Brushless. Motors. Drives. RapidPower Series RapidPower Plus Series. EA-Series SC-Series ACS-Series ACE-Series PFC-Series PRO-Series

Transcription

1 Catalog EC4EN Brushless Motors Drives RapidPower Series RapidPower Plus Series EA-Series SC-Series ACS-Series ACE-Series PFC-Series PRO-Series

2 For over 6 years, ElectroCraft has been helping engineers translate innovative ideas into reality one reliable motor at a time. As a global specialist in custom motor and motion technology, we provide the engineering capabilities and worldwide resources you need to succeed. This guide has been developed as a quick reference tool for ElectroCraft products. It is not intended to replace technical documentation or proper use of standards and codes in installation of product. Because of the variety of uses for the products described in this publication, those responsible for the application and use of this product must satisfy themselves that all necessary steps have been taken to ensure that each application and use meets all performance and safety requirements, including all applicable laws, regulations, codes and standards. Reproduction of the contents of this copyrighted publication, in whole or in part without written permission of ElectroCraft is prohibited. Designed by media & brands

3 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 2 Typical Applications Which BLDC Motor BLDC Drive Product Matrix RapidPower Series RP RP RP RP RapidPower Plus Series RPP RPP RPP EA-Series EA EA EA EA SC-Series SCA SCO SCP SC ACS-Series ACS ACS ACS ACS ACE-Series ACE ACE ACE ACE PFC-Series PFC PFC PRO Series PRO-A4V PRO-A8V PRO System Matrix Other Products Drives Accessories

4 Typical applications for ElectroCraft BLDC Motors: Custom OEM applications (Our Specialty) Packaging Semiconductor handling and testing Antenna positioning Laboratory equipment Rapid prototyping machines Medical equipment Dispensing Throttle Linkage Valve Situation: A manufacturer of large diesel engines needed a motor to actuate a throttle linkage valve. The high acceleration torque requirement of the application made this existing brush motor customer consider ElectroCraft s brushless DC motor technology. The motor had to meet very strict life requirements, demanding performance requirements, and be able to withstand the high temperatures involved in an under-the-hood environment. Solution: ElectroCraft designed a custom output shaft with a hardened helical gear geometry to mate with customer s gear box. The stator had to be potted with a high temperature plastic, and high temperature grease and seals were required to protect the motor and reduce premature fatigue. Additionally, the hall device PC board had to be custom designed to fit through a special front mounting bracket which mated with the customer s control board. Results: To date, 1 s of motors have shipped and are successfully working the field. The exceptional life and performance of the ElectroCraft solution has led to additional applications for the same type of motor with this customer. A highly customized brushless DC motor and gearbox fuels the motion requirements for this diesel engine throttle control.

5 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 4 Satellite Positioning System Situation: A manufacturer of a stabilized antenna system needed a cost effective, sealed servo motor for their antenna control. Many satellite positioning systems incorporate stepper motor technology but since the point of reference for the satellite was on board a moving vessel, the brushless servo technology was used to provide real-time, closed loop control. The system had to function in a marine environment, which is highly corrosive and subject to large temperature variations. Solution: ElectroCraft developed a motor featuring special paint, coatings, and fasteners to meet the performance, environmental, and commercial needs of the customer. Results: The initial solution evolved into a family of related products, increasing sales for the customer and further developing the technical presence of the company in their industry. A highly reliable brushless DC motor keeps this satellite antenna on track in a harsh and demanding marine environment. Automated Fluid Dispensing Equipment Situation: A manufacturer of innovative dispensing equipment for a wide variety of automated assembly applications needed a cost effective, highly reliable servo motor to drive a Cartesian robot (XY-stage). An ElectroCraft motor with a custom cable assembly helps keep liquid and this business flowing Solution: ElectroCraft developed a high performance solution in a compact package, along with integrating custom features, such as a custom cable assembly, to reduce the customer s assembly time. Results: This customer has built over 2, machines with a 3% reduction in machine assembly time as a result of the ElectroCraft motor with custom cable assembly.

6 ElectroCraft RapidPower Series Motor (RP-Series) Sizes: NEMA 17, 23 & 34 Select your Brushless DC Products! Continuous : up to 313 oz-in or 221 Ncm Features: Standard mounting configuration Designed for IP4 rating High torque to volume ratio Skewed magnetization, Neodymium magnet design Metric and imperial configurations Available with hall effect, single ended, or differential encoder ElectroCraft RapidPower Plus Series (RPP-Series) Sizes: NEMA 23, 34 Continuous : up to 568 oz-in or 4 Ncm Features: Rugged industrial housed construction TENV enclosure design with optional O- rings for environmental sealing Low cogging torque, high energy Neodymium magnet design Metric and imperial configurations Differential optical encoder - standard configuration Integral connectors (straight or right angle) and cable versions available

7 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 6 BLDC Drive Product Matrix CompletePower CompletePower Plus PRO Series 2 Quadrant 4 Quadrant DC Input Power DC Input Power AC Input Power DC Input EA256 EA278 EA2716 SCO-B SCO-B1-5-4 SCO-B EA479 EA4718 SCA-B4-7-1 SCA-B4-7-3 ACS1 ACS2 ACS3 ACE5 ACE12 ACE13 PRO-A4V36 PRO-A8V48 Product Description See on page v Power Features AC Input (9-254VAC) 1ø AC Input (9-254VAC) 3ø Min. Voltage (VDC) Max. Voltage (VDC) PWM Output Trap Waveform Sine Waveform up to up to Output Frequency (khz) Power Ratings Peak Current (RMS) Continuous Current (RMS) Continuous Power (W) Control Modes Control Speed Control using Halls Speed Control using Encoder Analog Command (VDC) ±1 ±1 ±1 ±1 ±1 ±1 ±1 ±1 ±1 ± Analog Position Step/Direction Position Control Fully Programmable Instruction Set Communication / Compliance Optically Isolated Control Logic Programmable I/O RS232 Serial CAN-Bus 2.B / CANopen Upgradeable DSP firmware Serial drive status/diagnostics Windows set-up software UL Recognized CE Compliance (LV Directive) RoHS Physical Enclosure Totally Enclosed Case Type Book Shelf Book Shelf Rack Open Book Shelf Book Shelf

