CHAPTER 3 PHOTOVOLTAIC SYSTEM MODEL WITH CHARGE CONTROLLERS

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1 34 CHAPTER 3 PHOTOVOLTAIC SYSTEM MODEL WITH CHARGE CONTROLLERS Solar photovoltaics are used for the direct conversion of solar energy into electrical energy by means of the photovoltaic effect, that is, the conversion of light into electricity. The photovoltaic effect is defined as the generation of an electromotive force as a result of the absorption of ionizing radiation. Energy conversion devices which are used to convert sunlight to electricity by the use of the photovoltaic effect are called solar cells. Single converter cell is called a solar cell or more generally, photovoltaic cell and combination of such cells designed to increase the electric power output is called a solar module or solar array and hence the name Photovoltaic Arrays. The materials that have shown the best performance of photovoltaic effect in sunlight are semi conductors. The solar panels consist mainly of semiconductor material, with Silicon being the most commonly used. One of the major tasks in controlling photovoltaic cells for power generation is improving cell efficiency and maximizing energy extraction. This requires I-V (current - voltage) measurements to characterize performance and determine the load impedance that best matches the cell s source impedance. The best match is determined on a point on the I-V curve of the solar cell. 3.1 BASICS OF SOLAR CELLS Solar cells consist of a p-n junction fabricated in a thin layer of semiconductor as shown in Fig 3.1. The semiconductor electrons can be located in either the valence band or conduction band. Initially, all the electrons in the semiconductor fill up the valence band but when sunlight hits the semiconductor, some electrons acquire

2 35 enough energy to move from the valence band to the conduction band. The electrons in the conduction band then begin to move freely creating electricity. The electron leaving the valence band leaves a positively charged hole behind and now that the valence band is no longer full, it aids the current flow. Most solar cells are doped to reduce the energy required for the electron to move from the valence band to the conduction band. 3.1 Schematic of a typical p-n junction solar cell The amount of energy from sunlight, called photons that are absorbed by a solar cell determines its efficiency. A photon can be reflected, absorbed or it can pass through a semiconductor. Since only the photons that are absorbed contribute to the electrical energy, it is important to reduce the percentage of photons that pass through and gets reflected. An anti-reflective coating is usually applied to the surface of the solar cell to decrease the number of photons that are reflected. This reduces the percentage of photons that are reflected but some photons are still able to pass right through the semiconductor material. The photons in sunlight have a wide range of

3 36 wave lengths and some photons a certain wavelengths are able to pass through the semiconductor material. If a photon has energy lower than the band gap energy of the semiconductor, the photon is unable to create an electron-hole pair and the semiconductor will not absorb the photon. On the other hand, if a photon has more energy than the band gap of the semiconductor, the photon is absorbed by the valence band electron and any excess energy is emitted as a form of heat while the electron settles down in the conduction band. To reduce the percentage of photons that pass through, some semiconductors are manufactured with several layers, each having a different band gap to maximize the amount of photons that are absorbed. There are several approaches to manufacturing solar cells, including the kind of semiconductor used and the crystal structure employed, with each different factor affecting the efficiency and cost of the cell. Other external factors such as the ambient weather conditions like temperature, illumination, shading, etc also affect the solar panel s output. The aim is to design a system that will extract the most possible power regardless of ambient weather conditions or solar cell efficiency. 3.2 WORKING OF A SOLAR CELL The photovoltaic effect is being described easily for p-n junction in a semiconductor. In an intrinsic semiconductor such as silicon, each one of the four valence electrons of the material atom is tied in a chemical bond, and there are no free electrons at absolute zero. If a piece of such a material is doped on one side by a five valence electron material, such as arsenic or phosphorous, there will be an excess of electrons in that side, becoming an n-type semiconductor. The excess electrons are practically free to move in the semiconductor lattice. When the other side of the same piece is doped by a three valence electron material, such as boron, there will be deficiency of electrons leading to a p-type semiconductor. This deficiency is

4 37 expressed in terms of excess of holes free to move in the lattice. Such a piece of semiconductor, with one side of the p-type and the other of the n-type is called a p-n junction. In this junction after the photons are absorbed, the free electrons of the n- side tend to flow to the p-side, and the holes of the p-side tend to flow to the n-region to compensate for their respective deficiencies. This diffusion creates an electric field E f from the n-region to the p-region. This field will increase until it reaches equilibrium for V e, the sum of the diffusion potentials for holes and electrons. If electrical contacts are made with the two semiconductor materials and the contacts are connected through an external electrical conductor, the free electrons flow from the n-type material through the conductor to the p-type material. Here the free electrons will enter the holes and become bound electrons, thus both free electrons and holes are removed. The flow of electrons through the external conductor constitutes an electric current which is continued as long as more free electrons and holes are being formed by the solar radiation. This is the basis of photovoltaic conversion that is, the conversion of solar energy into electrical energy. The combination n-type and p-type semi conductor thus constitutes a photovoltaic cell or solar cell. 3.3 SOLAR CELL I-V CHARACTERISTICS Fig: 3.2 Typical I-V characteristic of a solar cell

