Product End-of-Life Disassembly Instructions Product Category: Notebooks and Tablet PCs

Transcription

1 Product End-of-Life Disassembly Instructions Product Category: Notebooks and Tablet PCs Marketing Name / Model [List multiple models if applicable.] HP ProBook 6460b Notebook PC Name / Model #2 Name / Model #3 Name / Model #4 Name / Model #5 Purpose: The document is intended for use by end-of-life recyclers or treatment facilities. It provides the basic instructions for the disassembly of HP products to remove components and materials requiring selective treatment, as defined by EU directive 2002/96/EC, Waste Electrical and Electronic Equipment (WEEE). 1.0 Items Requiring Selective Treatment 1.1 Items listed below are classified as requiring selective treatment. 1.2 Enter the quantity of items contained within the product which require selective treatment in the right column, as applicable. Quantity of items Item Description Notes included in product Printed Circuit Boards (PCB) or Printed Circuit Assemblies (PCA) With a surface greater than 10 sq cm 6 Batteries Mercury-containing components Liquid Crystal Displays (LCD) with a surface greater than 100 sq cm All types including standard alkaline and lithium coin or button style batteries For example, mercury in lamps, display backlights, scanner lamps, switches, batteries Includes background illuminated displays with gas discharge lamps Cathode Ray Tubes (CRT) 0 Capacitors / condensers (Containing PCB/PCT) 0 Electrolytic Capacitors / Condensers measuring greater than 2.5 cm in diameter or height 0 External electrical cables and cords 0 Gas Discharge Lamps 0 Plastics containing Brominated Flame Retardants weighing > 25 grams (not including PCBs or PCAs already listed as a separate item above) Components and parts containing toner and ink, including liquids, semi-liquids (gel/paste) and toner Include the cartridges, print heads, tubes, vent chambers, and service stations. 0 0 Components and waste containing asbestos 0 EL-MF Page 1 Template Revision B PSG instructions for this template are available at EL-MF877-01

2 Components, parts and materials containing refractory ceramic fibers Components, parts and materials containing radioactive substances Tools Required List the type and size of the tools that would typically be used to disassemble the product to a point where components and materials requiring selective treatment can be removed. Tool Description Tool Size (if applicable) Description #1 Description #2 Cross head of screwdriver TORX T8 (2.31mm) Description #3 Description #4 Description #5 3.0 Product Disassembly Process 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective treatment: 1. Follow steps described in Disassembly instruction (file attached) 2. If parts can be removed without using a tool, remove it first. 3. Use correct screwdriver and torque value before unlock the screw Optional Graphic. If the disassembly process is complex, insert a graphic illustration below to identify the items contained in the product that require selective treatment (with descriptions and arrows identifying locations). EL-MF Page 2 Template Revision B PSG instructions for this template are available at EL-MF877-01

3 MANUFACTURING PROCESS INSTRUCTIONS MECHANICAL ASSEMBLY MODEL : CT11 Sub-assembly name: CT11 FA DIS ASS'Y B SOP Document No.: CT11 FA DIS ASS'Y B SOP Written by: 牟世芹 Revision: 0.10 Date: 2011/1/30 Page: 1 of 47 A.Current station version list: Station Version Station Version Station Version Station Version Station Version Station Version B.Version Modify list: Date Station Content Ver. Design 2011/1/30 ALL 首份 DIS SOP 制作 0.1* Jin,Benny 审核 : 制表 : 牟世芹

4 Station: 1(1/1) Name : Disassemble battery 1. Fetch battery from groove.pull safe lock to left end,make it unlocked(figure1) figure1 Security lock

5 Station: 2(1/1) Name : Disassemble Cover 1. Poke at cover Knob to right end,disassemble it Poke at cover Knob to left end and tighten it

6 Station: Name : Pull down fan screw Ver. : 0.10 Date: 3(1/1) 2011/01/30 1. Pull down fan screws * Pull down fan cable from M/B and fetch fan; Torque:2.0 ± 0.2 Kgf.cm 1 2 gasket 十字电动起子 (1#) 1

7 Station: Name : Unlock Lower shell K/B screw Ver. : 0.10 Date: 4(1/1) 2011/01/30 1. K/B SET screws * 3 Torque:2.0 ± 0.2 Kgf.cm Screw can t strip and idle running, Don t allow the screw to fall inside machine Electric cross screw driver(1#) 1

