Technical Specification FLUXUS F601

Transcription

1 FLUXUS F601 Portable Ultrasonic Flow Measurement of Liquids Portable instrument for non-intrusive, quick ultrasonic flow measurement wit clamp-on tecnology for all types of piping Features Precise bi-directional and igly dynamic flow measurement wit te non-intrusive clamp-on tecnology Hig precision at fast and slow flow rates, ig temperature and zero point stability Portable, easy-to-use flow transmitter wit 2 flow cannels, multiple inputs/outputs, an integrated data logger wit a serial interface Water and dust-tigt (IP65); resistant against oil, many liquids and dirt Li-Ion battery provides up to 14 ours of measurement operation Automatic loading of calibration data and transducer detection for a fast and easy set-up (less tan 5 min), providing precise and long-term stable results User-friendly design Transducers available for a wide range of inner pipe diameters ( mm ) and fluid temperatures ( C) Probe for wall tickness measurement available Robust, water-tigt (IP67) transport case wit compreensive accessories HybridTrek automatically switces between transit time and NoiseTrek mode of measurement wen ig particulate flows are encountered QuickFix for fast mounting of te flow transmitter in difficult conditions Measurement is unaffected by medium density, viscosity and solid content (max. 10 % of volume) FLUXUS F601 supported by andle Measurement wit transducers mounted by fastening soes and flow transmitter fixed to te pipe by te QuickFix pipe mounting fixture Applications Designed for te following industries: Cemical industry Water and wastewater industry Oil and gas industry Cooling systems and air conditioners Facility management Aviation industry Measurement equipment in transport case TSFLUXUS_F601V1-7-1EN_Leu,

2 Table of Contents Function... 3 Measurement Principle... 3 Calculation of Volumetric Flow Rate... 3 Number of Sound Pats... 4 Typical Measurement Setup... 5 Flow Transmitter... 6 Tecnical Data... 6 Dimensions... 8 Standard Scope of Supply... 9 Connection of Adapters Example for te Equipment of a Transport Case Transducers Transducer Selection Transducer Order Code Tecnical Data Transducer Mounting Fixture Coupling Materials for Transducers Connection Systems Transducer Cable Clamp-on Temperature Probe (optional) Wall Tickness Measurement (optional) TSFLUXUS_F601V1-7-1EN_Leu,

3 FLUXUS F601 Function Measurement Principle Transit Time Difference Principle In order to measure te flow of a medium in a pipe, ultrasonic signals are used, employing te transit time difference principle. Ultrasonic signals are emitted by a transducer installed on te pipe and received by a second transducer. Tese signals are emitted alternately in te flow direction and against it. As te medium in wic te signals propagate is flowing, te transit time of te ultrasonic signals in te flow direction is sorter tan against te flow direction. Te transit time difference, t, is measured and allows te flowmeter to determine te average flow velocity along te propagation pat of te ultrasonic signals. A flow profile correction is ten performed in order to obtain te area averaged flow velocity, wic is proportional to te volumetric flow rate. Two integrated microprocessors control te entire measuring process. Tis allows te flowmeter to remove disturbance signals, and to ceck eac received ultrasonic wave for its validity wic reduces noise. HybridTrek If te gaseous or solid content in te medium increases occasionally during measurement, a measurement wit te transit time difference principle is no longer possible. NoiseTrek mode will ten be selected by te flowmeter. Tis measurement metod allows te flowmeter to acieve a stable measurement even wit ig gaseous or solid content. Te transmitter can switc automatically between transit time and NoiseTrek mode witout any canges to te measurement setup. J J J Pat of te ultrasonic signal Transit time difference t Calculation of Volumetric Flow Rate V = k. Re A. k. a t/(2. t fl ) were V - volumetric flow rate k Re - fluid mecanics calibration factor A - cross-sectional pipe area k a - acoustical calibration factor t - transit time difference t fl - transit time in te medium TSFLUXUS_F601V1-7-1EN_Leu,

