WALLING SOLUTIONS DESIGN AND INSTALLATION GUIDE

Transcription

1 WALLING SOLUTIONS DESIGN AND INSTALLATION GUIDE EASYCLAD CUSTOM ORB MINI ORB MULTICLAD PANELRIB SPANDEK TRIMDEK TRIMWALL WALLCLAD

2 WALLING SOLUTIONS All LYSAGHT roof claddings can be used f both roofing and walling. This brochure focuses on cladding profiles specifically designed f walling, but does include our three most popular roofing profiles which are also used f walls. All LYSAGHT wall cladding products are made from Australian-made ZINCALUME COLORBOND steel, so you know you are buying quality. This brochure is a guide to the design and installation of steel walling manufactured by Lysaght. We intend that it is used by all trades and professions involved with specifying and applying the wide range of our products. We refer only to genuine steel cladding manufactured by us and marketed under our brand names. Our recommendations should only be used f our products because they are based on testing of our profiles, base metal thicknesses (BMT) and material finishes. WALLING SOLUTIONS 2 WALLING DESIGN The design of walling from a steel perspective is fairly straightfward. Once you have made the aesthetic decision of which profile to use, the main considerations are the suppt spacings, fixing details and the details of flashing. MATERIAL SPECIFICATIONS Next generation ZINCALUME aluminium/zinc/magnesium alloy coated steel complies with AS 1397:11 G550, AM1 (550 MPa minimum yield stress, 1g/m 2 minimum coating mass). COLORBOND is pre-painted steel f exteri roofing and walling. It is the most widely used. The painting complies with AS/NZS 27:13 and the steel base is an aluminium/zinc alloy-coated steel complying with AS 1397:11. Minimum yield strength is G550 (550 MPa). Minimum coating mass is AM100 (100g/m 2 ). COLORBOND Metallic is pre-painted steel f superi aesthetic qualities displaying a metallic sheen. COLORBOND Ultra is pre-painted steel f severe coastal industrial environments (generally within about metres of the source). The painting complies with AS/NZS 27:13 and the steel base is an aluminium/zinc alloy-coated steel complying with AS 1397:11. Minimum yield strength is G550 (550 MPa). Minimum coating mass is AM0 (0g/m 2 ). COLORBOND Stainless is a pre-painted steel f severe coastal industrial environments. The painting complies with AS/NZS 27:13 and the steel base is a stainless steel complying with AISI/ASTM Type 430; UNS No. S MATERIAL AND COLOUR AVAILABILITY F local availability of your selected cladding in the base metal thicknesses the large range of available finishes (from plain ZINCALUME steel to COLORBOND pre-painted steel), contact your nearest Lysaght service centre. F the local availability of colours, metallic finish stainless steel, please enquire at your nearest Lysaght service centre. COLORBOND STEEL WITH THERMATECH TECHNOLOGY The next generation COLORBOND steel incpates THERMATECH technology, which provides a new level of thermal protection by absbing less heat. Average reduction in solar absption across all standard colours is 5%. Many standard COLORBOND steel colours are medium to light under the BASIX colour classification, which means reflective foil at the roof may not be required. It also means a drop of roof insulation R rating may be applicable. Refer to your local branch f colour availability f these products. LIMIT STATE WIND PRESSURES The wind pressure capacities are based on tests conducted at Lysaght s NATA registered testing labaty using the direct pressure test rig. Testing was conducted in accdance with AS 62.1:1992 Design and Installation of Sheet Roof and Wall Cladding Metal, and AS :1992 Resistance to Wind Pressure f Non-cyclonic Regions. The pressure capacities f serviceability are based on a deflection limit of (span/1) + (maximum fastener pitch/30). The pressure capacities f strength have been determined by testing the cladding to failure (ultimate capacity). These pressures are applicable when the cladding is fixed to a minimum of 1.0mm, G550 steel. F CUSTOM ORB, CUSTOM BLUE ORB, TRIMDEK and SPANDEK less than 1.0mm thick, refer to the TOPSPAN Quick Selection Guide seek advice from our infmation line. ADVERSE CONDITIONS If this product is to be used in marine, severe industrial, unusually crosive environments, ask f advice from our infmation line. NON-CYCLONIC AREAS The infmation in this brochure is suitable f use only in areas where a tropical cyclone is unlikely to occur as defined in AS :11. F infmation on the use of LYSAGHT products in cyclonic conditions, refer to the Cyclonic Area Design ManualManual, which on our website: 30S