8 Station: Name : Disassemble Keyboard Ver. : 0.10 Date: 5(1/1) 2011/01/30 1.Disassemble K/B all groove around and bosom 图一 figure1

9 Station: Name : Pull down FFC Ver. : 0.10 Date: 6(1/1) 2011/01/30 figure1 图一 1.. Pull down insert K/B FPC in MB CNTR, picture K/B FPC need to pre-fold if not (figure4) 2.Pull down stick point FFC from K/B(figure1). For 4key button Top Case need to pull down FFC, 2key have no FFC figure2 图四 figure4 Pre-fold FFC figure3

10 Station: Name : Turn machine Ver. : 0.10 Date: 7(1/1) 2011/01/30 figure1 图一 1. Turn machine and open

11 Station: Name : Disassemble HDD and unlock screw Ver. : 0.10 Date: 8(1/1) 2011/01/30 1.Unlock HDD SET *3. Torque:2.0 ± 0.2 Kgf.cm Screw can t strip and idle running, Don t allow the screw to fall inside machine. 2.Fetch the label from HDD. 2 1 Fetch 3 十字电动起子 (0#) 1

12 Station: 9(1/1) Name : Unlock screws Intel DIS 1. Unlock thermal SET screws 2 grains Torque:1.5 ± 0.2 kgf. cm Screw can t strip and idle running figure1 Intel DIS 6043B THERMAL MODULE,HURON RIVER,DISCRETE,45.0W,15.0W,CHIPSET DOWNWARD Electric cross screw driver(1#) 1 SIM card 1

13 Station: 10(1/1) Name : Unlock screws Intel UMA Lock thermal SETscrews4grains Torque:2.0 ± 0.2 Kgf.cm screws can t be stripped and idle running, can t drop in units. 4 2 Intel DIS 1 3 AMD UMA Intel DIS Intel UMA AMD UMA 6043B B B THERMAL MODULE,HURON RIVER,DISCRETE,45.0W,15.0W,CHIPSET DOWNWARD THERMAL MODULE,HURON RIVER,UMA,45.0W,CHIPSET DOWNWARD THERMAL MODULE,HURON RIVER,UMA,CHIPSET DOWNWARD Electric cross screw driver(1#) 1

14 Station: 11(1/1) Name : Disassemble CPU Four core Double core 1. Fetch Mylar from CPU (picture 2 3) Intel model Mylar material No: 6054B AMD model Mylar material No :6054B Unlock scow and disassemble CPU from CPU SOCKET. (Unlock and enclose counterclockwise ONLY FOR INTEL 4core 和 AMD all models, INTEL 2core not paste 3. Take CPU used the vacuum suction pen. 图二 Intel model AMD model triangle figure1 triangle figure2 One-line screw driver 1 Suction pen 1 Ion fan 1

15 Station: 12(1/1) Name : Disassemble WWAN Cable 1. Disassemble WWAN Cable * 2 (figure3) Five pairs line MAIN, six pairs line AUX figure3 Routing chopstick 1

16 Station: 13(1/1) Name : Disassemble WWAN card 1. Unlock screws (6052A ) * 2 Torque:2.0± 0.2Kgf.cm Screw can t strip and idle running no WLAN no station 2.Disassemble WWAN card on M/B 3.Fetch label from WWAN card Electric cross screw driver(#0) 1

17 Station: 14(1/1) Name : Disassemble WLAN Cable 1. Disassemble WLAN Cable*2(1fix black cable;2 fix white cable) CN0 CN1 CN2 Routing Chopstick 1

18 Station: 15(1/1) Name : Disassemble WLAN card 1. Unlock screws (6052A ) * 2, torque:1.5 ± 0.2 kgf. cm Screw can t strip and idle running no WLAN need not the station 2. Disassemble WLAN card on M/B 3. Fetch label from WLAN Electric cross screw driver(#0) 1

19 Station: Name : Disassemble HDD and unlock screws Ver. : 0.10 Date: 16(1/1) 2011/01/ Unlock HDD SET screws * 3 Torque:2.0 ± 0.2 Kgf.cm Screw can t strip and idle running. allow the screw to fall inside machine. 2. Disassemble HDD from HDD groove of BTCB 3. Fetch label from HDD 2 1 stuff 3 Electric cross screw driver(0#) 1

