The safety edge product line

Transcription

1 The product line Basic information

2 CONTACT-DUO-PROFLES Resistance Product description The listed resistance s are safety switching units designed for the monitoring of Gelbau Contact-Duo-Profiles equipped with an 8,2 k Ohm as an electrical stop point.the safety system conforms to the safety category 1 or 3 according to EN Related to the applications at the door, machine and industrial plant construction s with different functions and different housings are available. The listed types of s represent an over view. Further types on demand. Function The function of the individual resistance s are described at the particular circuit diagrams.the Contact-Duo-Profile connected to Z1 and Z2 respectively Z3 and Z4 is monitored with circuit current. Provided wiring has been executed properly, the safety 13, 14 respectively 23, 24 are d and the green LEDs glow when the unit is on ready status. When the Contact-Duo-Profile is activated (pressed), the relays are released and the safety s 13, 14 respectively 23, 24 are ed. The red LEDs glow. f the d circuit is interrupted between Z1 and Z2 respectively Z3 and Z4 the yellow LEDs glow.the safety s 13, 14 respectively 23, 24 are ed. Resistance s for the machine- and industrial plant construction Type Functions Supply voltage Type of Functional diagram construction (see next page) Resistance s for the door-industry Type Functions Supply voltage Type of Functional diagram construction (see next page) 30B4.1200, 230 V AC For installation in 30B safety category 1 24 V DC control cabinet, 22,5 mm V with additional two-way switch, 230 V AC For installation in safety category 1 24 V DC control cabinet, 22,5 mm with additional two-way switch, 230 V AC For installation in safety category 1 24 V DC control cabinet, 45 mm with additional two-way switch, 230 V AC For surface mounting, safety category 1 24 V DC 95 x 95 x 56 mm Z with additional two-way switch, 230 V AC For installation in Z safety category 3 24 V DC control cabinet, 45 mm Z with additional two-way switch, 230 V AC For installation in Z safety category 3 24 V DC control cabinet, 45 mm Z with additional two-way switch 230 V AC For installation in Z and RESET, safety category 3 24 V DC control cabinet, 45 mm V Z with re-raising, 230 V AC For installation in Z safety category 3 24 V DC control cabinet, 45 mm Z2 with additional two-way switch 230 V AC For installation in Z2 and RESET, safety category 3, 24 V DC control cabinet, 45 mm two safety s Z with additional two-way switch 230 V AC For installation in Z and RESET for 1 or 2 profiles, 24 V DC control cabinet, 45 mm safety category Z2 Two -s with additional 230 V AC For installation in Z2 two-way switch and RESET for 1 or 2 24 V DC control cabinet, 45 mm profiles, safety category 3 V X X with additional two-way switch, 230 V AC For surface mounting, safety category 1 24 V DC 95 x 95 x 56 mm Z, 230 V AC For surface mounting, Z safety category 3 24 V DC 130 x 130 x 56 mm Z, re-raising, 230 V AC For surface mounting, safety category x 130 x 56 mm Z, re-raising and 230 V AC For surface mounting, slip door, safety category x 130 x 56 mm V EEx ia safety barrier For use of all Contact-Duo-Profiles in with a For installation in resistance in explosive risk areas, zone 1 control cabinet, 13 mm ANT-AQUA Z Double,, 230 V AC For surface mounting, safety category x 130 x 56 mm V 2 3

3 s V A1 A Y1 Y2 Z1 Z2 F1 Signal input until signal output 15 ms RESET external X CONTACT-DUO-PROFLES Resistance F1 F2 V K4 Circuit diagram: (see previous page) Advice: The indicated circuit diagrams are principle diagrams. The occupied terminals can vary concerning the way of construction and mounting.the priority is up to the respective assembly instructions.the installation is only allowed to be done by qualified personnel. signal input until signal output 15 ms signal input until signal output 15 ms A1 A Z2 Z1 Z4 Z3 230 V AC stop 2 stop /2 /1 0,8 s A1 A2 Z1 Z2 A1 A Z1 Z2 A1 A Z1 Z2 V re-raising, function re-raising after 0,8 s A1 A Y1 Y2 Z1 Z2 A1 A Y1 Y2 Z1 Z2 Z3 Z4 AC RESET RESET 1 2 Signal input until signal output < 15 ms V t 0,8 s K4 V X A1 A Z1 Z2 A1 A Y1 Y2 Z2 Z1 A1 A Y1 Y2 Z1 Z2 Z3 Z4 230 V AC AC re-rasinig slip door slip door ws (bl) AC RESET Advice: The indicated circuit diagrams are principle diagrams. The occupied terminals can vary concerning the way of construction and mounting.the priority is up to the respective assembly instructions.the installation is only allowed to be done by qualified personnel.