3 MAINTENANCE Optimum product life will be achieved if all external walls are washed regularly. Areas not cleaned by natural rainfall (such as the tops of walls sheltered by eaves) should be washed down accding to our maintenance guidelines. SAFETY, STORAGE AND HANDLING Handling Safety - LYSAGHT product may be sharp and heavy. It is recommended that heavy-duty cut resistant gloves and appropriate manual handling techniques a lifting plan be used when handling material. Keep the product dry and clear of the ground. If stacked bundled product becomes wet, separate it and dry thoughly with a clean cloth. Handle materials carefully to avoid damage: don t drag materials over rough surfaces each other; don t drag tools over material; protect from swarf. METAL & TIMBER COMPATIBILITY Lead, copper, free carbon, bare steel and green some chemically-treated timber are not compatible with this product. Don t allow any contact of the product with those materials, n discharge of rainwater from them onto the product. Suppting members should be coated to avoid problems with underside condensation. If there are doubts about the compatibility of other products being used, ask f advice from our infmation line. CUTTING Lengths are custom cut. Check maximum and minimum with your supplier. F cutting thin metal on site, we recommend a circular saw with a metal-cutting blade because it produces fewer damaging hot metal particles (swarf) and leaves less resultant burr than does a carbundum disc. Cut materials over the ground and not over other materials. Sweep all metallic swarf and other debris from all surfaces and gutters at the end of each day and at the completion of the installation. Failure to do so can lead to surface staining when the metal particles rust. FASTENERS Where insulation is to be installed, you may need to increase the length of the screws given, depending on the density and thickness of the insulation. When the screw is properly tightened: into metal: there should be at least three threads protruding past the suppt you are fixing to, with rib fixed screws the Shankguard must not reach that suppt; into timber: the screw must penetrate the timber by the same amount that the recommended screw would do if there were no insulation. INSTALLATION ADVICE This manual provides some basic installation guidance on the specific claddings used f wall application. F me detailed installation advice, please refer to: LYSGHT Roofing and Walling Installation Manual (as current, referred to as the Installation Guide) which is available at by calling Steel Direct SEALED JOINTS F sealed joints use screws rivets and neutral-cure silicone sealant branded as suitable f use with galvanised ZINCALUME steel. SIDE-LAPS Refer to the LYSAGHT Roofing & Walling Installation Manual regarding side-laps. If added side-lap fastening is required then the choice of fastener should be to match the aesthetics of the installation with consideration of the features of the walling profile and it s fixing fasteners. The selection of side-lap fasteners is commonly fm a 10-16x16 MetalTeks HH; Roof Zips M6-11x; M5-16x Designer Head; 4.8mm Dia. aluminium Sealed Blind Rivet. WALLING SOLUTIONS 3

4 WALLING PROFILES MAXIMUM SUPPORT SPACINGS FOR CLADDINGS USED AS WALLING Maximum recommended spacing of wall suppts BMT Cover Width Rib Depth Single End Internal Overhang mm mm mm mm mm mm mm CUSTOM ORB EASYCLAD 2PF MINI ORB MULTICLAD PANELRIB SPANDEK TRIMDEK TRIMWALL WALLCLAD WALLING SOLUTIONS 4 MAXIMUM SUPPORT SPACINGS The maximum recommended suppt spacings (above) based on testing in accdance with AS 62.1:1992 Design and installation of sheet roof and wall cladding: Metal, and AS :1992 Methods of testing sheet roof and wall cladding. F walls, the following conditions apply: Buildings up to 10m high in Region B Terrain Categy 3 M s = 0.85, M i =1.0, M t = 1.0 C pi = 0., C pe = -0.65, K l = 2.0 f single and end spans, K l = 1.5 f internal spans. These spacings may vary by serviceability and strength limit states f particular projects. Values provided accding to AS/NZS :11 Structural Design Actions Part 2: Wind actions. F suppt spacings in wind conditions other than those shown, refer to the wind pressure data. SPAN TYPES Walling Applications Only OES IS IS ES O TOLERANCES Spacing definitions ES = End Span IS = Internal Span O = Overhang SS = Single Span F length and cover width tolerances refer to your nearest service centre f advice. Generally the following applies; Cover width tolerances do not exceed +4mm -4mm, however some profiles may be available with a tighter tolerance Length tolerance do not exceed the limits of +10mm -mm. Commonly the tolerances are +0mm -mm however some profiles have differing tolerance, such as +10mm -10mm, and others may be available with tighter tolerances. Tighter tolerances may be available subject to enquiry. SS

