Brake Unit. Contents. Brake Unit Overview Product information C-26 C-27
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1 Contents Overview Product information C- C- This product is for industrial equipment. Don't use this product at general household. industrial.panasonic.com/ac/e/ C-
2 Overview Outline of These s are electric s that can stop motor immediately. These s are divided into the contactless MBX type and contact, EX types. The contacting type s can be used with -phase motor. The contactless MBX type s can be used with induction motor, reversible motor and electromagnetic motor. The MBX type, supply is compatible with a wide range of single-phase 0 V from single-phase 0 V. Product designation Contactless MBX type DVMB X Z Size mm sq. (.9 inch sq.) Contactless Contacting, DZ9 0 ltage Type Contacting type ltage : Single-phase 0 VAC : Single-phase 00 VAC : -phase 00 VAC Z: Single-phase 0 V from single-phase 0 V. X: Induction motor, reversible motor and electromagnetic motor. 0: : Part Names and Functions () () () () Specification Basic Specification Rated ltage Allowable power fluctuation range Power supply frequency voltage Off-state voltage Ambient temperature Ambient humidity Altitude Vibration Storage temperature, storage humidity Basic function Applicable motor time setting range torque regulation Protection degree Mass External dimensions () () () () () () () () mm sq. (.9 inch sq.).(0.) Name lamp C lamp lamp M_ RELEASE lamp time control volume torque control volume Contactless MBX type Features Maintenance-free Contactless configuration requires no maintenance. Can support to a wide motor capacity It can support up to 90 W from W. resistor is not required and wiring is simplified. Easier standardization of panel design panel can be sized to DIN standard at lower total cost. Adjustment of the electric became easy. time, torque can be adjusted steplessly, resistance is not required. 9.(.).(0.) Function Lights when motor is turning clockwise when viewed from output shaft. Lights when motor is turning counterclockwise when viewed from output shaft. Lights when the electric is operating. Lights when the electromagnetic is energized, releasing braking. Adjust the operating time of electric in response to inertia of the load. To increase the braking torque, turn the knob. For a motor sized between 0 W and 90 W, adjust the torque within the range indicated by the black arrow. DVMBXZ Single-phase AC0 V to AC0 V ± % 0 Hz/0 Hz DC V (± %) DC V or higher C to +0 C (no freezing) * 0 % to % RH (no dewing) 00 m or lower.9 m/s or below ( Hz to 0 Hz) Normal temperature *. Normal humidity /stop, normal/reverse rotation using the same wiring *, instantaneous stop with electric, electromagnetic control Induction motor, reversible motor and electromagnetic single phase motor. 90 W from W * Stepless regulation between 0. sec and.0 sec Stepless regulation IP0 or equivalent 0 *: Measured at a point cm from body. *: 0 C to +0 C (no freezing) for a short period (a few days) of transportation *: Exclude induction motor (compatible with Japanese standards). *: The cannot be used with Sq. mm size geared motor. Note). braking system has no holding torque.. For application requiring larger holding force, use Panasonic electromagnetic motor.. When braking a load with excessively large inertia, related issues are strength and life of motor shaft and gear. For these subjects, consult us.. When using motor other than compact geared motor, consult us.. The frequency of starting and stopping should be or less per minute. Speed controller Options Index. mm sq (. inch sq.) DIN terminal block or Cap is not supplied with the product. (Please refer to page D- Recommended terminal.) * Please read your User's manual carefully so that you will understand the operation and safety precautions before attempting to operate the system. industrial.panasonic.com/ac/e/ C- industrial.panasonic.com/ac/e/ C-
3 Standard electrical wiring diagram Induction motor (compatible with Japanese standards) rotation : rotation is not connected 0 ma or more at DC V Induction motor (compatible with Japanese standards) C rotation is not connected C : C rotation C 0 ma or more at DC V signal signal Stop : of Free running. Number of motors that can be connected to the is. The thick solid lines represent main circuit. Use conductor of size 0. mm or larger for the main circuit.. Leave pins,, and 9 unconnected. (These pins are not isolated from the internal circuit.). According to this wiring diagram, the motor rotates clockwise () when viewed from the end of shaft. Note that output shaft of the gear head may rotate C.. The lamp lights while the motor is running. C signal signal C C Stop : of Free running. Number of motors that can be connected to the is. The thick solid lines represent main circuit. Use conductor of size 0. mm or larger for the main circuit.. Leave pins,, and 9 unconnected. (These pins are not isolated