MINIATURE RELAY FOR WIDER APPLICATIONS
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1 TÜV Rheinland HJ MINIATURE RELAY FOR WIDER APPLICATIONS HJ RELAYS FEATURES contact arrangements Form C (for A 0 V AC), Form C (for 0 A 0 V AC)* Excellent contact reliability by Au plating Environmentally friendly Cd-free contacts Coil breakdown detection function (AC type with LED only) Convenient Screw terminal sockets with finger protection also available Test button type available Built-in diode and CR for surge suppression type available *With test button type only (Without test button type: 7 A 0 V AC) TYPICAL APPLICATIONS Control panels Power supply units Molding machines Machine tools Welding equipment Agricultural equipment Office equipment Vending machines Communications equipment Amusement machines RoHS Directive compatibility information ORDERING INFORMATION Ex. HJ Contact arrangement Operation indication Test button Surge suppression Contact surface : Form C : Form C Nil: Without LED indication L: With LED indication Nil: Without test button T: With test button AC:,,, 00, 0, 00, 0/0 V DC:,,, 0 V Nil: Without D: With diode R: With CR Nil: Without Au plating : With Au plating
2 SPECIFICATIONS Contacts Arrangement Form C Form C Initial contact resistance, max. (By voltage drop V DC A) 0mΩ Contact material Au plating type: Au plating Silver Without Au plating type: Silver Nominal switching capacity 0 A 0 V AC # A 0V AC (resistive load) Max. switching power (resistive load),70 VA,0 VA Rating Max. switching voltage 0 V AC, V DC Max. switching current 0 A # A Expected life (min. operations) Min. switching current* Mechanical (at 0 cpm) Electrical (at 0 cpm) (resistive load) # Without test button = 7 A 0 V AC # Without test button = 7 A Au plating type: ma V DC Without Au plating type: ma V DC 0 (7A 0 V AC) 0 (A 0 V AC) (A 0 V AC) 0 (3A 0 V AC) Coil Nominal operating power 0.W.V A Remarks When using low level loads, contact instability may result depending on conditions of use (switching frequency and ambient conditions, etc.); therefore, please use the Au plating type. * Specifications will vary with foreign standards certification ratings. * Measurement at same location as Initial breakdown voltage section * Detection current: 0mA * 3 Excluding contact bounce time * For the AC coil types, the operate/release time will differ depending on the phase. * Half-wave pulse of sine wave: ms; detection time: 0µs Characteristics Max. operating speed Initial insulation resistance* Between open contacts Initial breakdown voltage* Between contact sets Between contact and coil Form C Form C 0 cpm (at max. rating) Min. 00 MΩ at 00 V DC,000 Vrms for min.,000 Vrms for min.,000 Vrms for min. Operate time* 3 (at nominal voltage) Max. 0 ms* Release time (without diode)* 3 (at nominal voltage) Max. 0 ms* Temperature rise, max. (at 70 C) (at nominal voltage) 0 C Shock Functional* Min. 00 m/s {0 G} resistance Destructive* Min.,000 m/s {00 G} Vibration resistance Functional* 7 Destructive Conditions for operation, transport and storage* (Not freezing and condensing at low temperature) Unit weight Ambient temp. Humidity 0 to Hz at double amplitude of.0 mm 0 to Hz at double amplitude of.0 mm 0 C to +70 C 0 F to + F to % R.H. Approx. 