5 OPTIONAL WALL TRIMS 17 CD6 Internal cner CD22 Edge trim (Subject to enquiry in SA) CD Butt joint trim-top hat CD3 Fascia to soffit section CD1 Trim channel AVAILABLE IN ZINCALUME STEEL OR COLORBOND STEEL* of wall trims are available f the range of LYSAGHT CD5 External Not allinternal trimscner are available in all locations and some dimensions may Our range CD 26 cner CD3 Fascia to soffit 19 section vary from state to state - f local availability of wall trims, contact cladding profiles to provide an attractive compliment to walls, CD3 Fascia to soffit section sales office. local your ceilings soffits. Below is a selection of trims. CD40 *Availability of other materials, such as stainless steel and SomeStarting trims clip are used to start the installation of the walling panels COLORBOND Ultra are subject to enquiry. whilst others19 provide the perfect finishing touch. CD8 Purlin hat section CD6 Internal cner Made from COLORBOND ZINCALUME steel*, they are an 19 attractive, long 19 lasting addition to any walling installation. CD24 Internal cner CD8 Purlin hat section CD External cner 10 CD8 Purlin hat section CD 1 Trim Channel CD 21 Butt Joint Trim 10 CD Butt joint trim-top hat Overlap 33 CD4 Feature section Use with MULTICLAD 18 CD4 Feature section Use with MULTICLAD and EASYCLAD 10 CD1 Trim channel CD5 External cner CD4 Feature section CD23 External cner CD1 22 Trim channel CD1 Trim channel CD 3 Fascia to CD21 Butt joint trim-overlap CD 22 Edge Trim 17 Soffit Section 48 CD40 Starting clip CD6 Internal cner Use with MULTICLAD Use with PANELRIB, CD Tee section and MINI ORB 17 CD3 Fascia to soffit section MINI ORB, EASYCLAD, (Enquiry only in S.A.) CD40 MULTICLAD Starting clip CD24 Internal cner CD40 Starting clip CD22 Edge trim to soffit section CD3 Fascia CD 23 External Cner 19 to enquiry in SA) CD 4 Feature Section Soffit (Subject 10 Use with PANELRIB, Use with PANELRIB, MULTICLAD, EASYCLAD 19 Feature section MINI ORB, EASYCLAD, CD4 10 CD5 External cner and MINI ORB MULTICLAD 10 CD8 Purlin hat section CD 6 Internal CD 24 Internal Cner 19 cner trim CD4 Feature section CD23 External cner CD4 Feature section Purlin hat section CD8 Use with PANELRIB, CD 5 External Cner CD 26 Internal cner MULTICLAD EASYCLAD 48 Use with PANELRIB, and MINI ORB 10 MULTICLAD EASYCLAD and MINI ORB 22 CD 27 Fascia to 22 CD4 Feature section CD Tee section CD4 Feature section CD24 Internal cner Soffit Section CD1 Trim channel CD22 Edge trim CD5 External Use with PANELRIB, 2.5 cner trim CD 6 Internal Cner (Subject to enquiry in section SA) CD27 Fascia to soffit 2.5 CD Tee section, EASYCLAD MULTICLAD CD1 Trim channel CD CD CD27External Fascia tocner soffit section 22 Use with PANELRIB, 22 Tee section and MINI ORB CD27 Fascia to CD27 Fascia 46 to soffit soffit section section EASYCLAD MULTICLAD CD 30 Fascia Capping 46 CD40 33 and MINI ORB clip Starting Use with PANELRIB, CD3 to soffit section 19 CD3 Fascia to soffit section CD23Fascia External cner 27 MULTICLAD, TRIMWALL, CD 6 Internal 16 CD40 Starting clip cner 27 CD 8 Purlin Hat Section trim EASYCLAD and MINI ORB CD 26 Internal cner CD30 Fascia16 capping Use with MULTICLAD CD30 Fascia16 capping CD 6 Internal CD30 Fascia capping CD30 Fascia capping CD21 Butt joint trim-overlap and EASYCLAD CD 6 Internal cner trim CD 39 Trim Channel cner trim CD4 Feature section Use with EASYCLAD CD22 Edge trim CD8 Purlin hat section CD8 Purlin hat section to enquiry (Subject in SA) CD Tee Section CD4 CD5 Feature Externalsection Trim channel CD39 CD External cner cner trim Use with PANELRIB, Trim channel CD39 EASYCLAD MULTICLAD EC 3 Fascia Capping CD39 Trim CD39 Trim channel channel CD5 External and MINI ORB Use with PANELRIB, CD5 External cner trim cner trim 145, TRIMWALL, MULTICLAD section EASYCLAD and MINI ORB CD Tee 75 CD 26 Internal cner50 45 CD Butt Joint Trim CD1 Trim channel CD1 Trim channel Top Hat CD 40 Starter Clip EC3 Fascia capping 50 section CD Tee CD21 Butt joint Use with PANELRIB, trim-overlap EC3 Fascia capping Use with EASYCLAD MULTICLAD and MINI ORB EC3 EC3 Fascia Fascia capping capping CD40 Starting clip CD40 CDStarting Butt jointclip trim-top hat 6 Internal CD CD External cner 5 CD 6 Internal cner trim WALLING SOLUTIONS 10 CD4 Feature section CD4 Feature section

6 CUSTOM ORB CUSTOM ORB is the classic crugated cladding. It is ideal f traditional contempary design and is the most popular LYSAGHT profile. It is long, wide, strong, lightweight and economical and it can be fixed quickly and easily. CUSTOM ORB is versatile so it can be used f commercial, industrial and residential buildings. CUSTOM ORB can be gently curved and this is reflected in some of today s most adventurous and dramatic designs. MASSES SHEET COVERAGE BMT (mm) kg/m 2 ZINCALUME steel COLORBOND steel ZINCALUME steel COLORBOND steel mm cover 16mm Width of Wall (m) Number of Sheets CUSTOM ORB LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.42 BMT Span Type Fasteners per sheet per suppt Limit State Span (mm) Single 3 Serviceability Strength Serviceability Strength End 3 Serviceability Strength Serviceability Strength Internal 3 Serviceability Strength Serviceability Strength CUSTOM ORB LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.48 BMT WALLING SOLUTIONS 6 Span Type Fasteners per sheet per suppt Limit State Span (mm) Single 3 Serviceability Strength Serviceability Strength End 3 Serviceability Strength Serviceability Strength Internal 3 Serviceability Strength Serviceability Refer to notes on Limit State Wind Pressure on page 2 of this brochure. Strength