5 38 The current-to-voltage characteristic of a solar cell is non-linear, which makes it difficult to determine the maximum power point. It is straightforward to determine the maximum power point on a linear curve as maximum power is transferred at the midpoint of the current-voltage characteristic. A typical I-V characteristic of a solar cell is shown in Fig 3.2. For a solar cell, the non-linear relationship means the maximum power point is determined by calculating the product of the voltage and output current. In order to extract maximum power from the solar cell, the solar cell must always be operated at or very close to the point where the product of voltage and output current is the highest. This point is referred to as the maximum power point (MPP) and it is located around the bend or knee of the I-V characteristic. The operating characteristic of a solar cell consists of two regions: the current source region and the voltage source region. In the current source region, the internal impedance of the solar cell is high and this region is located on the left side of the current-voltage curve. The voltage source region, where the internal impedance is low, is located on the right side of the current-voltage curve. As can be observed from the characteristic curve, in the current source region, the output current remains almost constant as the terminal voltage changes and in the voltage source region, the terminal voltage varies only minimally over a wide range of output current. According to the maximum power transfer theory, the power delivered to the load is maximum when the source internal impedance matches the load impedance. For the system to operate at or close to the MPP of the solar panel, the impedance seen from the input of the MPPT needs to match the internal impedance of the solar panel. Since the impedance seen by the MPPT is a function of voltage (V = I * R), the main function of the MPPT is to adjust the solar panel output voltage to a value at which

6 39 the panel supplies the maximum energy to the load. However, maintaining the operating point at the maximum power point is quite challenging as constantly changing ambient conditions such as irradiance and temperature will vary the maximum power operating point. Hence, there is a need to constantly track the power curve and keep the solar panel operating voltage at the point where the most power can be extracted. Irradiance is a characteristic related to the amount of Sun energy reaching the ground, and under ideal conditions it is measured as 1000 W/m 2 at the equator. The Sun energy around the earth is highest around the equator when the sun is directly overhead. Some important magnitudes related to irradiance include the spectral irradiance, irradiance, and radiation. Spectral irradiance is the power received by a unit surface area at a particular wavelength, while irradiance is the integral of the spectral irradiance extended to all wavelengths of interest. Radiation is the time integral of the irradiance extended over a given period of time. In designing PV systems, the main concern is the radiation received from the Sun at a particular location at a given inclination angle and orientation and for long periods of time. Since solar radiation is the energy resource of the solar panel, the output of the panel is significantly affected by changing irradiance. The I-V and P-V characteristics of a solar cell including the effects of irradiance are shown in Fig 3.3. The irradiance at any location is strongly dependent on the orientation and inclination angles of the solar panel. Orientation is usually measured relative to the south in northern latitudes while it is measured relative to the north in southern latitudes. On the other hand, the inclination angle is measured relative to the horizontal. Using these two parameters, the irradiation at any location is determined. The irradiance information for many sites worldwide is widely available.

7 40 Fig: 3.3 I-V and P-V characteristics of a solar cell for various irradiance It is observed from Fig 3.3, the output power is directly proportional to the irradiance. As such, a smaller irradiance results in reduced power output from the solar panel. However, it is noted from observations that only the output current is affected by the irradiance. This makes sense since by the principle of operation of the solar cell the generated current is proportional to the flux of photons. When the irradiance or light intensity is low, the flux of photon is less than when the Sun is bright and the light intensity is high, thus more current is generated as the light intensity increases. The change in voltage is minimal with varying irradiance and for most practical applications, the change is considered negligible. Although irradiance is an important factor in determining the I-V characteristic of a solar panel, it is not the only factor. Temperature also plays an important role in predicting the I-V

