MODEL DCA600SSV 60HZ GENERATOR (VOLVO PENTA TAD1642GE DIESEL ENGINE)

Transcription

1 PARTS MANUAL WHISPERWATT SERIES MODEL DCA600SSV 60HZ GENERATOR (VOLVO PENTA TAD1642GE DIESEL ENGINE) PARTS LIST NO. C Revision #1 (02/10/17) To find the latest revision of this publication, visit our website at: THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

2 TABLE OF CONTENTS DCA600SSV 60 Hz Generator Parts Ordering Procedures... 3 Explanation Of Code In Remarks Column... 4 Suggested Spare Parts... 5 Component Drawings Generator Assembly Control Box Assembly Engine And Radiator Assembly Engine Operating Panel Assembly Output Terminal Assembly Battery Assembly Muffler Assembly Fuel Tank Assembly Enclosure #1 Assembly Enclosure #2 Assembly Enclosure #3 Assembly Rubber Seal Assembly Nameplate And Decals Terms And Conditions Of Sale Parts PAGE 2 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

3 PARTS ORDERING PROCEDURES Best Deal! Ordering parts has never been easier! Choose from three easy options: Order via Internet (Dealers Only): Order parts on-line using Multiquip s SmartEquip website! View Parts Diagrams Order Parts Print Specification Information Goto and click on Order Parts to log in and save! Order via Fax (Dealers Only): All customers are welcome to order parts via Fax. Domestic (US) Customers dial: PARTS-7 ( ) Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call for help in locating a dealer near you. Dealer Account Number Dealer Name and Address When ordering parts, please supply: Shipping Address (if different than billing address) Return Fax Number Applicable Model Number Order via Phone: Quantity, Part Number and Description of Each Part NOTICE WE ACCEPT ALL MAJOR CREDIT CARDS! If you have an MQ Account, to obtain a Username and Password, us at: parts@multiquip. com. To obtain an MQ Account, contact your District Sales Manager for more information. Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.* Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.* Domestic (US) Dealers Call: All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. Note: Discounts Are Subject To Change Note: Discounts Are Subject To Change International Customers should contact their local Multiquip Representatives for Parts Ordering information. Specify Preferred Method of Shipment: UPS/Fed Ex DHL Priority One Truck Ground Next Day Second/Third Day Effective: January 1 st, 2006 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 3

4 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. Sample parts list NO. part NO. part Name QtY. remarks BOLT INCLUDES ITEMS W/% 2% WASHER, 1/4 IN....NOT SOLD SEPARATELY 2% WASHER, 3/8 IN MQ-45T ONLY HOSE...A/R...MAKE LOCALLY BEARING S/N 2345B AND ABOVE NO. Column Unique Symbols All items with same unique symbol (@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the Remarks column. Duplicate item Numbers Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine. NOTICE When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order. part NO. Column Numbers Used Part numbers can be indicated by a number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the Remarks Column. QtY. Column Numbers Used Item quantity can be indicated by a number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the Remarks Column. remarks Column Some of the most common notes found in the Remarks Column are listed below. Other additional notes needed to describe the item can also be shown. assembly/kit All items on the parts list with the same unique symbol will be included when this item is purchased. Indicated by: INCLUDES ITEMS W/(unique symbol) Serial Number Break Used to list an effective serial number range where a particular part is used. Indicated by: S/N XXXXX AND BELOW S/N XXXX AND ABOVE S/N XXXX TO S/N XXX Specific model Number Use Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant. Indicated by: XXXXX ONLY NOT USED ON XXXX make/obtain locally Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts. Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip. PAGE 4 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