20 Station: 17(1/1) Name : Disassemble HDD figure1 1. Disassemble HDD from HDD Bracket(6053B ), unlock screws (6052B ) * 4 on fixture Torque:2.5 ± 0.2 Kgf.cm Screw can t strip and idle running, not drop into machine Electric cross screw driver(1#) 1 screw provider 1 assemble HDD fixture 1

21 Station: Name : Disassemble Modem Ver. : 0.10 Date: 18(1/1) 2011/01/30 1. Unlock screws (6052A ) * 3 Torque:1.0 ± 0.2 Kg/cm Screw can t strip and idle running Tighten screw by flowing water line Electric cross screw driver (0#) 1

22 Station: 19(1/1) Name : Disassemble Modem 1. Disassemble Modem from M/B. label need to fold opposite and paste on Modem 2. Fetch label from Modem.(figure 1) figure1 figure2 figure3 figure4

23 Station: 20(1/1) Name : Disassemble Bluetooth 1. Pull down BT cable CNTR and bond M/B 2. Pull down Bluetooth and bond Cable(6017B ) INSERT CNTR Bluetooth iron out

24 Station: Name : Unlock BTCB Screws Ver. : 0.10 Date: 21(1/1) 2011/01/30 如图一 1.Unlock BTCB screw (6052B ) X1 1 NO. screw hole Torque:1.0 ± 0.2 Kg/cm Screw can t strip and idle running 2. Unlock BTCB screw (6052A ) X2 2 3 NO. screw hole Torque:1.0 ± 0.2 Kg/cm Screw can t strip and idle running figure Electric cross screw driver 1

25 Station: 22(1/1) Name : Unlock Hinge screw 1. Unlock Hinge screw (6052B ) X4 Torque:2.5 ± 0.2 Kg/cm Screw can t strip and be idle running Electric plum blossom screw driver T8) 1 Support fixture 1

26 Station: 23(1/1) Name : Unlock Hinge screw 1. Tighten Hinge screw (6052B ) X4 Torque:2.5 ± 0.2 Kg/cm Screw can t strip and idle running Electric plum blossom screw driver T8) 1 Support fixture 1

27 Station: Name : Unlock BTCB screw Ver. : 0.10 Date: 24(1/1) 2011/01/30 1.Unlock BTCB screws (6052B ) X4 Torque:2.0± 0.2Kgf.cm Screw can t strip and idle running lock according to water line 图一 Electric plum blossom screw driver T8) 1

28 Station: Name : Unlock BTCB screw Ver. : 0.10 Date: 25(1/1) 2011/01/30 1. Unlock BTCB screws (6052B ) X4 Torque:2.0± 0.2Kgf.cm Screw can t strip and idle running lock according to water line Electric plum blossom screw driver T8) 1

29 Station: 26(1/1) Name : Unlock screws (For HDD Cradle models) For HDD Cradle model 1. Unlock screws (6052B )*4 Torque:2.0± 0.2Kgf.cm Screw can t strip and idle running Electric cross screw driver(1#) 1

30 Station: 27(1/1) Name : Disassemble ODD and unlock screw For HDD Cradle model as figure2 shows 1. Unlock SET screw*1 Torque:2.0 ± 0.2 Kgf.cm Screw can t strip and idle running 2. take HDD Cradle and pull out ODD groove 3. Take HDD Cradle, fetch nine compounded one label For ODD model as figure1 shows 1. Unlock ODD SET screw *1 Torque:2.0 ± 0.2 Kgf.cm Screw can t strip and idle running 2. Disassemble ODD and pull out ODD groove 3. Take ODD and fetch nine compounded one label. figure1 figure2 Electric cross screw driver(1#) 1

31 Station: 28(1/1) Name : Unlock BTCB screw and fetch SPK CNTR 1. Fetch speaker CNTR from M/B,. 2. Unlock ODD screws (6052B )*2 Torque:2.0± 0.2Kgf.cm Screw can t strip and idle running Electric cross screw driver (1#) 1