8 41 characteristic, and the effects of both factors have to be considered when designing a PV system. The irradiance mainly affects the output current, the temperature mainly affects the terminal voltage. A plot of I-V and P-V characteristic with varying temperature is shown in Fig 3.4. Fig: 3.4 I-V and P-V characteristics of a solar cell with varying temperature It is observed from Fig 3.4 that the terminal voltage increases with decreasing temperature. This is somewhat surprising as one would typically expect the solar panel to operate more efficiently as temperature increases. However, one of the reasons the solar panel operates more efficiently with decreasing temperature is due to the electron and hole mobility of the semiconductor material. As temperature increases, the electron and hole mobility in the semiconductor material decreases significantly. The electron mobility for Silicon at 25º C is about 1700cm 2 /volt-sec and

9 42 will decrease to about a fourth of this value as temperature increases to 225º C, and likewise the hole mobility decreases from about 600cm 2 /volt-sec at 25ºC to 200cm 2 /volt-sec as temperature increases to 225ºC. While the higher reference temperatures are not realistic operating conditions for a solar panel, it does show that electron and hole mobility decrease with increasing temperature. The band gap energy of semiconductor materials also varies with temperature. An increase in temperature causes the band gap energy of the material to increase. With higher band gap energy, the electrons in the valence band will require more energy from the photons to move to the conduction band. This means that a lot more photons do not have sufficient energy to be absorbed by the electrons in the valence band resulting in fewer electrons making it to the conduction band and a less efficient solar cell. It should be noted here that irradiance and temperature represent only two of the most significant external factors that affect the efficiency of a solar cell. Inclination, location and time of the year are also factors that affect the efficiency of solar cells. Additional parameters of a solar cell are discussed by an illustration of the maximum power point as shown in Fig 3.5. Fig: 3.5 Illustration of maximum power point The cell s short circuit current intersects the Y-axis at point B and the open circuit voltage intersects the X-axis at point C. To achieve maximum energy transfer,

10 43 systems powered by solar cells is designed to transfer energy to the load at point A on the I-V curve. No energy is delivered at points B and C and most of the energy is delivered as the operating point approaches point A. In a solar panel array, it is even more important that load impedance and source impedance are well matched. Once the cells are matched by their I-V characteristics, they are grouped into individual arrays and each array is then made to operate at its maximum energy transfer point. Majority of solar cells have high capacitance associated with their forward biased p-n junctions because the charged carriers are much closer together. The unwanted capacitance increases as the size of the solar cell and junction area increases. The I-V curve of the solar cell can be determined by taking fast I-V measurements which is done by applying a constant voltage and measuring the resulting current for the device being tested. However the high capacitance makes it difficult to get fast I-V measurements. The shape of the I-V curve of the solar cell is governed by the cell s Thevenin equivalent impedance. The short circuit current is determined by the incident light intensity and it is inversely proportional to the applied voltage. The total circuit voltage and incident light determine the external circuit current. 3.4 SOLAR CELL MODELLING To properly model a solar cell, it is important to understand how solar cells operate and how a simple Matlab model is generated. Solar cells are primarily made of semiconductor material that when exposed to light induce a process of photon reflection and absorption, generation of free carriers and lastly charge separation, which creates an electric field. The semiconductor properties determine how effectively this process occurs. Some of the most important properties include the

11 44 absorption coefficient, the reflectance of the semiconductor surface, drift-diffusion parameters and surface recombination velocities. The absorption coefficient depends on the value of the band gap of the semiconductor material and the nature of the band gap. Absorption coefficient values for the most commonly used semiconductor materials are widely available. The reflectance of the semiconductor surface depends on the surface finishing, particularly the shape and antireflection coating. Drift-diffusion parameters control the migration of charge towards the collecting junction; the parameters are carrier lifetimes, and mobilities for electron and holes. It is also important to know the surface recombination velocities at the surface of the solar cell where minority carriers recombine. These factors effectively determine how much of the Sun s energy a solar cell can capture and successfully convert to electrical energy. For practical power applications, the voltage produced by one solar cell is usually not sufficient to power most equipment. An array of 20 to 80 solar cells connected in series to form a Solar Module is usually necessary to provide the required voltage. Solar cell manufacturers provide some key parameters of a solar module in their Data Sheet. The output power is given in W p (Watt peak), which means the module is rated at Standard Test Conditions (STC). The STC represents illumination levels of 1000 W/m 2 (bright sunshine) and 25 C module temperature at the test. The manufacturer s data sheet also provides the short circuit current, which is the current produced when the output voltage is zero, and the open circuit voltage, which is the voltage across the output terminals when there is no current flowing in the cell. A simplified equivalent circuit of a solar cell consists of a diode and a current source which are switched in parallel. The photo current generated when the sunlight