5 SUGGESTED SPARE PARTS DCA600SSV WHISPERWATT GENERATOR WITH VOLVO PENTA TAD1642GE DIESEL ENGINE 1 to 3 Units QTY. P/N DESCRIPTION AIR FILTER, INNER & OUTER FUEL FILTER OIL FILTER CARTRIDGE, CORROSION RESISTOR PILOT LAMP, ENGINE TROUBLE PILOT LAMP, ENGINE TROUBLE ENGINE FAN BELT SWITCH STARTER UP TO S/N KEY SET, STARTER SWITCH (2) UP TO S/N OIL SWITCH RADIATOR HOSE (UPPER) RADIATOR HOSE (LOWER) FUEL CAP AUTOMATIC VOLTAGE REGULATOR CIRCUIT BREAKER, 265V, 20A CIRCUIT BREAKER, 265V, 50A HANDLE, MAIN CURRENT BREAKER VOLTAGE REGULATOR (RHEOSTAT) KNOB, VOLTAGE REGULATOR PILOT LAMP BULB PILOT LAMP S M...CAP, RADIATOR UNIT OIL PRESSURE UNIT, WATER TEMPERATURE CHARGING AMMETER 1...ECU9988N600/800 ECU ENGINE CONTROLLER S/N ~ NOTICE Part number on this Suggested Spare Parts list may supersede/replace the P/N shown in the text pages of this book. DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 5

6 GENERATOR ASSY. PAGE 6 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

7 GENERATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS ROTOR ASSY NOT SOLD SEPARATELY 1-1 FIELD ASSY RESISITOR INSULATOR WASHER INSULATOR WASHER FAN COUPLING RING HEX. HEAD BOLT COUPLING DISK ASSY WASHER, COUPLING HUB BALANCING PLATE PURCHASE ITEM 1-17 AS A SET HEX. HEAD BOLT SPRING WASHER SET PLATE, RECTIFIER RECTIFIER HEX. SOCKET SHCS A SPRING WASHER B PLAIN WASHER HEAD HEX. BOLT A WASHER, LOCK BALANCING WEIGHT KIT BEARING FLANGE BEARING SNAP RING HEX. HEAD BOLT 6 2A WASHER, LOCK 6 3 C STATOR ASSY CLAMPER CLAMPER CLAMPER HEX. HEAD BOLT 4 3-4A HEX. NUT 4 3-4B WASHER, LOCK 8 3-4C WASHER, FLAT HEX. HEAD BOLT END BRACKET 1 5 C FIELD ASSY. EXCITER HEX. HEAD BOLT 6 6A WASHER, LOCK 6 6B WASHER, FLAT GROMMET HEX. HEAD BOLT 8 8A WASHER, LOCK 8 8B WASHER, FLAT 8 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 7

8 GENERATOR ASSY. (CONTINUED) PAGE 8 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

9 GENERATOR ASSY. (CONTINUED) NO. PART NO. PART NAME QTY. REMARKS COVER, BEARING GASKET, BEARING HEX. HEAD BOLT 3 11A SPRING WASHER 3 11B PLAIN WASHER HEX. HEAD BOLT PACKING BRACKET, COVER COVER, STATOR HEX. HEAD BOLT HEX. HEAD BOLT COVER, EXCITOR HEX. HEAD BOLT HEX. HEAD BOLT 16 20A SPRING WASHER COVER, FAN HEX. HEAD BOLT RUBBER SUSPENSION HEX. NUT 8 24A SPRING WASHER 8 25 C SPACER, BEARING BEARING 1 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 9

10 CONTROL BOX ASSY. PAGE 10 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

11 NO. PART NO. PART NAME QTY. REMARKS 1 C CONTROL BOX CURRENT TRANSFORMER, AMMETER HEX. HEAD BOLT 6 4 C SET PANEL, ELECTRIC PARTS HEX. HEAD BOLT AUTOMATIC VOLTAGE REGULATOR MACHINE SCREW OVER CURRENT RELAY MACHINE SCREW 2 10 C SWITCH BRACKET DIAGNOSTIC LAMP RESET SWITCH 1 13 C RESISTOR SWITCH MACHINE SCREW HEX. NUT CHANGE-OVER SWITCH HEX. HEAD BOLT RHEOSTAT (HIGH IDLE SPEED REGULATOR) 1 19 C BRACKET HEX. HEAD BOLT RELAY 4 21A SOCKET 4 21B HOLDER MACHINE SCREW FUSE 1 23A HOLDER, FUSE MACHINE SCREW RECTIFIER MACHINE SCREW RESISTOR MACHINE SCREW RELAY MACHINE SCREW CONTROLLER HEX. HEAD BOLT TERMINAL BOARD MACHINE SCREW TERMINAL BOARD MACHINE SCREW CIRCUIT BREAKER, 1600 AMPS HEX. SOCKET HEAD CAP SCREW 8 38A SPRING WASHER 8 38B PLAIN WASHER HEX. HEAD BOLT 12 39A HEX. NUT 12 39B SPRING WASHER 12 CONTROL BOX ASSY. DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 11