8 RP17 : ElectroCraft RapidPower BLDC Motor Size Peak oz-in (Ncm) Speeds up to RPM NEMA (96) 11 High-Performance. Good Price. Our RapidPower Nema 17 is a compact, high-performance brushless motor incorporating ball bearing construction, a low cogging electro-magnetic design with both low audible and magntic noise. It is available with a hall-effect commutation encoder or a variety of optical encoders for higher precision applications. To build your own motor, choose the: Step 1: RP17 & RP17M Frame Size Drawing Key A B C D E F G H I J MAX Length Front Shaft Diameter Front Shaft Length Pilot Diameter Pilot Length (Ref) Mount Hole Pattern (Ref) Mount Hole Spacing (Ref) Flange External Dimension SQ (Ref) Rear Shaft Diameter Rear Shaft Length Encoder Length (Ref) Single Ended Differential RP in RP17-22 RP in 3.2 in.1968 in.1963 in.81 in ± in.8648 in.8 in [4] 4-4 in UNC-2B.17 in Deep Min 1.22 in 1.65 in.25 in.2495 in.47 in ±.4.35 in.55 in RP in RP17M-8 41 mm RP17M-16 RP17M mm 81 mm 5. mm mm 2.6 mm ± mm mm 2 mm [4] M3 x mm Deep Min 31 mm 42 mm 6.35 mm mm 11.4 mm ± mm 14. mm RP17M mm Encoder optional

9 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 8 Step 2: RP17 and Mechanical Data (oz-in) RP17-12 RP17M-8 Continuous Region RP17-12 (Imperial) 3. RP17M-8 (Metric) (Ncm) (oz-in) RP17-22 RP17M-16 Continuous Region RP17-22 (Imperial) RP17M-16 (Metric) (Ncm) RP Speed (RPM) Speed (RPM) (oz-in) RP17-36 RP17M-25 Continuous Region RP17-36 (Imperial) RP17M-25 (Metric) (Ncm) (oz-in) RP17-45 RP17M-32 Continuous Region RP17-45 (Imperial) RP17M-32 (Metric) (Ncm) Speed (RPM) Speed (RPM) Stack Size s RP17-12 / RP17M-8 RP17-22 / RP17M-16 RP17-36 / RP17M-25 RP17-45 / RP17M-32 Cont Stall oz-in (Ncm) 12 (8) 22 (16) 36 (25) 45 (32) Peak oz-in (Ncm) 21 (15) 6 (42) 1 (71) 136 (96) No Load Speed RPM Inertia oz-in-sec² (g-cm²) Motor Weight oz (kg).76 (53.6).118 (83.3).159 (112.2).191 (134.8) 9. (.25) 17. (.48) 23.5 (.66) 31. (.87) Poles Step 3: Available Windings Imperial 12V24 12V48 12V6 22V24 22V48 22V6 36V24 36V48 36V6 45V24 45V48 45V6 Metric 8V24 8V48 8V6 16V24 16V48 16V6 25V24 25V48 25V6 32V24 32V48 32V6 Voltage (Vdc) Voltage Constant V/kRPM Constant oz-in/a (Ncm/A) (2.) (4.) (5.1) (4.3) (8.6) (1.7) (6.8) (13.6) Don t (17.) see exactly (8.8) what (17.6) you (22.) need? Max Cont Current Still need help? Have ElectroCraft build you a 4.2 Easily build 2.1 your 1.7 own motor 3.6 at custom 1.5 winding, 3.6 (A) stack 1.8 length 1.4or fully customized motor that s Peak Current (A) our 4.2specialty!

10 RP23 : ElectroCraft RapidPower BLDC Motor Size Peak oz-in (Ncm) Speeds up to RPM NEMA (134) 8 High-Performance. Good Price. Our RapidPower Nema 23 is a compact, high-performance brushless motor incorporating ball bearing construction, a low cogging electro-magnetic design with both low audible and magnetic noise. It is available with a hall-effect commutation encoder or a variety of optical encoders for higher precision applications. To build your own motor, choose the: Step 1: RP23 & RP23M Frame Size Drawing Key A B C D E F G H I J MAX Length Front Shaft Diameter Front Shaft Length Pilot Diameter Pilot Length (Ref) Mount Hole Pattern (Ref) Mount Hole Spacing (Ref) Flange External Dimension (Ref) Rear Shaft Diameter Rear Shaft Length Encoder Length (Ref) Single Ended Differential RP in RP23-34 RP in 3. in.25 in.2495 in.81 in ± in in.6 in [4].25 in ±.1 on in D.B.C in 2.25 in.25 in.2495 in.47 in ±.3.35 in.55 in RP in RP23M mm RP23M-24 RP23M mm 77 mm 8. mm mm 25 mm ±.8 36 mm ± mm [4] 4.5 mm ±.25 on 65 mm D.B.C. 46 mm 57 mm 6.35 mm mm 11.4 mm ± mm 14. mm RP23M mm Encoder optional