4 Number of Sound Pats Te number of sound pats is te number of transits of te ultrasonic signal troug te medium in te pipe. Depending on te number of sound pats, te following metods of installation exist: reflection arrangement Te number of sound pats is even. Bot of te transducers are mounted on te same side of te pipe. Correct positioning of te transducers is easier. diagonal arrangement Te number of sound pats is odd. Bot of te transducers are mounted on opposite sides of te pipe. In te case of a ig signal attenuation by te medium, pipe and coatings, diagonal arrangement wit 1 sound pat will be used. Te preferred metod of installation depends on te application. Wile increasing te number of sound pats increases te accuracy of te measurement, signal attenuation increases as well. Te optimum number of sound pats for te parameters of te application will be determined automatically by te transmitter. As te transducers can be mounted wit te transducer mounting fixture in reflection arrangement or diagonal arrangement, te number of sound pats can be adjusted optimally for te application.. a a - transducer distance Reflection arrangement, number of sound pats: 2 a Diagonal arrangement, number of sound pats: 3 a > 0 a < 0 Diagonal arrangement, number of sound pats: 1 Diagonal arrangement, number of sound pats: 1, negative transducer distance 4 TSFLUXUS_F601V1-7-1EN_Leu,

5 ! N.. 1/ 0 6! N.. 1/ 0 6 FLUXUS F601 Typical Measurement Setup RS232 power supply unit/battery carging unit transducers ) ) - ) + 0 ) - * : 6 % &, 15 2 ' " # $ :, !, - * 4 * ) ; transmitter outputs inputs Example of a measurement setup in reflection arrangement supply line return line transducers temperature probe supply temperature volumetric flow rate return temperature temperature probe ) ) - ) + 0 ) - * 3 - : 6 % &, 15 2 ' transmitter " # $ :, !, - * 4 * ) ; + Example of a eat flow measurement TSFLUXUS_F601V1-7-1EN_Leu,

6 Flow Transmitter Tecnical Data FLUXUS design portable F601 measurement measurement principle flow velocity repeatability medium temperature compensation accuracy 1 wit standard calibration wit advanced calibration (optional) wit field calibration 2 flow transmitter power supply battery transit time difference correlation principle, automatic NoiseTrek selection for measurements wit ig gaseous or solid content m/s 0.15 % of reading ±0.01 m/s all acoustically conductive liquids wit < 10 % gaseous or solid content in volume (transit time difference principle) corresponding to te recommendations in ANSI/ASME MFC ±0.5 % of reading ±0.01 m/s V/ Hz (power supply unit), V DC (socket at transmitter), integrated battery Li-Ion, 7.2 V/4.5 A operating time (witout outputs, inputs and backligt): > 14 < 6 W 2 power consumption number of flow measuring cannels damping s, adjustable measuring cycle (1 cannel) Hz response time 1 s (1 cannel), option: 70 ms ousing material PA, TPE, AutoTex, stainless steel degree of protection according IP65 to IEC/EN dimensions see dimensional drawing weigt 1.9 kg fixation QuickFix pipe mounting fixture ambient temperature C display 2 x 16 caracters, dot matrix, backligt menu language Englis, German, Frenc, Dutc, Spanis measuring functions pysical quantities volumetric flow rate, mass flow rate, flow velocity, eat flow (if temperature inputs are installed) totalizer volume, mass, optional: eat quantity calculation functions average, difference, sum diagnostic functions sound speed, signal amplitude, SNR, SCNR, standard deviation of amplitudes and transit times data logger loggable values all pysical quantities, totalized values and diagnostic values capacity > measured values 1 for transit time difference principle, reference conditions and v > 0.15 m/s 2 reference uncertainty < 0.2 % ±1.6 % of reading ±0.01 m/s ±1.2 % of reading ±0.01 m/s 6 TSFLUXUS_F601V1-7-1EN_Leu,

7 FLUXUS F601 FLUXUS communication interface serial data kit software (all Windows versions) RS232/USB F601 - FluxData: download of measurement data, grapical presentation, conversion to oter formats (e.g. for Excel ) - FluxDiag (optional): online diagnostics and report generation - FluxKoef: creating medium data sets - FluxSubstanceLoader: upload of medium data sets RS232 RS232 - USB сable adapter transport case dimensions 500 x 400 x 190 mm outputs Te outputs are galvanically isolated from te transmitter. number see standard scope of supply on page 9, max. on request accessories output adapter (if number of outputs > 4) current output range 0/ ma accuracy 0.1 % of reading ±15 μa active output R ext < 200 Ω passive output U ext = V, depending on R ext R ext < 500 Ω frequency output range khz open collector 24 V/4 ma binary output optorelay 26 V/100 ma binary output as alarm output - functions limit, cange of flow direction or error binary output as pulse output - pulse value units - pulse widt ms inputs Te inputs are galvanically isolated from te transmitter. number see standard scope of supply on page 9, max. 4 accessories input adapter (if number of inputs > 2) temperature input type Pt100/Pt1000 connection 4-wire range C resolution 0.01 K accuracy ±0.01 % of reading ±0.03 K current input accuracy 0.1 % of reading ±10 μa passive input R int = 50 Ω, P int < 0.3 W - range ma voltage input range V accuracy 0.1 % of reading ±1 mv internal resistance R int = 1 MΩ TSFLUXUS_F601V1-7-1EN_Leu,