from the internal circuit.). According to this wiring diagram, the motor rotates counterclockwise (C) when viewed from the end of shaft. Note that output shaft of the gear head may rotate.. The C lamp lights while the motor is running. Single-phase motor with electromagnetic 9 C M_ RELEASE wiring diagram (for reversible motor) Power supply 0 V system: single-phase 0-0 VAC 00 V system: single-phase 00-0 VAC Molded case circuit breaker (): A <Caution> Be sure to connect ground-fault circuit interrupter to the power supply. : rotation : C rotation Yellow Yellow C Electromagnetic 0 ma or more at DC V : Electromagnetic forced release OFF : Electromagnetic release during operation Contactless MBX type signal C signal signal M_ REREASE signal : of : of Free running electromagnetic. Number of motors that can be connected to the is. The thick solid lines represent main circuit. Use conductor of size 0. mm or larger for the main circuit.. Do not rotation signal and C rotation signal at the same time. Otherwise, both signals cause application of excessive power to the motor to burn out.. Do not rotating direction change signal or the operation instruction while the is being applied.. For the purpose of this diagram, and C refer to direction of the motor rotation when viewed it from the motor shaft end. Note that output shaft of the gear head may turn in opposite direction. ler (To be installed by the customer) Terminal block (sold separately) For wiring connections to the controller, refer to the Standard electrical wiring diagram. C Stop Stop Speed controller Options Index Induction motor (compatible with international standards) Reversible motor C : rotation : C rotation C 0 ma or more at DC V signal C signal signal : of Free running. Number of motors that can be connected to the is. The thick solid lines represent main circuit. Use conductor of size 0. mm or larger for the main circuit.. Do not rotation signal and C rotation signal at the same time. Otherwise, both signals cause application of excessive power to the motor to burn out.. Do not rotating direction change signal or the operation instruction while the is being applied.. Leave the pins, and 9 unconnected. (These pins are not isolated from the internal circuit). For the purpose of this diagram, and C refer to direction of the motor rotation when viewed it from the motor shaft end. Note that output shaft of the gear head may turn in opposite direction.. To change the rotating direction of the induction motor, wait until the motor stops completely. C Stop Stop Surge absorber DV0P90 (optional) industrial.panasonic.com/ac/e/ C- industrial.panasonic.com/ac/e/ C-9 Noise filter DV0P0 for (optional) Power switch Be sure to ground the return circuit to the earth terminal: should be class D earthing 0 Ω or less, (. mm or more) cap Compatible with Japanese standards: optional Compatible with international standards: supplied with the motor (supplied with the motor) For wiring connection to the capacitor, refer to the motor instruction manual () () () (sold separately) Be sure to ground the return circuit to the earth terminal: Should be class D earthing 0 Ω or less, (. mm or larger.) Tightening torque:. N m to. N m
4 Names and functions time control Adjusts the time up to sec (standard). Since longer braking current increases motor temperature, the shortest time necessary to stop the motor is the recommended setting. lamp Lights in red while the braking current is flowing. These s are electric s used to instantaneously stop motors. These electric s have longer life expectancy and can perform inching operation. Features <>. Compact P plug-in configuration.. Can be used in combination with other commercially available (contactless relay). These combinations enable the use of electrical signals for run and quick stop control of motors.. The electric operates for approx. 0. sec. <>. Can be controlled using electrical signal. al signal can be used for run, quick stop and coast to stop control of motors.. time of the electric is adjustable. time is set to a suitable value within the range from 0. sec to sec. and Instantaneous stop lamps are provided. AC0V D Z 9 MODEL DZ9 VOLTAGE AC0V PHASE FREO. CURRENT ø 0/0Hz Amax Models and applicable motors Induction motor Reversible motor Specification <> Item -phase motor Part No. DZ9 DZ90 DZ90 Single-phase 0 VAC Single-phase 00 VAC -phase 00 VAC Power frequency Permissible current Outline drawing 0 Hz/0 Hz current A Applicable motor W to 90 W * method braking time Operating temperature Single-phase 0 V Single-phase 00 V -phase 00 V Feeds electric braking current for a specified time 0. sec (typ) C to 0 C <> DZ9 Single-phase 0 VAC Contacting type 0 Hz/0 Hz current A W to 90 W * Feeds electric braking current for a specified time C to 0 C DZ9 Single-phase 00 VAC Variable up to sec (typ) Storage temperature C to 0 C Storage temperature C to 0 C *: The cannot be used with Sq. mm size geared motor.. braking system has no holding torque.. For application requiring holding force, use Panasonic electromagnetic motor.. When braking a load with excessively large inertia, related issues are strength and life of motor shaft and gear. For these subjects, consult us.. When using motor other than compact geared motor, consult us.. The can not be used when using MG F of the gearhead part number.. The international standard motor other than the above can not be used.. The frequency of starting and stopping should be or less per minute. Item Part No. Power frequency Permissible current Applicable motor method braking time Operating temperature DZ9 DZ90 DZ90 DZ9 DZ9 (.).