INVERTER SF-320 Series

Transcription

1 INVERTER SF-2 Series SensorlessVector Inverter CW No. D5E-2. No. D5E-2

2 The SF-2 series, designed for the global market adds new, more powerful vector control to standard V/f control. Easy-To-Use,Powerful Inverter Powerful drive A new vector control mode is added to the default V/f control mode to insure proper starting of a gearmotor in difficult applications. [ Starting torque of AF motor :75 to 2% of motor full-load torque] Global standards The standard unit complies with international requirements (UL, CSA, CE marking) The I-O control logic can also switch between sinking and sourcing. Easy to Operate and Easy to Setup Local operator control is provided by the frequency potentiometer and the drive Run and Stop keys. Wizard functions simplify parameter setting. Easy Wire and Install Panel wiring is simplified because of the location of input power and load terminals in a contactor type (top and bottom) arrangement. Self-lifting screw terminals make wiring the drive an easy task. Lineup Ratings input voltage -phase 2V -phase 2V -phase V Voltage Class Model type Ratings output voltage -phase 2V -phase 2V -phase 2V. Applicable Motor Capacity (kw) SF-2 2 A Series Name SF-2series Voltage 2-phase 2V Class S-phase 2V Class -phase V Class Applicable Motor Capacity A.kWA75.75kW A2.2kWA5kW A4.4kW2A22.2kW Powerful drive!! Global standards Easy to Operate/Easy to Setup Easy Wire and Install! Powerful drive by a new vector control mode A new vector control mode is added to the default V/f control mode to insure proper starting of a gearmotor in difficult applications. Torque [] 2 Ex. Sumitomo inverter motor,.4kw4p Speed-Torque characteristic Speed [r/min] Starting Torque Global standard unit The standard unit complies with international requirements (UL, CSA, CE marking) SF-2 corresponds to various input power sources. -phase 2V to 24V - 5/6Hz -phase 2V to 24V - 5/6Hz -phase V to 5V - 5/6Hz The I-O control logic can also switch between sinking and sourcing. SF-2 easily corresponds to the logic of the world Sick logic Source logic Easy setting by wizard function Easy call of necessary parameter according to usage and setting Basic setting wizard Preset speed operation wizard Analog signal operation wizard Motor A/B switching operation wizard Easy adjustment by history function Display latest 5 changed parameters as a group. Parameters can be edited within a group,too. Easy adjustment by user parameter group function This function prior displays, and can set the parameter changed from the default setting. Options The main circuit terminal is arranged at the top and bottom. (As well a contactor) Wiring and the installation with the control box are easy Self-lifting screw terminals Power supply input terminal terminal (To the motor) Torque [] 2.5Hz sec Hz 2Hz Hz 4Hz 5Hz Programmable controller FR Common COM 5VDC Inverter Programmable controller Common FR 5VDC P5V Inverter Remoto operater Remote operater with copy function Communication converter unit (RS485/RS22C) Compliant with EMC Foot-mounted type noise filter These make wiring the drive an easy task Self-lifting screw 2

3 Standard specifications Rating Environ- ments Display function Protective function Operation specifications Principal control functions Power supply Item voltage Applicable motor (kw) voltage class Type -phase 2V SF22 -phase 2V SF2S -phase V SF2 Capacity (kva) (Note ) Rated output current (A) (Note 2) Rated output voltage (Note ) -phase 2V -phase 2V -phase V -phase 2V -phase 2V -phase V Overload current rating -phase 2V Voltage-frequency -phase 2V -phase V Allowable fluctuation Protective method -phase 2V Cooling method -phase 2V -phase V Color Charge lamp Specification -phase 2V/-phase 2V/-phase V SF2 A A2 A4 A75 A5 2A2 A2 A4 A75 A5 2A2 A A2 A4 A phase 2V to 24V -phase 2V to 2V 6 seconds at 5%, (5%-reduction value) -phase 2V to 24V - 5/6Hz -phase 2V to 24V - 5/6Hz -phase V to 5V - 5/6Hz Voltage +%, -5% Note 4), frequency 5% IP2 Enclosed type (JEM ) Self-cooling Forced air-cooled Self-cooling Forced air-cooled Self-cooling Forced air-cooled Munsel 5Y8/.5 LED indicating the charge status of the capacitor in the main circuit Note). Capacity is calculated at 22V for the 2V models. Note)2. Indicates rated output current setting when the PWM carrier frequency (parameter F) is 4kHz or less. If the PWM carrier frequency setting is fixed above 4 khz, the rated current needs to be reduced. If the PWM carrier frequency is set above 4 khz, it could fall automatically if an