8 Dimensions FLUXUS F ) ) - ) + 0 ) - * : 6 % & 3 3 " # $ 7 :, !, - 1/ 0 6! N.. * 4 * ) ;, 15 2 ' in mm 8 TSFLUXUS_F601V1-7-1EN_Leu,

9 + 0 ) + 0 * +, " 2! 2 2 K JF K J 6 6! 6 6 " + 0 ) + 0 * +, " 2! 2 2 K JF K J 1 F K J 6 6! 6 6 " + 0 ) + 0 * +, " 2! 2 2 K JF K J 1 F K J 2! 2 & 6 6! 6 6 " + 0 ) + 0 * +, K JF K J 1 F K J FLUXUS F601 Standard Scope of Supply application F601 Standard F601 Energy F601 Double Energy F601 Multifunctional flow measurement on liquids 2 independent measuring cannels temperature-compensated calculation of mass flow rate integrated eat flow computer for monitoring of energy flows simultaneous monitoring of flow and energy flow, e.g. eating systems simultaneous monitoring of 2 energy flows, e.g. eating systems, eat excangers) outputs passive current output binary output inputs temperature input passive current input accessories transport case x x x x power supply unit, x x x x mains cable battery x x x x output adapter x input adapter adapter for voltage and current inputs QuickFix pipe x x x x mounting fixture for transmitter serial data kit x x x x measuring tape x x x x user manual, x x x x Quick Start Guide connector board at te upper side of te transmitter flow measurement taking into account oter process quantities, e.g. density, viscosity TSFLUXUS_F601V1-7-1EN_Leu,

10 Connection of Adapters 2! 2 " 2 # 2 $ 2 % 2 & K JF K J input adapter output adapter adapter for voltage and current inputs transducers measuring cannel A transducers measuring cannel B 2! 2 & 6 6! 6 6 " + 0 ) + 0 * + 2 2, + 1 K JF K J 1 F K J RS232 outputs inputs power supply unit/battery carging unit 10 TSFLUXUS_F601V1-7-1EN_Leu,

11 FLUXUS F601 Example for te Equipment of a Transport Case serial data kit user manual, Quick Start Guide measuring tape power supply unit, mains cable transducer mounting fixture wall tickness probe (optional) coupling compound temperature probes (optional) QuickFix pipe mounting fixture transducers transmitter TSFLUXUS_F601V1-7-1EN_Leu,

12 Transducers Transducer Selection transducer order code FSG FSK FSM FSP FSQ FSS inner pipe diameter [mm] recommended possible 12 TSFLUXUS_F601V1-7-1EN_Leu,

13 FLUXUS F601 Transducer Order Code 1, , 6 7, , 13 no. of caracter transducer transducer frequency ambient temperature explosion protection connection system extension cable option description - - / FS set of ultrasonic flow transducers for liquids measurement, sear wave G 0.2 MHz K 0.5 MHz M 1 MHz P 2 MHz Q 4 MHz S 8 MHz N normal temperature range E extended temperature range (sear wave transducers wit transducer frequency M, P, Q) NN not explosion proof NL wit Lemo connector XXX cable lengt in m, for max. lengt of extension cable see page 22 LC long transducer cable example FS M - N NN NL sear wave transducer 1 MHz, normal temperature range, connection system NL wit Lemo connector - - / TSFLUXUS_F601V1-7-1EN_Leu,

14 Tecnical Data Sear Wave Transducers tecnical type CDG1NZ7 CLG1NZ7 CDK1NZ7 CLK1NZ7 order code FSG-NNNNL FSG-NNNNL/LC FSK-NNNNL FSK-NNNNL/LC transducer frequency MHz inner pipe diameter d min. extended mm min. recommended mm max. recommended mm max. extended mm pipe wall tickness min. mm max. mm material ousing PEEK wit stainless steel PEEK wit stainless steel PEEK wit stainless steel cap 304 (1.4301) cap 304 (1.4301) cap 304 (1.4301) contact surface PEEK PEEK PEEK PEEK degree of protection IP67 IP67 IP67 IP67 according to IEC/ EN transducer cable type lengt m dimensions lengt l mm widt b mm eigt mm dimensional drawing PEEK wit stainless steel cap 304 (1.4301) l l b b l l b b ambient temperature min. C max. C temperature compensation x x x x 14 TSFLUXUS_F601V1-7-1EN_Leu,

