Beta. For Ex-hazardous areas COMPACT EASY TO HANDLE FLEXIBLE OPERATOR MODULE

Transcription

1 CMPAC AY HANDL FLXIBL PA MDL Beta For x-hazardous areas he Beta operator module adapts to your application to make your process more efficient. his easy-to-use handheld module gives you incomparable freedom of movement, precise quality manoeuvres, and higher productivity while ensuring your operators safety. With the Beta operator module, experience today s cutting-edge technology. his operator module is designed for use in potentially explosive gases atmospheres classified 0,,, dust classified 0,, and mines. MAIN FA > Configurable, intelligent bi-directional radio link exchanges information while adapting to the radio environment. > ser-friendly screen display for look-up, selection, validation, configuration... > Compact, easy-to handle casing for one-hand control. > Quick and easy setup for application configuration thanks to idialog software (labels, feedback, alarms, mapping actuators/outputs, interlocks, network features, access by PIN codes). > asy to maintain thanks to its diagnostic aid system (information on screen display, idialog analysis software). FLLY CMPLIAN WIH PAN DICIV : AX manufacturer 94/9/C C type certificate issued by LCI Machinery directive 006/4/C: mergency stop > IL per N > Performance level PL e per N I 849- and - C type certificate issued by ÜV ND No adio and telecommunication terminal equipment (low voltage, electromagnetic compatibility, radio spectrum) & 99/5/C ACP certificate

2 PA MDL Beta AX DFINIIN F A PNIALLY XPLIV AMPH xidant xplosion How an explosion happens An explosion is formed by an association of the following elements : An oxidant : in our case, the oxygen in the air. A fuel : A gas (methane, acetylene, ) A fume (gasoline, solvent, ) A dust (wood, sugar, grain, ). Fuel A source of ignition : An electric arc A mechanical spark A high temperature ource of ignition Consequences of an explosion xplosions are responsible every year for around 6 deaths and 8 persons with permanent disability (IP) out of 9 accidents. hese can produce major catastrophes, such as the explosion at the «AZF» plant at oulouse (France) in 00 or the «Blaye silo» near Bordeaux (France) in 99, resulting in a large number of deaths and injuries, and destruction of the sites. Protection against explosions It is necessary to evaluate the specifi c hazards created by explosible atmospheres, keeping in mind : the probability that explosible atmospheres will occur and persist, the probability that sources of ignition, including electrostatic discharges, are present and will become active and effective, the installations, substances and methods used, and their possible interactions, the extent of the foreseeable consequences. he explosion hazards must be evaluated globally. In practice, this requires : Identifi cation of zones representing a hazard and substances which could create explosible atmospheres. Classification of the explosive atmospheres in zones where there is an explosion hazard, assisted if necessary, by an outside organization. Defi nition of the equipment required to carry out the project. With reference to user AX directive 99/9/C. he zones are standardised in accordance with their degree of dangerousness. Definition of explosion hazard zones linked to : GA, FM AND FG ZN 0 : location where an explosive atmosphere, consisting of a mixture with the air of combustible material in the form of gases, fumes or fog, is present continuously or over extended periods of time, or frequently. ZN : location where an explosive atmosphere, consisting of a mixture with the air of combustible materials in the form of gases, fumes or fog, is likely to form occasionally under normal operation. ZN : location where an explosive atmosphere, consisting of a mixture with the air of combustible materials in the form of gases, fumes or fog, is not likely to form during normal operation, or should such a formation occur, is nonetheless only of short duration. D ZN 0 : Location where an explosive atmosphere in the form of a cloud of combustible dust is present in the air continuously, or over extended periods of time, or frequently. ZN : Location where an explosive atmosphere in the form of a cloud of combustible dust may occasionally form in the air during operation. ZN : Location where an explosive atmosphere in the form of a cloud of combustible dust is not likely to form in the air during normal operation, or should such a formation occur, is nonetheless only of short duration. Gases /Fumes Dust 0 0 Continuous hazard Hazard present during normal operating conditions Limited hazard in the event of failure of a system (limited in time)

