REMATIC. Elektrický servopohon viacotáèkový \Electric multi-turn actuator\ CHARAKTERISTIKA CHARACTERISTICS POPIS DESCRIPTION
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1 Elektrický servopohon viacotáèkový \Electric multi-turn actuator\ REMATIC MOR 4PA CHARAKTERISTIKA Elektrické servopohony REMATIC s absolútnym snímaním polohy a momentu. Spo¾ahlivá mechanika tradièných viacotáèkových servopohonov MODAKT vybavená novým ovládacím systémom DMS3. Toto spojenie poskytuje množstvo funkcií a neporovnate¾ný komfort pri parametrizácií. CHARACTERISTICS Electric actuators REMATIC with absolute contactless monitoring of position and torque. Reliable mechanics of traditional multi-turn electric actuators MODAKT equipped with a new control system DMS3. This combination provides plenty of functions and incomparable comfort during the actuator s setting. POPIS MOR 4PA Elektrické servopohony REMATIC vybavené elektronikou DMS3. Sú ovládané napätím 4 V DC (P regulácia) alebo analógovým vstupným signálom prúdovým alebo napä ovým (3P regulácia). Parametrizácia sa vykonáva: pomocou tlaèidiel a blikajúcich LED diód na riadiacej doske, prostredníctvom jednotky miestneho ovládania alebo pomocou programu PC (rozhranie RS 3). Sú urèené pre regulaènú prevádzku alebo prevádzku ON - OFF. DESCRIPTION MOR 4PA Electric actuators REMATIC are equipped with electronics DMS3. They are controlled by voltage 4 V DC (P operation) or by analogue input signal: current or voltage (3P operation). Parameters setting is done through pushbuttons and blinking LED diodes placed on a control board, by means of a local control unit or via PC programme (interface RS 3). The actuators are aimed for modulating operation or operation ON-OFF. ŠTANDARDNÉ VYBAVENIE A FUNKCIE s DMS3 Napájacie napätie 3x400 V AC Sorkovnicové pripojenie Tepelná ochrana elektromotora Vypínanie v koncových polohách od polohy a od momentu Vypínací moment prestavite¾ný od 50% do 100% Blokovanie momentu v koncových polohách Blokovanie momentu pri rozbehu 7 vo¾ne programovate¾ných relé R1, R, RE1...RE 5 relé READY Ovládanie signálom 0/4-0 ma, 4-1 ma, 1-0 ma, alebo 0/ - 10 V (nie pre DMS3 vo vyhot. P) Ovládanie napätím 4 V DC Ovládanie impulzom Taktovací režim chodu Bezpeènostná funkcia ESD (reakcia na poruchu) Prúdový vysielaè 4-0 ma pasívny (nie pre DMS3 vo vyhot. P) Pomocné výstupné napätie 4 V DC, 100 ma pre napájanie ovládacích vstupov Výstup chybových hlásení Vyhrievací odpor ovládaný z riadiacej jednotky LED ukazovate¾ polohy Komunikaèné rozhranie RS 3 Program pre parametrizáciu pomocou PC Mechanické pripojenie prírubové pod¾a ISO 510, DIN 3338 Ruèné ovládanie Stupeò krytia IP 55 STANDARD EQUIPMENT and FUNCTIONS Supply voltage 3x400 V AC Terminal board connection Motor`s thermal protection Switching off in limit positions from the position or torque Adjustable switching off-torque from 50% to 100% Torque blocking in limit positions Torque blocking during the start 7 freely programmable relays R1, R, RE1...RE5 relay READY Control by unified signal 0/4-0 ma, 4-1 ma, 1-0 ma, or 0/ - 10 V (not for DMS3 in P version) Control voltage for remote control 4 V DC (Open-Stop-Close) Impulse