15 FLUXUS F601 tecnical type CDM1NZ7 CDP1NZ7 CDQ1NZ7 CDS1NZ7 order code FSM-NNNNL FSP-NNNNL FSQ-NNNNL FSS-NNNNL transducer frequency MHz inner pipe diameter d min. extended mm min. recommended mm max. recommended mm max. extended mm pipe wall tickness min. mm max. mm material ousing stainless steel 304 (1.4301) stainless steel 304 (1.4301) stainless steel 304 (1.4301) contact surface PEEK PEEK PEEK PEI degree of protection IP67 IP67 IP67 IP65 according to IEC/ EN transducer cable type lengt m dimensions lengt l mm widt b mm eigt mm dimensional drawing stainless steel 304 (1.4301) l b b l l l b b ambient temperature min. C max. C temperature compensation x x x x TSFLUXUS_F601V1-7-1EN_Leu,

16 Sear Wave Transducers (extended temperature range) tecnical type CDM1EZ7 CDP1EZ7 CDQ1EZ7 order code FSM-ENNNL FSP-ENNNL FSQ-ENNNL transducer frequency MHz inner pipe diameter d min. extended mm min. recommended mm max. recommended mm max. extended mm pipe wall tickness min. mm max. mm material ousing stainless steel 304 (1.4301) stainless steel 304 (1.4301) contact surface Sintimid Sintimid Sintimid degree of protection IP65 IP65 IP65 according to IEC/ EN transducer cable type lengt m dimensions lengt l mm widt b mm eigt mm dimensional drawing stainless steel 304 (1.4301) l b b l l b ambient temperature min. C max. C temperature compensation x x x 16 TSFLUXUS_F601V1-7-1EN_Leu,

17 FLUXUS F601 Transducer Mounting Fixture Order Code 1, no. of caracter transducer mounting fixture transducer measurement arrangement size fixation outer pipe diameter description - - FS fastening soes VP portable Variofix TB tension belts WL transducer box for WaveInjector A all transducers K transducers wit transducer frequency G, K M transducers wit transducer frequency M, P Q transducers wit transducer frequency Q S transducers wit transducer frequency S D reflection arrangement or diagonal arrangement R reflection arrangement S small M medium C cains N witout fixation mm mm mm mm mm example VP A - D M - C 055 portable Variofix and cains - - TSFLUXUS_F601V1-7-1EN_Leu,

18 fastening soes FS and cains transducer frequency: M, P, Q material: stainless steel 304 (1.4301), 301 (1.4310), 303 (1.4305) dimensions: M, P: 420 x 48 x 68 mm Q: 420 x 43 x 58 mm cain lengt: 0.5/1/2 m outer pipe diameter: max. 150/310/600 mm transducer frequency: S material: stainless steel 304 (1.4301), 301 (1.4310), 303 (1.4305) dimensions: 210 x 32 x 44 mm cain lengt: 0.5 m outer pipe diameter: max. 150 mm fastening soes FS and magnet (optional) material: stainless steel 304 (1.4301), 301 (1.4310), 303 (1.4305) dimensions: M, P: 420 x 48 x 68 mm Q: 420 x 43 x 58 mm 18 TSFLUXUS_F601V1-7-1EN_Leu,

19 FLUXUS F601 portable Variofix VP and cains material: stainless steel 304 (1.4301), 301 (1.4310), 303 (1.4305) dimensions: 414 x 94 x 76 mm cain lengt: 2 m portable Variofix VP and magnet (optional) material: stainless steel 304 (1.4301), 301 (1.4310), 303 (1.4305) dimensions: 414 x 94 x 40 mm tension belts TB transducer frequency: G, K material: steel, powder coated and textile tension belt lengt: 5/7 m ambient temperature: max. 60 C outer pipe diameter: max. 1500/2100 mm TSFLUXUS_F601V1-7-1EN_Leu,

20 transducer box WL for WaveInjector transducer box and adapter see TSWaveInjectorVx-x 20 TSFLUXUS_F601V1-7-1EN_Leu,