3g.0 oz * Half-wave pulse of sine wave: ms * 7 Detection time: 0µs * The upper operation ambient temperature limit is the maximum temperature that can satisfy the coil temperature rise value. Refer to. Conditions for operation, transport and storage mentioned in AMBIENT ENVIRONMENT. * This value can change due to the switching frequency, environmental conditions and desired reliability level, therefore it is recommended to check this with the actual load. TYPES [Au plating type]. Plug-in type. Plug-in type (with LED indication) Form C Form C Form C Form C V DC HJ-DC V- HJ-DC V- V DC HJ-L-DC V- HJ-L-DC V- V DC HJ-DC V- HJ-DC V- V DC HJ-L-DC V- HJ-L-DC V- V DC HJ-DC V- HJ-DC V- V DC HJ-L-DC V- HJ-L-DC V- 00/0V DC HJ-DC0V- HJ-DC0V- 00/0V DC HJ-L-DC0V- HJ-L-DC0V- V AC HJ-AC V- HJ-AC V- V AC HJ-L-AC V- HJ-L-AC V- V AC HJ-AC V- HJ-AC V- V AC HJ-L-AC V- HJ-L-AC V- V AC HJ-AC V- HJ-AC V- V AC HJ-L-AC V- HJ-L-AC V- 00/0V AC HJ-AC00V- HJ-AC00V- 00/0V AC HJ-L-AC00V- HJ-L-AC00V- 0/0V AC HJ-AC0V- HJ-AC0V- 0/0V AC HJ-L-AC0V- HJ-L-AC0V- 00/0V AC HJ-AC00V- HJ-AC00V- 00/0V AC HJ-L-AC00V- HJ-L-AC00V- 0/0V AC HJ-AC0/0V- HJ-AC0/0V- 0/0V AC HJ-L-AC0/0V- HJ-L-AC0/0V- 3. Plug-in type (with diode). Plug-in type (with diode and LED indication) Form C Form C Form C Form C V DC HJ-DC V-D- HJ-DC V-D- V DC HJ-L-DC V-D- HJ-L-DC V-D- V DC HJ-DC V-D- HJ-DC V-D- V DC HJ-L-DC V-D- HJ-L-DC V-D- V DC HJ-DC V-D- HJ-DC V-D- V DC HJ-L-DC V-D- HJ-L-DC V-D- 00/0V DC HJ-DC0V-D- HJ-DC0V-D- 00/0V DC HJ-L-DC0V-D- HJ-L-DC0V-D-
3 . Plug-in type (with CR) Form C Form C 00/0V AC HJ-AC00V-R- HJ-AC00V-R- 0/0V AC HJ-AC0V-R- HJ-AC0V-R- 00/0V AC HJ-AC00V-R- HJ-AC00V-R- 0/0V AC HJ-AC0/0V-R- HJ-AC0/0V-R- Note) Packing quantity: 0pcs. (Inner carton), 00pcs. (Outer carton) HJ. Plug-in type (with CR and LED indication) Form C Form C 00/0V AC HJ-L-AC00V-R- HJ-L-AC00V-R- 0/0V AC HJ-L-AC0V-R- HJ-L-AC0V-R- 00/0V AC HJ-L-AC00V-R- HJ-L-AC00V-R- 0/0V AC HJ-L-AC0/0V-R- HJ-L-AC0/0V-R- [Without Au plating type]. Plug-in type. Plug-in type (with LED indication) Form C Form C Form C Form C V DC HJ-DC V HJ-DC V V DC HJ-L-DC V HJ-L-DC V V DC HJ-DC V HJ-DC V V DC HJ-L-DC V HJ-L-DC V V DC HJ-DC V HJ-DC V V DC HJ-L-DC V HJ-L-DC V 00/0V DC HJ-DC0V HJ-DC0V 00/0V DC HJ-L-DC0V HJ-L-DC0V V AC HJ-AC V HJ-AC V V AC HJ-L-AC V HJ-L-AC V V AC HJ-AC V HJ-AC V V AC HJ-L-AC V HJ-L-AC V V AC HJ-AC V HJ-AC V V AC HJ-L-AC V HJ-L-AC V 00/0V AC HJ-AC00V HJ-AC00V 00/0V AC HJ-L-AC00V HJ-L-AC00V 0/0V AC HJ-AC0V HJ-AC0V 0/0V AC HJ-L-AC0V HJ-L-AC0V 00/0V AC HJ-AC00V HJ-AC00V 00/0V AC HJ-L-AC00V HJ-L-AC00V 0/0V AC HJ-AC0/0V HJ-AC0/0V 0/0V AC HJ-L-AC0/0V HJ-L-AC0/0V 3. Plug-in