control (inching duty) Timing mode / regime of operation Safety function ESD (failure reaction) Electronic position transmitter 4-0mA passive (not for DMS3 in P) Auxiliary voltage output 4 V DC, max. 100 ma for supply of the control inputs Output for failure messages Space heater operated by control unit LED position indicator Communication interface RS 3 Programme for parameters setting by PC Mechanical connection - flange ISO 510, DIN 3338 Manual control Protection code IP 55 ROZŠÍRENÉ VYBAVENIE Miestne ovládanie pre servopohony s DMS3 Stupeò krytia IP 67 ADDITIONAL EQUIPMENT Local control for actuators with DMS3 system Protection code IP 67 edition03-0/014 75
2 REMATIC SP 1PA Elektrický servopohon viacotáèkový \Electric multi-turn actuator\ Špecifikaèná tabu¾ka \Specification table\ MOR 4PA Objednávací kód \Order code\ 157. x - x x x x x / x x Vyhotovenie \Version\ Klimatická odolnos \Climate resistance\ štandard \standard\ chladné \cold\ tropické \tropics\ 10) morské \sea\ univerzál \universal\ Korózna kategória \Corrosion class\ Okolitá teplota \Ambient temperature\ Krytie \Enclosure\ C3 IP C +55 C 1 C4 C3-40 C +40 C 3 IP 67-5 C +55 C 6 C4-50 C +55 C 7 C3-50 C +40 C 8 Elektrické pripojenie \Electric connection\ Na svorkovnicu \To terminal board\ Spínanie elektromotora \Switching of electric motor\ Prostredníctvom reverzaèných stýkaèov \Via reverse contactors\ Bezkontaktné spínanie \Contactless switching\ 50 Hz Napájacie napätie \Voltage\ 3) Y/D 400/30 V AC Y/D 380/0 V AC Y/D 400/30 V AC Y/D 380/0 V AC Schéma zapojenia \Wiring diagram\ Z501; Z556; Z557 Z501a; Z556a; Z557a N E F 31) Vypínací moment \Switching-off torque\ Nm Max. za ažovací moment \Max. load torque\ 3) Režim prevádzky Otvor-Zatvor Regulaèná prevádzka 33) \ON - OFF duty\ \Modulating duty\ 150 Nm 100 Nm Rýchlos prestavenia \Operating speed\ 10 min 16 min 5 min 50 min Výkon \Power\ Elektromotor \Electric motor\ 3x400 V, 50Hz Otáèky \Speed\ Prúd \Current\ 370 W 919 min 1.0 A 550 W 1395 min 750 W 1395 min 1.46 A 1.91 A 150 W 1339 min 3.10 A A C E G Pracovné otáèky \Revolutions\ Pracovný zdvih je programovo prestavite¾ný. Ak sa nešpecifikuje, bude nastavený na minimálnu hodnotu 0 otáèok. \Programme adjustable operating stroke. If not specified will be adjusted on 0 operating revolutions\ bez miestneho ovládania \without local controls\ Schéma zapojenia \Wiring diagram\ s miestnym ovládaním Z473a \with local controls\ - H E Typ \Type\ Ovládacia doska \Control board\ Ovládanie - Riadiace vstupy \Control - Command input\ Výstupný signál \Output signal\ Schéma zapojenia \Wiring diagram\ MOR 4PA DMS3 P 3P/P ON - OFF a impulzné \and inching\ Modulaèné \ Modulating\ 0/4-0 ma 0/ - 10 V ON - OFF a impulzné \ and inching\ 4 V DC 4 V DC ma pasívny \passive\ Z557; Z557a Z501; Z501a Z556; Z556a F G H Bez adaptéra \Without connect adapter\ S adaptérom \With connect adapter\ Mechanické pripojenie \Mechanical connection\ F14 - tvar C (DIN 3338 ) \shape C\ (neštandardné \ non-standard) F14 - tvar D \shape D\ (neštandardné \ non-standard) F14 - tvar E \shape E\ (neštandardné \ non-standard) F14-4x zub (zub 45 + medzera 45 ), Ø140mm, neštandardné; \F14-4x