11 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 1 Step 2: RP23 and Mechanical Data (oz-in) RP23-26 RP23M-18 Continuous Region RP23-26V12 (Imperial) RP23M-18V12 (Metric) RP23-26V24 (Imperial) RP23M-18V24 (Metric) RP23-26V48 (Imperial) RP23M-18V48 (Metric) RP23-26V9 (Imperial) RP23M-18V9 (Metric) 6 5 (Ncm) (oz-in) RP23-34 RP23M-24 Continuous Region RP23-34V12 (Imperial) RP23M-24V12 (Metric) RP23-34V24 (Imperial) RP23M-24V24 (Metric) RP23-34V48 (Imperial) RP23M-24V48 (Metric) RP23-34V16 (Imperial) RP23M-24V16 (Metric) 6 5 (Ncm) RP Speed (RPM) Speed (RPM) (oz-in) RP23-54 RP23M-38 Continuous Region RP23-54V24 (Imperial) RP23M-38V24 (Metric) RP23-54V48 (Imperial) RP23M-38V48 (Metric) RP23-54V9 (Imperial) RP23M-38V9 (Metric) RP23-54V16 (Imperial) RP23M-38V16 (Metric) (Ncm) (oz-in) RP23-73 RP23M-52 Continuous Region RP23-73V24 (Imperial) RP23M-52V24 (Metric) RP23-73V48 (Imperial) RP23M-52V48 (Metric) RP23-73V9 (Imperial) RP23M-52V9 (Metric) RP23-73V16 (Imperial) RP23M-52V16 (Metric) (Ncm) Speed (RPM) Speed (RPM) Stack Size s RP23-26 / RP23M-18 RP23-34 / RP23M-24 RP23-54 / RP23M-38 RP23-73 / RP23M-52 Cont Stall oz-in (Ncm) 26 (18) 34 (24) 54 (38) 73 (52) Peak oz-in (Ncm) 5 (35) 8 (56) 15 (16) 19 (134) No Load Speed RPM Inertia oz-in-sec² (g-cm²) Motor Weight oz (kg).152 (17.3).286 (22.).47 (331.9).7151 (55.) 15 (.43) 21 (.59) 31 (.87) 47 (1.32) Poles Step 3: Available Windings Imperial 26V12 26V24 26V48 26V9 34V12 34V24 34V48 34V16 54V12 54V24 54V48 54V16 73V24 73V48 73V9 73V16 Metric 18V12 18V24 18V48 18V9 24V12 24V24 24V48 24V16 38V12 38V24 38V48 38V16 52V24 52V48 52V9 52V16 Voltage (Vdc) Voltage Constant V/kRPM Constant oz-in/a (Ncm/A) (3.2) (4.) (6.4) (1.7) (2.9) (5.3) (9.2) (21.8) (4.7) (6.2) (9.5) Don t (25.5) see (6.4) exactly (1.7) what (17.2) you need? (26.8) Max Cont Current Still need help? Have ElectroCraft build you a 5.3Easily 4.6build 2.6 your own 1.6 motor 8.6 at (A) custom 1.5 winding, stack 3.1 length 1.9 or fully customized motor that s Peak Current (A) our 4.2 specialty!

12 RP34 : ElectroCraft RP Series BLDC Motor Size Peak oz-in (Ncm) Speeds up to RPM NEMA (774) 7 Good-Performance. Good Price. Our RapidPower Nema 34 is a compact, high-performance brushless motor incorporating ball bearing construction, a low cogging electro-magnetic design with both low audible and magnetic noise. It is available with a hall-effect commutation encoder or a variety of optical encoders for higher precision applications. To build your own motor, choose the: Step 1: RP34 & RP34M Frame Size Drawing Key A B C D E F G H I J MAX Length Front Shaft Diameter Front Shaft Length Pilot Diameter Pilot Length (Ref) Mount Hole Pattern (Ref) Mount Hole Spacing (Ref) Flange External Dimension (Ref) Rear Shaft Diameter Rear Shaft Length Encoder Length (Ref) Single Ended Differential RP RP RP in 4.15 in 5.47 in.375 in.3745 in 1.25 in ± in in.6 in [4].22 in ±.1 on in D.B.C in 3.38 in.25 in.2495 in.5 in ±.4.35 in.55 in RP34M-79 RP34M-153 RP34M mm 15 mm 139 mm 14. mm mm 3 mm ± mm mm 1.5 mm [4] 7 mm +.36/-. on 1 mm D.B.C mm mm mm mm 11.4 mm ± mm 14. mm

13 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 12 Step 2: RP34 and Mechanical Data (oz-in) RP RP34M-79 Continuous Region RP34-112V24 (Imperial) RP34M-79V24 (Metric) RP34-112V48 (Imperial) RP34M-79V48 (Metric) RP34-112V9 (Imperial) RP34M-79V9 (Metric) RP34-112V16 (Imperial) RP34M-79V16 (Metric) (N-cm) (oz-in) Continuous Region RP34-217V24 (Imperial) RP34M-153V24 (Metric) RP RP34-217V48 (Imperial) RP34M-153 RP34M-153V48 (Metric) 8 7 RP34-217V9 (Imperial) RP34M-153V9 (Metric) RP34-217V16 (Imperial) RP34M-153V16 (Metric) (N-cm) RP Speed (RPM) Speed (RPM) (oz-in) RP RP34-313V48 (Imperial) RP34M-221 RP34M-221V48 (Metric) 12 RP34-313V9 (Imperial) 11 RP34M-221V9 (Metric) 9 RP34-313V16 (Imperial) 1 RP34M-221V16 (Metric) Speed (RPM) Continuous Region RP34-313V24 (Imperial) RP34M-221V24 (Metric) (N-cm) Stack Size s RP / RP34M-79 RP / RP34M-153 RP / RP34M-221 Cont Stall oz-in (Ncm) 112 (79) 217 (153) 313 (221) Peak oz-in (Ncm) 392 (277) 759 (536) 196 (774) No Load Speed RPM Inertia oz-in-sec² (g-cm²) Motor Weight oz (kg).149 (153.4).258 (1824.3).385 (2715.3) 64 (1.79) 1 (2.8) 143 (4.) Poles Step 3: Available Windings Imperial 112V24 112V48 112V9 112V16 217V24 217V48 217V9 217V16 313V24 313V48 313V9 313V16 Metric 79V24 79V48 79V9 79V16 153V24 153V48 153V9 153V16 221V24 221V48 221V9 221V16 Voltage (Vdc) Voltage Constant V/kRPM Constant 4.6 (3.2) 9.2 (6.5) 18.5 (13.1) 37.3 (26.3) 9.2 (6.5) 12.8 (9.1) 24.4 (17.2) 43. (3.4) 13.8 (9.7) 18.4 (13.) 27.5 (19.5) 48.2 (34.) oz-in/a (Ncm/A) Don t see exactly what you need? Max Cont Current Still need help? Have ElectroCraft build you a 24.4 Easily build 12.1 your 6.1 own motor 3.2 at custom 22.7 winding, 17. (A) stack 11.3 length 4.7or fully customized motor that s Peak Current (A) our 68.1specialty!

14 RPP23 : ElectroCraft RapidPower Plus AC Servo Motor Size Peak oz-in (Ncm) Speeds up to RPM NEMA 23 4 (282) 635 High Voltage. High Performance. The ElectroCraft RapidPower Plus Nema 23 is a high voltage, high performance brushless servo motor incorporating the latest electro-magnetic components creating high continuous torque with low inertia for rapid acceleration. It is available with hall-effect commutation or a variety of commutating optical encoders for higher precision applications. To build your own motor, choose the: = Round 1 = Flat 2 = Keyway X = None D = 1 line E = 2 line Termination = No Brake 1 = 24VDC Brake 1 = Straight Connector 2 = Flying Cable 3 = Right Angle Connector (All configuration IP65 with optional shaft seal) Step 1: MAX Length (w/o Brake) RPP23 & RPP23M Frame Size Drawing Key A B C D E F G Front Shaft Diameter Front Shaft Length Pilot Diameter Pilot Length (Ref) Mount Hole Callout (Ref) Mount Hole Spacing (Ref) Flange External Dimension (Ref) RPP23-64 RPP23-98 RPP RPP in 4.7 in 5.2 in 5.7 in.375 in.3745 in 1.25 in ± in in.6 in [4].25 in ±.1 on in D.B.C in 2.36 in RPP23M-45 RPP23M-69 RPP23M-83 RPP23M mm mm mm mm 14. mm mm 3 mm ±.8 5. mm mm 1.5 mm [4] 5.5 mm ±.25 on 7 mm D.B.C mm 6 mm Connector Options Length

15 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 14 Step 2: RPP23 and Mechanical Data (oz-in) 2 15 RPP23-64 RPP23M-45 Continuous Region Intermittent Region (Ncm) (oz-in) RPP23-98 RPP23M-69 Continuous Region Intermittent Region 2 (Ncm) V winding V winding Speed (RPM) Speed (RPM) RPP (oz-in) RPP RPP23M-83 48V winding Continuous Region Intermittent Region (Ncm) (oz-in) RPP RPP23M-18 48V winding Continuous Region Intermittent Region (Ncm) Speed (RPM) Speed (RPM) Stock Size s 64V / 45V 98V / 69V 118V / 83V 154V / 18V Cont Stall oz-in (Ncm) Peak oz-in (Ncm) Inertia oz-in-sec² (g-cm²) Motor Weight oz (kg) 64 (45) 98 (69) 118 (83) 154 (18) 18 (127) 3 (211) 36 (254) 4 (282).1 (7.6).15 (16).2 (141).26 (184) 32 (.91) 41 (1.2) 48 (1.4) 53 (1.5) Poles Step 3: Available Windings Imperial 64V48 64V16 64V325 98V48 98V16 98V V48 118V16 118V V48 154V16 154V325 Metric 45V48 45V16 45V325 69V48 69V16 69V325 83V48 83V16 83V325 18V48 18V16 18V325 Voltage (Vdc) Voltage Constant V/kRPM Constant oz-in/a (Ncm/A) Rated oz-in (Ncm) (11.8) 31 (22) 61 (43) 16.7 (11.8) 34 (24) 78 (55) 17.4 (12.3) 36 (25) 68 (48) 16.6 (11.7) 39 (28) 79 (56) 5 (35) 5 (35) 5 (35) 8 (56) 8 (56) 8 (56) 1 (71) 1 (71) 1 (71) 13 (92) 13 (92) 13 (92) Rated Speed RPM Max Cont Stall Current (A) Peak Current (A) Don t see exactly what you need? Still need help? Easily 3.8build your 2.2 own 1.1 motor at Have ElectroCraft build you a custom 1.6 winding, 9.3 stack 4.length 1.95 or fully customized motor that s our 4.8 specialty!

16 RPP34 : ElectroCraft RapidPower Plus AC Servo Motor Size Peak oz-in (Ncm) Speeds up to RPM NEMA (16) 5 High Voltage. High Performance. The ElectroCraft RapidPower Plus Nema 34 is a high voltage, high performance brushless servo motor incorporating the latest electro-magnetic components creating high continuous torque with low inertia for rapid acceleration. It is available with hall-effect commutation or a variety of commutating optical encoders for higher precision applications. To build your own motor, choose the: = Round 1 = Flat 2 = Keyway X = None D = 1 line E = 2 line Termination = No Brake 1 = 24VDC Brake 1 = Straight Connector 2 = Flying Cable 3 = Right Angle Connector (All configuration IP65 with optional shaft seal) Step 1: RPP MAX Length (w/o Brake) 4.98 in RPP34 & RPP34M Frame Size Drawing Key A B C D E F G Front Shaft Diameter Front Shaft Length Pilot Diameter Pilot Length (Ref) Mount Hole Callout Mount Hole Spacing (Ref) Flange External Dimension (Ref) RPP RPP in 6.95 in.5 in.4995 in 1.25 in ± in in.12 in [4].22 in ±.1 on in D.B.C in 3.54 in RPP in RPP34M mm RPP34M-2 RPP34M mm mm 14. mm mm 35 mm ±.8 8. mm mm 3. mm [4] 7. mm ±.25 on 1 mm D.B.C. 7.7 mm 9 mm RPP34M mm Connector Options Length

17 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 16 Step 2: RPP34 and Mechanical Data (oz-in) 6 RPP RPP34M-1 Continuous Region Intermittent Region 4 (Ncm) (oz-in) 12 RPP RPP34M-2 Continuous Region Intermittent Region 8 (Ncm) (oz-in) Speed (RPM) RPP RPP34M-3 16V winding Continuous Region Intermittent Region (Ncm) 24 (oz-in) RPP RPP34M-4 16V winding Speed (RPM) Continuous Region Intermittent Region (Ncm) RPP Speed (RPM) Speed (RPM) Stock Size s 142 / 1 V 284 / 2 V 426 / 3 V 568 / 4 V Cont Stall oz-in (Ncm) Peak oz-in (Ncm) Inertia oz-in-sec² (g-cm²) Motor Weight oz (kg) 142 (1) 284 (2) 426 (3) 568 (4) 568 (4) 1136 (8) 174 (12) 2272 (16).46 (323).92 (646).14 (969).18 (1292) 84 (2.35) 111 (3.1) 138 (3.8) 166 (4.65) Poles Step 3: Available Windings Imperial 142V16 142V V16 284V V16 426V V16 568V325 Metric 1V16 1V325 2V16 2V325 3V16 3V325 4V16 4V325 Voltage (Vdc) Voltage Constant V/kRPM Constant oz-in/a (Ncm/A) Rated oz-in (Ncm) (3.7) 87.1 (61.5) 44 (31.1) 88 (62.2) 47.7 (33.7) 84.4 (59.6) 63.6 (44.9) 97.9 (69.1) 116 (82) 116 (82) 236 (167) 231 (163) 339 (239) 285 (21) 444 (314) 433 (36) Rated Speed RPM Max Cont Stall Current (A) Peak Current (A) 451 Still need help? Don t see exactly what you need? Have ElectroCraft build you a Easily 3.3 build your own 1.6 motor at custom 5. winding, 6.7 stack length 4.4 or fully customized motor that s our 2.7specialty!