12 45 hits the solar panels is represented with a current source and the p-n transition area of the solar cell is represented with a diode. Theoretical models of the solar cell are derived from solid state physics theory. Such derivations results in models which are useful but are lengthy. Since the focus is on how a solar cell works, only the essential elements of the derivation of a solar cell mathematical model are highlighted. The starting point for the derivation of the basic solar cell equation is p-n junction. Solar cell consists of a p-n junction fabricated in a thin layer of semiconductor. The semiconductor electrons are located in either the valence band or conduction band. In solar cells important process is to inject minority carriers by utilizing the incident photons (sunlight) to create electron-hole pairs and to collect the minority carriers. The operation of solar cells and p-n junction diodes depends upon the behavior of the minority carriers; hence such devices are called as minority carrier devices. The number of incident photons per unit area and time (i.e., the light intensity) is referred to as the injection level. For the case of an illuminated p-n junction i.e. a solar cell, solution of the continuity equation leads to an additional term which represents the light injected minority carrier concentrations (i.e. holes in the n-material and electrons in the p-material).these light generated minority carriers or these carrier productions by the solar cell, give rise to the light generated current, I L (or current density, J L )which is available for flowing into an external electric circuit. The complete cell equation per unit area is as follows: ev J J L J 0 (exp 1) (3.1) kt For this theoretically derived equation 3.1, an equivalent idealized electrical circuit is synthesized as shown in Fig 3.6 below.

13 46 Fig: 3.6 Ideal solar cell model This simplified equivalent circuit of a solar cell consists of a diode and a current source which are switched in parallel. The photo current generated when the sunlight hits the solar panels is represented with a current source and the p-n transition area of the solar cell is represented with a diode. The basic solar cell equation derived from solid state physics theory does not represent the actual solar cell I-V characteristics with sufficient accuracy to be useful for engineering analysis. Observations of the solar cell terminal characteristics made under a variety of test conditions have led to inclusion of three additional parameters A, Rs and Rp in the solar cell equations. Fig: 3.7 Equivalent circuit of solar cell showing external resistances This is because, on real solar cells, voltage losses occur at the boundary and external contacts and leakage currents occur throughout the cell. These losses can be

14 47 represented with a series resistance Rs and a parallel resistance Rp respectively. The equivalent circuit of the solar cell showing the series and parallel resistances is shown in Fig 3.7. The solar cell equation is as given below: I = I ph I S {exp [e (V+I Rs) / (mkt)]-1} - V/Rp (3.2) I = I ph I S {exp[(v+i Rs ) / (mv T )]-1}- V/Rp (3.3) Where m - an arbitrary curve fitting constant between 1 and 5 Rs Rp I I ph I S e V K T V T - cell s series resistance - shunt resistance - cell output current - photo generated current - diode saturation current - electronic charge - cell s terminal voltage - Boltzmann s constant - absolute temperature - thermal voltage (= KT/e) The voltage and current relationship, also derived from kirchoff s current law is given as I p = V D / Rp = V+I Rs/Rp... (3.4) I ph I S {exp[(v+i Rs ) / (mv T )]-1}- (V+I Rs)/Rp I = 0 (3.5) Analytical expressions of the solar cell I-V curve shape generally are derived from the solar cell model described above. The equation is altered such that the computer can derive its own curve fitting constants.

15 CRITERIA FOR SELECTION OF MODEL Any solar cell model used for computerized array analysis must meet the following criterion: It must, with sufficient accuracy, simulate I-V curves over the range of interests of temperature, illumination level and environmental degradation and It must permit, with sufficient accuracy, the manipulation of the I-V curves, as required, for predicting the array performance under certain specified operating conditions. Both the range of interest and the numerical definition of sufficient accuracy are mission and program particular. A sufficiently accurate analysis, in general, is one in which the probable error of the analysis is equal to or less than the design margin. For power output predictions, the accuracy of the analysis should be highest at the maximum power point, but may be lower at the I SC and V OC ends of the I-V curve. However, for sizing of power regulating electronic equipment, knowledge of Isc or V OC may be required more accurately than knowledge of maximum power point. If one solar cell model cannot (with sufficient accuracy) predict the entire I-V curve, separate computer runs are to be made using slightly different input values to achieve the desired results. 3.6 SOLAR CELL MATH MODEL A math model of the selected PV module is given in this section. It is used in the determination of the voltage and current at which the maximum power is extracted from the solar cell. The current through the solar cell can be derived from V / T I I I ( e V 1) (3.6) ph s