tooth (tooth 45 + spacing 45 ), Ø140mm, non-standard\ F14 - tvar B3 (ISO 510) \shape B3\ F14 - tvar A Ø10 (ISO 510) \shape A Ø10 \ (neštandardné \ non-standard) F14 - tvar B (ISO 510) \shape B\ (neštandardné \ non-standard) F14 - tvar B1 (ISO 510) \shape B1\ (neštandardné \ non-standard) 5x zub (zub 35 + medzera 37 ), Ø135mm, neštandardné; \5x tooth (tooth 35 + spacing 37 ), Ø135mm, non-standard\ (ST CKBA ) (ST CKBA ) Rozmerový náèrt \Dimensional drawing\ P-03 P-04 P-05 P-016 (P-069) P-066 (P-069) P-09 P-066/A A B C 0 P-067 J P-07/A G P-08/A I P-08/B H E Pokraèovanie na ïalšej strane \Next page\ 76
3 Elektrický servopohon viacotáèkový \Electric multi-turn actuator\ REMATIC Špecifikaèná tabu¾ka \Specification table\ MOR 4PA Objednávací kód \Order code\ 157. x - x x x x x / x x A B Rozšírené vybavenie \Additional equipment\ Bez doplnkovej výbavy; nastavený max. vypínací moment a 0 pracovných otáèok. \No additional equipment; adjusted to max. switching-off torque and 0 operating revolutions.\ Nastavenie pracovných otáèok na požadovanú hodnotu \Adjustment of revolutions to required value\ Nastavenie vypínacieho momentu na požadovanú hodnotu zo zvoleného rozsahu. \Adjustment of switch-off torque to required value\ Dovolené kombinácie a kódy rozšíreného vybavenia \Allowed combinations and codes of additional equipment\: A+B= Príslušenstvo \Accessories\ Objednávacie èíslo \Order code\ Komunikaèný kábel DB-9F/RJ45 for DMS3 \Communication cable DB-9F/RJ45 for DMS3\ 4 A Poznámky: 10) Pozri kapitolu"pracovné prostredia" vo "Všeobecných podmienkach". 3) Podrobné údaje elektromotorov s priradením k rýchlostiam prestavenia sú uvedené na technickom liste "Elektrické údaje - Elektromotory". 31) Vypínací moment uveïte v objednávke. Pokia¾ sa neuvedie, nastavuje sa na maximálnu hodnotu príslušného rozsahu. 3) Režim prevádzky S0 min, resp. S4-5%,6-90 cyklov/hod. 33) Režim prevádzky S4-5%, 9000 cyklov/hod. Notes: 10) See section "Working environment" in "General conditions". 3) For detailed information on electric motors according to the operating speed - see the technical data sheet "Electric data - Electric motors". 31) Specify the switching-off torque in your order by words. If not stated it is adjusted to the maximum rate of the chosen range. 3) Duty cycle S0min, or S4-5%, 6-90 cycles per hour. 33) Duty cycle S4-5%, cycles per hour. Schémy zapojenia \Wiring diagrams\ MOR 4PA 77
4 REMATIC SP 1PA Elektrický servopohon viacotáèkový \Electric multi-turn actuator\ 78
5 Elektrický servopohon viacotáèkový \Electric multi-turn actuator\ REMATIC Elektrické pripojenie: - na svorkovnicu, cez 3 kábelové vývodky M5x1,5 pre priemer kábla 1,5 až 19 mm X - skrutková svorkovnica napájacieho zdroja PE, U, V, W...svorky (0,05 -,5 mm ) napájacieho napätia 3x400 V AC, 50 Hz 0 V, +4 V... svorky (0,05-1 mm ) výstupného napätia 4 V DC (100 ma) COM, NO, NC...svorky (0,05-1,5 mm ) relé READY COM1, RE1 až RE4...svorky (0,05-1,5 mm ) relé RE1 až RE4 COM5, NO5, NC5...svorky (0,05-1,5 mm ) relé RE5 X1 - skrutková svorkovnica na riadiacej jednotke COM, CLOSE OPEN, I1, I... svorky (0,05-1 mm ) ovládacích vstupov 4 V DC +IN, -IN, SH...svorky (0,05-1 mm ) vstupného unifikovaného signálu 0/4-0 ma alebo 0/0 V +L, -L...svorky (0,05-1 mm ) výstupného prúdového signálu (pasívny) 4-0 ma COM, NO, NC...svorky (0,05-1,5 mm ) relé READY R1, R...svorky (0,05-1,5 mm ) relé R1, R Pozn.: relé READY na riadiacej jednotke je zdvojené s relé READY na zdrojovej doske. Relé R1 a R na riadiacej jednotke je zdvojené s relé RE1 a RE na zdrojovej doske. Legenda: Z473...zapojenie modulu miestneho ovládania Z501...zapojenie ES so spínaním prostredníctvom reverzaèných stýkaèov - (3P) ovládanie analógovým vstupným signálom 0/4-0 ma s prepínaním na (P) ovládanie ON/OFF resp. P impulzné ovládanie. Súèas ou je výstupný signál 4-0 ma pasívny. Z501a...zapojenie ES s bezkontaktným spínaním - (3P) ovládanie analógovým vstupným signálom 0/4-0 ma s prepínaním na (P) ovládanie ON/OFF resp. P impulzné ovládanie. Súèas ou je výstupný signál 4-0 ma pasívny. Z556...zapojenie ES so spínaním prostredníctvom reverzaèných stýkaèov- (3P) ovládanie analógovým vstupným signálom 0/ - 10 V s prepínaním na (P) ovládanie ON/OFF resp. P impulzné ovládanie. Súèas ou je výstupný signál 4-0 ma pasívny. Z556a...zapojenie ES s bezkontaktným spínaním - (3P) ovládanie analógovým vstupným signálom 0/ - 10 V s prepínaním na (P) ovládanie ON/OFF resp. P impulzné ovládanie. Súèas ou je výstupný signál 4-0 ma pasívny. Z557...zapojenie ES so spínaním p rostredníctvom reverzaèných stýkaèov - pre ovládanie ON/OFF (P) Z557a...zapojenie ES s bezkontaktným spínaním - pre ovládanie ON/OFF (P) COM(RS3)..pripojenie riadiacej jednotky k PC DMS3...elektronický modul EPV passive.. elektronický polohový vysielaè pasívny s prúdovým výstupným signálom 4-0 ma E1...vyhrievací odpor F1...tepelná ochrana elektromotora F3 až F6...poistka napájacieho zdroja KM1, KM...reverzné stýkaèe M 3~...trojfázový elektromotor N...regulátor polohy POSITION...snímanie polohy Rin...vstupný odpor RL...za ažovací odpor UN...napájacie napätie pre EPV R1, R...vo¾ne programovate¾né relé READY...relé pripravenosti (vo¾ne programovate¾né) RE1 až RE5...vo¾ne programovate¾né relé SSR...bezkontaktný modul spínania elektromotora (solid state) TORQUE...snímanie momentu IN / OUT...vstupy / výstupy Programové možnosti nastavenia vstupov, výstupov a riadiacich signálov Programové možnosti pre relé R1, R, RE1, RE, RE3, RE4, RE5: neaktívne, poloha otvorené, poloha zatvorené, moment otvorené, moment zatvorené, moment otvorené alebo moment zatvorené, moment otvorené alebo poloha otvorené, moment zatvorené alebo poloha zatvorené, otvára, zatvára, pohyb, pohyb blikaè, do polohy, od polohy, varovanie, ovládanie dia¾kové, ovládanie miestne, ovládanie vypnuté. Programové možnosti pre relé READY: chyby, chyby alebo varovania, chyby alebo nie je dia¾kové, chyby alebo varovania alebo nie je dia¾kové. Programové možnosti pre výstupný signál (z EPV passive): 4-0 ma, 0-4 ma Programové možnosti pre ovládanie (reguláciu): P, 3P, 3P/P prepínané I Programové možnosti pre vstupný riadiaci signál (N): prúdový: 4-0 ma, 0-4 ma, 0-0 ma, 0-0 ma, 4-1 ma, 1-4 ma, 1-0 ma, 0-1 ma; napä ový: - 10 V, 10 - V, 0-10 V, 10-0 V, Programové možnosti pre vstupy I1 : NEAKTIVNE, ESD (Emergency