18 EA25 : Electrocraft CompletePower Speed or Control Power Supply Voltage (VDC) Nominal Current (A-Pk of Sine) Quadrants Control Operation Mode Speed Control by Hall Sensor Speed Control by Digital Encoder For BLDC Motors. Up to 3W. This two-quadrant brushless DC speed control is fully enclosed in an extremely small rugged aluminum case which can be DIN-rail mounted or panel mounted for easy integration. The drive includes an adjustable ramp generator for controlled acceleration and a torque mode. Mode of operation is set by simple DIP switches. This drive can provide 6 A of nominal current and can be powered by an 11-5 VDC range of supply voltage. The drive is protected against reversing, over-current, over-temperature and incorporates state of the art MOSFET technology for maximum efficiency. Connectivity is tool-free with RJ-45-CATs connectors for control/feedback inputs and push-type terminals for supply power and motor connections. Drive Example EA25 Outline Drawing A B C Length in (mm) Width in (mm) Height in (mm) Weight oz (g) EA (93) 2.19 (55.5).89 (22.5) 4.23 (12) Power Supply 11-5 VDC ElectroCraft Brushless DC Motor with Hall

19 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 18 EA25 Specifications Number Power Supply Voltage (VDC) Aux. Voltage Verror (VDC) Nominal Current (A - Pk of Sine) Max. Power with Heatsink (Watts) Frequency of power output stage (khz) Efficiency (%) EA Control Inputs Hall input signals A, B, C Set v (Set value) /En (/Enable) Dir (Direction) /Br (/Brake) TTL / +5 VDC; Ri = 1 kohm to +1 VDC; Ri = 1 kohm TTL / +24 VDC; Ri >= 4.7 kohm TTL / +24 VDC; Ri >= 4.7 kohm TTL / +24 VDC; Ri >= 4.7 kohm Switches Set value Operation mode Extern / Intern Speed / Speed loop time Fast / Slow EA Enable intern Off / On Outputs Auxiliary voltage sources +5V Auxiliary voltage source Current Monitor Error Output /Err +5 VDC / 2 ma each +1 VDC / 1 ma.75 V / A; Ri = 1 kohm Open Collector / Push Pull / TTL / 24 VDC; Ri = 5 Ohm Display LEDs green = Power / red = Error Potentiometers Function of Potentiometer Speed; n max; Imax; Ramp Ambient conditions Operation temperature ( C) -1 to +45 Storage temperature ( C) -4 to +85 Humidity Range Not Condensing (%rel) 2 to 8 % rel. Mode of Operation Speed-control by hall -control Available Accessories for EA25 (details see page 48) Patch Cable Choke Module DIN Rail mounting kit Break Out Board Still need help? Easily build your own motor at Don t see exactly what you need? Have ElectroCraft build you a custom winding, stack length or fully customized motor that s our specialty!

20 EA27 : Electrocraft CompletePower Speed Control Power Supply Voltage (VDC) Nominal Current (A-Pk of Sine) Quadrants Control Operation Mode Speed Control by Hall Sensor Speed Control by Digital Encoder / 16 2 For BLDC Motors. Up to 168W. This two-quadrant brushless DC speed control is fully enclosed in a small rugged aluminum case which can be DIN-rail mounted or panel mounted for easy integration. The drive includes a ramp generator for controlled acceleration, braking function and external current control. Mode of operation is set by simple DIP switches. Either the 8 A or 16 A versions of this drive can be powered by the same 11 7 VDC range of supply voltage. The drive is protected against over-current, over-temperature and motor short-circuit and incorporates state of the art MOSFET technology for maximum efficiency. Connectivity is tool-free with RJ-45-CATs connectors for control/feedback inputs and push-type terminals for supply power and motor connections. Drive Example EA27 Outline Drawing A B C Length in (mm) Width in (mm) Height in (mm) Weight oz (g) EA278 EA (12) 3.35 (85) 1.8 (27.5) 7.4 (21) Power Supply 11-7 VDC ElectroCraft Brushless DC Motor with Hall

21 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 2 EA27 Specifications Number Power Supply Voltage (VDC) Aux. Voltage Uin (VDC) Nominal Current (A - Pk of Sine) Max. Power with Heatsink (Watts) Frequency of power output stage (khz) Efficiency (%) EA EA Control Inputs Enable Fwd/Rev Brake Hall input signals A, B, C Speed Imax I-Pot HI; I-Pot; I-Pot LO TTL / +24 VDC; Ri = 4.7 kohm TTL / +24 VDC; Ri = 4.7 kohm TTL / +24 VDC; Ri = 4.7 kohm TTL / +6 VDC; Ri = 22 kohm to +5 VDC; Ri = 1 kohm Analog to +1 VDC; Ri = 1 kohm 1 kohm potentiometer Switches EA Imax Still Ramp Time Extern / Intern High / Low No / Yes Slow / Fast Outputs Auxiliary Voltage Source Uh Rotate / Still +6 VDC / 2 ma Open Collector / Push Pull / TTL / +24 VDC / Ri = 5 kohm Display LEDs green= OK / yellow = Still Potentiometers Function of Potentiometer s Speed; n max; I max LO; I max; I max HI; Ambient conditions Operation temperature ( C) -1 to +45 Storage temperature ( C) -4 to +85 Humidity Range Not Condensing (%rel) 2 to 8 % rel. Mode of Operation Speed-control by hall sensors Available Accessories for EA27 (details see page 48) Patch Cable Passive heatsink Still need help? Active heatsink Active heatsink Choke module DIN Rail mounting kit Break Out Board Don t see exactly what you need? Have ElectroCraft build you a Easily build your own motor at custom winding, stack length or fully customized motor that s our specialty!

