grade. bolt and nut. SSBPPH. Raking Shore Base Tpe Slim-Lite Hinge Bracket Concentric Load Concentric Load ale Hinge Bracket The Hinged Bracket comprises two separate components (male and female brackets) joined together b a mm long Grade. bolt and nut. Each component features an end plate which bolts to the end of a. = kn Raking Shore Base Tpe nchors to suit design loads Slim-Lite ale Hinge Bracket Slim-Lite Female Hinge Bracket SSSHB SSSFHB.. kn Universal Locating Pin mm long Grade. bolt and nut mm long Grade. bolt & nut = kn Note: refers to the capacit of the connection as shown onl. For Soldier capacit refer page. Female Hinge Bracket =.kn

7 CROW Sstem Nut T Bolt -Beam Clamp Clamps crow luminium Beams to Slim-Lite Soldier. Clamp T Bolt nut BC BTB BN. thread Tube Hook Bolt Used to attach mm diameter tubular walers to s. Slim-Lite Hook Bolt Tube Washer - Ø SSHBTUB SSWSH.. =.kn Slip when used in pairs Washer Tightening Torque = Nm ø hook bolt Load applicable to one pair of clamps =.kn Slip U-Form Single Clip Joins scaffold tube to. UFSC. Flat =.kn =.kn Timber Hook Bolt Used to fi timber walers to s. Slim-Lite Hook Bolt Timber Washer - Ø SSHBTI SSWSH.. Washer thread Loads applicable to one pair of clamps. Tightness of bolts: Snug tight plus / turn. Snug tight is the tightness attained b the full effort of a person using the fi ngers onl. Torque = Nm Gravlock Girder Clamp Used for connecting scaffold tube to Slim-Lite Soldier. GGC. Flat =.kn Slip =.kn =.kn U-Form Hook Bolt Loads applicable to one pair of clamps. inimum tightening torque = Nm. Care must be taken that bolts on Gravlock are long enough to clamp on Soldier. Flat Used when U-Form panels need to be attached to s. Slim-Lite Hook Bolt U-Form Washer - Ø SSHBUF SSWSH..

8 CROW Sstem P P Bending oment Capacit Notes: = aimum Permissible ember Bending (knm) oment about XX ais L = Effective Length =. knm maimum, Section Capacit Raking Shore ial Compression ial Compression or Tension Where Soldier is restrained in both directions at top and bottom. Where Soldier is restrained in both directions at top and bottom. HD Jack P Eccentricit in Y-Y Direction =. knm Joint e= e Refer bellow for more information. e = R = kn maimum (Bearing Length = mm minimum) - interaction and R- interaction must also be checked, see graphs below. For member bending capacit see the graph above. 9 aimum Reaction, Point Load and Shear 9 (kn) (kn) e = e = Bending about X-X ais L ertical Shore with HD Jack L R = 9 = = = P P = kn maimum (Bearing Length = mm minimum) - interaction and P- interaction must also be checked, see graphs below. For member bending capacit see the graph above. Bending about Y-Y ais Eccentricit in X-X Direction e= P F Joint F F F e = 9 (kn) (kn) Joint e e = e = 9 - Shear Force (kn) P or R - Point Lad (kn) - Shear Force (kn) - Bending oment (knm) Section Capacit Shear and Bending Interaction - Bending oment (knm) Section Capacit Web Bending and Crippling Interaction F= F = F = F = = 9 = = = llowance shall be considered for self weight of shore and attachments to calculate P. ie: P = (Working Load Limit from Graph) - (Self Weight of Shore & ttachments). Working Load Limit shall not eceed the appropriate limit when used with the following components: n Raking Shore Base Tpe : o Head/Base Jack (used with HT steel bolt): kn kn p Raker and Pivot Brackets: q Head Base Jack (with mild steel pin): r Raking Shore Base: kn kn kn - Bending oment (knm) Joint Capacit Shear and Bending Interaction Note: aimum capacities ma be limited b other components or assembl. See relevant data or consult with a suitabl qualified and eperienced engineer. General Notes: = Working Load Limit, applies to maimum capacit of in application as shown and not assembl as a whole. If in doubt ask. aimum capacities ma be limited b other components or assembl. See relevant data or consult with a qualified and eperienced engineer. aimum deviation from straightness = L/, where L is overall length.

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