12 CONTROL BOX ASSY. (CONTINUED) PAGE 12 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

13 CONTROL BOX ASSY. (CONTINUED) NO. PART NO. PART NAME QTY. REMARKS 39-C PLAIN WASHER CHANGE-OVER BOARD, VOLTAGE CHANGE TERMINAL HEX. HEAD BOLT TERMINAL PLATE CHANGE PLATE HEX. HEAD BOLT HEX. HEAD BOLT SPRING WASHER PLAIN WASHER HEX. HEAD BOLT 4 49A HEX. NUT 4 49B SPRING WASHER 4 49C PLAIN WASHER 4 50 C CONTROL PANEL 1 51 C CONTROL PANEL PIN FREQUENCY METER, 220V AC AMMETER CHANGE-OVER SWITCH, AMMETER AC VOLTMETER, 600V CHANGE-OVER SWITCH, VOLMETER PILOT LAMP 1 58A BULB RHEOSTAT (VOLTAGE REGULATOR) KNOB ENGINE CONTROLLER MACHINE SCREW 2 62A HEX. NUT SWITCH PANEL LIGHT 1 64A BULB HEX. NUT SWITCH, PANEL LIGHT OFF LAMP, CIRCUIT BREAKER 1 67A BULB ON LAMP, CIRCUIT BREAKER 1 68A BULB CIRCUIT BREAKER RESET SWITCH CIRCUIT BREAKER SWITCH 1 71 C HEX. HEAD BOLT 4 71A SPRING WASHER 4 71B PLAIN WASHER 4 71C SNAP RING STOPPER, CONTROL PANEL PLAIN WASHER 2 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 13

14 CONTROL BOX ASSY. (CONTINUED) PAGE 14 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

15 CONTROL BOX ASSY. (CONTINUED) NO. PART NO. PART NAME QTY. REMARKS SNAP PIN COVER, CONTROL BOX HEX. HEAD BOLT C SIDE PANEL, CONTROL BOX EMBEDDED PULLS 1 79 C SIDE PANEL, CONTROL BOX HEX. HEAD BOLT C PANEL, CONTROL BOX PANEL, CONTROL BOX HEX. HEAD BOLT HEX. HEAD BOLT HEX. HEAD BOLT 3 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 15

16 ENGINE AND RADIATOR ASSY. PAGE 16 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

17 ENGINE AND RADIATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 C ENGINE & RADIATOR SET TAD1642GE 1A BELT, FAN 1 1B BELT, ALTERNATOR ELEMENT, AIR CLEANER CARTRIDGE, OIL FILTER, FULL-FLOW CARTRIDGE, OIL FILTER, BY-PASS CARTRIDGE, FUEL FILTER CARTRIDGE, FUEL FILTER, PRE-FILTER CARTRIDGE, CORROSION RESISTOR 1 2 C ENGINE FOOT 1 3 C ENGINE FOOT 1 4 C ENGINE FOOT 1 5 C ENGINE FOOT HEX. HEAD BOLT SPRING WASHER PLAIN WASHER RUBBER SUSPENSION HEX. NUT SPRING WASHER 8 12 C BRACKET, RADIATOR HEX. HEAD BOLT HEX. HEAD BOLT HEX. HEAD BOLT HEX. NUT SPRING WASHER PLAIN WASHER DRAIN JOINT PACKING ELBOW JOINT HOSE JOINT 2 23 C DRAIN JOINT 1 24 C CAP HEX. HEAD BOLT VALVE DRAIN HOSE HOSE BAND PACKING ADAPTER ADAPTER VALVE INDICATOR, AIR CLEANER NIPPLE PACKING NIPPLE 2 37 B DRAIN JOINT PLUG 1 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 17