4 CONTACT-DUO-PROFLES Profile survey CONTACT-DUO-PROFLES Accessories Product applications The Gelbau Contact-Duo-Profiles are made to secure edges at power-driven doors and gates, shutters and barriers, passenger s doors in busses, trams and trains, movable shelves, loading platforms and safety devices on machines. Accessories For the installation of the Contact-Duo-Profiles from Gelbau and for the mounting at doors a wide product line of accessories and mounting material is available. Product benefits High flexible, one-piece rubber profiles of EPDM, which adapts excellent to the closing edge of the door resp. the machine. High save functioning under unfavourable environmental conditions as humidity and dirt (protection P 67) as well as to cold and heat (-20 C to +80 C). NBR-profiles have a higher resistance to oil and fuel. High resistance to aging. Easy and safe self-assembly due to screw-less needle. Special training on demand. Maximum length of : 100 m. Connector with connecting cable Type Drawing Dimensions Type for profiles Type for Type for profiles Cable length Application A up to L profile M Contact-Duo-Profiles with standard base without sealing lip A N A B N B C M 1 ) Also available in white 2 ) Also available in red and yellow 3 ) Also available in NBR Contact-Duo-Profiles with standard base and sealing lip D E F G Contact-Duo-Profiles with Braselmann-base H K L A B C M D E F G H K L B ,35 m To make a between B m the Contact-Duo-Profile and B m the resp. control unit B m B m B m B m B m Special lengths are possible. Connector with Type For profile type Value of Application resistance B A bis L To use as electrical termination M of the Contact-Duo-Profiles 8k in combination with a resistance. Further values of resistance on demand. Flexible wire - connectors for the Quadro profiles Type For profile Application To make a cross- between the electrical conductive zones of the profile. Closing cap with sealing lip Quadro profiles Type Outside diameter Application mm The Gelbau Quadro profile can only be used in combination with an existing sealing profile or an individual cover profile. Excellent for mm retrofitting pneumatic systems e.g. at folding doors. Minimum diameter required for mounting the Quadro profile: 25,5 mm ( ) and 21,5 mm ( ). Notice: The tolerance of the Contact-Duo-Profiles refering the dimensions correspond to the limit sizes acc. DN 7715 T.3 Cl. E2 for the caouchouc industry. Type Fitting for following Application Contact-Duo-Profiles: ;2 For all profiles For sealing the ends of the profiles without coasting chamber and protect against humidity. (A,D,E,H,,K) For all profiles with coasting chamber (B,C,F,G,L) For profile For profile For profile ) Also available in white 2 ) Also available in red and yellow 3 ) Also available in NBR 7

5 CONTACT-DUO-PROFLES Accessories CONTACT-DUO-PROFLES Accessories Mouning material Type Application Cyanacrylate adhesive 112 Special adhesive for glueing closing caps in EPDM and NBR rubber material as well as for sealing, contents 5 g Cyanacrylate adhesive 112 As above, but: contents 20 g Connection box 116 Polycarbonate-housing (53 x 50 x 35 mm), complete with two-pole terminal, trumpet-type screw-on connector PG9 ^= M10 with strain relief clamp for coiled cable and PG9 ^= M10-thread Cable spacer 107 with trumpet-type connector PG11 ^= M C-rail 112/A C-rail 112/A C-rail 112/A7 Further C-rails on demand Coiled cable SK 450 The ends are fitted with multicore cable ends. Cross section: 2 x 0,75 mm 2. Max. extension length: 2,5 m (for gate height up to 4,5 m) Coiled cable SK 550 As above, but: max. extension length: 3 m (for gate height up to 5 m) Coiled cable SK 700 As above, but: max. extension length: 3,5 m (for gate height up to 7 m). Further cable solutions on demand Stop-buffer 115/111 Stop-buffers protect the strip from hitting the floor when the gate is lowered, thus significantly increasing the life of the strip.they are delivered as a complete mounting set incl. hammerhead bolts for fixing on the C-rail. For all Contact-Duo-Profiles except profiles with Braselmann-base. Material: EPDM, dimensions: 35 x 30 x 30 mm Stop-buffer 115/83 As above, but for use with Contact-Duo-Profiles , and Dimensions: 35 x 30 x 46 mm Stop-buffer 115/23 As above, but for use with Contact-Duo-Profiles und Dimensions: 35 x 30 x 70 mm. Pre-faicated corner connectors Type Marking Application corner connector 90 horizontal (EPDM) To make active corner-s (no death zones) in combination with the A corner connector 120 horizontal (EPDM) Contact-Duo-Profiles , N, B corner connector 135 horizontal (EPDM) RED, Y, side length: 45 mm C corner connector 150 horizontal (EPDM) N corner connector 90 horizontal (NBR) NA corner connector 120 horizontal (NBR) NB corner connector 135 horizontal (NBR) C-rails for mounting C-rail 112/S Material: ST37 Steel, zinccoated NC corner connector 150 horizontal (NBR) R corner connector 90 horizontal (EPDM) red C-rail 112/A RA corner connector 120 horizontal (EPDM) red C-rail 112/A RB corner connector 135 horizontal (EPDM) red C-rail 112/A C-rail 112/A RC corner connector 150 horizontal (EPDM) red corner connector 90 vertical (EPDM) N corner connector 90 vertical (NBR) 8 9