over-current flaws during acceleration or for any other reason, depending on the amount of current that flows.the default setting of the PWM carrier frequency is 4kHz. Note). Maximum output voltage is the same as the input voltage. Note)4. % when the inverter is used continuously (load of %). Common specifications Item Specification Control system Sinusoidal PWM control Related output voltage Adjustable within a range of to 2% of the corrected supply voltage (2V) (Unadjustable to any voltage higher than the input voltage). frequency range.5 to 2Hz, default setting:.5 to 6Hz, maximum frequency: to 2Hz. Minimum setting steps of frequency.hz: operation panel setting,.2hz: analog input (when the max. frequency is Hz). Frequency accuracy Digital setting: within.5% of the max. frequency (- to +5) Analog setting: within.% of the max. frequency (25) Voltage/frequency characteristics V/f constant, slip frequency correction, base frequency, base frequency voltage and torque boost amount adjustable Potentiometer on the front panel, external frequency potentiometer (connectable to a potentiometer with Frequency setting signal a rated impedance of -k), VRF/DFH terminal (input impedance: 42k(voltage: -Vdc) or 25 (current: 4-2mAdc)). The characteristic can be set arbitrarily by two-point setting. Start-up frequency/ frequency jump Adjustable within a range of.5 to Hz / Up to frequency can be adjusted together with their widths. PWM carrier frequency (Note ) Selectable from among 2, 4, 8, 2 and 6kHz (Standard default setting: 4kHz), Selectable between fixed mode and auto-reduction mode Acceleration/deceleration time. to seconds, switchable between acceleration/deceleration time and 2. Retry operation Number of times of retry selectable (Max. times). If the protection function is activated, the retry function restarts on completion of a check of the main circuit Electric control Charging of capacitor (Deceleration time can be shortened by activating Forced Shortened Deceleration mode. Breaking resister control and drive circuit Dynamic braking Braking start-up frequency: to maximum frequency, braking rate: to %, braking time: to 2 seconds. terminal functions Selectable from among 57 functions, such as forward/reverse run input signal, jog run input signal, standby (selectable) signal, preset-speed operation input signal, and reset input signal (Also, selectable between sink/source) terminal functions Selectable from among 4 functions, such as frequency lower limit output signal, frequency upper limit output signal, (selectable) low-speed detection output signal, and specified speed attainment output signal. Open collector and relay output possible Failure detection signal c-contact output: 25Vac-A- cosf =.4 for frequency meter/ PWM output: (madc full-scale DC ammeter or 7.5Vdc full-scale DC ammeter/rectifier-type AC output for ammeter voltmeter, 225% current Max. madc, 7.5Vdc full-scale) Stall prevention, current limitation, over-current, output short circuit, over-voltage, over-voltage limitation, undervoltage, Protective function ground fault, power supply phase failure, output phase failure, overload protection by electronic thermal function, armature over-load at start-up, load-side over-torque at start, overheating prevention, detection of analog signal break. Protection against momentary power Auto-restart/non-stop control after momentary power failure. Electronic thermal characteristics Switching between standard motor/constant-torque VF motor, overload trip, overload stall. Frequency : inverter output frequency. Alarm : Stall alarm C, overvoltage alarm P, overload alarm L, overheat alarm H. 4-digit 7-segments LED Status : Inverter status (frequency, cause of activation of protective function, input/output voltage, output current, etc.) and parameter settings. Free-unit display : Arbitrary unit (e.g. rotating speed) corresponding to output frequency. Indicator Lamps indicating the inverter status by lighting or blinking, such as RUN lamp and PRG lamp. Use environments Indoor, altitude: m (Max.), not exposed to direct sunlight, corrosive gas, explosive gas or vibration (less than 5.9m/s 2 ) ( to 55Hz). Ambient temperature - to 5C Note).2 Storage temperature -2 to +65C Relative humidity 2 to 9% (free from condensation and vapor). Note). Above 4C: Remove the protective seal from the top of SF-2. Note)2. When installing inverters side by side (without allowing space between them), detach the label on the top surface of each inverter and use them where the ambient temperature is below 4C.