(0.) 9.(.).(0.) Speed controller Options Index lamp Lights in green while the motor is running. 0(.9) 9(.) 0(.9) 9(.) (.) Accessories Socket (common to SD and EX) (.) External resistor for braking (for DZ90 only) (0.0) (.0).(0.) (.0) 9(.9) (0.) ø.(.) t0. (t0.0) (.(0.0)).9(0.) ø.(ø0.).0(0.).0(0.).0 (0.).0(0.) ±.0(.±0.) 0.(0.0).. ( ). (0.) (.(0.0)). (0.0) (ø.(ø0.0)) 9.0(0.) ±(.9±0.0) 0. (0.0) 0.(0.0) industrial.panasonic.com/ac/e/ C-0 industrial.panasonic.com/ac/e/ C-
5 The thick continuous lines in the circuit diagram below represent main circuit. Use conductor of 0. mm (AWG) or more. The thin continuous lines represent signal circuit. Use conductor of size 0. mm (AWG) or more. DZ9 and DZ90 fundamental electrical wiring diagram (induction motor) DZ90. When SW and SW are switched from to, electric is applied for approx. 0. sec (T) causing the motor to stop quickly.. Both SW and SW should be switched from to at the same time.. The wattage of R depends on frequency of start and stop operations. First check the power dissipation. signal When using power relay R Ry R R Ry R C SW Rated voltage When wired as shown above, the motor turns clockwise when viewed from the shaft end. To turn it counterclockwise, exchange brown and gray leads. RY SW R R DZ90 SW. Use 0 W R when is below VDC. When is VDC or higher, determine the value of R according to the equation shown below. Ripple of should be % or below. (Internal resistance 0 Ω) R C Panasonic: HC type relay or equivalent SW SW SW SW R R R T SW SW 0 V supply system A or more at VAC SW 00 V supply system A or more at 0 VAC SW DC V ma R+C DV0P00A (option) W or smaller 0 W or larger R 0 V supply system 0 Ω 0 Ω (approx. 0 W) 00 V supply system 0 Ω 0 Ω (approx. 0 W) When using contactless relay () Panasonic: AQ-J A type or equivalent DZ90 Resistance of R R = V at = ma to 0 ma SW Example = V = 0 ma R = = 900 Ω = kω 0 x. Also refer to handling precaution (see contactless relay catalog). T Rated voltage DZ9 and DZ90 standard electrical diagram (reversible motor) SW Ry SW DZ90 SW Ry R C R R R R R Ry R C Ry C Ry SW R R C Ry cw R C SW SW cw R R R Contacting The thick continuous lines in the circuit diagram below represent main circuit. Use conductor of 0. mm (AWG) or more. The thin continuous lines represent signal circuit. Use conductor of size 0. mm (AWG) or more.. When SW (SW) and SW are switched from to, electric is applied for approx. 0. sec (T) causing the motor to stop quickly.. Never place both SW and SW in position at the same time.. Never select while electric is applied (T).. When using DZ90, do not operate SW while the electric is being applied (T).. The wattage of R should be determined based on frequency of start and stop operations. First check the power dissipation. signal When using power relay DZ90. Use 0 Ω R when is below VDC. When is VDC or higher, determine the value of R according to the equation shown in description for induction motor. Ripple of should be % or below. (Internal resistance 0 Ω). Ry and Ry should be relay or electromagnetic contactor with the two or more times the power supply voltage and the rated current A or more.. Do not place cw and ccw in at the same time.. Be sure to use resistor R to protect relay, and capacitor. Current will flow through R - A 90 W;. A 0 W; A 0 W; 0. A W; 0. A W.. Also refer to handling precaution (see contactless relay catalog). SW SW SW SW SW SW, SW 0 V supply system A or more at VAC SW, SW 00 V supply system A or more at 0 VAC SW DC V ma R+C DV0P00A (option) W or smaller 0 W or larger R 0 V supply system 0 Ω 0 Ω (approx. 0 W) 00 V supply system 0 Ω 0 Ω (approx. 0 W) When using contactless relay () (Cannot be used for DZ90) R SW cw ccw T R C cw SW T T Rotating direction viewed from shaft end Clockwise C Counterclockwise ccw T AC0 V Panasonic: AQ-J A type or equivalent Ω Speed controller Options Index industrial.panasonic.com/ac/e/ C- industrial.panasonic.com/ac/e/ C-