7 CUSTOM ORB INSTALLATION AS WALLING FASTENERS WITHOUT INSULATION Single & lapped steel thickness 0.55 up to 1.0mm BMT Single steel thickness 1.0mm BMT up to 3.0mm BMT Crest Fixed Roof Zips M6-11x x35, Metal Teks HG, HH AutoTeks M5.5-14x39 Valley Fixed Side-laps M5-16x Designer Head Roof Zips M6-11x M5-16x Designer Head Total lapped thickness 1.00 BMT up to 3.8mm BMT 12-14x35, Metal Teks HG, HH AutoTeks M5.5-14x39 Roof Zips M6-11x M5-16x Designer Head Sealed blind rivet ø4.8mm Fix to Timber Hardwood J1-J x50, Type 17 HG, HH 10-12x, Type 17, HH M5-16x Designer Head Fix to Timber Softwood J x50, Type 17 HG, HH Roof Zips M6-11x x30, Type 17, HH M5-16x Designer Head Roof Zips M6-11x Notes: 1. F other steel thicknesses not specified please seek advice from screw manufacturer. 2. Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3. Care is required during installation to prevent stripping of thin material. (Single ply.) 4. Screw specification as above equivalent fastener. 5. All screws with EPDM sealing washer. FASTENING SHEETS TO SUPPORTS CUSTOM ORB is pierce-fixed to timber steel suppts. This means that fastener screws pass through the sheeting. You can place screws through the crests in the valleys. F walling, valley-fixing is the standard industry practice. Always drive the screws perpendicular to the sheeting, and in the centre of the crugation crest. Don t place fasteners less than mm from the ends of sheets. SIDE-LAPS CUSTOM ORB is overlapped at the sides not less than 1.5 crugations. It is generally considered good practice to use fasteners along side-laps however, when cladding is suppted as indicated in maximum suppt spacings, side-lap fasteners are not usually needed when crest fixed. When valley-fixed, the cladding needs a side-lap fastener in all laps, at each suppt. END-LAPPING End-laps are not usually necessary because CUSTOM ORB is available in long lengths. If you want end-laps, refer to the LYSAGHT Roofing and Walling Installation Manual. If you intend to end-lap CUSTOM ORB, der the sheets at the same time and tell us you intend to lap them, to ensure a good fit of the profiles. Crest fixing Valley fixing Crest: 3 fasteners Valley: 3 fasteners Crest: 5 fasteners Valley: 5 fasteners Side-lap fastener Don't fix here side-lap side-lap Fasteners per sheet per suppt. Most common practice is: 3 fasteners f internal spans and 5 fasteners f single and end. 7 WALLING SOLUTIONS

8 EASYCLAD (NOT AVAILABLE IN W.A.) EASYCLAD is used f walls, ceilings, infill panels and screens. Stylish, clean-line panels are available with a wide range of trim sections and accessies. High impact resistance due to profile strength. There is a wide range of trim sections. Refer to page 5. MASSES BMT (mm) kg/m 2 ZINCALUME steel COLORBOND steel mm 300mm cover SHEET COVERAGE Width of Wall (m) Number of Sheets EASYCLAD 2PF 300 LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.42 BMT Span Type Limit State Span (mm) End Serviceability Strength Internal Serviceability Strength Refer to notes on Limit State Wind Pressure on page 2 of this brochure. EASYCLAD INSTALLATION EASYCLAD can be attached to the suppting frame with the panels either running vertical hizontal. The first panel is held in place by a CD 40 starting clip, flashing by a trim channel fitted over the panel. The underlapping side of this panel is then fastened to each suppt adjacent to the return lip. The next panel is then overlapped and hooked over the return lip, with the underlapping side being fastened as previous. The laying of subsequent sheets follows this procedure. F aesthetic reasons, end-laps are not recommended. FASTENERS WITHOUT INSULATION First Sheet - CD 40 Clip First Sheet - Trim channel Intermediate Sheet WALLING SOLUTIONS 8 Clip and Pan Fixed (Total 2.0mm BMT) Single & lapped steel thickness 0.55 up to 1.0mm BMT M5-16x Designer Head Roof Zips M6-11x Single steel thickness 1.0mm BMT up to 3.0mm BMT M5-16x Designer Head (Total 3.8mm BMT) Lapped thickness 1.00 BMT up to 1.9mm BMT Notes: 1. F other steel thicknesses not specified please seek advice from screw manufacturer. 2. Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3. Care is required during installation to prevent stripping of thin material. (Single ply.) 4. Screw specification as above equivalent fastener. 5. All screws with EPDM sealing washer. Fix to Timber Hardwood J1-J x, Type 17, HH M5-16x Designer Head 1 fastener per sheet/suppt Fix to Timber Softwood J x30, Type 17, HH M5-16x Designer Head Roof Zips M6-11x

9 MULTICLAD MULTICLAD is attractive trapezoidal multi-ribbed profile. The 840mm wide cover of the MULTICLAD profile makes it one of the most economical LYSAGHT wall claddings. This also means it is quick to install. MULTICLAD is usually used where an inexpensive, quick to install cladding is desirable, such as garages, carpts and sheds. The speed of installation also makes it popular f commercial and industrial projects such as warehouses, showrooms and retail premises. F aesthetic reasons, end-laps are not recommended. Refer to page 5 f trims. MASSES BMT (mm) kg/m 2 ZINCALUME steel COLORBOND steel ZINCALUME steel COLORBOND steel SHEET COVERAGE 840mm cover 12mm Width of Wall (m) Number of Sheets MULTICLAD LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.35 BMT Span Type Limit State Span (mm) Single Serviceability Strength End Serviceability Strength Internal Serviceability Strength MULTICLAD LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.42 BMT Span Type Limit State Span (mm) Single Serviceability Strength End Serviceability Strength Internal Serviceability Strength Refer to notes on Limit State Wind Pressure on page 2 of this brochure. FASTENERS WITHOUT INSULATION Pan Fixed (Total 2.0mm BMT) Single & lapped steel thickness 0.55 up to 1.0mm BMT M5-16x Designer Head Roof Zips M6-11x Single steel thickness 1.0mm BMT up to 3.0mm BMT M5-16x Designer Head (Total 3.8mm BMT) Lapped thickness 1.00 BMT up to 1.9mm BMT Notes: 1. F other steel thicknesses not specified please seek advice from screw manufacturer. 2. Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3. Care is required during installation to prevent stripping of thin material. (Single ply.) 4. Screw specification as above equivalent fastener. 5. All screws with EPDM sealing washer. Fix to Timber Hardwood J1-J x, Type 17, HH M5-16x Designer Head 4 fasteners per sheet/suppt Fix to Timber Softwood J x30, Type 17, HH M5-16x Designer Head Roof Zips M6-11x WALLING SOLUTIONS 9