18 ENGINE AND RADIATOR ASSY. (CONTINUED) PAGE 18 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

19 ENGINE AND RADIATOR ASSY. (CONTINUED) NO. PART NO. PART NAME QTY. REMARKS O RING HEX. HEAD BOLT T-JOINT STREET ELBOW HOSE JOINT 2 44 C DRAIN HOSE 1 45 C DRAIN HOSE HOSE BAND 4 47 C BREATHER TANK HEX. HEAD BOLT VALVE HOSE JOINT BREATHER HOSE BREATHER HOSE HOSE BAND OVERFLOW HOSE HOSE BAND 1 56 C CLAMPER ROD 1 57 C CLAMPER ROD HEX. HEAD BOLT HEX. HEAD BOLT 2 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 19

20 ENGINE OPERATING PANEL ASSY. PAGE 20 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

21 ENGINE OPERATING PANEL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 C SUPPORT LEG HEX. HEAD BOLT HEX. HEAD BOLT 2 4 C OPERATING PANEL HEX. HEAD BOLT HEX. HEAD BOLT RUBBER COVER SET FRAME, RUBBER COVER HEX. HEAD BOLT BATTERY SWITCH SET PLATE, BATTERY SWITCH STAY, BATTERY SWITCH MACHINE SCREW 2 13A SPRING WASHER 2 13B PLAIN WASHER PREHEAT BUTTON PREHEAT LAMP 1 15A BULB TACHOMETER 1 16A MOUNT KIT OIL PRESSURE GAUGE 1 17A MOUNT KIT WATER TEMPERATURE GAUGE 1 18A MOUNT KIT FUEL GAUGE SWITCH, HOUR METER ALARM LAMP 5 21A BULB CHANGE-OVER SWITCH, SPEED EMERGENCY STOP BUTTON 1 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 21

22 OUTPUT TERMINAL ASSY. PAGE 22 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

23 OUTPUT TERMINAL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 C SET BOARD, OUTPUT TERMINAL OUTPUT TERMINAL BRACKET, OUTPUT TERMINAL HEX. HEAD BOLT 8 4A HEX. NUT 8 4B SPRING WASHER 8 4C PLAIN WASHER HEX. HEAD BOLT 8 5A HEX. NUT 8 5B SPRING WASHER 8 5C PLAIN WASHER HEX. HEAD BOLT 24 6A HEX. NUT 24 6B SPRING WASHER 24 6C PLAIN WASHER TERMINAL HEX. HEAD BOLT HEX. NUT SPRING WASHER PLAIN WASHER HEX. HEAD BOLT 6 12A SPRING WASHER 6 12B PLAIN WASHER GROMMET TERMINAL BOARD MACHINE SCREW 2 16 C COVER, OUTPUT TERMINAL RUBBER SHEET SET PLATE, RUBBER SHEET HEX. HEAD BOLT 5 19A SPRING WASHER 5 19B PLAIN WASHER KNOB HEX. NUT HEX. HEAD BOLT PLAIN WASHER STAY RUBBER HEX. NUT STOPPER HEX. HEAD BOLT 1 27A HEX. NUT 1 27B PLAIN WASHER 2 28 C COVER HEX. HEAD BOLT CIRCUIT BREAKER, 20A CIRCUIT BREAKER, 50A 3 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 23

24 OUTPUT TERMINAL ASSY. (CONTINUED) PAGE 24 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

25 OUTPUT TERMINAL ASSY. (CONTINUED) NO. PART NO. PART NAME QTY. REMARKS 32 C BRACKET, CIRCUIT BREAKER RUBBER CUSHION HEX. HEAD BOLT RECEPTACLE RECEPTACLE MACHINE SCREW 10 3-A HEX. NUT 10 36B PLAIN WASHER C COVER GROMMET 2 39 C COVER 1 40 C BRACKET HEX. HEAD BOLT 2 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 25

26 BATTERY ASSY. PAGE 26 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

27 NO. PART NO. PART NAME QTY. REMARKS BATTERY 2 2 C BATTERY SHEET BATTERY BAND BATTERY BOLT WING NUT SPRING WASHER PLAIN WASHER 4 8 C BATTERY CABLE 4 9 C BATTERY CABLE BATTERY CABLE 1 11 C BATTERY CABLE 1 12 C EARTH CABLE HEX. HEAD BOLT HEX. NUT TERMINAL CAP (+) TERMINAL CAP (-) 2 BATTERY ASSY. DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 27

