USERS MANUAL. Turbo WOOD LATHE. Model: T-40.

Transcription

1 USERS MANUAL Turbo WOOD LATHE Model: T-40

2

3 Table of Contents GENERAL SAFETY RULES... 1 Wood Lathe Introductions... 2 Features... 2 Product Components... 3 Wood Lathe Specifications... 4 Accessories... 5 Power Supply... 6 Assembling and Adjustment... 6 Base... 6 Unpacking... 6 Packing List... 7 Operating... 8 Control Panel... 8 Speed Range Adjustment... 9 Recommended Turning Speed Table... 9 Tool Slide Tool Rest Head Stock Tail Stock Using Tail Stock Quill Using the Spur Center Using the Face Plate Using the Live Center General Maintenance Parts List and Exploded View Exploded View... 18

4

5 GENERAL SAFETY RULES Please operate the lathe with awareness of the potential for injury. If you have any doubts about safety, we ask you to contact your local dealer before using. Warning! Failure to follow the listed rules may result in serious personal injury. To ensure safe use, READ This MANUAL BEFORE OPERATING THE TOOL. ALWAYS USE A FULL FACE SHIELD. A full face shield will protect the eyes and face. KEEP WORK AREA CLEAN and having good lighting. WEAR PROPER APPAREL. Do not wear loose fitting clothing, gloves, neckties, rings, bracelets or other jewelry, which may get caught in moving parts. Non-slip footwear is also recommended. Wear long hair pulled back. DISCONNECT MACHINE from the electrical supply before servicing and when changing accessories NEVER LEAVE MACHINE RUNNING UNATTENDED. Do not leave the lathe unless it is turned Off and has come to a complete stop. USE THE RIGHT TOOL. Do not use a tool or attachment to do a job for which it was not intended or designed. TIGHTEN ALL CLAMP HANDLES on the headstock, tailstock, and the tool rest before operating the lathe. Before turning a large wood piece, it is advisable to reduce the excess before mounting the stock to the lathe. When turning a large wood piece, the turner should not stand close to the lathe to avoid being struck by a wood piece ejected by an imbalance. Hold the tool handle firmly to avoid the rebound T-40 Turbo Wood Lathe 1

6 Wood Lathe Introductions Tools express thoughts, and serve as the extension of your hands. An ideal tool should perform readily as a connection between hand and mind; additionally, it ought to be pleasurable, enlightening, and beautiful. The Harvey team never stops pursuing excellence to enhance a user s optimal working experience. After developing the Harvey Turbo T-50/60 heavy duty woodworking lathes, the Harvey team then spent over two years working to develop a smaller lathe ideally sized to suit the demands of serious hobbyists and home workshops. Now we are glad to announce that our efforts have been achieved: the Turbo T-40 Lathe is the result. In order to overcome long known issues of insufficient torque and speed loss on most small lathes on the market, for the first time in the industry, Harvey Industries has introduced the Industrial Servo Motor (ISM) system and integrated it in with the T-40 spindle drive. The exterior and machined surfaces are engineered and crafted with our highest standards to enhance a user s experience. The Turbo T-40 lathe is crafted with premium grade cast iron and machined to the highest tolerances. The guideways are precision ground for smooth operation. The surface of the T-40 lathe is coated with a high gloss, stove enamel. T-40 has features a 360mm (14 ) maximum swing, and a 625mm (24 ) distance between centers. The spindle head can rotate 90 for larger faceplate turning. In addition, 80KG (178 lb) of ballast makes the T-40 the heaviest lathe in its league. The Harvey engineering and manufacturing teams sincerely hope the new Turbo T-40 will make a greatly enjoyable tool for turners of all ages and skill levels. Features Industrial Servo Motor drive system with 300% overload capacity Quick spindle stop Forward/Reverse spindle rotation Variable Speed, maximum 4300rpm Swivel headstock to 0-90 for faceplate turning Rigid structure with premium cast iron Precision machined and ground guide ways Forged and ground alloy steel spindle with 3 oversized bearings Cast steel tool rest with edge treated to guard against wear Oversized solid tool slide for smooth operation Built-in 24 position indexing spindle with quick adjusting mechanism High gloss baked enamel surface treatment 2 T-40 Turbo Wood Lathe