type (with test button). Plug-in type (with LED indication and test button) Form C Form C Form C Form C V DC HJ-T-DC V HJ-T-DC V V DC HJ-L-T-DC V HJ-L-T-DC V V DC HJ-T-DC V HJ-T-DC V V DC HJ-L-T-DC V HJ-L-T-DC V V DC HJ-T-DC V HJ-T-DC V V DC HJ-L-T-DC V HJ-L-T-DC V 00/0V DC HJ-T-DC0V HJ-T-DC0V 00/0V DC HJ-L-T-DC0V HJ-L-T-DC0V V AC HJ-T-AC V HJ-T-AC V V AC HJ-L-T-AC V HJ-L-T-AC V V AC HJ-T-AC V HJ-T-AC V V AC HJ-L-T-AC V HJ-L-T-AC V V AC HJ-T-AC V HJ-T-AC V V AC HJ-L-T-AC V HJ-L-T-AC V 00/0V AC HJ-T-AC00V HJ-T-AC00V 00/0V AC HJ-L-T-AC00V HJ-L-T-AC00V 0/0V AC HJ-T-AC0V HJ-T-AC0V 0/0V AC HJ-L-T-AC0V HJ-L-T-AC0V 00/0V AC HJ-T-AC00V HJ-T-AC00V 00/0V AC HJ-L-T-AC00V HJ-L-T-AC00V 0/0V AC HJ-T-AC0/0V HJ-T-AC0/0V 0/0V AC HJ-L-T-AC0/0V HJ-L-T-AC0/0V. Plug-in type (with diode). Plug-in type (with diode and LED indication) Form C Form C Form C Form C V DC HJ-DC V-D HJ-DC V-D V DC HJ-L-DC V-D HJ-L-DC V-D V DC HJ-DC V-D HJ-DC V-D V DC HJ-L-DC V-D HJ-L-DC V-D V DC HJ-DC V-D HJ-DC V-D V DC HJ-L-DC V-D HJ-L-DC V-D 00/0V DC HJ-DC0V-D HJ-DC0V-D 00/0V DC HJ-L-DC0V-D HJ-L-DC0V-D 7. Plug-in type (with CR) Form C Form C 00/0V AC HJ-AC00V-R HJ-AC00V-R 0/0V AC HJ-AC0V-R HJ-AC0V-R 00/0V AC HJ-AC00V-R HJ-AC00V-R 0/0V AC HJ-AC0/0V-R HJ-AC0/0V-R Note) Packing quantity: 0pcs. (Inner carton), 00pcs. (Outer carton). Plug-in type (with CR and LED indication) Form C Form C 00/0V AC HJ-L-AC00V-R HJ-L-AC00V-R 0/0V AC HJ-L-AC0V-R HJ-L-AC0V-R 00/0V AC HJ-L-AC00V-R HJ-L-AC00V-R 0/0V AC HJ-L-AC0/0V-R HJ-L-AC0/0V-R
4 . Accessories Type No. of channels Product name Terminal socket channels HJ terminal socket HJ-SFD HJ terminal socket (Finger protect type) HJ-SFD-S / channels (common) HJ terminal socket HJ-SFD HJ terminal socket (Finger protect type) HJ-SFD-S Socket for plug-in channels HC-socket (for HJ relay) HC-SS-K-H0 / channels (common) HC-socket (for HJ relay) HC-SS-K-H0 Socket for PC board channels HC-PC board socket (for HJ relay) HC-PS-K-H0 / channels (common) HC-PC board socket (for HJ relay) HC-PS-K-H0 Notes). Packing quantity: 0pcs. (Inner carton), 00pcs. (Outer carton). Use the hold-down clip that is shipped with the terminal socket or socket. 3. Terminal sockets conform to UL, CSA and TÜV, as standard. Sockets conform to UL and CSA, as standard.. In order to prevent breakage and disfiguring, the screw tightening torque for the terminal socket should be within the range of 0. to 0. N m ( to 7 kgf cm).. When attaching directly to a chassis, please use an M 0 metric coarse screw thread, a spring washer, and a hexagonal nut.. For SDX/SDXM timer, use the leaf holding clip ( ADX0). COIL DATA AC coils (0/0Hz) V AC DC coils DIMENSIONS Pick-up voltage, V AC (max.) (at 0 C F) (Initial) Drop-out voltage, V AC (max.) (at 0 C F) (Initial) Nominal coil current, ma (±0%) Nominal operating power, V A 0Hz 0Hz 0Hz 0Hz Max. allowable voltage, V AC (at 70 C F) Approx. Approx. 00/ /3. 