28 MUFFLER ASSY. PAGE 28 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

29 NO. PART NO. PART NAME QTY. REMARKS 1 C MUFFLER HEX. HEAD BOLT 4 3 C PACKING 2 4 C PACKING HEX. HEAD BOLT HEX. HEAD BOLT 6 7 C EXHAUST PIPE 1 8 C EXHAUST PIPE SEAL CLAMP 1 10 C GASKET HEX. HEAD BOLT 8 11A SPRING WASHER 8 11B PLAIN WASHER 8 12 C COVER HEX. HEAD BOLT HEX. HEAD BOLT 4 15 C OUTLET PIPE 1 16 C GASKET HEX. HEAD BOLT 4 17A HEX. NUT 4 17B SPRING WASHER 4 17C PLAIN WASHER 8 18 C COVER HEX. HEAD BOLT 4 20 C BRACKET HEX. HEAD BOLT U BOLT HEX. NUT 2 MUFFLER ASSY. DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 29

30 FUEL TANK ASSY. PAGE 30 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

31 NO. PART NO. PART NAME QTY. REMARKS 1 C FUEL TANK CAP, FUEL TANK FUEL FILTER HOSE, FUEL GAUGE HOSE BAND FUEL SENSOR PACKING 1 4 C FUEL SENDER 1 5 E GASKET MACHINE SCREW TANK BAND PAD, TANK BAND HEX. HEAD BOLT SELF-LOCKING NUT TANK SHEET STREET ELBOW, 1/ DRAIN PIPE VALVE PLUG 1 16 C LOCK PLATE HEX. HEAD BOLT RUBBER SEAL 1 19 C JOINT PIPE NUT SLEEVE SUCTION HOSE RETURN HOSE HOSE BANK 4 FUEL TANK ASSY. DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 31

32 ENCLOSURE #1 ASSY. PAGE 32 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

33 NO. PART NO. PART NAME QTY. REMARKS 1 C BASE FLOOR PANEL HEX. HEAD BOLT 4 4 C FLOOR PANEL 1 5 C FLOOR PANEL 1 6 C FLOOR PANEL HEX. HEAD BOLT 32 8 C COVER HEX. HEAD BOLT 4 10 C GUIDE PANEL, AIR 1 10A C ACOUSTIC SHEET RUBBER SEAL HEX. HEAD BOLT 9 12 C GUIDE PANEL, AIR 1 13 C GUIDE PANEL, AIR HEX. HEAD BOLT C FRONT FRAME 1 15A C ACOUSTIC SHEET 1 16 C FRONT FRAME 1 16A C ACOUSTIC SHEET 1 17 C FRONT FRAME 1 17A C ACOUSTIC SHEET 1 18 C FRONT FRAME 1 18A C ACOUSTIC SHEET HEX. HEAD BOLT C GUIDE PANEL, AIR 1 20A ACOUSTIC SHEET 1 21 C GUIDE PANEL, AIR 1 21A C ACOUSTIC SHEET HEX. HEAD BOLT HEX. HEAD BOLT 8 24 C COVER, FROM FRAME 1 25 C COVER, FROM FRAME 1 25A C ACOUSTIC SHEET HEX. HEAD BOLT FILLER BRACKET HEX. HEAD BOLT 4 29 C COVER HEX. HEAD BOLT 6 31 C COVER, FRONT FRAME HEX. HEAD BOLT C CENTER FRAME HEX. HEAD BOLT 6 34A HEX. NUT 6 34B SPRING WASHER 6 34C PLAIN WASHER 12 ENCLOSURE #1 ASSY. DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 33

34 ENCLOSURE #1 ASSY. (CONTINUED) PAGE 34 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

35 ENCLOSURE #1 ASSY. (CONTINUED) NO. PART NO. PART NAME QTY. REMARKS HEX. HEAD BOLT 8 35A HEX. NUT 8 35B SPRING WASHER 8 35C PLAIN WASHER C COVER HEX. HEAD BOLT 12 37A HEX. NUT C COVER HEX. HEAD BOLT 2 40 C ROOF PANEL 1 41 C ROOF PANEL 1 42 C ROOF PANEL HEX. NUT COVER HEX. HEAD BOLT HEX. HEAD BOLT C GUTTER 2 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 35