7 Product Components Figure 1 A Servo Motor M Tail Stock B Spindle Hand Wheel N Tail Stock Hand Wheel C Driver O Tail Stock Lock Handle D Control Buttons P Bed E Speed Display Q Tool Slide F Head Stock R Tool Rest Lock Handle G Spindle S Tool Slide Lock Handle H 3 Face Plate T Tool Rest I Spur Center U Head Stock Lock Handle J Live Center V Pulley Cover K Tail Stock Quill W Motor Mount Handle L Tail Stock Quill Lock Handle X Motor Lock Handle T-40 Turbo Wood Lathe 3

8 Wood Lathe Specifications Basic Specification Maximum swing over bed 14 Distance between centers 24 Max. swing over tool slide 10 Spindle Speeds: High Range Low Range rpm rpm Preset Head Stock Positions Spindle Taper Thread MT2# 1-1/4 8(RH)TPI UNS Through hole dia. 1/2 Spindle Indexing Spindle Bearings 24 Position Front 2,Rear1 Tail Stock Tail Quill Taper MT2# Through hole diameter 3/8 Tail Stock Travel 4-1/4 Accessories Tool Rest Width 12 Face Plate Dia. 3 Spur Center Taper Dead Center Taper MT2# MT2# Motor Data Motor Power Power Supply Servo Motor 1HP VAC Single Phase 50/60Hz 4 T-40 Turbo Wood Lathe

9 Accessories Standard Accessories 3 Face Plate Spur Center Spindle Position Bar 1piece 1piece 1piece 50# Spanner 1piece Live Center 3mm Hex Key Knockout Rod Live Center Position Bar 1piece 1piece 1piece 1piece 19# One Head Spanner 1piece Optional Accessories Please visit Harvey official website for more information T-40 Turbo Wood Lathe 5

10 Power Supply Warning: For your own safety, have all electrical installations performed under the supervision of a qualified electrical engineer. Careful: If the factory installed plug does not fit the outlet, before making any changes, please seek assistance from a qualified electrician to ensure that the electrical supply meets the local standards. Voltage: VAC Frequency: 50/60Hz Phase: Single Phase Assembling and Adjustment Base The lathe must be placed on a flat, dry surface. The electricity components must not be exposed to direct sunlight. The area around lathe must be large enough for normal operations. Unpacking If you have found any damage, please contact your local dealer immediately. Please verify that all parts listed underneath are included. Please contact your local dealer if any item is missing. Please read the user manual carefully before operating. 6 T-40 Turbo Wood Lathe

11 Packing List Figure 2 A B C D E F G H I J K Main Body (Including: Bed, Head Stock, Tail Stock, Tool Slide and Tool Rest) User Manual Knockout Rod 50# Spanner Spindle Pin Live Center Pin Live Center Spur Center 3mm Long Hex Key with Ball Head 19# Spanner 3 Face Plate T-40 Turbo Wood Lathe 7

12 Operating Notice: The lathe must be powered off during assembly, adjustment or maintenance. Please start the lathe by using the lowest speed! Control Panel(Figure 3) 1. Stop Button Red Button A: Stop the lathe by pressing the red button A. When restarting the lathe, you only need to turn the switch C to position 0 and then turn it to position 1 or 2 according to the operation, the lathe will start. 2. Reset Button Green Button B: When you receive an overload alarm, please press B to clear the alarm. Turn the switch C to position 0 and restart Position Switch---1Forward, 2Reverse, 0Stop Start: turn the switch C to position 1 or 2 Stop: turn the switch C to position 0 or press red button A (if the lathe has been stopped by pressing red button A, please follow procedure1 to restart). 4. Speed Adjustment Knob: Change the spindle speed by turning this knob. Figure 3 8 T-40 Turbo Wood Lathe