10 MINI ORB MINI ORB is a crugated sheet with reduced height of crugation to the me traditional CUSTOM ORB profile. It is suitable f interi and exteri applications; on straight curved surfaces; with the crugations running vertically hizontally. MINI ORB is primarily used f decative finishes on walls, ceilings and soffit linings; feature walls and partitions; and screens and small awnings not subject to any foot traffic. It is a product that gives you freedom in design, allowing your creativity to blend perfectly with the practical. However, MINI ORB s attractive profile makes it suitable f a myriad of iginal design applications, such as furniture; fencing and gates; awnings and shop fittings; and interi ceilings in both the industrial and domestic markets. In WA contact the nearest Service Centre f product infmation. MASSES SHEET COVERAGE BMT (mm) kg/m 2 ZINCALUME steel COLORBOND steel mm cover 807mm cover (WA) 6mm Width of Wall (m) Number of Sheets MINI ORB LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.42 BMT Span Type Fasteners per sheet per suppt Limit State Span (mm) Single 6 Serviceability Strength Serviceability Strength End 6 Serviceability Strength Serviceability Strength Internal 6 Serviceability Strength Serviceability Refer to notes on Limit State Wind Pressure on page 2 of this brochure. Strength CURVING INFORMATION MINI ORB may be spring curved down to 00mm radius. It is suitable f pre-curving the minimum radius of curve is 0mm, and the minimum straight length after a curve is 50mm. Pre-curving is subject to enquiry as a lead time applies. R R R = Radius of curve 0 mm minimum R WALLING SOLUTIONS 10 R R

11 MINI ORB INSTALLATION You will always get a better appearance by taking a little extra care to ensure an evenly finished job, with unifm light reflection. Make sure that the suppting structure is as rigid and as flat as possible. The infmation in this brochure is based on sheets being overlapped by 1.5 crugations. Always use at least two people to install MINI ORB. SUPPORT SPACINGS The maximum suppt spacing are provide, however f particular application the following should be considered. F ceilings the industry practice is to commonly 900mm, however the suppt spacing should not exceed 10mm. F best aesthetic results on all situations, limit the suppt spacing to 900mm. INSTALLATION The installation process f walls and ceilings is the same. F walls the Mini Orb can be ientated hizontally, vertically inclined. Decide how the sheet width will best cover the area, giving each overlap the same number of crugations. Overlaps of me than two three crugations may detract from the final look of the installation. Start fixing near the centre of the sheet on the one edge (underlapping edge) and wk outwards towards the ends of the sheet. Place successive rows of fasteners parallel with the first row, wking similarly from the centre. If the sheet is long (about 3000mm longer), be very careful that the sheet remains parallel/straight, along both edges. Take care the crugations are not flattened, thus fcing the sheets to become wider. TRIMS Refer to Page 5 f range of wall trims. Contact your local Lysaght representative f availability. END-LAPS F aesthetic reasons, end-laps are not recommended. FASTENING MINI ORB should be fixed to all intermediate battens studs to prevent noise if the sheet flexes with pressure fluctuations in the building. Fix fasteners no less than mm from ends of sheets. TRIMS MINI ORB FASTENERS Valley Fixed Total thickness up to 3.0mm BMT RippleZips screws M4.8-16x Fix to Timber J1-J4 RippleZips screws M4.8-16x Notes: 1. F other steel thicknesses not specified please seek advice from screw manufacturer. 2. Values given are: gauge/threads per inch/ lengths (mm). 3. Care is required during installation to prevent stripping of thin material. 4. Screw specification as above equivalent fastener. 5. RippleZips screws are not available in Class 4 coating. Valley: 6 fasteners Valley: 11 fasteners Number of fasteners per sheet per suppt depends on wind pressure. Typical suppt Typical suppt Trim at cner Trim at end joins WALLING SOLUTIONS 11