36 ENCLOSURE #2 ASSY. PAGE 36 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

37 NO. PART NO. PART NAME QTY. REMARKS 1 C REAR FRAME LOUVER PANEL HEX. NUT 21 4 C REAR FRAME 1 5 C REAR FRAME 1 6 C REAR FRAME HEX. HEAD BOLT HEX. HEAD BOLT HEX. HEAD BOLT COVER, REAR FRAME 1 10A ACOUSTIC SHEET LOUVER PANEL HEX. NUT C DUCT COVER 1 13A ACOUSTIC SHEET HEX. HEAD BOLT HEX. HEAD BOLT C VISOR VISOR HEX. HEAD BOLT DOOR, REAR FRAME 1 20 C DOOR, REAR FRAME WINDOW PLATE WINDOW PLATE SUPER LOCK NUT B DOOR HANDLE MACHINE SCREW DOOR ROD DOOR ROD STAY HEX. NUT STOPPER, DOOR STOPPER, DOOR HEX. NUT HINGE 2 33A WASHER HINGE 2 34A WASHER HEX. HEAD BOLT CAP STOPPER MACHINE SCREW MANUAL PACK HEX. NUT 4 41 C ROOF PANEL 1 41A C ACOUSTIC SHEET 1 ENCLOSURE #2 ASSY. DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 37

38 ENCLOSURE #2 ASSY. (CONTINUED) PAGE 38 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

39 ENCLOSURE #2 ASSY. (CONTINUED) NO. PART NO. PART NAME QTY. REMARKS 42 C ROOF PANEL 1 42A C ACOUSTIC SHEET 1 43 C ROOF PANEL 1 43A C ACOUSTIC SHEET 1 44 C GUTTER 1 45 C PANEL 1 45A C ACOUSTIC SHEET HEX. NUT C COVER, ROOF PANEL 1 47A C ACOUSTIC SHEET 1 48 C COVER, ROOF PANEL 1 48A C ACOUSTIC SHEET HEX. HEAD BOLT HEX. HEAD BOLT C COVER, AIR CLEANER RUBBER SEAL HEX. HEAD BOLT 8 53 C COVER, AIR CLEANER HEX. HEAD BOLT HEX. HEAD BOLT 4 56 C GUTTER 2 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 39

40 ENCLOSURE #3 ASSY. PAGE 40 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

41 NO. PART NO. PART NAME QTY. REMARKS 1 C SPLASHER PANEL HEX. HEAD BOLT 6 2A SPRING WASHER 6 2-B PLAIN WASHER 6 3 C SIDE PANEL 1 3A C ACOUSTIC SHEET 1 4 C SIDE PANEL 1 4A C ACOUSTIC SHEET 1 5 C SIDE PANEL 1 5A C ACOUSTIC SHEET 1 6 C SIDE PANEL 1 6A C ACOUSTIC SHEET 1 7 C SIDE DOOR 1 7A C ACOUSTIC SHEET 1 8 C SIDE DOOR 1 8A C ACOUSTIC SHEET 1 9 C SIDE DOOR 1 9A C ACOUSTIC SHEET 1 10 C SIDE DOOR 1 10A C ACOUSTIC SHEET LOUVER PANEL LOUVER PANEL HEX. NUT C DUCT 1 14A C ACOUSTIC SHEET 1 15 C DUCT 1 15A C ACOUSTIC SHEET 1 16 C DUCT 1 16A C ACOUSTIC SHEET HEX. NUT B DOOR HANDLE DOOR HANDLE MACHINE SCREW HINGE 8 21A WASHER HINGE 8 22A WASHER HEX. HEAD BOLT STOPPER MACHINE SCREW HEX. HEAD BOLT CAP 16 ENCLOSURE #3 ASSY. DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 41

42 RUBBER SEAL ASSY. PAGE 42 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

43 NO. PART NO. PART NAME QTY. REMARKS RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL 2 RUBBER SEAL ASSY. DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 43