3 PA MDL Beta AX DFINIIN F MAKING N AX - ICx PDC ince July st, 00, all x products must satisfy the requirements of the directive AX 94/9/C, the evolution of the standard leads to a new product marking presented in the following tables : perator modules Beta AX : Beta AX Beta 6 AX () emperature classes depending on amb : 008 II G D x ia IIB 4 or 45 C Ga () x ia IIIC 5 C or 45 C Da () II G D x ia IIC 4 or 45 C Gb () x ia IIIC 5 C or 45 C Db () I M x ia I Ma ICx LCI X LCI 4 AX 055 X Below are the tables to understand the AX marquing : Device group Device group Group I Group II Application lectrical devices intended for use in fi redamp mines. (underground work in the mines and parts of ground installations) => Protection against fi redamp lectrical devices intended for all other explosible atmospheres than fi redamp mines (ground industries) => Protection against explosions AX classification Category of equipment Flammable substances Degree of protection Description G Gas D Dust Very high level Devices capable of operating in the atmospheres where the risk of explosion is permanent or almost permanent (zones 0,, and 0,, ) G Gas D Dust High level Devices capable of operating in the atmospheres where the risk of explosion is frequent (zones, and, ) G Gas D Dust Normal Devices capable of operating in the atmospheres where the risk of explosion is occasional (zones and )

4 PA MDL Beta AX 4 Protection modes for electrical equipment in gaseous atmospheres Protection mode tandard Basic principle d xplosion proof enclosure N/IC e nhanced safety N/IC i Intrinsic safety ia N/IC ib N/IC m ncapsulation N/IC n Zone N/IC o p Immersion in oil Internal overpressure N/IC N/IC q Powdery filler N/IC he extremely heavy duty enclosure contains the explosion inside the device. he explosion proof seals of the device prevent any propagation of the flame outside the enclosure. he seals are regularly serviced. he components inside the enclosure must not produce arcs, sparks or dangerous temperatures under normal utilization conditions. he enclosure must be tight to IP 54 and withstand impacts. he actual design of the circuit, where the energy is limited at the entry by a Zener barrier or a galvanic insulator makes it impossible for arcs or electrical sparks to form, subdivided into ia resists defects: suitable for zone 0, and ib resists defect: suitable for zones and. he actual design of the circuit, where the energy is limited at the entry by a Zener barrier or a galvanic insulator makes it impossible for arcs or electrical sparks to form, subdivided into ia resists defects: suitable for zone 0, and ib resists defect: suitable for zones and. For this protection mode, all the electronics is encapsulated in an insulating material to prevent electrical arcs or electrical sparks. his protection mode is only suitable for devices intended for zone where the risk of explosion is low. It combines the enhanced safety mode e with lower protection requirements. he material or the electrical circuit is immersed in oil. he explosive mixture is located above the liquid and cannot be ignited by the electrical circuit. A pressurized gas is introduced in the enclosure to prevent the possibly-explosive surrounding atmosphere from entering the enclosure. For this protection mode, all the electronics is encapsulated in an inert powdery material to prevent electrical arcs or electrical sparks. Application in ZN 0 5 Classification of gases and fumes by explosion groups (non-exhaustive list) Group IIA Group IIB Group IIC Propane Acetone thylene thyl oxide Acetylene thane Hexane Diethylene ulphuretted hydrogen Hydrogen Butane Methanol thyl ether thanol Carbon disulfide Benzene Paint thinners Cycloprodene Pentane Natural gas Butadiene - Heptane Propylene oxide 6 Gas temperature classes he safe use of equipment in dangerous areas requires knowledge of the gas group and compare the temperature auto-ignition of gaseous mixtures treated to the temperature of equipment marking. he maximum surface temperature of the material must always be less than the autoignition temperature of the gas present in the dangerous area. emperature class MAXIMM surface temperature of electrical equipment Ignition temperatures of FLAMMABL materials 450 C > 450 C 00 C > 00 C 00 C > 00 C 4 5 C > 5 C 5 00 C > 00 C 6 85 C > 85 C