12 PANELRIB PANELRIB is a lightly fluted wall cladding ceiling f exteri and interi use, on straight curved surfaces. Longitudinal flutes provide rigidity along the length of the sheet while retaining full flexibility across the width. Used on interi exteri walls on straight curves surfaces f walling in garages, ceilings, fascia and barge boards. F aesthetic reasons, end-laps are not recommended. MASSES 4mm BMT (mm) kg/m 2 ZINCALUME steel COLORBOND steel ZINCALUME steel COLORBOND steel mm cover SHEET COVERAGE Width of Wall (m) Number of Sheets PANELRIB LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.35 BMT Span Type Fasteners per sheet per suppt Limit State Span (mm) Single 4 Serviceability Strength Serviceability Strength End 4 Serviceability Strength Serviceability Strength Internal 4 Serviceability Strength Serviceability Strength PANELRIB LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.42 BMT WALLING SOLUTIONS 12 Span Type Fasteners per sheet per suppt Limit State Span (mm) Single 4 Serviceability Strength Serviceability Strength End 4 Serviceability Strength Serviceability Strength Internal 4 Serviceability Strength Serviceability Refer to notes on Limit State Wind Pressure on page 2 of this brochure. Strength

13 PANELRIB INSTALLATION FASTENERS WITHOUT INSULATION Single & lapped steel thickness 0.55 up to 1.0mm BMT Single steel thickness 1.0mm BMT up to 3.0mm BMT Total lapped thickness 1.00 BMT up to 3.8mm BMT Fix to Timber Hardwood J1-J3 Fix to Timber Softwood J4 Pan Fixed 10-16x Designer Head Roof Zips M6-11x 10-16x Designer Head 10-12x, Type 17, HH 10-16x Designer Head 10-12x30, Type 17, HH 10-16x Designer Head Roof Zips M6-11x Side-laps Sealed blind rivet ø3.2mm aluminium (if required) Notes: 1. F other steel thicknesses not specified please seek advice from screw manufacturer. 2. Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3. Care is required during installation to prevent stripping of thin material. (Single ply.) 4. Screw specification as above equivalent fastener. 5. All screws with EPDM sealing washer. SIDE-LAPPING OPTIONS FOR PANELRIB A fastener should be located at the side-lap. F a quality finish, fasteners at the ends of PANELRIB sheets, including end-laps, should be located at every second valley. At intermediate suppts, a minimum of four fasteners should be used equidistant across the sheet. F internal applications not subject to wind loads, the number of fasteners may be reduced to suit the project s aesthetic requirements, however not less than 50%. Furtherme, the lap can be located to achieve a 900mm cover, except f ceiling applications. Pan: 4 fasteners side-lap Pan: 8 fasteners side-lap Lap fasteners 850mm cover 900mm cover SIDE-LAPPING Two types of side-lapping methods are used: the overlapping flute, and the edge lap joint. (See illustrations above.) The side-lap requires fasteners at 0-300mm centres between suppts. Alternative lapping to achieve a 900mm cover in internal applications. TRIMS Refer to Page 5 f range of wall trims. Contact your local Lysaght representative f availability. 13 WALLING SOLUTIONS

14 SPANDEK SPANDEK is a contempary-looking trapezoidal profile which is ideal where a stronger, bolder me modern crugated appearance is required. SPANDEK combines strength with lightness, rigidity and economy. The long, straight lengths of SPANDEK can be lifted into place and easily aligned. Originally designed as a strong attractive roofing material f industrial and commercial construction however SPANDEK has proved equally popular f homes and public buildings, as walling underlining its versatility and pleasing appearance. User to specify wall use when dering. MASSES BMT (mm) kg/m 2 ZINCALUME steel COLORBOND steel ZINCALUME steel COLORBOND steel mm cover 24mm SHEET COVERAGE Width of Wall (m) Number of Sheets SPANDEK LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.42 BMT Span Type Fasteners per sheet per suppt Limit State Span (mm) Single 3 Serviceability Strength Serviceability Strength End 3 Serviceability Strength Serviceability Strength Internal 3 Serviceability Strength Serviceability Strength SPANDEK LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.48 BMT WALLING SOLUTIONS 14 Span Type Fasteners per sheet per suppt Limit State Span (mm) Single 3 Serviceability Strength Serviceability Strength End 3 Serviceability Strength Serviceability Strength Internal 3 Serviceability Strength Serviceability Refer to notes on Limit State Wind Pressure on page 2 of this brochure. Strength

15 SPANDEK INSTALLATION AS WALLING FASTENERS WITHOUT INSULATION Single & lapped steel thickness 0.55 up to 1.0mm BMT Single steel thickness 1.0mm BMT up to 3.0mm BMT Crest Fixed Roof Zips M6-11x x45, Metal Teks HG, HH AutoTeks M5.5-14x50 Pan Fixed Side-laps M5-16x Designer Head Roof Zips M6-11x M5-16x Designer Head Total lapped thickness 1.00 BMT up to 3.8mm BMT 12-14x45, Metal Teks HG, HH AutoTeks M5.5-14x50 Fix to Timber Hardwood J1-J x65, Type 17 HG, HH 10-12x, Type 17, HH M5-16x Designer Head (If required) Roof Zips M6-11x M5-16x Designer Head Sealed blind rivet ø4.8mm aluminium Notes: 1. F other steel thicknesses not specified please seek advice from screw manufacturer. 2. Values given are: gauge/threads per inch/lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3. Care is required during installation to prevent stripping of thin material. (Single ply.) 4. Screw specification as above equivalent fastener. 5. All screws with EPDM sealing washer. Fix to Timber Softwood J x65, Type 17 HG, HH Roof Zips M6-11x x30, Type 17, HH M5-16x Designer Head Roof Zips M6-11x FASTENING SHEETS TO SUPPORTS SPANDEK is pierce-fixed to timber steel suppts. This means that fastener screws pass through the sheeting. You can place screws f SPANDEK through the crests in the valleys. F walling, valley-fixing is the standard industry practice. Always drive the screws perpendicular to the sheeting, and in the centre of the crugation rib. Don t place fasteners less than mm from the ends of sheets. SIDE-LAPS The edge of SPANDEK with the anti-capillary groove is always the underlap (see figures on this page). It is generally considered good practice to use fasteners along side-laps however, when cladding is suppted as indicated in Maximum Suppt Spacings, side-lap fasteners are not usually needed when crest fixed. When valleyfixed, the cladding needs a side-lap fastener in all laps, at each suppt. END-LAPPING End-laps are not usually necessary because SPANDEK is available in long lengths. If you want end-laps, refer to the LYSAGHT Roofing and Walling Installation Manual. Crest fixing Valley fixing Crest: 3 fasteners Valley: 3 fasteners Side-lap fastener side-lap Crest: 4 fasteners Valley: 4 fasteners side-lap Fasteners per sheet per suppt. Most common practice is: 3 fasteners f internal spans and 4 fasteners f single and end suppts. WALLING SOLUTIONS