21 FLUXUS F601 Coupling Materials for Transducers normal temperature range (4t caracter of transducer order code = N) extended temperature range (4t caracter of transducer order code = E) WaveInjector WI-400 < 100 C < 170 C < 150 C < 200 C < 280 C C coupling compound coupling compound coupling compound coupling compound type N type E type E type E or H coupling foil type A and coupling foil type VT coupling foil type B and coupling foil type VT Tecnical Data type order code ambient temperature material remark C coupling compound mineral grease paste type N coupling compound silicone paste type E coupling compound fluoropolymer paste type H coupling foil type A max. 280 lead coupling foil type B > silver coupling foil type VT fluoroelastomer for transducers wit transducer frequency F for transducers wit transducer frequency G, H, K for sear wave transducers wit transducer frequency M, P for sear wave transducers IP68 and Lambwave transducers wit transducer frequency M, P for transducers wit transducer frequency Q coupling foil not to be used for transducer mounting fixture wit magnets TSFLUXUS_F601V1-7-1EN_Leu,

22 Connection Systems connection system NL l x y transmitter transducer frequency (3d caracter of transducer order code) F, G, H, K M, P Q S x y l 1 x y l 1 x y l 1 x y l N cable lengt m L cable lengt (option LC) m > m on request x, y - transducer cable lengt l - max. lengt of extension cable Transducer Cable Tecnical Data transducer cable extension cable type standard lengt m see table above max. lengt m - see table above 10 ambient temperature C < 80 cable jacket material PTFE TPE-O PE outer diameter mm tickness mm colour brown black black sield x x x seat material stainless steel (1.4301) outer diameter mm TSFLUXUS_F601V1-7-1EN_Leu,

23 l l FLUXUS F601 Clamp-on Temperature Probe (optional) Tecnical Data tecnical type PT12N PT12N PT12F PT12F order code design sort response time type Pt100 2x Pt100 matced according to EN Pt100 2x Pt100 matced according to EN connection 4-wire 4-wire measuring range C accuracy T ±(0.15 C T [ C] ) class A ±(0.15 C T [ C] ) class A accuracy T K (3 K < T < 6 K), K (3 K < T < 6 K), more corresponding to EN more corresponding to EN response time s 50 8 ousing aluminum PEEK, stainless steel 304 (1.4301), copper degree of protection according to IEC/ EN IP66 IP66 weigt (witout kg connector) fixation clamp-on clamp-on accessories termal conductivity x x paste 200 C termal conductivity x x foil 250 C plastic protection plate, - x insulation foam dimensions lengt l mm widt b mm eigt mm dimensional drawing A B A extension cable B Connection Temperature Probe red/blue red wite/blue wite Connector pin cable of temperature probe extension cable 1 wite/blue blue 2 red/blue grey 3, 4, 5 not connected 6 red red 7 wite wite 8 not connected Cable cable of temperature probe extension cable type 4 x 0.25 mm² black or wite LIYCY 8 x 0.14 mm² grey standard lengt m 3 5/10/25 max. lengt m cable jacket PTFE PVC " # &! $ % TSFLUXUS_F601V1-7-1EN_Leu,

24 Wall Tickness Measurement (optional) Te pipe wall tickness is an important pipe parameter wic as to be determined exactly for a good measurement. However, te pipe wall tickness often is unknown. Te wall tickness probe can be connected to te transmitter instead of te flow transducers and te wall tickness measurement mode is activated automatically. Acoustic coupling compound is applied to te wall tickness probe wic ten is placed firmly on te pipe. Te wall tickness is displayed and can be stored directly in te transmitter. Tecnical Data tecnical type DWR1NZ7 measuring range 1 mm resolution mm 0.01 accuracy 1 % ± 0.1 mm medium temperature C , sort-time peak max. 500 сable type 2616 lengt m Te measuring range depends on te attenuation of te ultrasonic signal in te pipe. For strongly attenuating plastics (e.g. PFA, PTFE, PP) te measuring range is smaller. Cable type 2616 ambient temperature C <200 cable jacket material FEP outer diameter mm 5.1 colour black sield x DWR1NZ7 24 TSFLUXUS_F601V1-7-1EN_Leu,

25 FLEXIM GmbH internet: Wolfener Str Berlin Germany Subject to cange witout notification. Errors excepted. Tel.: +49 (30) FLUXUS is a registered trademark of FLEXIM GmbH. 26 Fax: +49 (30) TSFLUXUS_F601V1-7-1EN_Leu,