shut down - pri aktívnom vstupe I1 zaujme výstup pohonu polohu pod¾a nastavenia funkcie Reakcia na závadu), DBL (uvo¾nenie bloku miestneho ovládania- neplatí pre ES bez miestneho ovládania), STOP. Programové možnosti pre vstupy I: NEAKTIVNE, ESD (Emergency shut down - pri aktívnom vstupe I zaujme výstup pohonu polohu pod¾a nastavenia funkcie Reakcia na závadu), DBL (uvo¾nenie bloku miestneho ovládania - neplatí pre ES bez miestneho ovládania), P (pri zapnutom regulátore (pre programovú možnos ovládania 3P/P I) dovo¾uje pri aktívnom vstupe I ovládanie binárnymi vstupmi 4 V DC). Programové možnosti REAKCIA NA ZÁVADU : Poloha - OTVORENÉ, Poloha - ZATVORENÉ, ZASTAVI, BEZPEÈNÁ POLOHA. Na vstupoch I1, I - nie je možné nastavi zhodné funkcie okrem stavu neaktívne (napr. ak je nastavená funkcia ESD na vstupe I1, nie je možné funkciu ESD navoli aj na vstupe I. Electric connection: - to terminal board, via 3 cable glands M5x1.5 for cable diameter 1.5 to 19 mm. X - screw terminal board of the voltage supply source PE, U, V, W...terminals (0,05 -,5 mm ) of supplsy 3x400 V AC, 50 Hz 0 V, +4 V... terminals (0,05-1 mm ) of output voltage 4 V DC (100 ma) COM, NO, NC...terminals (0,05,5 mm ) of relay READY COM1, RE1 till RE4...terminals (0,05-1,5 mm ) of relays RE1 till RE4 COM5, NO5, NC5...terminals (0,05-1,5 mm ) of relay RE5 X1 - screw terminal board on the control unit COM, CLOSE OPEN, I1, I... terminals (0,05-1 mm) of control inputs 4 V /DC +IN, -IN, SH...terminals (0,05-1 mm ) of unified input signal 0/4-0 ma or 0/0 V +L, -L...terminals (0,05-1 mm ) of output current signal (passive) 4-0 ma COM, NO, NC...terminals (0,05-1,5 mm ) of relay READY R1, R...terminals (0,05,5 mm ) of relays R1, R Notes.: relay READY (on control unit) is doubled with relay READY (on power supply board). Relays R1 and R (on control unit) are doubled with relays RE1 and RE (on power supply board). Legend: Z473...wiring diagram of electric local control Z501...wiring diagram of EA with switching v ia reverse contactors - for the ON/OFF control or for analogue input 0/4-0 ma and output signal 4-0 ma Z501a...wiring diagram of EA with c ontactless switching - for the ON/OFF control or for analogue input 0/4-0 ma and output signal 4-0 maä Z556...wiring diagram of EA with switching v ia reverse contactors - for the ON/OFF control or for analogue input 0/ - 10 V and output signal 4-0 ma. Z556a...wiring diagram of EA with c ontactless switching - for the ON/OFF control or for analogue input 0/ - 10 V and output signal 4-0 ma. Z557...wiring diagram of EA with switching v ia reverse contactors - for the ON/OFF control (P) Z557a...wiring diagram of EA with c ontactless switching - for the ON/OFF control (P) COM(RS3)...connecting the control unit to a PC DMS3...electronic module EPV passive...electronic position transmitter is passive with output current signal 4-0 ma E1...space heater F1...motor`s thermal protection F3 till F6...fuse of voltage supply source KM1, KM... reverse contactors M 3~...three-phase electric motor N...positioner POSITION...position scanning Rin...input resistance RL...load resistance UN...voltage for EPV R1, R...free programmable