16 49 This equation is a simplified form of the equation provided earlier as it does not include the diode ideal factor, essentially ignoring the recombination in the depletion region. The photocurrent, I ph, is assumed to be independent of applied voltage and I s is the saturation current of the diode. The short circuit current, I sc, is the current with no voltage applied and equals to I sc I ph (3.7) The open circuit voltage, V oc, is the voltage with zero current and equals to The total power dissipated equals to (3.8) (3.9) By taking into account that the maximum power occurs when dp/dv=0, it is possible to derive the maximum voltage point, V m, and the maximum current point, I m,as (3.10) At the maximum power point the equation is rewritten as V m = V oc V T ln[1+(v m / V T )] (3.11) V m is calculated by solving the equation above provided V oc is known. The maximum power, P m, is approximated by (3.12) (3.13) (3.14) 3.7 SOLAR MODULE DATA A solar module considered is the KL solar company s 60W PV module. The solar module is able to output a maximum power of 60W. The specifications of the solar

17 50 module as supplied by the manufacturer s data sheet are as shown in Table 3.1. Table 3.1: The key specifications of the 60W PV panel At Temperature = 25 C Open circuit voltage Voc 21.0 V Short circuit current Isc 3.74A Voltage at max.power Vm 17.1V Current at max power Im 3.5A Maximum power Pm 60.0W 3.8 SIMULATION OF PV MODEL An equation that represents I-V characteristics of a solar array is given by the following mathematical equation as: I I I [exp( q( V IR ) / mkt ) 1] ( V IR ) / R (3.15) ph s s s p Equation 3.15 is used in computer simulations to obtain the output characteristics of a solar cell. To simulate the selected PV array, a PV mathematical model having N p cells in parallel and N s cells in series is used according to the following equation (neglecting shunt resistance): I N I N I [exp( q( V IR ) / mktn ) 1] (3.16) p ph p s s s Fig: 3.8 Model neglecting shunt resistance

18 51 Assuming that the selected solar module has N p equal to 1, the above equation can be rewritten as: I I I [exp( q( V IR ) / mktn ) 1] (3.17) ph s In particular, the cell reverse saturation current, I s, varies with temperature according to the following equations as: s s I s I 3/ m qv / mk *( T / T1 ) *( e (1/ T 1/ 1)) s( T 1 ) T (3.18) qv oc ( T ) / mkt 1 1 s ( T ) I sc T ) /( e 1 ) I (3.19) 1 1 The photo current, I ph, depends on the solar radiation (S) and the cell temperature (T) according to the following equations as: I ph I 1 K ( T )) (3.20) ph( T 1 )( 0 T1 I norm / ph T S * ( ) I sc( T ) S 1 1, norm (3.21) Where The series resistance of the cell is given as: K 0 ( sc( T2 ) sc( T1 ) 2 T1 I I )/( T ) (3.22) R dv / di ) (1/ X ) (3.23) oc s ( V V where V 0 ( T1 ) *( q / mkt1 ) qv oc ( T1 ) / mkt1 X I e (3.24) The PV power, P, is then calculated as follows: P I V N I V N I [exp( q( V IR ) / mktn ) 1]... (3.25) p ph p s Using the above equations and the specifications supplied by the manufacturer data sheet given in Table 3.1, a program is developed using Matlab software to simulate the I-V and P-V characteristics of the 60W PV panel as shown in Fig 3.9 and 3.10 respectively. s s

19 52 In Fig 3.9, the intersection of the graph with the y-axis gives the value of the short circuit current of the solar cell, which in this case corresponds to 3.74A. The open circuit voltage for each cell is derived from the I-V plot. The crossing of the I-V curve with the voltage axis is the open circuit voltage, which corresponds to almost 584mV for each individual solar cell. According to the specifications supplied in the Manufacturer Data Sheet (MDS) of the 60W solar panel, there are 36 cells connected in series, hence the total open circuit voltage is 584mV 36 = 21.0V. It is observed that the value of the open circuit voltage depends logarithmically on the I ph /I s ratio. This implies that under constant temperature the value of the open circuit voltage scales logarithmically with the short circuit current, but since the short circuit current scales linearly with irradiance, the open circuit voltage is logarithmically dependent on the irradiance. This relationship indicates that the effect of irradiance is much larger on the short circuit current than that on the open circuit voltage value. A model of 60W solar panel is implemented in Matlab. The selected solar module represents 36 identical solar cells connected in series, with the same irradiance value. The I-V characteristic of the solar module is expected to have the same short circuit current as a single solar cell while the voltage drop is 36 times the voltage drop in one solar cell. The I-V characteristic of the solar module is shown below in Fig Current-Voltage Characteristics Module Current(A) Module Voltage(V) Fig: 3.9 I-V characteristic of 60W solar module