16 TRIMDEK TRIMDEK is a stylish, ribbed profile with subtle fluting in the pans to provide strength and long spanning capabilities. Strong, durable, versatile roof and wall cladding available in long lengths so one sheet may be used from eaves to flo without end-laps. The strength, spanning ability, lightness and rigidity of TRIMDEK profile permits wide suppt spacings to be used with safety. Long, straight lengths of TRIMDEK can be easily aligned. Equally suitable f domestic, industrial and commercial applications. MASSES BMT (mm) kg/m 2 ZINCALUME steel COLORBOND steel ZINCALUME steel COLORBOND steel SHEET COVERAGE 762mm cover 29mm Width of Wall (m) Number of Sheets TRIMDEK LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.42 BMT Span Type Limit State Span (mm) Single Serviceability Strength End Serviceability Strength Internal Serviceability Strength TRIMDEK LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.48 BMT Span Type Limit State Span (mm) Single Serviceability Strength End Serviceability Strength Internal Serviceability Strength Refer to notes on Limit State Wind Pressure on page 2 of this brochure. WALLING SOLUTIONS 16

17 TRIMDEK INSTALLATION AS WALLING FASTENERS WITHOUT INSULATION Single & lapped steel thickness 0.55 up to 1.0mm BMT Single steel thickness 1.0mm BMT up to 3.0mm BMT Crest Fixed Roof Zips M6-11x x45, Metal Teks HG, HH AutoTeks M5.5-14x50 Pan Fixed Side-laps M5-16x Designer Head Roof Zips M6-11x M5-16x Designer Head Total lapped thickness 1.00 BMT up to 3.8mm BMT 12-14x45, Metal Teks HG, HH AutoTeks M5.5-14x50 Fix to Timber Hardwood J1-J x65, Type 17 HG, HH 10-12x, Type 17, HH M5-16x Designer Head (If required) Roof Zips M6-11x M5-16x Designer Head Sealed blind rivet ø4.8mm aluminium Notes: 1. F other steel thicknesses not specified please seek advice from screw manufacturer. 2. Values given are: gauge/threads per inch/lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3. Care is required during installation to prevent stripping of thin material. (Single ply.) 4. Screw specification as above equivalent fastener. 5. All screws with EPDM sealing washer. Fix to Timber Softwood J x65, Type 17 HG, HH Roof Zips M6-11x x30, Type 17, HH M5-16x Designer Head Roof Zips M6-11x FASTENING SHEETS TO SUPPORTS TRIMDEK profile is pierce-fixed to timber steel suppts. This means that fastener screws pass through the sheeting. You can place screws f TRIMDEK through the crests in the pans. F walling, pan-fixing is standard industry practice. Always drive the screws perpendicular to the sheeting, and in the centre of the rib, on the flat of the pan when valley fixed, adjacent to the rib. Don t place fasteners less than mm from the ends of sheets. SIDE-LAPS The edge of TRIMDEK with the anti-capillary groove is always the underlap (see figures on this page). It is generally considered good practice to use fasteners along side-laps however, when cladding is suppted as indicated in Maximum Suppt Spacings, side-lap fasteners are not usually needed when crest fixed. When valleyfixed, the cladding needs a side-lap fastener in all laps, at each suppt. END-LAPPING End-laps are not usually necessary because TRIMDEK is available in long lengths. If you want end-laps, refer to the LYSAGHT Roofing and Walling Installation Manual. Crest fixing Pan fixing Crest fixing: 4 fasteners Pan fixing: 4 fasteners side-lap Fasteners per sheet per suppt. Side-lap fastener 17 WALLING SOLUTIONS