5 PA MDL Beta AX quipment protection level (PL) raditional relationship between level of protection and areas / categories (without additional risk assessment). quipment protection level (PL) Normal range of application Category (94/9/C) Ga 0 (and and ) G Gb (and ) G Gc G Da 0 (and and ) D Db (and ) D Dc D Ma / Mb mines M / M 8 Protection modes for electrical equipment in dusty atmospheres i Protection mode tandard Basic principle Intrinsic safety ia N/IC ib N/IC m ncapsulation N/IC p t Internal overpressure xplosion proof enclosure N/IC N/IC he actual design of the circuit, where the energy is limited at the entry by a Zener barrier or a galvanic insulator makes it impossible for arcs or electrical sparks to form, subdivided into ia resists defects: suitable for zone 0, and ib resists defect: suitable for zones and. he actual design of the circuit, where the energy is limited at the entry by a Zener barrier or a galvanic insulator makes it impossible for arcs or electrical sparks to form, subdivided into ia resists defects: suitable for zone 0, and ib resists defect: suitable for zones and. For this protection mode, all the electronics is encapsulated in an insulating material to prevent electrical arcs or electrical sparks. A pressurized gas is introduced in the enclosure to prevent the possibly-explosive surrounding atmosphere from entering the enclosure. he extremely heavy duty envelope contains the explosion inside the device. he explosion proof seals of the device prevent any propagation of the fl ame outside the enclosure. he seals are regularly serviced. Application in ZN 0 9 Classification of dust by explosion groups xplosion groups Group IIIA ype of dust Combustible dust in suspension Fundamental principle Very fi ne solid particles of nominal size of about 500 microns or less, can be suspended in the air, which can be deposited because of their own weight and that can burn or be consumed in the air and are suceptible to form explosive mixtures with air under conditions of atmospheric pressure and normal temperature. Group IIIB Non-conductive dust Combustible dust electrical resistivity greater than 0 Ω.m. ize < 500 μm Group IIIC Conductive dust Combustible dust electrical resistivity at or below 0 Ω.m. ize < 500 μm 0 Maximum surface temperature for dusty atmospheres LCI : certificate of C type examination number LCI : ICx certificate number

6 PA MDL Beta AX PINAL PHBN PINAL M INDIAL CNNC F CNNCING W DY CNAC PINAL BNC ANNNA CNNC BIDICINAL ADI LINK BAHABL MMBAN PVN CNDNAIN PIN BZZ 80 dba INGAD INFCD AB AND PCIV FAM AL GH BACKLI CN WIH ANI-FLCIN, HCK-PF, ANI-CACHING FA MLIMD PIN NAVIGAIN BN LABL F IDNIFYING FNCIN CAING HAPD PVN NINNINAL ACIN N / VALIDAIN BN +4 model HIGH-CAPACIY PLG-IN BAY (6+4 MDL) MGNCY P PALMWICH IL - PL e PIN AMAIC DCIN F INACIVIY «DAD MAN» PIN ALAM DVIC F ILAD WK DAI 6 +4 model CAYING AP ALD B INFAC F DIAGNIC, CNFIGAIN