13 Speed Range Adjustment(Figure 4) The lathe as designed has two speed ranges: Low Range rpm, High Range rpm In each speed range, the Speed Adjustment Knob can change the spindle speed freely. 1. Changing the Speed Range 2. Disconnect from the electrical supply 3. Open the magnetic pulley cover plate. 4. Loosen the Motor Lock Handle A, pull up the Motor Mount Handle to slacken the belt tension 5. Position the belt on the desired speed range pulleys 6. Turn the spindle hand wheel by hand, ensuring the belt is engaged with both motor pulley and arbor pulley and rotates smoothly Notice: You could remove the rubber pad E and use the hole D to assist in changing belt. 7. Tighten the belt by pushing down on the motor mount handle to tension and then tighten the motor lock handle A. Close the Head Stock Guard. Figure 4 Recommended Turning Speed Table Notice: Please start the lathe by using the lowest speed! Wood Piece Dia. Rough Turning Normal Turning Sanding < rpm 3500rpm 4300rpm rpm 1600rpm 2500rpm rpm 1100rpm 1700rpm rpm 800rpm 1250rpm rpm 700rpm 1000rpm rpm 550rpm 900rpm rpm 450rpm 680rpm T-40 Turbo Wood Lathe 9

14 Tool Slide The Tool Slide is designed with a camshaft locking system. It can be moved along the bed smoothly. Pull up the Tool Slide Lock Handle in order to move the Tool Slide to any position, then tighten by pressing down on the Tool Slide Lock Handle. Tool Rest The 12 Tool Rest comes as a standard component. It can be adjusted to any height or angle by loosening the Tool Rest Lock Handle. The Tool Rest Lock Handle can be mounted on the left or right side due according to the user s preference. Notice: the Tool Rest Lock Handle must be tightened before operating. Head Stock(Figure 5) The Head Stock can be swiveled to preset positions: 0, 22.5,45 and 90. It is also possible to any position the Head Stock anywhere between Notice: the electrical supply must be disconnected before swiveling the Head Stock! When repositioning the Head Stock back to 0, use the bed as reference, turn the Head Stock anticlockwise firmly, and then tighten the Head Stock Lock Handle! Figure 5 10 T-40 Turbo Wood Lathe

15 Tail Stock The Tail Stock can move along on the bed. Loosen the Tail Stock Lock Handle, move the Tail Stock to any position, then tighten the Tail Stock Lock Handle. Using Tail Stock Quill Loosen the Tail Stock Quill Lock Handle, rotate the Tail Stock Hand Wheel clockwise or anticlockwise to the desired Tail Stock Quill position, and then tighten the Tail Stock Quill Lock Handle. Using the Spur Center(Figure 6) 1. Make sure the lathe motor has been turned off. 2. Make sure the Spur Center taper and the Spindle hole are clean, then push the Spur Center into the Spindle hole. 3. To remove the spur center, place the Knockout Rod in the Spindle hole and strike the Spur Center until the Spur Center is disengaged. Figure 6 Figure 7 Using the Face Plate(Figure 7) 1. Make sure the lathe motor has been turned off 2. Insert the Spindle Pin A into the Spindle Hand Wheel hole, put the 50#Spanner B on the Face Plate, push down on the Spindle Pin with the left hand while pulling up on the 50#Spanner with the right hand. Reverse these directions to dismount the Face Plate. Tighten the Face Plate lock knob. Using the Live Center 1. Mounting the Live Center: Be sure the Live Center and Tail Stock Quill hole are clean, then push the Live Center into the Tail Stock Quill hole. 2. Dismounting the Live Center: Loosen the Tail Stock Quill Lock Handle, rotate the Tail Stock Hand Wheel anticlockwise until the Live Center is ejected from the Tail Stock Quill, pull out the Live Center by hand. T-40 Turbo Wood Lathe 11

16 General Maintenance Daily: Wipe off sawdust from machine with a soft bench brush. Clean and apply a coat of wax on the Spindle, Tail Stock Quill and bed Monthly: Check the belt tension Change for wear on the belt Clean the dust from the belt Check the stability of the lathe base 12 T-40 Turbo Wood Lathe

17 Parts List and Exploded View Parts List No. Description Part Number Qty 001 Head Stock Adjusting Spindle HWT Ball SФ Spring GB/T 2089 d0.8-d7-n6-h Bed HWT Stop Rod HWT Bronze Sleeve Bearing Tension Washer HW Hex Lock Nut GB/T M Manual T-40 English Hammer HWT Spanner HWT Spindle Pin HWT Live Center Pin HWT Live Center HWT Spur Center HWT Hex Key with Ball Head 3mm Spanner GB/T Face Plate HWT Set Screw GB/T77 M Face Plate Warning Label HWT Specification Label HWT Logo Type of Label Index Pin HWT Index Pin Warning Label HWT Spindle Hand Wheel HWT Set Screw GB/T 79 M Index Label HWT Belt 5M M Arbor Pulley HWT T-40 Turbo Wood Lathe 13