18 TRIMWALL TRIMWALL has trapezoidal ribs and pans that match TRIMDEK. It is used f walls, primarily on sheds. The strength, spanning ability, lightness and rigidity of TRIMDEK profile permits wide suppt spacings to be used with safety. Long, straight lengths of TRIMDEK can be lowered into place and easily aligned. Equally suitable f domestic, industrial and commercial applications. Sheet coverage is the same as that of TRIMDEK. Refer to TRIMDEK in this brochure f valley fix installation details. MASSES BMT (mm) kg/m 2 ZINCALUME steel COLORBOND steel mm cover 29mm SHEET COVERAGE Width of Wall (m) Number of Sheets TRIMWALL LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.35 BMT Span Type Limit State Span (mm) Single Serviceability Strength End Serviceability Strength Internal Serviceability Strength Refer to notes on Limit State Wind Pressure on page 2 of this brochure. FASTENERS WITHOUT INSULATION Pan Fixed Side-laps Single & lapped steel thickness 0.55 up to 1.0mm BMT M5-16x Designer Head Roof Zips M6-11x Single steel thickness 1.0mm BMT up to 3.0mm BMT M5-16x Designer Head Total lapped thickness 1.00 BMT up to 3.8mm BMT Fix to Timber Hardwood J1-J x, Type 17, HH M5-16x Designer Head Roof Zips M6-11x M5-16x Designer Head Sealed blind rivet ø4.8mm aluminium Notes: 1. F other steel thicknesses not specified please seek advice from screw manufacturer. 2. Values given are: gauge/threads per inch/lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3. Care is required during installation to prevent stripping of thin material. (Single ply.) 4. Screw specification as above equivalent fastener. 5. All screws with EPDM sealing washer. Pan: 4 fasteners side-lap Fasteners per sheet per suppt. Fix to Timber Softwood J x30, Type 17, HH M5-16x Designer Head Roof Zips M6-11x side-lap fastener WALLING SOLUTIONS 18 Pan fixing

19 WALLCLAD (QLD, SA & WA ONLY) WALLCLAD is an attractive, lightweight and versatile walling profile designed f domestic, rural and commercial applications. It is light and easy to handle and quick to install. WALLCLAD is popular in the residential market where a traditional profile can be used to add a contempary character. Ideal f garages, sheds, fascias and awning linings. WALLCLAD is identical to the CUSTOM ORB profile but is 0.35mm BMT and is exclusively used f economic walling applications. Refer to the CUSTOM ORB valley installation details in this brochure f installation details. MASSES BMT (mm) kg/m 2 ZINCALUME steel COLORBOND steel mm cover 16mm SHEET COVERAGE Width of Wall (m) Number of Sheets WALLCLAD LIMIT STATE WIND PRESSURE CAPACITIES (KPA) 0.35 BMT Span Type Fasteners per sheet per suppt Limit State FASTENERS WITHOUT INSULATION Span (mm) Single 3 Serviceability Strength Serviceability Strength End 3 Serviceability Strength Serviceability Strength Internal 3 Serviceability Strength Serviceability Refer to notes on Limit State Wind Pressure on page 2 of this brochure. Strength Valley Fixed Side-laps Single & lapped steel thickness 0.55 up to 1.0mm BMT M5-16x Designer Head Roof Zips M6-11x Single steel thickness 1.0mm BMT up to 3.0mm BMT M5-16x Designer Head Total lapped thickness 1.00 BMT up to 3.8mm BMT Roof Zips M6-11x M5-16x Designer Head Sealed blind rivet ø4.8mm Notes: 1. F other steel thicknesses not specified please seek advice from screw manufacturer. 2. Values given are: gauge/threads per inch/lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3. Care is required during installation to prevent stripping of thin material. (Single ply.) 4. Screw specification as above equivalent fastener. 5. All screws with EPDM sealing washer. Side-lap fastener Don't fix here Fix to Timber Hardwood J1-J x, Type 17, HH M5-16x Designer Head Valley: 3 fasteners Valley: 5 fasteners Fix to Timber Softwood J x30, Type 17, HH M5-16x Designer Head Roof Zips M6-11x Number of fasteners per sheet per suppt. Most common practise is 3 fasteners f internal spans and 5 fasteners f single and end suppts. side-lap side-lap WALLING SOLUTIONS Valley fixing 19

20 PRODUCT DESCRIPTIONS All descriptions, specifications, illustrations, drawings, data, dimensions and weights contained in this catalogue, all technical literature and websites containing infmation from Lysaght are approximations only. They are intended by Lysaght to be a general description f infmation and identification purposes and do not create a sale by description. Lysaght reserves the right at any time to: (a) supply Goods with such min modifications from its drawings and specifications as it sees fit; and (b) alter specifications shown in its promotional literature to reflect changes made after the date of such publication. DISCLAIMER, WARRANTIES AND LIMITATION OF LIABILITY This publication is intended to be an aid f all trades and professionals involved with specifying and installing Lysaght products and not to be a substitute f professional judgement. Terms and conditions of sale available at local Lysaght sales offices. Except to the extent to which liability may not lawfully be excluded limited, BlueScope Steel Limited will not be under incur any liability to you f any direct indirect loss damage (including, without limitation, consequential loss damage such as loss of profit anticipated profit, loss of use, damage to goodwill and loss due to delay) however caused (including, without limitation, breach of contract, negligence and/ breach of statute), which you may suffer incur in connection with this publication. Copyright BlueScope Steel Limited 30 April, 18 Technical enquiries: steeldirect@bluescopesteel.com call LYSAGHT, COLORBOND, ZINCALUME, MINI ORB, CUSTOM ORB, EASYCLAD, MULTICLAD, PANELRIB, TRIMDEK, TRIMWALL, WALLCLAD and BlueScope are registered trademarks of BlueScope Steel Limited, ABN RoofZips, RippleZips, AutoTeks, Teks and Designer Heads are registered trade marks of ITW Buildex. The LYSAGHT range of products is exclusively made by f BlueScope Steel Limited trading as Lysaght. LYT