7 PA MDL Beta AX DCIPIN CHNICAL CHAACIIC ADDIINAL PIN he operator module comes in two housing versions : > «+ 4(a)» (a) operator module with function buttons (b) : single-action pushbuttons double-action pushbuttons > «6 + 4» (a) operator module with 6 function buttons (b) : 6 single-action pushbuttons 6 double-action pushbuttons 4 double-action pushbuttons + single-action pushbuttons (under the navigation buttons) (a) ach version has navigation pushbuttons, «n/validation» pushbutton and emergency stop palmswitch. (b) he single-action pushbuttons can be configured as selectors for, or «n» positions with status indication on the screen. he screen on the operator module allows you to easily configure and choose items such as : > he screen language > he transceiver which you want to use > he radio transmit frequency and power > he duration of the «standby» time delay (Automatically stops operator module and associated transceiver if not used for a defined period of time) > he different operating modes of the equipment ( max.) It also allows to view : Battery charge level adio communication quipment labels and controlled functions (max 96 different labels for selectors) quipment feedback (6 max feedback with 0 labels / feedback and max 48 labels in total) Alarms (8 for application use + 8 for system) Compatibility: hese operator modules work with lio, Alto, imo transceivers to be defined according the application. MCHANICAL CHAACIIC AND NVINMNAL WIHAND CAPACIY Housing material shock-resistant reinforced AB with anti-static charge ightness IP65 Weight (with battery) + 4 buttons : 400 g buttons : 485 g Dimensions + 4 buttons : 8 x 5 x 50 mm buttons : 5 x 5 x 50 mm towed + 4 buttons : on charger support for operator module buttons : on mechanical support Carried by -point shoulder strap NVINMNAL WIHAND CAPACIY perating temperature range -0 C to + 50 C torage temperature range of housing alone -0 C to + 0 C torage temperature range of battery -0 C to + 50 C LCICAL AND ADI CHAACIIC Power supply Li-ion battery + 4 buttons : internal battery buttons : plug-in battery Mode de charge de la batterie + 4 buttons : on charger support for operator module buttons : on charger for battery ndurance (5 C) of radio link, activated 00% time 0 hours Frequency selection 64 frequencies on 4-44 MHz Manual / automatic frequencies on 869 MHz 64 frequencies on 9-98 MHz ransmit power < 0 mw (license free) ange limitation 0 power levels, configurable Modulation FM Average range () 00 m in industrial space () 00 m in open space () Charging time (endurance > 80%) H (0 mn of charge get h autonomy) Charging temperature range 0 C to + 40 C FNCINAL CHAACIIC Display B interface for configuration and diagnostics perating indications Function buttons Navigation and startup buttons mergency stop tandby function Backlit LCD display, 8 x 8 pixels 4mm (L) x 40mm (H) Black / White mini-b 5-point B connector asily accessible by cover on back contact of operator module Visible on screen (radio link status, battery status, status of buttons, information feedback ) or 6 pushbuttons (available as single or double-action buttons and configurable as selectors with n positions) pushbuttons to configure the product n / Validation button (for startup and validation of menus on screen) positions with rotary unlock system ser-definable time delay (from s to infinity) () ange varies according to environment conditions around operator module and reception antenna (steel works, metal walls, etc.). M INDIAL CNNC F DY CNAC - 4 connection points - switching capacity < 0 ma - male socket - supplied with cap

8 GA ACCI! IMPAN : he battery shall not be charged in potentially explosive area. slot no no no no 4 no 5 no 6 tandard charger support for Beta operator module tandard version references PWCB00 Dimensions : 0x8x6 mm Power supply : /4 VDC Power : w eferences for version with relays + logic input + buzzer PWCB0 eferences version with relay + 4 logic inputs + buzzer PWCB0 Battery charger eference : PWC Dimensions: 0x65x6 mm Power supply : /4 VDC Power : w Plug-in battery for Beta 6 operator module eference : PYB Dimensions : 5x56x6 mm Voltage :,V Capacity : 900mAh echnology : lithium Ion heet of adhesive labels for your mobile equipment : Mains power adapter for battery charger eference : BC Dimensions : 4xx9 mm Power supply : 00-40VAC utput : VDC Power : w Cigarette lighter plug adapter for battery charger eference : PWA4 Dimensions : 90x0x0 mm Power supply : -4VDC utput : Power supply eference : W00 60 mm 400 mm ack for battery chargers (6 slots) old without charger eference : PW Dimensions : 40x4x8 mm Mains power adapter for rack eference : PWA Power supply : 00-40VAC utput : VDC Power : 6 w emovable -point shoulder strap eference : PYM0 M female 4/5 points cable eference : PWM0 Length : m Zoé Communication Mechanical support for Beta 6 operator module eference : PWCB06M Dimensions : x8x6 mm eference : W00 80 mm Brown Green 490 mm Brown Green Blue Yellow heet of adhesive labels for operator module : he button functions are identified by adhesive labels in the recesses provided in the operator module casing next to the pushbuttons. eference : W0 * Kit containing 90 black/white labels for «movement, special functions, customization» controlled with pushbuttons and switches 6,4 mm D W N H D P N H N D V W F W A D A L F I G H H N - P M + + P M + N FF mm eference : * W0 Kit of 6 colored labels «movements» for double-action pushbuttons 6,4 mm black white brown green blue yellow Down p Left ight Forward Backward mm eference : W05 Kit containing 48 white blank labels + 48 transparent protecting labels for customised markings 6,4 mm mm ZAC La Bâtie ue Champrond F 84 AIN-IMI France el. + (0) Fax + (0) he products shown in this document are subject to change. he description, photos and characteristics are not contractually binding. adiocrane, adiodrive, adioafe, adiolift, adiogreen, adiobuild, adiofarm, adiomotion are trademarks of JAY lectronique France. * = standard sheet of labels supplied with operator module P-00-N-A d.c