18 No. Description Part Number Qty 108 Set Screw GB/T 77 M Screw Nut GB/T 812 M Teeth Skid Resistant Washer M Nylon Washer Ф31-25-h Bearing 6205 P6-2RZ Rubber Pad HWT Head Stock Case HWT Bearing 6206 P6-2RZ Space Loop HWT Flat Key GBT/T Spindle HWT Strong Magnet D M6-Ф5 Position Pin HWT Head Stock Turning Spindle HWT Head Stock Lock Handle HWT Rubber Grip Ф15 L100 δ Hex Lock Nut GB/T M Strong Magnet D15 5 Ф Cap Screw GB/T 70.3 M4 16 Stain Steel Cap Screw GB/T 70.3 M Head Stock Guard HWT Guard Knob HWT Speed Range Warning Label HWT Warning Label HWT Tooth Washer Chain Cap Screw GB/T 70.2 M Rivet Belt Tail Stock Quill HWT Tail Stock HWT Tail Stock Quill Sleeve HWT Adjustable Handle M T-40 Turbo Wood Lathe

19 No. Description Part Number Qty 205 Feed Screw HWT Feed Screw Ring HWT Set Screw GB/T77 M Feed Screw Washer HWT Tail Stock Hand Wheel HWT Tail Stock Handle HWT Tail Stock Lock Handle HWT Jump Ring GB/T Tail Stock Position Piece HWT Cap Screw GB/T 70.2 M Cone Pin GB/T Tail Stock Lock Bolt HWT Lock Piece HWT M8-Φ6 Locking Screw HWT Compression Spring GB/T 2089 d1-d15-n3-h Tool Rest HWT Tool Rest Copper Washer HWT Tools Rest Lock Handle HWT Tool Slide Copper Blot HWT Tool Slide Lock Handle HWT Tool Slide HWT Tool Slide Lock Bolt HWT Cap Screw GB/T 70.1 M Servo Motor 1HP Flat Key GBT/T Adjustable Handle M Cap Screw GB/T 70.1 M Large Washer GB/T Motor Mount Plate HWT Motor Mount Grip 25x5x80 δ M Motor Pulley HWT Mounting Plate HWT Connection Switch HWT T-40 Turbo Wood Lathe 15

20 No. Description Part Number Qty 412 Washer GB/T Spring Washer GB/T Cap Screw GB/T 70.1 M Teeth Washer GB/T Speed Adjust Knob HWT Set Screw GB/T 77 M Position Bar 3590S-2-103L Speed Display HWT Speed Adjust Label HWT Electricity Case HWT Speed Direction Label HWT Stop Label HWT Three-Position Switch C3SS1-10B Reset Button CP1-10L Stop Button Stop Button Cap MPM1-10R 1 Stop Contact Point MCB-01 1 Position Support MCBH Flash Label Electricity Back Case HWT Cap Screw GB/T 70.2 M Cap Screw GB/T 70.1 M Driver ASD-B Washer GB/T Hex Lock Nut GB/T M Washer GB/T Power for Speed Meter 220V/DC5V Power Cable Terminals Two Connection Eight Pair- 10A 437 Cap Screw GB/T 70.2 M Connection Nut PG Connection Nut PG Electricity Side Cover HWT Input Power Cable with Plug Optional T-40 Turbo Wood Lathe

21 No. Description Part Number Qty 442 Cable Protector Reset Label HWT Connection Cable I 1C 1.5mm 2 L0.25m Servo Drive Control Cable ASD-BCNDS0044_0.6M 8C 25AWG Switch Control Cable 9C 24AWG L0.7m Connection Cable II 1C 1.5mm 2 L0.10m Hex Lock Nut GB/T M8 1 T-40 Turbo Wood Lathe 17

22 Exploded View 18 T-40 Turbo Wood Lathe

23 T-40 Turbo Wood Lathe 19

24 20 T-40 Turbo Wood Lathe

25 T-40 Turbo Wood Lathe 21

26 22 T-40 Turbo Wood Lathe

27

28 Harvey Industries Co., Ltd Suyuan Avenue, Jiangning District, Nanjing , China Harvey Industries Co.,Ltd. all right reserved.