4 Main circuit terminals Terminal symbol Terminal function R/L, S/L2, T/L U/T,V/T2,W/T N() Terminal symbol FR RR DFL DFM COM P, P() / output Common to input/output +V VRF/ DFH FRQ/ DRV Grounding terminal for connecting inverter case. 2 grounding terminals. V class : -phase V to 5V - 5/6Hz 2V class : -phase 2V to 24V - 5/6Hz, -phase 2V-24V - 5/6Hz *-phase series have R/L and S/L2 terminal. Connect to a (-phase induction) motor This is a negative potential terminal in the internal DC main circuit. Terminals for connecting a DC reactor (DCL: optional external device).shorted when shipped from the factory. Before installing DCL remove the short bar.-phase V models cannot be used with DC reactors. Control circuit terminals (sink logic (common: CC)) Function Shorting across FR-CM causes forward rotation; open causes slowdown and stop.(if ST is always ON) Rrotation; open causes slowdown and stop. (If ST is always ON) * Shorting across RR-COM/FR-COM causes reverse rotation. Shorting across DFL-COM causes preset speed operation. Shorting across DFM-COM causes preset speed operation. Control circuits equipotential terminal. Power output for analog input setting. Multifunction programmable analog input.standard default setting: Analog input -Vdc and frequency -6Hz. * Possible to use as analog input (4 ()-2mAdc) or contact input (programmable contact input) by changing a parameter. Multifunction programmable analog output. Standard default setting: Analog output frequency. Meters connectable to FRQ/DRV : madc full-scale ammeter or 7.5Vdc (Vdc) full-scale voltmeter (PWM output). Possible to switch to programmable open collector output by changing a parameter. P5V 5Vdc power output. 5VdcmA FA FB FC Multifunction programmable contact input Multifunction programmable relay contact output. Contact ratings: 25Vac - 2A (cosf=), Vdc - A, 25Vac - A (cosf=.4). Standard default setting: Monitoring of status of inverters protection function. Activation of the protection function causes circuit FA-FC to close and circuit FB-FC to open External dimensions/weights Fig. D D W 5 W D D Specifications Dry contact input5vdc - 5mA or less *Sink/source selectable by changing a parameter 5Vdc(permissible load current: madc) Vdc : (internal impedance: 42kW) 4-2mA : (internal impedance: 25kW) ma full-scale DC ammeter or 7.5Vdc (Vdc) full-scale DC voltmeter Open collector output:24vdc-5ma 25Vac-2A(cosf=): at resistance load Vdc-A 25Vac-A (cosf=.4) 5 W W H H H H voltage class -phase 2V -phase 2V -phase V Applicable motorkw Inverter SF22A SF22A2 SF22A4 Note) Spacing requirements: Allow 5cm or more on either side and cm or more above and below the inverter. Options (The options other than the following are the same as the SF2 series.) Frequency setting unit : VR-;k ; 2W(VR) % speed meter : DCF-2NmA F.S.-%(X525AA4) Remote operater Remote operater with copy function Communication converter unit (RS485/RS22C)( Coming soon) Compliant with EMC Foot-mounted type noise filter (Coming soon) SF22A75 SF22A5 SF222A SF2SA2 SF2SA SF2SA75 4 SF2SA5 SF2S2A SF2A SF2A SF2A4 SF2A75 Dimensionsmm W H D W H D Drawing Fig. Fig. Fig. Weights kg