44 NAMEPLATE AND DECALS PAGE 44 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

45 NAMEPLATE AND DECALS NO. PART NO. PART NAME QTY. REMARKS 1-1 C DECAL: HANDLING PROCEDURES C DECAL: CAUTION PLATE: ON-OFF PLATE: AMMETER CHANGE-OVER SWITCH PLATE: VOLTMETER CHANGE-OVER SWITCH DECAL: OFF DECAL: ON DECAL: CIRCUIT BREAKER DECAL: PANEL LIGHT SWITCH DECAL: PILOT LAMP DECAL: VOLTAGE REGULATOR B DECAL: ELECTRIC SHOCK HAZARD C DECAL: DIAGNOSTIC LAMP C DECAL: CAUTION ECU C DECAL: WHISPERWATT C DECAL: HIGH IDLE SPEED C DECAL: CHANGE-OVER SWITCH C DECAL: OUTPUT VOLTAGE SETTING Z DECAL: RESET DECAL: WATER DECAL: OIL DRAIN PLUG B DECAL: WARNING MOVING PARTS B DECAL: WARNING HOT COOLANT C DECAL: COOLING WATER DRAIN PLUG C DECAL: AIR BLEEDING PROCEDURE C DECAL: BATTERY SWITCH C DECAL: ALARM LAMP C DECAL: EMERGENCY & ENGINE SPEED C DECAL: PREHEAT C DECAL: HOUR METER C DECAL: 3-PHASE OUTPUT TERMINAL DECAL: GROUND DECAL: DANGER HIGH VOLTAGE DECAL: START CONTACT DECAL: TERMINAL COVER STOPPER B DECAL: WARNING B DECAL: ELECTRIC SHOCK HAZARD B DECAL: ELECTRICK SHOCK HAZARD C DECAL: RECEPTACLE & CIR. BREAKER DECAL: DECAL: C DECAL: CAUTION 1 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 45

46 NAMEPLATE AND DECALS (CONTINUED) PAGE 46 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

47 NAMEPLATE AND DECALS (CONTINUED) NO. PART NO. PART NAME QTY. REMARKS 7-1 B DECAL: WARNING ENGINE EXHAUST B DECAL: CAUTION HOT SURFACES DECAL: DIESEL FUEL DECAL: FUEL DRAIN PLUG DECAL: FUEL GAUGE B DECAL: WARNING DIESEL FUEL DECAL: CAUTION AGAINST OIL AND DECAL: WATER OIL DECAL: SUPPORT HOOK DECAL: MQ B DECAL: CAUTION HOT PARTS B DECAL: SAFETY INSTRUCTIONS B DECAL: ELECTRIC SHOCK HAZARD EMBLEM 2 9-8A MACHINE SCREW C STRIPE C STRIPE C STRIPE C STRIPE C STRIPE C STRIPE C STRIPE C STRIPE C STRIPE 2 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 47

48 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. MINIMUM ORDER The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement. RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed, subject to the following provisions: A Returned Material Authorization must be approved by Multiquip prior to shipment. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned. a. The parts numbers and descriptions must match the current parts price list. b. The list must be typed or computer generated. c. The list must state the reason(s) for the return. d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased. e. The list must include the name and phone number of the person requesting the RMA. A copy of the Return Material Authorization must accompany the return shipment. Freight is at the sender s expense. All parts must be returned freight prepaid to Multiquip s designated receiving point. 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life (such as gaskets, seals, O rings, and other rubber parts) that were purchased more than six months prior to the return date. c. Any line item with an extended dealer net price of less than $5.00. d. Special order items. e. Electrical components. f. Paint, chemicals, and lubricants. g. Decals and paper products. h. Items purchased in kits. 7. The sender will be notified of any material received that is not acceptable. 8. Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense. 9. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge. 10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date. 11. Credit issued will be applied to future purchases only. PRICING AND REBATES Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change. Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. SPECIAL EXPEDITING SERVICE A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier. LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages. LIMITATION OF WARRANTIES No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof. Effective: February 22, 2006 PAGE 48 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

49 DCA600SSV 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 49 NOTES

50 PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office Wilmington Ave. Carson, CA Contact: mq@multiquip.com Service Department Tel. (800) Fax (310) Technical Assistance Fax: CANADA Multiquip 4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: infocanda@multiquip.com Tel: (450) Tel: (877) Fax: (450) MQ Parts Department Warranty Department Fax: Fax: UNITED KINGDOM Multiquip (UK) Limited Head Office Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfield, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk Tel: Fax: COPYRIGHT 2017, MULTIQUIP INC. Multiquip Inc, the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission. This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold. The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations. Your Local Dealer is: Manufactured for MQ Power Inc. by DENYO CO., LTD, JAPAN