20 53 70 Power-Voltage Characteristics Module Power(W) Module Voltage(V) Fig: 3.10 P-V characteristic curve of 60W solar panel The output power of the solar cell is the product of the output current delivered to the load and the voltage across the cell. The power at any point of the I-V characteristic is given by equation There is no power output at the short circuit point where the voltage is zero and also at the open circuit point where the current is zero. Power is generated between the short circuit point and the open circuit point on the I-V characteristic. Somewhere on the characteristic, between the two zero points, there exists a point where the solar cell generates the maximum power. The point is called the maximum power point (MPP). A plot of the P-V characteristic of considered solar module is shown in Fig VALIDATION OF PV MODEL The PV panel is modeled as described in previous section using the electrical characteristics of the solar panel provided by the manufacturer s data sheet. The open circuit voltage is 21.0V while the short circuit current is 3.74A. The maximum power delivered is 60W and the maximum power voltage and current occur at 17.1V and 3.5A respectively. The PV module is initially modeled under varying irradiation conditions with the solar cell temperature set to 25ºC. The I-V and P-V characteristics

21 54 of the solar panel for irradiance values of 200, 400, 600, 800, and 1000 W/ m 2 are shown in Fig 3.11 and Fig 3.12 respectively. Fig: 3.11 I-V characteristics of 60W solar panel with varying irradiance Operating temperature affects the electrical output of the solar module. The I-V and P-V characteristics with varying operating temperatures are shown in Fig 3.13 and Fig 3.14 respectively. The module is set to operate with an irradiance value of 1000 W/ m 2. The operating temperatures are set at 25ºC, 40ºC, 50 o C and 60ºC. The x- axis is the module s voltage while the y-axis is the module s current or power. Fig: 3.12 P-V characteristics of 60W solar panel with varying irradiance

22 55. Fig: 3.13 I-V characteristics of 60W solar panel with varying temperature Fig: 3.14 P-V characteristics of 60W panel with varying temperature The short circuit current of the cell depends linearly on irradiation while the open circuit voltage depends logarithmically on irradiation. Therefore it is observed that the output voltage should increase as the irradiation level increases. However this is not necessarily so, since the cell temperature is likely to rise as the irradiation level increases. An increase in cell temperature will generally lead to a reduction of the output voltage. This makes it imperative to consider the effect of temperature on the cell output voltage. Overall, there is a reduction of the voltage at higher irradiances due to the accompanying higher cell temperature. A reduction in the terminal voltage or current will lead to a decrease in the output power since both the voltage and current are directly proportional to the output power, P = V * I. The effect of both

23 56 irradiance and temperature on the I-V and P-V characteristics of the solar panel is shown in Fig 3.15 and Fig Fig: 3.15 I-V characteristics of solar panel with varying temperature and irradiance The solar cell terminal voltage is located on the x-axis while the modules current and output power are located on the y-axis. The PV module s I-V characteristic is closely shown in Fig The effect of decreasing irradiation level is demonstrated. It mostly affects the module s current and has only a slight effect on the module s voltage. The effect is greater on the module s current since the current decreases linearly with decreasing irradiance while the module s voltage only decrease logarithmically with decreasing irradiance. It is also observed that an increase in the operating temperature of the module has a reducing effect on the output voltage. Increasing module temperature causes a reduction of the output voltage and thus the output power of the solar module. If the temperature rises to higher values, the cell is damaged by hot spots.

24 57 Fig: 3.16 P-V characteristics of solar panel with varying temperature and irradiance 3.10 SIGNIFICANCE OF SHUNT RESISTANCE A Portion of the electrical energy generated inside the solar cell is lost through internal cell leakage. Several such leakage paths exist through the cell p-n junction (recombination current), along the outer cell edges (surface leakage), and through n- contact metallization shunting the junction at microscopic flaws (such as surface scratches).these leakage paths are neither uniformly distributed across the cell area nor uniform from one cell to the next.in general, they are non -linear, unstable and not reproducible during testing. The effects of all leakage paths are conceptually combined for array design engineering in the so called Shunt resistance, Rsh. The typical range of shunt resistance is from 103 to 105 ohms. Shunt resistance is not controlled during the manufacturing process except that at times it is monitored for production process control purposes. The effects of shunt resistance for array design purpose are usually negligible for operation near one solar constant, but become significant at lower light levels.

