Instruction Manual BGE6007 Preliminary

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1 Instruction Manual BGE00. General Discription: The BGE00 is a integral speed-control electronics for -quadrant control, that contains all the necessary components for driving the BGx, BGx0 and BGx series of brushless DC motors. A single V DC-supply is required by the control circuitry and, for most applications by the motor stage as well.if necessary,the motor stage can also be supplied separately across the full DC to 0 V range. A compact plastic housing (see fig.) with a snapon connector allows for simplified mounting to a DIN-rail and also provides protection against physical damage.all terminations are accessed and achieved via Phoenix style connectors on the front panel. For torque control applications,a current limit can be set using an external potentiometer or a 0 to +V analogue signal.the upper and lower limit of this current range is set via the corresponding potentiometers on the front panel.similarly,the motor s speed can also be adjusted using an external potentiometer or a 0 to + analogue signal and is regulated by the motor s Hall signals. Inputs for CW/CCW rotation and Start/Stop are available as standard.active braking makes both full speed reversing and rapid braking possible.an output is also available to indicate whether there is a fault condition(undervoltage, Overtemperature and stall condition). The controller includes various safety features that can protect the electronic against over-load,overvoltage and short circuit. The BGE00 was designed to provide reliability and performance in a compact and price competitive package.to ensure a `state-of-theart`switching concept, highly integrated components have been used in conjunction with a PWM MOS-FET power-stage. SV SM SV SM SV SM SV SM SV SM SV SM mm SV SM SV SM SV0 BGE00 mm Fig : BGE00 Frontview 0mm Alcatel-Lucent Deutschland AG Components Division Dunkermotoren, Allmendstraße, D- Bonndorf Tel. 00/0-0, Fax: 00/0-0 Page

2 Instruction Manual BGE00. Technical Details Operating Voltage Control circuitry supply voltage +VDC Motor rated supply voltage +VDC Maximum ripple max.% Minimum supply voltage (motor) +DC Maximum supply voltage (motor) +DC For voltages above +V the shunt regulator becomes active. Current Rated current on V,A an external fast blow A-fuse Warning: at higher nominal voltages the available motor current is reduced e.g. adjustable to A at +0 V Maximum current adjustable: 0...A General technical details PWM frequency khz Efficiency % Dimensions in mm xx0 Phoenix`style connectors mm pitch Speed regulation range rpm Shunt regulator...appr. 0W Note: The `Phoenix`style connectors used with the BGE00 are not included in our standard product range. +V k BGE00 Fig : Connection diagram for adjusting the current limit (torque control)using an external potentiometer.the upper and lower limits of the current range are set using the and pots. located on the front panel.. Pin locations. Locations 0-pin. supply connector SV +supply for motor (+...+-DC) an external fast blow A-fuse SV +supply for control circuitry (+V-DC) an external fast blow 00mA-fuse SV : () SV Fault-OUT: High-level output indicates hat there is no Undervoltage, Overtemperature or stall condition; max 0mA SV I-POT-min: Potitiometer connection for min. Current. See figure for connection details. SV I-POT-m: current limit input 0...+V, sensitivity: approx. 0,V per Amp. SV I-POT-max: Potentiometer connection for maximum current. SV Speed: Input to set speed SV In: look SV0 SV0 In: Truthtable IN IN 0 CCW 0 CW Stop with stalling. Locations -pin. connector external Potentiometer 0k SV SV SV 0k UIsoll k to currentamp. SM Mot-B: Motor phase- B SM Mot-A: Motor phase -A SM Mot-C: Motor phase -C SM : () SM H: Hall-sensor SM H: Hall-sensor SM H: Hall-sensor SM +V-DC: supply for Hall sensors(red) SM min-activ: low()=current limit set on SV.High(+V)=current limit set on potentiometer Poti "" SM0 Alcatel-Lucent Deutschland AG Components Division Dunkermotoren, Allmendstraße, D- Bonndorf Tel. 00/0-0, Fax: 00/0-0 Page

3 Instruction Manual BGE00. BGE00 motor connection details The standard versions of the BG brushless motors come complete with flying leads.. Motor connection detail for type BG The BGx, BGx0 and BGx motors are each fitted with 0Cm long wires. times AWG wires for the motor phases and times AWG wires for the Hall-sensors and their supply voltages (, +V). Pin location for the BGx BGx0 and BGx: times AWG for motorphases: Lead colour Description Pin-Location white: Motor-phase B SM blue: Motor-phase A SM grey: Motor-phase C SM times AWG for Hall sensors: Lead colour Description Pin location black: SM yellow: H SM green: H SM brown: H SM red: +VDC SM Alcatel-Lucent Deutschland AG Components Division Dunkermotoren, Allmendstraße, D- Bonndorf Tel. 00/0-0, Fax: 00/0-0 Page

4 Instruction Manual BGE00. Connection and operation. Operation type A Motor supplied with +V-DC Maximum speed Peak current set at Amps (not adjustable)* Direction, Start/Stop switched with S and S. Operation type A Motor supplied with +VDC Maximum speed Current limit set via * Direction, Start/Stop switched with S and S +V-DC fuse max. A fast blow S S 0 CCW 0 CW Stop with stalling 0 pole connector for power-supply and signals S S +V 0 -pole r MOT-B H H H +V-DC +V-DC fuse max. A fast blow U Isoll S S S S 0 CCW 0 CW Stop with stalling 0 pole connector for powersupply and signals 0 -pole r MOT-B H H H +V-DC SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV0 BGE00 SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV0 BGE00 By supplying SV with + V,the current limit potentiometers become redundant. Potentiometer "" is used to set the current limit.depending on the position of the potentiometer "",the current range can be set as follows: fully ccw : =0...A fully ccw : =0...A Alcatel-Lucent Deutschland AG Components Division Dunkermotoren, Allmendstraße, D- Bonndorf Tel. 00/0-0, Fax: 00/0-0 Page

5 Instruction Manual BGE00. Operation type A Motor supplied with +VDC speed adjustable via Poti P Peak current set at Amps (not adjustable)* Direction, Start/Stop switched with S and S +V-DC fuse max. A fast blow 0-pole connector for power-supply and signals +V P 0k S S 0 -poliger MOT-B H H H +V-DC S S 0 CCW 0 CW Stop with stalling SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV SM SV0 BGE00 By supplying SV with +V,the current limit potentiometers becomes redundant. Alcatel-Lucent Deutschland AG Components Division Dunkermotoren, Allmendstraße, D- Bonndorf Tel. 00/0-0, Fax: 00/0-0 Page