5 Parameter Table Basic parameters AUH History function Display latest 5 changed parameters as a group. * Parameters can be edited within a group. AUF Wizard function : - : Basic setting wizard 2 : Preset speed operation wizard : Analog signal operation wizard 4 : Motor A/B switching operation wizard 5 : Torque up wizard COd (CMOd) FOd (FMOd) FSL (FMSL) F(FM) Frequency setting mode FRQ/DRV terminal functions Meter adjustment : Terminal block : Operation panel 2 : Internal potentiometer : Serial communication 4 : Terminal block/internal potentiometer switching - : Open collector output : frequency : current 2 : Set frequency : For adjustment (current fixed at %) 4 : For adjustment (current fixed at 5%) 5 : For adjustment (output of max. frequency) 6 : For adjustment (display of gain) : - : Set at 5Hz Standard setting 2 : Set at 6Hz mode : Default setting 4 : Trip clear5: Cumulative operation time clear Fr ACC Acceleration time.s. dec Deceleration time.s. FH Maximum frequency.2hz 8. UL Upper limit frequency.5fhhz 8. LL Lower limit frequency.ulhz. vl Base frequency 252Hz 6. Pt V/F control mode (, 2): V/f : Sensorless vector control vb Torque boost.. thr Motor thermal protection level OL (OLM) Electronic thermal protection characteristic 2 Sr Preset speed operation frequencies LLUL.5 Sr2 Preset speed operation frequencies 2 LLUL. Sr Preset speed operation frequencies LLUL 5. Sr4 Preset speed operation frequencies 4 LLUL 2. Sr5 Preset speed operation frequencies 5 LLUL. Sr6 Preset speed operation frequencies 6 LLUL 4. Sr7 Preset speed operation frequencies 7 LLUL 5. F--- Command mode Forward/reverse (Operation panel) Extended parameter : Terminal block : Operation panel" : Forward run : Reverse run Setting Overload Overload protection stall Setting Setting Gr.U Search for changed settings : Parameter values vary depending on the capacity 2 : Applicable, : Inapplicable 2 Extended parameters parameters F Low speed signal output frequency.6fhhz.6 F Speed-reach setting frequency.fhhz. Analog input/logic input : Voltage signal input (-5 or V) F9 function : Current signal input (-2mA) (VRF/DFH tarminal) 2: Contact input F Always active function 57ST F terminal FR 57FR 2 F2 terminal 2RR 57RR F terminal DFL 57DFL 6 F4 terminal 4DFM 57DFM 7 F5 terminal 5VRF/DFH 57DFH 8 : Sink : Source F27 Sink/Source -99,-2: Disabled terminal F 5LOW 4 (FRQ/DRV)4 F2 terminal FL FL F7 Base frequency B 252Hz 6 F7 Base frequency voltage B 55V 2 F72 Torque boost B.. F7 Motor thermal protection level B This function is enabled if F9 is set at 2 (logic input). 4This function is enabled if FMSL (open collector output) is set at. Frequency parameters F2 VRF/DFH reference point setting F22 VRF/DFH point frequency 2Hz. F2 VRF/DFH reference point 2 setting F24 VRF/DFH point 2 frequency 2Hz 6. F24 Starting frequency setting.5.hz.5 F24 Operation starting frequency.fhhz. F242 Operation starting frequency hysteresis.fhhz. F25 DC braking starting frequency.off.fhhz. F25 DC braking current. 5 F252 DC braking time.off.2.s. F27 Jump frequency LLULHz. F27 Jumping width..hz. F287 Preset speed operation frequencies 8 LLULHz 6. F288 Preset speed operation frequencies 9 LLULHz. F289 Preset speed operation frequencies LLULHz. F29 Preset speed operation frequencies LLULHz. F29 Preset speed operation frequencies 2 LLULHz. F292 Preset speed operation frequencies LLULHz. F29 Preset speed operation frequencies 4 LLULHz. F294 Preset speed operation frequencies 5 LLULHz. Operation mode parameters : 2kHz : 2kHz (Random mode) 2: 4kHz PWM carrier : 4kHz (Random mode) frequency 4: 8kHz(auto-reduction mode) 5: 2kHz (auto-reduction mode) 6: 6kHz (auto-reduction mode) : Disabled F : At auto-restart after momentary stop Auto-restart control 2 : When turning ST-COM on or off : At auto-restart after momentary stop or when turning ST-COM on or off Regenerative power : Disabled,: Enabled F2 2: Deceleration stop ride-though control F Retry (Number of times) OFF Over voltage limit : Disabled, : Enabled, 2: Enabled F5 operation (forced shortened deceleration) F6 PI control : Disabled, : Enabled F62 Proportional (P) gain... F6 Integral (I) gain...2 5