25 58 This analytical model is used for computer simulation work by appropriately modifying the program according to the equations of this model to obtain the I-V and P-V curves for the given specifications SOLAR PANEL CHARGE CONTROLLERS Solar panels are rarely connected directly to a load, but rather are used to charge energy storage components such as batteries or ultra-capacitors. In most cases, the battery charging voltage determines the solar panel operating voltage. The battery charging voltage is usually not the most efficient operating voltage for the solar cell and therefore the most power is not being extracted from the solar cell. There also exists a possibility of overcharging when the solar panel is connected directly to a battery and overcharging can damage the battery. To avoid these potential problems, a charge controller is inserted between the solar panel and the battery or ultra-capacitor. The most commonly used type of charge controllers include basic charge controllers, Pulse Width Modulation charge controllers and Maximum Power Point Tracker (MPPT) charge controllers. The simplest form of charge controllers is the basic charge controller. These are usually designed to protect overcharging or undercharging of batteries which can cause damage to the battery. Continually supplying a charging current to a fully charged battery will increase the battery voltage causing it to overheat and damage. The basic charge controller simply monitors the state of charge of the battery to prevent overcharge. This form of charge controller regulates the voltage supply to the battery and cuts off supply once the battery reaches it maximum charge state. Overcharging some batteries can lead to explosions or leaking. On the other hand, undercharging a battery for sustained periods tend to reduce the life cycle of the battery. The charge controller monitors the state of charge of the

26 59 battery to prevent it from falling below the minimum charge state. Once a battery reaches its minimum charge state, the charge controller disconnects the battery from any load to prevent the battery from loosing any more charge. The basic charge controllers are usually operated by a simple switch mechanism to connect and disconnect the battery from the solar panel or load to prevent overcharging and undercharging. While the basic charge controller is only able to connect or disconnect the battery from the solar panel to prevent overcharging, PWM charge controllers are able to regulate the charging current to the battery in order to optimize the charging time. As the battery approaches its maximum charge state, the PWM charge controller switches the charging on and off using pulse width modulation to slowly charge the battery. Slowly charging the battery as it approaches maximum capacity optimizes the speed and efficiency at which the battery is charged. Both the basic charge controller and the PWM charge controller control the charging current going into the battery but do not address the operating efficiency of the solar panel. The drawback of both the basic charge controller and the PWM charge controller is that they operate the solar panel at the battery charging voltage. For a vast majority of solar panel designs and applications, setting the solar panel voltage to the battery charging voltage causes the solar panel to operate away from its optimal operating point. Since the maximum operating point on the I-V curve of the solar panel varies with irradiance and temperature, operating the solar panel at a fixed point is the basic point and PWM charge controllers do guarantee that the solar panel will mostly operate away from its maximum power point. Maximum Power Point Tracker charge controllers optimize the power output of the solar cell while also charging the battery to its optimal state. The MPPT constantly

27 60 tracks the varying maximum operating point and adjusts the solar panel operating voltage in order to constantly extract the most available power. The MPPT charge controller maximizes solar cell efficiency while also controlling the charging state of the battery. The MPPT charge controller is basically a DC-DC converter that accepts a DC input voltage and outputs a DC voltage higher, lower or the same as the input voltage. This capability of the converter makes it ideal for converting the solar panel maximum power point voltage to the load operating voltage. Most MPPT charge controllers are based on either the buck converter (step-down), boost convert (step-up) or buck-boost converter setup IMPLICATION OF MPPT A tracker consists of two basic components as shown in Fig 3.17, a switch-mode converter and a control section with tracking capability. The switch-mode converter is the core of the entire supply. The main component of the MPPT is the DC-DC buck converter that steps down the solar panel output voltage to the desired load voltage. Fig: 3.17 Basic components of a maximum power point tracker To ensure that the solar module operates at the maximum operating point, the input impedance of the DC-DC converter must be adapted to force the solar module to work at its maximum power point. Depending on the load requirement, other types of DC- DC converters can be employed in the MPPT design. For example, the boost converter can output a higher voltage from a nominal input voltage; other types of DC-DC converters include the buck-boost converter, CUK converter and full-bridge converter.