0.0/.. to..0 to.3 0/0 3 0./../ /0 0./..7/.7 0/0 7 7./7../. V DC Pick-up voltage, V DC (max.) (at 0 C F) (Initial) Drop-out voltage, V DC (max.) (at 0 C F) (Initial) Nominal coil current, ma Coil resistance, Ω (at 0 C F) Nominal operating power, W Max. allowable voltage, V DC (at 70 C F).. 7 (±0%) (±0%) (±%), /0 0./0 (±%),000.. Plug-in type Form C (including diode/cr) Max..0 Max... mm inch Standard type LED AC type LED DC type Max ( )3 (+) 0. Diode DC type CR AC type Dimension: Tolerance Max. mm.03 inch: ±0. ±.00 to 3mm.03 to. inch: ±0. ±.00 Min. 3mm. inch: ±0.3 ±.0 3 ( ) Diode/LED DC type (+) 3 ( ) (+) 3 CR/LED AC type 3
5 . Plug-in type Form C (including diode/cr) Max..0 Max... Standard type LED AC type LED DC type mm inch 3 7 Max ( )3 (+) Diode DC type ( ) (+) CR AC type Dimension: Tolerance Max. mm.03 inch: ±0. ±.00 to 3mm.03 to. inch: ±0. ±.00 Min. 3mm. inch: ±0.3 ±.0 Diode/LED DC type 3 ( ) CR/LED AC type (+) 3 3. Plug-in type with test button Form C Max..0 Max... Standard type Max. 3.7 Max LED AC type LED DC type ( )3 (+) Dimension: Tolerance Max. mm.03 inch: ±0. ±.00 to 3mm.03 to. inch: ±0. ±.00 Min. 3mm. inch: ±0.3 ±.0. Plug-in type with test button Form C Max..0 Max. 3.7 Max. 3. Max... Standard type LED AC type LED DC type ( )3 (+) Dimension: Tolerance Max. mm.03 inch: ±0. ±.00 to 3mm.03 to. inch: ±0. ±.00 Min. 3mm. inch: ±0.3 ±.0
6 . Terminal socket HJ terminal socket -M.. mounting holes M3. terminal screw ±0.3.3 ±.0 Mounting hole dimensions ±0.. ±.00 mm inch 3 7 ±.3 ± ±.3.33 ± ± ±.0. ±0.3.3 ±.0 -M3. or M.7 or..77 dia. hole.0 ±0.3.3 ±.0 General tolerance: ±0. ± HJ terminal socket (Finger protect type) -M.. mounting holes M3. terminal screw ±0.3.3 ±.0 Mounting hole dimensions ±0.. ±.00 3 ±.33 ±.03 7 ±.3 ± ± ±.0.0 ±0.3.3 ±.0. ±0.3.3 ±.0 -M3. or M.7 or..77 dia. hole General tolerance: ±0. ± Note) Round type terminal is unable to attach. HJ terminal socket -M.. mounting holes 3 M3. terminal screw ±0.3.3 ± Mounting hole dimensions ±0.. ± ±.33 ±.03 7 ±.3 ± ±0..3 ± 0 ± ±.0 3 Lot No. 3.0 ±0.3.3 ±.0. ±0.3.3 ±.0 -M3. or M.7 or..77 dia. hole General tolerance: ±0. ±
7 HJ terminal socket (Finger protect type) -M.. mounting holes 3 M3. terminal screw ±0.3.3 ± Mounting hole dimensions ±0.. ±.00 mm inch ±.33 ±.03 7 ±.3 ±.03 Lot No ± ±.0.0 ±0.3.3 ±.0. ±0.3.3 ±.0 -M3. or M.7 or..77 dia. hole General tolerance: ±0. ± Note) Round type terminal is unable to attach.. Plug-in socket HC - Socket for HJ relay (HC-SS-K-H0) HC - Socket for HJ relay (HC-SS-K-H0) Tolerance: ±0.3 ± Tolerance: ±0.3 ± Mounting hole diagram Chassis cutout (Side-by-side installation) Installed relay (HC-SS-K-H0) Tolerance: ±0. ±.00 Notes:. Applicable chassis board thickness is.0 to.0 mm.. Installation is easy by inserting the socket from the top into the holes and by depressing the two down arrows on the retention fitting from the front. Hold-down clip is packaged with the socket. (Same product as plug-in socket (: HC-SS-K) for HC relay except that hold-down clip shape is different.)