6 Parameter Table Extended parameters Torque boost parameters F4 Slip frequency gain 5Hz F49 Base frequency voltage 55V 2 F45 Motor rated current.5.a F46 Motor no-load current 8A F47 Motor rated speed 2r/min F48 Speed control gain 4 F49 Speed control stable coefficient 2 Acceleration/deceleration time parameters F5 Acceleration time 2.S. F5 Deceleration time 2.S. Acceleration/deceleration F55.ULHz. and 2 switching frequency Protection parameters 99% F6 Stall prevention level 5 2 (disabled) F62 Inverter trip retention : Not retained, : Retained : Coast stop External input trip stop mode F6 : Slowdown stop 2: Emergency DC braking : Disabled : Selected ( open- phase is checked when phase failure detection operation is started for the mode first time after power is turned on.) 2: Selected ( open- phase is checked each time operation is started.) F67 Motor 5%-overload time limit 8S 6 F68 Inverter trip retention : Disabled, : Enabled F66 Over-torque alarm level 2% 5 F68 Over-torque detection time..s.5 : Disabled F627 Under voltage trip : Enabled (64% or less: Trip, FL relay activated) 2: Disabled (5% or less: Trip, FL relay not activated) F6 Analog input disconnection detection (Disabled), - %. Operation panel parameters : Permitted COd FOd cannot be changed during operation.) : Prohibited 2: Permitted COd FOd also can be F7 Prohibition of change parameter changed during operation. settings : Prohibited (except for panel frequency setting.) 4: +panel emergency stop prohibited 5: +panel emergency stop prohibited 6: 2+panel emergency stop prohibited 7: +panel emergency stop prohibited : %, Hz (no change) : % to A/V 2: Free unit F7 Unit enabled (F72) : % to A/V, Free unit enabled (F72) F72 Frequency units.2.. : Operation frequency (Hz/free unit) F7 Selection of monitor display : Frequency command (Hz/free unit) 2: current (%/A) Communication parameters F8 Communication baud rate 2bps 24bps 2 48bps 96bps 492bps : NON (non-parity) F8 Parity : EVEN (even parity) 2: ODD (odd parity) F82 Inverter number 99 F8 Communication error trip time (Disabled), S F88 Free notes 6555 Table of input terminal functions Function No. Code Function Action No function is assigned No action ST Standby terminal ON : Standby, OFF: Free run 2 FR Forward-run command ON : Forward run, OFF : Deceleration stop RR Reverse-run command ON : Reverse run OFF : Deceleration stop (priority to reverse run) 4 JOG Jog run command ON : Jog run, OFF: Canceled 5 AD2 6 DFL 7 DFM 8 RST ES 2 PNL/TB DB 4 PI DFH 9 DFHH 5 PWENE 6 ST+RST Acceleration/deceleration 2 pattern ON : Acceleration/deceleration 2 OFF : Acceleration/deceleration Reset command ON to OFF: Trip reset Trip stop command from external input device ON : E Trip stop Terminal board switching ON : Forced switching from operation panel/internal potentiometer to terminal board control DC braking command ON : DC braking Combination of ST and RST commands 7 ST+RNL/TB Combination of ST and PNL/TB commands 8 FR+JOG 9 RR+JOG 2 FR+AD2 2 RR+AD2 22 FR+DFL 2 RR+DFL 24 FR+DFM 25 RR+DFM 26 FR+DFH 27 RR+DFH 28 FR+DFHH 29 RR+DFHH FR+DFL+AD2 RR+DFL+AD2 2 FR+DFM+AD2 RR+DFM+AD2 4 FR+DFH+AD2 5 RR+DFH+AD2 Combination of FR and JOG commands Combination of FR and AD2 commands Combination of RR and AD2 commands Combination of FR and DFL commands Combination of RR and DFL commands Combination of FR and DFM commands Combination of RR and DFM commands Combination of FR and DFH commands Combination of FR and DFHH commands Combination of FR, DFL and AD2 commands Combination of RR, DFL and AD2 commands Combination of FR, DFM and AD2 commands Combination of RR, DFM and AD2 commands Combination of FR, DFH and AD2 commands Combination of RR, DFH and AD2 commands 6 FR+DFHH+AD2 Combination of FR, DFHH and AD2 commands ON : Simultaneous input of ST and RST commands ON : Simultaneous input of ST and PNL/TB commands ON : Simultaneous input of FR and JOG commands ON : Simultaneous input of FR and AD2 commands ON : Simultaneous input of RR and AD2 commands ON : Simultaneous input of FR and DFL commands ON : Simultaneous input of RR and DFL commands ON : Simultaneous input of FR and DFM commands ON : Simultaneous input of RR and DFM commands ON : Simultaneous input of FR and DFH commands ON : Simultaneous input of FR and DFHH commands ON : Simultaneous input of FR, DFL and AD2 commands ON : Simultaneous input of RR, DFL and AD2 commands ON : Simultaneous input of FR, DFM and AD2 commands ON : Simultaneous input of RR, DFM and AD2 commands ON : Simultaneous input of FR, DFH and AD2 commands ON : Simultaneous input of RR, DFH and AD2 commands ON : Simultaneous input of FR, DFHH and AD2 commands 7 RR+DFHH+AD2 Combination of RR, DFHH and AD2 commands ON : Simultaneous input of RR, DFHH and AD2 commands Frequency command Enabled if FOd : 4(selectable between terminal board 8 FCHG and operation panel/internal potentiometer) forced switching ON : VI terminaloff : Internal potentiometer 9 THRB 4 MCHG 54 MBS 55 RSTN 56 FR+ST 57 RR+ST LL LLN 2 UL ULN 4 LOW 5 LOWN 6 UPF 7 UPFN 8 UPF2 9 UPF2N FL FLN 2 OT OTN Preset speed command Preset speed command 2 Preset speed command Preset speed command 4 Prohibition of PI control Permission of parameter editing Combination of RR and JOG commands Combination of RR and DFH commands Combination of RR and DFHH commands B thermal switching B motor switching Standby (inversion) Reset signal (inversion) Combination of FR and ST commands Combination of RR and ST commands Table of output terminal functions Lower limit frequency (Hz) Inversion of lower limit frequency Upper limit frequency (Hz) Inversion of upper limit frequency Low-speed detection signal Inversion of low-speed detection signal Designated frequency reach signal (completion of acceleration/deceleration) ON : B thermal Pt:F7F72F7 OFF : A thermal Pt:setting, vlvbthr ON : Free runoff : Standby OFF to ON: Trip reset ON : Simultaneous input of FR and ST commands ON : Simultaneous input of RR and ST commands ON : frequency equal to or higher than LL setting OFF : frequency lower than LL setting Inverse output of LL ON : frequency equal to or higher than UL setting OFF : frequency lower than UL setting Inverse output of UL ON : frequency equal to or higher than F setting OFF : frequency lower than F setting Inverse output of LOW ON : frequency within command frequency 2.5Hz OFF : frequency exceeding command frequency 2.5Hz Inversion of designated frequency reach signal (inversion of completion of acceleration/deceleration) Inverse output of RCH ON : frequency within F setting 2.5Hz Set frequency reach signal OFF : frequency exceeding F setting 2.5Hz Inversion of set frequency reach signal Inverse output of RCHF Failure FL (trip output) ON : If inverter trips Inversion of failure FL (inversion of trip output) Inverse output of FL Over-torque detection Selection of preset speeds (up to 5 speeds) using 4 bits: DFL to DFHH ON : PI control prohibited, PI: PI control permitted ON : Edition of parameters permitted, OFF : Edition of parameter prohibited If F7 is so set ON : Simultaneous input of RR and JOG commands ON : Simultaneous input of RR and DFH commands ON : Simultaneous input of RR and DFHH commands ON :B motor (PT:F7F72F7F5F5) OFF : A motor (Pt : SettingvLvbtHrACCdEC) Function No. Code Function Action ON : Torque current is held above the torque set with F66 for a period of time longer than that set with F68. Inversion of over-torque detection Inverse output of OT 6