28 61 The buck converter uses energy storage components such as inductors and capacitors to control the energy flow from the solar module to the load by continuously opening and closing a switch. The switch is usually an electronic device that operates in two states: in the conduction mode (on), the output of the solar cell is connected to an inductor while in the cut-off mode (off), the output of the solar module is disconnected from the inductor. The buck converter also contains a forward biased diode that provides a return path for the current in the Cut-off State. The basic circuit for the buck converter is shown below in Fig Fig: 3.18 Basic circuit of a buck converter The switch is actually a MOSFET that is controlled by a PWM signal. The switch conducts on and off to control the voltage level at the inductor. The voltage at the inductor has a rectangular waveform that is later filtered by the LC combination to produce a quasi-continuous voltage at the output. The average value of the rectangular waveform can be adjusted to control the length of the conduction and cut-off states of the switch. The on time of the switch is related to its time period such that t on = DT, where D is the duty cycle. In the ON state, current flows from the module through the inductor causing the inductor to store energy. In this state the diode is in reverse bias and no current flows through it. In the OFF state, the off time is t off = (1 - D)T and the current in the inductor causes the diode to become forward biased. The diode turns ON and provides a path to maintain the continuity of current through the inductor.

29 62 The duty cycle can be adjusted to set the output voltage of the converter to the desired value. For an ideal DC-DC converter, the duty cycle is the ratio between the output voltage and the input voltage, D = V o /V i = I i /I o. The duty cycle is allowed to be set such that the input voltage to the DC-DC converter is always set at the solar module s maximum power point voltage. The duty cycle is set by means of a pulse width modulation signal used to control the MOSFET on and off states CONTROL SECTION The control section is designed to determine if the input is actually at the maximum power point by reading voltage/current back from the switching converter or from the array terminal and adjust the switch-mode section. Depending on the application, different feedback control parameters are needed to perform maximum power tracking. Most commonly voltage and power feedback controls are employed to control the system and hence to find the MPP of the array Voltage Feedback Control The solar array terminal voltage is used as the control variable for the system. The system keeps the array operating close to its maximum power point by regulating the array s voltage and matches the voltage of the array to a desired voltage. However, this has the drawback that it cannot be widely applied to battery energy storage systems Power Feedback Control Maximum power control is achieved by forcing the derivative (dp/dv) to be equal to zero under power feedback control. A general approach to power feedback control is to measure and maximize the power at the load terminal. This method maximizes power to the load and not the power from the solar array. Although a converter with MPPT offers high efficiency over a wide range of operating points, but for a bad

30 63 converter, the full power is delivered to the load due to power loss. Therefore, the design of a high performance converter is a very importance issue ACHIEVABLE MAXIMUM POWER POINT Fig: 3.19 Tracking the peak power point As discussed in previous section, the maximum power point is obtained by introducing a dc/dc converter in between the load and the solar PV module. The duty cycle of the converter is changed till the peak power point is obtained. Considering that a step down converter is used V o =D*V i.... (3.26) where Vo is output voltage and V i is input voltage. Solving for the impedance transfer ratio R o =D 2 *R i... (3.27)

31 64 where Ro is output impedance and R i is input impedance as seen by the source R i =R o /D 2 (3.28) Thus output resistance R o remains constant and by changing the duty cycle (D), the input resistance R i seen by the source changes. So the resistance corresponding to the peak power point is obtained by changing the duty cycle as shown in the Fig Various control methods carry out the task of varying the duty cycle to match R 0. Different MPPT control algorithms help to track the peak power point of the solar PV module automatically. The following methods are analyzed which are used to control the MPPT Incremental conductance maximum power point method Constant Voltage maximum power point method Constant Current maximum power point method Perturb and Observe maximum power point method Fuzzy logic based maximum power point method Neural network based maximum power point method Neuro-Fuzzy based maximum power point method. MPPT systems are used mainly in systems where source of power is nonlinear such as the solar PV modules or the wind generator systems. MPPT systems are generally used in solar PV applications such as battery chargers and grid connected stand alone PV systems. a] Battery charging One of the applications is in Charging of batteries (lead acid/nicad) which are used for the storage of electrical energy. If this energy comes from the solar PV systems then fast charging of the battery is done with the help of the MPPT charge controller.

32 65 Fig: 3.20 Battery charging application of MPPT b] Grid connected and standalone PV systems- In grid connected or stand alone PV systems the solar arrays supply power to the grid or to the local load. A dc/dc converter is used as the array voltage is dc, and as grid voltage is ac a dc/ac converter must be used. Fig: 3.21 Grid connected application using MPPT Before a dc/ac converter, a dc/dc converter is used which serves the purpose of maximum power point tracking as explained earlier. Due to maximum power tracking always the peak power is transferred to the grid or to the local load CONCLUSIONS The operating characteristic of the solar cells play a vital role in locating maximum power point. The I-V and P-V curves of 60 W solar panel are derived for various temperature and radiation conditions. The significance of maximum power point tracker and its components are also discussed.

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