6 CONTACT-DUO-PROFLES Description of system CONTACT-DUO-PROFLES Examples of applications Description of system Patented closing edges safety system to secure edges against crushing and shearing at power-driven doors and gates, in public transport vehicles, at mobile rack-systems and at machinery safety devices.the system consists essentially of two components, the Contact-Duo- Profile as the sensor and an electronic evaluation unit. Function The Contact-Duo-Profile accommodates two parallel electrically conductive rubber layers, insulated against each other. n each rubber layer are tinned copper wires extruded in axial direction.there is a d circuit flowing through the conductive zone, which is monitored by the evaluation unit. By mechanical pressure on the Contact-Duo- Profile electrical is made, causing the potential-free safety at the evaluation unit to. conductive rubber copper wires Pre-faicated corner connectors with fixed angles (90, 120, 135 and 150 ) are available for the profiles and N. Deviate angles according to customer requirements are available for all profiles for angles bigger than 90.Therefore the can be optimal adapted to the outline of the machine. Because of this one-piece solutions with active corners (no death zones) are possible. A move into another plane is possible as well. insulating rubber The system components closing cap connector with cable C-rail Examples for switching Series of several s monitored by one single. Terminating : Maximum length of : 100 m Contact-Duo-Profile Connector with resistance CONTACT-DUO-Profile 1 CONTACT-DUO-Profile 2 Standards The system meets the regulations (standards and technical specifications) as there are: 98/37/EG appendix 1 73/23/EWG EMVG 09/98 EN (03/01) EN (97/03) DN V part 2 (92/09) ZH 1/494 (89/04) VBG 5 (03/01) wedge of the profile wh. (bl.) outer layer of the profile wh. (bl.) Connection box CONTACT-DUO-Profile 3 CONTACT-DUO-Profile 4 Contact-Duo-Profile mounted at the end of the mounted external in box Advice: All illustrations in this ochure are examples for products and applications.they are not scale.we decline all liability for improper use and improper storage. Our products are not suitable as toys

7 CONTACT-DUO-PROFLES Examples for application 1. Sliding gates Side view: Main Top view: Main Secondary Variable wiring for Contact-Duo-Profiles: signal seperate for main- and secondary Secondary GELBAU Z1Z2 Z3Z4 Contact-Duo-Profile 2 Contact-Duo-Profile n Contact-Duo-Profile 7 Transmission Contact-Duo-Profile 1 Main This is only one example of many possibilities to secure a sliding gate with Contact- Duo-Profiles.The way of securing depends on the local situation and the mechanical construction of the sliding gate. 2. Sectional gates 3. Folding doors Front view: Front view: Main possibly stop-buffer Main Sectional view: Top view: Secondary Main Variable wiring for Contact-Duo-Profile: GELBAU Z1 Z2 Coiled cable Contact-Duo-Profile 1 GELBAU Z1 Z2 Z3 Z4 Variable wiring for Contact-Duo-Profiles: signal seperate for both door blades Contact-Duo-Profile 3 Contact-Duo-Profile 1 Main For securing sectional doors you have to choose a profile with sealing lip.to avoid that the profile is squeezed when the door is d we recommend to fix stop-buffers at both ends. Contact-Duo-Profile 4 Contact-Duo-Profile 2 When using a synchro drive all Contact-Duo-Profiles can be connected in series. At the main we recommend to use the cover profile with for sealing the door. GELBAU GmbH & Co. KG Grandkaule 8-10 D Niederkassel-Ranzel Germany Phone: (22 08) Fax: (22 08) nternet: