Instruction Manual BGE6007

Transcription

1 Instruction Manual BGE00. General Discription: The BGE00 is a single quadrant controller that contains all the necessary components for driving the BG0, BG and BG series of brushless DC motors. A single V DC-supply is required by the control circuitry and, for most applications by the motor stage as well.if necessary,the motor stage can also be supplied separately across the full DC to 0 V range. A compact plastic housing (see fig.) with a snapon connector allows for simplified mounting to a DIN-rail and also provides protection against physical damage.all terminations are accessed and achieved via Phoenix style connectors on the front panel. For torque control applications,a current limit can be set using an external potentiometer or a 0 to +V analogue signal.the upper and lower limit of this current range is set via the corresponding potentiometers on the front panel.similarly,the motor s speed can also be adjusted using an external potentiometer or a 0 to + analogue signal and is regulated by the motor s Hall signals. mm SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV0 BGE00 0mm Inputs for CW/CCW rotation and / are available as standard.short Circuit braking makes both full speed reversing and rapid braking possible.an output is also available to indicate if the motor is rotating or not. mm Fig : BGE00 Frontview The controller includes various safety features that can protect the electronic against over-load,overvoltage and short circuit. The BGE00 was designed to provide reliability and performance in a compact and price competitive package.to ensure a `state-of-theart`switching concept, highly integrated components have been used in conjunction with a PWM MOS-FET power-stage. Dunkermotoren GmbH, Allmendstraße, D- Bonndorf Tel. 00/0-0, Fax: 00/0-0 Page

2 Instruction Manual BGE00. Technical Details Operating Voltage Control circuitry supply voltage +VDC Motor rated supply voltage +VDC Maximum ripple max.% Minimum supply voltage (motor) +DC Maximum supply voltage (motor) +DC Over-voltage shutdown > +V Current Rated current on V A an external fast blow A-fuse Warning: at higher nominal voltages the available motor current is reduced e.g. adjustable to A at +0 V Maximum current adjustable General technical details PWM frequency khz Efficiency % Dimensions in mm xx0 Phoenix`style connectors mm pitch Speed regulation range rpm Note: The `Phoenix`style connectors used with the BGE00 are not included in our standard product range. external Potentiometer 0k SV SV +V k 0k UIsoll BGE00 to currentamp potentiometer.the upper and lower limits of the current range are set using the and pots. located on the front panel.. Pin locations. Locations 0-pin. supply connector SV +supply for motor (+...+-DC) an external fast blow A-fuse SV +supply for control circuitry (+V-DC) an external fast blow 00mA-fuse SV : () SV STP-OUT: High-level output indicates that the motor is stationary;max 0mA SV I-POT-min: Potitiometer connection for min. Current. See figure for connection details. 0...A SV I-POT-m: current limit input 0...+V, sensitivity: approx. 0,V per Amp. SV I-POT-max: Potentiometer connection for maximum current. SV Speed: Input to set speed SV Rev: Direction input. Low()=CW, High(+V)=CCW SV0 Run: Enable-Input. Low()= High(+V)=. Locations -pin. connector SM Mot-B: Motor phase- B SM Mot-A: Motor phase -A SM Mot-C: Motor phase -C SM : () SM H: Hall-sensor SM H: Hall-sensor SM H: Hall-sensor SM +V-DC: supply for Hall sensors(red) SM min-activ: low()=current limit set on SV.High(+V)=current limit set on potentiometer Poti "" SV k Fig : Connection diagram for adjusting the current limit (torque control)using an external Dunkermotoren GmbH, Allmendstraße, D- Bonndorf Tel. 00/0-0, Fax: 00/0-0 Page

3 Instruction Manual BGE00. BGE00 motor connection details The standard versions of the BG0 and BG brushless motors come complete with flying leads.the standard fit connectors on the BG (see figure ) can not be used and must be removed. The ends of the motor leads should be stripped of insulation,so that they can be srewed into their corresponding locations on the`phoenix`style connector and inserted into the controller front panel.care should be taken to ensure the BG s cable shielding (grey lead) is not connected.. Motor connection detail for type BG0 The BG0x and BG0x0 motors are each fitted with 0Cm long cables. One wire cable for the motor phases and one wire cable for the Hallsensors and their supply voltages (, +V). Pin location for the BG0x and BG0x0: -wire cable for motorphases: Lead colour Description Pin-Location black: Motor-phase B SM red: Motor-phase A SM brown: Motor-phase C SM unkermotoren -wire cable for Hall sensors: black: SM yellow: H SM green: H SM brown: H SM red: +VDC SM. Motor connection detail BG The BGx0 and BGx0 motors are each fitted with two 0cm long cables. The motor phases exit the motor separately from the Hall sensor leads.the Hall sensor s cable has a shield that is also terminated onto the -pole connector. Pin location for the BGx0 and BGx0: -wire cable for motor phases: black/white: Motor phase-b SM blue/white: Motor phase-a SM brown/white: Motor phase-c SM Fig : BG complete with fitted connectors. These connectors must be removed before connection to the BGE00. -wire cable for Hall sensors: black: SM yellow: H SM green: H SM brown: H SM red: +VDC SM grey: shield n.c. Dunkermotoren GmbH, Allmendstraße, D- Bonndorf Tel. 00/0-0, Fax: 00/0-0 Page

4 Instruction Manual BGE00. Connection and operation. Operation type A Motor supplied with +V-DC Maximum speed Peak current set at Amps (not adjustable)* Direction switched with S / switched with S. Operation type A Motor supplied with +VDC Maximum speed Current limit set via * Direction switched with S / switched with S +V-DC fuse max. A fast blow 0 pole connector for power-supply and signals S S +V 0 -pole r H H H +V-DC +V-DC fuse max. A fast blow 0 pole connector for powersupply and signals U Isoll S S 0 -pole r H H H +V-DC S opened: S closed: direction :CW direction f :CCW S opened: direction :CW S closed: direction f :CCW S opened: S closed: S opened: S closed: SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV0 SV0 BGE00 BGE00 By supplying SV with + V,the current limit potentiometers become redundant. Potentiometer "" is used to set the current limit.depending on the position of the potentiometer "",the current range can be set as follows: fully cw : =0...A fully ccw : =0...A Dunkermotoren GmbH, Allmendstraße, D- Bonndorf Tel. 00/0-0, Fax: 00/0-0 Page

5 Instruction Manual BGE00. Operation type A Motor supplied with +VDC speed adjustable via Poti P Peak current set at Amps (not adjustable)* Direction switched with S / switched with S fuse max. A fast blow +V-DC 0-pole connector for power-supply and signals +V P 0k S S 0 -poliger H H H +V-DC S opened: S closed: S opened: S closed: direction :CW direction :CCW SV SV SV SV SV SV SV SV SV SM SM SM SM SM SM SM SM SM SV0 BGE00 By supplying SV with +V,the current limit potentiometers becomes redundant. Dunkermotoren GmbH, Allmendstraße, D- Bonndorf Tel. 00/0-0, Fax: 00/0-0 Page