22 EA47 : Electrocraft CompletePower Servo Amplifier Power Supply Voltage (VDC) Nominal Current (A-Pk of Sine) Quadrants Control Operation Mode Speed Control by Hall Sensor Speed Control by Digital Encoder / 18 4 For BLDC Motors. Up to 126W. This four-quadrant brushless DC servo amplifier is fully enclosed in a small rugged aluminum case which can be DIN-rail mounted or panel mounted for easy integration. The drive can be configured in a variety of torque and speed control modes with the mode of operation being set by simple DIP switches. Both the 9 A and 18 A versions of this drive have an adjustable current limit, peak current time and ramp function and can be powered by the same 9 7 VDC range of supply voltage. The drive is protected against over-current and over-temperature and motor short-circuit and incorporates state of the art MOSFET technology for maximum efficiency. Connectivity is tool-free with RJ-45-CATs connectors for control/feedback inputs and push-type terminals for supply power and motor connections. Drive Example EA47 Outline Drawing A B C Length in (mm) Width in (mm) Height in (mm) Weight oz (g) EA479 EA (12) 3.35 (85) 1.8 (27.5) 7.4 (21) Power Supply 9-7 VDC ElectroCraft Brushless DC Motor with Hall-Encoder

23 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 22 EA47 Specifications Number Power Supply Voltage (VDC) Aux. Voltage Verror (VDC) Nominal Current (A - Pk of Sine) Peak current (A - Pk of Sine) Max. Power with Heatsink (Watts) Frequency of power output stage (khz) Efficiency (%) EA EA Control Inputs Encoder input signals Hall input signals A, B, C Set value Enable Channel A, B; TTL / +5 VDC; max. 78 khz; Ri = 1 kohm TTL / +5 VDC; Ri = 1 kohm -1 to +1 VDC; Ri = 2 kohm TTL / +24 VDC; Ri = 1 kohm Switches PWM-, Hall-, Enc.-, -Mode Set value via Offset Not set / Set Offset / ext Phase 12 / 6 EA Ipeak Enable on / off on / off Outputs Auxiliary voltage sources +5V Auxiliary voltage sources Current Monitor Mon I Speed Monitor Mon n Error +5 VDC / 5 ma each ±1 VDC / 1 ma 1 /.5 (V/A); Ri = 2 Ohm max.1 V at n max Open Collector / Push Pull / TTL / +24 V Display LEDs green = Power / red = Error Potentiometer Function of Potentiometer Offset; Scale; Gain; I max; Time Ambient conditions Operation temperature ( C) -1 to +45 Storage temperature ( C) -4 to +85 Humidity Range Not Condensing (%rel) 2 to 8 % rel. Mode of Operation PWM-commutation amplifier Speed-control by hall Speed-control by encoder -control Available Accessories for EA47 (details see page 48) Braking module Patch Cable Passive heatsink Active heatsink Active heatsink Choke module DIN Rail mounting kit Break Out Board Don t see exactly what you need? Still need help? Easily build your own motor at Have ElectroCraft build you a custom winding, stack length or fully customized motor that s our specialty!

24 SCA-B4 : Electrocraft CompletePower Servo Amplifier Power Supply Voltage (VDC) Nominal Current (A-Pk of Sine) Quadrants Control Operation Mode Speed Control by Hall Sensor Speed Control by Digital Encoder / 3 4 For BLDC Motors. Up to 21W. This four-quadrant brushless DC servo amplifier is fully enclosed in a rugged aluminum case which can be panel mounted or DIN-rail mounted for easy integration. The drive can be configured in a variety of torque and speed control modes with the mode of operation being set by simple jumpers. Both the 1 A and 3 A versions of this drive have an adjustable current limit and can be powered by the same 11 7 VDC range of supply voltage. The drive is protected against over-current and over-temperature and motor short-circuit and incorporates state of the art MOSFET technology for maximum efficiency. Connectivity is achieved with simple screw-terminals for control/feedback inputs, supply power and motor connections. Drive Example SCA-B4 Outline Drawing A B C Length in (mm) Width in (mm) Height in (mm) Weight oz (g) SCA-B (18) 1.57 (4) 2.46 (58) 3.94 (1) SCA-B (2) 3.14 (8) 4.57 (115) ElectroCraft Brushless DC Motor with Hall-Encoder SCA-BA-7-1 ElectroCraft Servo Amplifier Power Supply 11-7 VDC ElectroCraft Brushless DC Motor SCA-B4-7-3 ElectroCraft Servo Amplifier Power Supply 11-7 VDC

25 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 24 SCA-B4 Specifications Number Power Supply Voltage (VDC) Nominal Current (A - Pk of Sine) Peak Current (A - Pk of Sine) Max. Power with Heatsink (Watts) Frequency of power output stage (khz) Efficiency (%) SCA-B SCA-B Control Inputs Encoder input signals Hall input signals A, B, C Set value Enable Channel A, B; TTL / +5 VDC; max. 1 khz; Ri = 1 kohm TLL / +5 VDC; Ri = 1 kohm -1 to +1 VDC; Ri = 2 kohm 8 to 3 VDC; Ri = 4.7 kohm Jumpers Hall-, Enc.-, mode Set value via Offset Not set / Set Offset / Ext Phase 6 / 12 Commutation Timing 1 / 2 Max Speed Range 1/8, 1/4, 1/2, Full Outputs Auxiliary voltage source +5V +5 VDC / 1 ma SC Auxiliary voltage sources Current monitor Monitor I Speed monitor Monitor n Error ±15 VDC / 2 ma.5 /.16 (V/A); Ri = 1 kohm 1 VDC at max. speed; Ri = 1 kohm Open Collector max. +3 VDC; 2 ma Display 2-colour-LED green = OK / red = Fault Potentiometer Function of Potentiometer Gain coarse; Gain fine; n max; I max; Offset Ambient conditions Operation temperature ( C) -1 to +45 Storage temperature ( C) -4 to +85 Humidity Range Not Condensing (%rel) 2 to 8 % rel. Mode of Operation Speed-control by hall sensors Speed-control by encoder -control Available Accessories for SCA-B4 (details see page 48) Braking module Aluminium Din Rail kit Choke module Still need help? Easily build your own motor at Don t see exactly what you need? Have ElectroCraft build you a custom winding, stack length or fully customized motor that s our specialty!