relay READY...READY relay (free-programmable) RE1 till RE5...free programmable relay SSR... contactless switching module of electric motor (solid state) TORQUE...torque scanning Program possibilities of setting the inputs, outputs and control signals Program possibilities for R1, R, RE1, RE, RE3, RE4, RE5 relays: disabled, open position, close position, torque-open, torque close, torque open or torque close, torque open or position open, torque close or position close, open, close, movement, movement flasher, to position, from position, warning, remote control, local control, control shut off. Program possibilities for READY relay: errors, errors or warnings, errors or no remote, errors or warnings or no remote. Program possibilities for output signal (from EPV passive): 4-0 ma, 0-4 ma. Control programme options (regulating): P, 3P, 3P/P switched over to I Program possibilities for input control signal (N): current: 4-0 ma, 0-4 ma, 0-0 ma, 0-0 ma, 4-1 ma, 1-4 ma, 1-0 ma, 0-1 ma; voltage: - 10 V, 10 - V, 0-10 V, 10-0 V, Program possibilities for inputs I1: DISABLED, ESD (Emergency shut down - If the Input I1 is active, the actuator will be reset to the programmed position as a function "FAILURE REACTION"), DBL (local releasing, remote releasing), STOP. Program possibilities for inputs I: DISABLED, ESD (Emergency shut down - If the Input I is active, the actuator will be reset to the programmed position as a function "FAILURE REACTION"), DBL (local releasing, remote releasing), STOP P (when controller is switch on (for control programme option 3P/P I)) allows control using the binary 4V DC inputs with I input activated. Program possibilities of FAILURE REACTION: Position-OPEN, Position-CLOSE, STOP, SAFE POSITION. The identical functions cannot be set on I1 &I inputs in addition to the disabled state (e.g., if the ESD function is set on I1 input, it is not possible to select the (ESD) function on I input at the same time 79
6 REMATIC SP 1PA Elektrický servopohon viacotáèkový \Electric multi-turn actuator\ Rozmerové náèrty \Dimensional drawings\ MOR 4PA Pripojovacie rozmery (detail A) sú uvedené v samostatných rozmerových náèrtoch. \Mounting dimensions (detail A) are given in independent dimensional drawings.\ P
7 Elektrický servopohon viacotáèkový \Electric multi-turn actuator\ REMATIC Tvar C \Shape C\ Tvar D \Shape D\ P-03 P-04 Tvar E \Shape E\ Tvar A \Shape A\ P-05 P-07/A Vyhotovenie \Version\ 10 A P-07/A 81
8 REMATIC SP 1PA Elektrický servopohon viacotáèkový \Electric multi-turn actuator\ Tvar B1; B \Shape B1; B\ 4xZub \4xTooth\ P-08/B P-08/A Vyhotovenie \Version\ dyh9 b4js9 t3 P-08 P-09 Tvar B3 \Shape B3\ 5xZub \5xTooth\ P Rozmerový náèrt P-066 \+Dimensional drawings P.-066\ P-066/A 8
9 Elektrický servopohon viacotáèkový \Electric multi-turn actuator\ REMATIC Doporuèená úprava pre výstup vretena \Recommended adaption for spindle output\ P
10 REMATIC SP 1PA Elektrický servopohon viacotáèkový \Electric multi-turn actuator\ Vyhotoveni e s miestnym ovládaním s ovládacou doskou DMS3 \ D imensions of version with local control with control board DMS3\ P
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