6 Contacting Contacting The thick continuous lines in the circuit diagram below represent main circuit. Use conductor of 0. mm (AWG) or more. The thin continuous lines represent signal circuit. Use conductor of size 0. mm (AWG) or more. DZ90 fundamental electrical wiring diagram (-phase motor) SW R SW R C SW SW SW SW SW SW R Ry R Ry R C SW, SW SW, SW SW R+C R Ry R C R C Ry SW SW R R C C S T R S T R ø AC00 V SW T T. When SW, SW and SW are switched from to, electric is applied for approx. 0. sec (T) causing the motor to stop quickly.. Do not place these switches to position while the electric braking is applied (T).. A massive amount of current will flow through SW, SW and SW. Use a disconnecting device (switch or relay) rated at A or more. When using a relay, use Panasonic: HL type relay or equivalent. signal When using power relay AC0 V A min. DC V ma DV0P00A (option) Accessory ø AC00 V For application using inching motion frequently SW and SW emit long sparks, use of the following circuit is recommended. R Ry Ry Ry Ry Ry R C Ry SW R C Ry Ry Ry Ry SW Ry R C SW, SW AC0 V A min. RY, RY Panasonic: HL type relay or equivalent R+C DV0P00A (option) R Accessory RY Twin contact or Au-clad contact relay SW SW Ry Ry Ry T T Ry and Ry should be interlocked to avoid simultaneous. S T R RY Panasonic: HL type relay or equivalent SW ø AC00 V. Use 0 Ω R when is below VDC. When is VDC or higher, determine the value of R according to the equation shown below. Ripple of should be % or below. (Internal resistance 0 Ω) Resistance of R R = V at = ma to 0 ma Example = V = 0 ma R = = 900 Ω kω 0 x The thick continuous lines in the circuit diagram below represent main circuit. Use conductor of 0. mm (AWG) or more. The thin continuous lines represent signal circuit. Use conductor of size 0. mm (AWG) or more. DZ9/DZ9 fundamental electrical wiring diagram (unidirectional rotation and braking) SW R DZ9 R R R R R R DZ9 R cw SW R SW When wired as shown left, the motor turns Input rated voltage clockwise when viewed from the shaft end. To turn it counterclockwise, exchange brown and gray leads. DZ9 application wiring diagram (normal/reverse rotation and braking) SW cw ccw T AC0 V ccw T SW R 0 V supply system A or more at VAC 00 V supply system A or more at 0 VAC W or smaller 0 W or larger 0 V supply system 0 Ω 0 Ω (approx. 0 W) 00 V supply system 0 Ω 0 Ω (approx. 0 W). Use 0 Ω R when is below VDC. When is VDC or higher, determine the value of R according to the equation shown below. Ripple of should be % or below. (Internal resistance 90 Ω) Resistance of R R = (MIN) V at = ma to ma Example: (MIN) = V = 0 ma R = = 0 Ω 0 x. The wattage of R depends on frequency of start and stop operations. First check the power dissipation. R Single-phase 0 V Reversible motor Panasonic: AQ-J A type or equivalent Ω. For information on R, SW, etc., not found in this figure, refer to the fundamental electrical diagram shown above.. For information on the, refer to the related documents available from the contactless relay manufacturer.. The of should be times or more the power supply voltage and the surge rating should be 0 A or more.. Be sure to use resistor R to protect and capacitor. Current will flow through R - A 90 W; 0. A 0 W; A 0 W; 0. A W; 0. A W. Determine the wattage by first checking the heat dissipation.. Never turn on the motor while the electric braking is operating (T).. Do not place cw and ccw in position at the same time.. For and R, refer to Unidirectional rotation and braking above. Speed controller Options Index industrial.panasonic.com/ac/e/ C- industrial.panasonic.com/ac/e/ C-
7 Contacting Stopping coasting DZ9/DZ9 Coast stopping circuit wiring diagram R R V V FREE STOP STOP Free run. Turning on and off of voltage V on pin causes coasting and braking, respectively. : braking applied. For the resistance value of R, refer to basic electric wiring diagram (unidirection rotation and braking) of DZ9/DZ9.. For the remaining wiring connections, refer to respective electric wiring diagrams., The thick continuous lines in the circuit diagram below represent main circuit. Use conductor of 0. mm (AWG) or more. The thin continuous lines represent signal circuit. Use conductor of size 0. mm (AWG) or more. Contactless signal driving These are internal equivalent circuits that may be used for contactless signal driving devices such as TTL and MOSIC. Wattage of fixed resistor (R) 00 0 power resistor 00 W circuit 0 Ω LED 0 Required resistor wattage (W) With 00 VAC power supply R = 0 W (half-wave of 00 VAC) sec, sec OFF With 0 VAC power supply R = 0 W (half-wave of 0 VAC) sec, sec OFF W 0 W 0 W 0 W 0 W 0 W 0 W OFF period (sec) The curves shown above are required wattage of electric power resistor R to maintain the surface temperature of it at 00 C or below when it is driven with WR (average on/off cycle power) and % load factor. Load factor = % duration (braking time) = sec (fixed). When 0 VAC supply WR = /(Toff + ). When 00 VAC supply WR = /(Toff + ) Example: sec run; sec stop; sec braking; under 0 VAC WR = / [( + + ) + ] =. W * Please read your User's manual carefully so that you will understand the operation and safety precautions before attempting to operate the system. industrial.panasonic.com/ac/e/ C-
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