32 Station: 29(1/1) Name : Disassemble BTCB 1. Disassemble BTCB, first disassemble left angle,picture1

33 Station: 30(1/1) Name : Pull down F/P FFC 1. (For F/P model)pull down F/P FFC (figure1) figure1

34 Station: 31(1/3) Name : Disassemble DDR 1. Disassemble all DDR on M/B

35 Station: 31(2/3) Name : Notice for take DDR 1.. Every time they can also take place 1PCS RAM, taking place at the time, can pinch your fingers on both sides of RAM, such as Figure 1. GOOD figure1

36 Station: 31(3/3) Name : Notes to fetch DDR GOOD figure1 1. RAM must be disassembled pinch with your fingers on both sides of the Finger. Tilted 45 degrees onto CNTR (Figure 1), so that unclamp SLOT RAM, can also be pulled with both hands tight to the inside (Figure 2). GOOD figure2

37 Station: 32(1/1) Name : Disassemble Hall sensor /B 圖一 1,Disassemble Hall sensor Board from TPCB, as figure 2.Pull down acetic tape (6054A )*1 from FFC

38 Station: 33(1/1) Name : Disassemble line 1.Insert Hall sensor/b FFC in CNTR 2 Assemble all lines in groove FFC 90 degree angle

39 Station: 34(1/1) Name : Disassemble LCM cable and camera cable 1.Pull down LCM cable, disassemble it from the slot 2. Pull down camera cable figure1 figure2 GOOD NG

40 Station: 35(1/1) Name : Disassemble little battery and unlock screws 1, Unlock screws (6052B ) * 2 Picture 1 Torque:2.0± 0.2Kgf.cm Screw can t strip and idle running Unlock them in line order 2.Pull down battery (picture2) 1 2 figure1 figure2 Electric cross screw driver (1#) 1

41 Station: 36(1/1) Name : Disassemble MB 1. Unlock screws(6052a )*1(picture3 ) Torque:1.0± 0.2Kgf.cm 2. Pull down orientation pole from M/B 3. Pull down Audio jack hole figure1 圖二 1394 position Audio jack figure2 figure3 Electric cross screw driver(0#) 1

42 Station: 37(1/1) Name : Fetch M/B label 1. Pull down M/B label from DDR and flow card figure1

43 Station: 38(1/1) Name : Disassemble RJ11 1. Disassemble RJ11 cable(6017b ) 2. Disassemble line and pull down acetic tape(6054a )*1 to fix it (figure1,figure2) no RJ11 model disassemble RJ11 Dummy (6051B ) (figure3) figure1 Tape can not cover the groove figure3 figure2

44 Station: 39(1/1) Name : Disassemble line 1.Disassemble cable and fetch acetic tape(6054a )*1 to pull down cable 2. Disassemble Speaker cable from groove, turn it over to back figure1 Acetic tape Cable is out on left up angle

45 Station: Name : Disassemble Speaker and unlock screw Ver. : 0.10 Date: 40(1/1) 2011/01/30 figure1 1. Take BTCB on fixture unlock screws (6052A ) * 2,as figure2 shows Torque:1.5 ± 0.2 Kgf.cm Screw can t strip and idle running Tighten by water line direction do not press speaker tympanum 2.Disassemble Speaker (6039B ) *1 from BTCB as figure1 shows figure2 1 2 Do not press Electric cross screw driver (1#) 1 Speaker tightening support fixture 1

46 Station: 41(1/1) Name : Disassemble ANTENNA CABLE 1,Disassemble red and blue cable from groove red line on left side Paste red and blue label all lines are covered under boss

47 Station: 42(1/1) Name : Disassemble ANTENNA CABLE 1, Disassemble white and black label Black and white lines on right groove Fetch black and white labels

48 Station: 43(1/1) Name : Pull Hinge and tight screw Figure Unlock (6052B ) * 2,below picture 2,3 Torque:1.5 ± 0.2 kgf. cm Screw can t strip and idle running 2. Use spanner to pull it out orientation holes 3. Put LCM and TPCB in support fixture Figure2 Figure3 1 support fixture 1 spanner 1 Electric cross screw driver (1#) 1 Empty bridge 1

49 Station: 44(1/1) Name : Disassembly TPCB,LCM 1.Disassemble LCM from the TPCB(picture 2) first put LCM in the latch hole Figure1 Figure2 Latch 孔