8 7. PC board socket HC - PC board socket for HJ relay (HC-PS-K-H0) HC - PC board socket for HJ relay (HC-PS-K-H0) Tolerance: ±0.3 ±.0. Tolerance: ±0.3 ± PC board pattern (BOTTOM VIEW) Chassis cutout (Side-by-side installation) Installed relay (HC-PS-K-H0) Form C Form C Hold-down clip is packaged with the socket. (Same product as PC board socket (: HC-PS-K) for HC relay except that hold-down clip shape is different.) dia dia dia dia dia..07 dia. Tolerance: ±0. ±.00 REFERENCE DATA -(). Max. switching capacity ( Form C type) -(). Max. switching capacity ( Form C type) -(). Life curve ( Form C) Contact current, A AC resistive load DC inductive load L/R=7ms DC resistive load AC resistive load With test button type only Contact current, A 3 0. AC resistive load DC resistive load DC inductive load L/R=7ms Life, AC 0V (cos φ =0.) AC 0V (cos φ =) 0. AC inductive load cos =0. φ 0. AC inductive load cos =0. φ Contact voltage, V Contact voltage, V Load current, A
9 -(). Life curve ( Form C) 3-(). Coil temperature rise ( Form C/AC type) Measured portion: Inside the coil Ambient temperature: 70 C F HJ 3-(). Coil temperature rise ( Form C/DC type) Measured portion: Inside the coil Ambient temperature: 70 C F Life, AC 0V (cos φ =) Temperature rise, C With test button type only 0A 7A 0A Temperature rise, C With test button type only 0A 7A 0A 0 AC 0V (cos φ =0.) Load current, A Coil applied voltage, %V Coil applied voltage, %V 3-(3). Coil temperature rise ( Form C/AC type) Measured portion: Inside the coil Ambient temperature: 70 C F 70 3-(). Coil temperature rise ( Form C/DC type) Measured portion: Inside the coil Ambient temperature: 70 C F 70 -(). AC coil surge voltage waveform (With CR) Tested sample: HJ-AC00V-R Temperature rise, C A 0A Temperature rise, C A 0A V 0V AC00V To digital memory Coil applied voltage, %V Coil applied voltage, %V -(). AC coil surge voltage waveform (Without CR) Tested sample: HJ-AC00V -(). DC coil surge voltage waveform (Without diode) -(). DC coil surge voltage waveform (With diode) Diode characteristics: Reverse breakdown voltage:,000 V Forward current: A V ON OFF ON OFF Approx. 0V AC00V To digital memory Approx. V DCV To digital memory DCV To digital memory Reverse breakdown voltage:,000 V Forward current: A
10 NOTES. Please refer to COIL DATA about coil input power supply.. LED display Operation is displayed by the light emitted from the LED. The LED may remain briefly lit if voltage remains after the relay opens. 3. Switching lifetime The switching lifetime is defined under the standard test condition specified in the JIS* C standard (temperature to 3 C to F, humidity to 7%). Check this with the real device as it is affected by coil driving circuit, load type, activation frequency, activation phase,ambient conditions and other factors. Also, be especially careful of loads such as those listed below. () When used for AC load-operating and the operating phase is synchronous. Rocking and fusing can easily occur due to contact shifting. () High-frequency load-operating When high-frequency opening and closing of the relay is performed with a load that causes arcs at the contacts, nitrogen and oxygen in the air is fused by the arc energy and HNO3 is formed. This can corrode metal materials. Three countermeasures for these are listed here. Incorporate an arc-extinguishing circuit. Lower the operating frequency Lower the ambient humidity. Usage, transport and storage conditions ) Temperature, humidity and pressure during usage, storage and transport () Temperature: 0 to +70 C 0 to + F () Humidity: to % RH (Avoid freezing and condensation.) The humidity range varies with the temperature. Use within the range indicated in the graph below. ;; ;;;; ;;;;;; ;;;;;;;; ;; ;;;; ;; ;; ;; ;; ;; ;; ;; ;; (3) Atmospheric pressure: to 0 kpa Temperature and humidity range for usage, transport, and storage Humidity, %RH Tolerance range (Avoid freezing (Avoid when used at condensation temperatures lower when used at than 0 C 3 F) temperatures higher than 0 C 3 F) Temperature, C F 70 + ) Condensation Condensation forms when there is a sudden change in temperature under high temperature and high humidity conditions. Condensation will cause deterioration of the relay insulation. 3) Freezing Condensation or other moisture may freeze on the relay when the temperatures is lower than 0 C 3 F. This causes problems such as sticking of movable parts or operational time lags. ) Low temperature, low humidity environments The plastic becomes brittle if the relay is exposed to a low temperature, low humidity environment for long periods of time.. Operation method for test button ) Push and release gently to confirm relay switching. Release Push ) To lock to one side turn 0 counterclockwise while pushing lock and turn 0 clockwise to release. 3) Do not use the test button for anything other than testing, such as when checking the circuit.. Rating Standard UL File No. E3 For Lock Ratings Form C Form C 7A 0 V AC 7A V DC For Release A 0 V AC A V DC 7A 0 V~ Std. type (cosφ=) R 03 7A V... (0ms) 0A 0 V~ A 0 V~ Test button (cosφ=) (cosφ=) TÜV R00 0A V... A V... (0ms) (0ms) 7A 0 V~ CR, Diode (cosφ=) Au plating 7A V... R00 (0ms) (CSA: C-UL approved) 7. Diode characteristics ) Reverse breakdown voltage:,000 V ) Forward current: A. Diode and CR built-in type Since the diode and CR inside the relay coil are designed to absorb the counter emf, the element may be damaged if a large surge, etc., is applied to the diode and CR. If there is the possibility of a large surge voltage from the outside, please implement measures to absorb it. For Cautions for Use, see Relay Technical Information.
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