26 SCO-B1 : Electrocraft CompletePower Speed Control Power Supply Voltage (VDC) Nominal Current (A-Pk of Sine) Quadrants Control Operation Mode Speed Control by Hall Sensor Speed Control by Digital Encoder / 4 2 For BLDC Motors. Up to 2W. This two-quadrant brushless DC speed control is housed in a compact open-frame aluminum module which can be panel mounted for easy integration. The drive includes a control enable/disable, direction and set value inputs. Both the 18 A and the 4 A versions of this drive have an adjustable current limit and can be powered by the same 2 5 VDC range of supply voltage. The 18 A version of this drive is also available for supply voltages range from 3-6 VDC. The drive is protected against over-current and over-temperature and incorporates state of the art MOSFET technology for maximum efficiency. Connectivity is achieved with simple screw-terminals for control/feedback inputs, supply power and motor connections. Drive Example SCO-B1 Outline Drawing SCO-B A B C Length in (mm) Width in (mm) Height in (mm) Weight oz (g) 13.4 (38) SCO-B (17) 3.54 (9) 1.77 (45) (4) SCO-B (38) P1 P2 P3 1 9 X2 1 5 X1 ElectroCraft Brushless DC Motor with Hall Power Supply 2-6 VDC H1 1 +UB 1 P L1 2 O W L2 3 E L3 4 R Gnd 5 S H2 2 I H3 3 G UH 4 N Gnd 5 A Dis 6 L Rev 7 S Gnd 8 RoHS 22/95/EC - + nmax - + Imax - + Speed Spd 9

27 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 26 SCO-B1 Specifications Number Power Supply Voltage (VDC) Nominal Current (A - Pk of Sine) Max. Power with Heatsink (Watts) Frequency of power output stage (khz) Efficiency (%) SCO-B SCO-B SCO-B Control Inputs Hall input signals H1, H2, H3 Set value Disable Reverse TTL / +6 VDC; Ri = 1kOhm to +5 VDC; Ri > 1 kohm Open Collector / TTL / CMOS / Switch Open Collector / TTL / CMOS / Switch Outputs Auxiliary voltage source for hall sensors +6 VDC / 2 ma Function of Potentiometers Motor Speed Current maximum Speed maximum Speed Imax nmax Ambient conditions SC Operation temperature ( C) -1 to +45 Storage temperature ( C) -4 to +85 Humidity Range Not Condensing (%rel) 2 to 8 % rel. Mode of Operation Speed-control by hall sensors Available Accessories for SCO-B1 (details see page 48) Choke module Still need help? Easily build your own motor at Don t see exactly what you need? Have ElectroCraft build you a custom winding, stack length or fully customized motor that s our specialty!

28 SCP-B1 : Electrocraft CompletePower Speed Control Power Supply Voltage (VDC) Nominal Current (A-Pk of Sine) Quadrants Control Operation Mode Speed Control by Hall Sensor Speed Control by Digital Encoder / 1 2 For BLDC Motors. Up to 475W. This two-quadrant brushless DC speed control is housed in a compact closed-frame aluminum module which can be panel mounted for easy integration. The drive includes a control enable/disable, direction and set value inputs. The drive incorporated an adjustable current limit and is available in a variety of voltage up to 5 V and two current configurations with 5 A and 1 A to meet the exact needs of your application. The drive is protected against over-current and over-temperature and incorporates state of the art MOSFET technology for maximum efficiency. Connectivity is achieved with simple screw-terminals for control/feedback inputs, supply power and motor connections. Drive Example SCP-B1 Outline Drawing A B C Length in (mm) Width in (mm) Height in (mm) Weight oz (g) SCP-B (94) 2.16 (55) 1.54 (39) 4.94 (14) Sv Gnd Dir Dis Gnd S+ S1 S2 S3 W1 W2 W3 Vcc Gnd ElectroCraft Brushless DC Motor with Hall speed current nmax Power Supply 2-4 VDC

29 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 28 SCP-B1 Specifications Number Power Supply Voltage (VDC) Nominal Current (A - Pk of Sine) Max. Power with Heatsink (Watts) Frequency of power output stage (khz) Efficiency (%) SCP-B Control Inputs Hall input signals S1, S2, S3 Set value Disable Direction TTL / +6 VDC; Ri = 1kOhm to +1 VDC; Ri > 1 kohm Open Collector / TTL / CMOS / Switch Open Collector / TTL / CMOS / Switch Outputs Auxiliary voltage source for hall sensors +6 VDC / 2 ma Function of Potentiometers Motor Speed Current maximum Speed maximum speed current nmax Ambient conditions Operation temperature ( C) -1 to +45 Storage temperature ( C) -4 to +85 SC Humidity Range Not Condensing (%rel) 2 to 8% rel. Mode of Operation Speed-control by hall sensors Available Accessories for SCP-B1 (details see page 48) Choke module Still need help? Easily build your own motor at Don t see exactly what you need? Have ElectroCraft build you a custom winding, stack length or fully customized motor that s our specialty!

30 ACS-Series : ElectroCraft CompletePower Plus Digital Servo Amplifier Power Supply Voltage (VDC) Nominal Current (A rms ) Quadrants Control Speed Control by Hall Sensor Operation Mode Speed Control by Encoder Step and Direction PWM Position / 5 / Low Voltage, Small Package... World Class Intelligence The ACS-Series is the newest addition to ElectroCraft s Plus series of all digital servo-amplifiers designed to provide today s OEM with maximum brushless servo performance at the lowest possible cost. The ACS-Series utilizes the latest in DSP-based digital drive design architecture to provide software selectable torque, velocity, and position mode operation. Sine wave commutation using encoder feedback provides smooth torque at low speed for demanding motion control requirements found in robotic, direct drive, and linear motor applications. Sine wave commutation is also available on motors operating with only hall commutation feedback, providing smooth performance over the entire speed and torque range. Drive Example ACS1/2/3 Outline Drawing A B C Length in (mm) Width in (mm) Height in (mm) Weight oz (g) ACS (114) 3. (76).942 (24) 6.5 (184) ACS (114) 3. (76).942 (24) 6.5 (184) ACS (133) 3.38 (86) 1.3 (26) 7.8 (222) ACS1 & ACS2 ACS3 Mating connector kit not included with unit. Cable/interface kits sold separately.

31 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 3 ACS-Series Specifications Number Power Supply Voltage (VDC) Logic Supply Voltage (VDC) Nominal Current (A rms ) Peak Current (A rms ) Max. Power (Watts) Frequency of power output stage (khz) ACS ACS ACS Control Inputs Encoder Input Signals Hall Input Signals Velocity / Reference (Command) Aux. Analog Input Step and Direction Enable /Reset Run / Standby Differential / TTL / +5 VDC / 2MHz TTL / +5 VDC Differential / ±1 VDC Differential / ±1 VDC TTL / 5 VDC / 2 MHz TTL / +5 VDC TTL / +5 VDC Outputs +5 VDC Interface Power +5 VDC / 25 ma Enabled Ready / Fault TTL / +5 VDC TTL / +5 VDC Performance Current Loop Velocity PID Loop Position PID Loop 1 bit / Digitally adjustabel up to 5 khz 32 bit / Digitally adjustabel up to 1 khz 32 bit / Digitally adjustabel up to 1 khz Display Status / Fault LED Yellow - Flash Code Sequence Power LED Communications Green - Logic supply On ACS Serial CAN Bus RS232 ElectroCraft CompletePower Plus Windows Set-up Utility CAN Read / Write Ambient conditions Operation temperature ( C) to +5 Standard Extended temperature range available Storage temperature ( C) -2 to +85 Humidity Range Not Condensing (%rel) 5 to 95% rel. Regulatory Compliance CE RoHS Available Accessories for ACS-Series (details see page 48) Connector Interface Board Cover External Shunt Kit Quick Start I/O Kit Cable Kit

32 ACE5 : ElectroCraft CompletePower Plus Digital Servo Amplifier Power Supply Voltage (VAC) Nominal Current (A rms ) Quadrants Control Speed Control by Hall Sensor Operation Mode Speed Control by Encoder Step and Direction PWM Position High Voltage, Small Package... World Class Intelligence The line powered ACE5 is the newest addition to ElectroCraft s Plus series of all digital servo-amplifiers designed to provide today s OEM with maximum brushless servo performance at the lowest possible cost. The ACE5 series utilizes the latest in DSP-based drive design architecture to provide software selectable torque, velocity, and position mode (Step & Direction) operation. Sine wave commutation using encoder feedback provides smooth torque at low speeds for demanding motion control requirements found in robotic, direct drive, and linear motor applications. Sine wave commutation is also available on motors operating with only hall commutation feedback, providing smooth performance over the entire speed and torque range. Drive Example ACE5 Outline Drawing A B C Length in (mm) Width in (mm) Height in (mm) Weight oz (g) ACE (175) 5.2 (132) (5) 3 (862) Power Supply / 1ø ElectroCraft Brushless DC Motor with Hall/Encoder Mating connector kit included with unit. Cable/interface kits sold separately.

33 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 32 ACE5 Specifications Number Power Supply Voltage (VAC) Logic Supply Voltage (VDC) Nominal Current (A rms ) Peak Current (A rms ) Max. Power w/o Heatsink (Watts) Frequency of power output stage (khz) ACE / 1ø +5 VDC (User Supplied) Control Inputs Encoder Input Signals Hall Input Signals Velocity / Reference (Command) Aux. Analog Input Step and Direction Enable / Reset Run / Standby Dynamic Brake Differential / TTL / +5 VDC / 2MHz TTL / +5 VDC Differential / ±1 VDC Differential / ±1 VDC TTL / 5 VDC / 2 MHz TTL / +5 VDC TTL / +5 VDC TTL / +5 VDC Outputs +5 VDC Interface Power +5 VDC / (User Supplied) Enabled Fault Tachometer (Digital) TTL / +5 VDC TTL / +5 VDC Hall Edge Transition - Pulse Generator / TTL +5VDC Performance Current Loop Velocity PID Loop Position PID Loop 1 bit / Digitally adjustable up to 5 khz 32 bit / Digitally adjustable up to 1 khz 32 bit / Digitally adjustable up to 1 khz Display Power-Motor LED Power-Logic LED Shunt Status LED Current Limit LED Status / Fault LED Green - On / Off Green - On / Off Yellow - On / Off Red - On / Off Yellow / Flash Code Sequence Communications Serial Ambient conditions RS232 ElectroCraft CompletePower Plus Windows Set-up Utility ACE Operation temperature ( C) to +5 Storage temperature ( C) -2 to +85 Humidity Range Not Condensing (%rel) 5 to 95% rel. Regulatory Compliance Safety CE EN695 / UL195 / CSA Low Voltage Directive / RoHS Available Accessories for ACE5 (details see page 48) Dual Encoder Out Board Resolver Convertor Board Quick-Start I/O Kit External Shunt Kit

34 ACE1 : ElectroCraft CompletePower Plus Digital Servo Amplifier Power Supply Voltage (VAC) Nominal Current (A rms ) Quadrants Control Speed Control by Hall Sensor Operation Mode Speed Control by Encoder Step and Direction PWM Position / 12 4 High Voltage, Small Package... World Class Intelligence The line powered ACE1 Series is the newest addition to ElectroCraft s Plus series of all digital servoamplifiers designed to provide today s OEM with maximum brushless servo performance at the lowest possible cost. The ACE1 Series utilizes the latest in DSP-based drive design architecture to provide software selectable torque, velocity, and position mode (optional) operation. Sine wave commutation using encoder feedback provides smooth torque at low speeds for demanding motion control requirements found in robotic, direct drive, and linear motor applications. Sine wave commutation is also available on motors operating with only hall commutation feedback, providing smooth performance over the entire speed and torque range. Drive Example ACE1 Outline Drawing A B C Length in (mm) Width in (mm) Height in (mm) Weight oz (g) ACE12 ACE (282) 6.68 (17) 4.7 (119) 94 (2,676) Power Supply / 1ø or 3ø ElectroCraft Brushless DC Motor with Hall/Encoder Mating connector kit included with unit. Cable/interface kits sold separately.

35 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 34 ACE1-Series Specifications Number Motor Supply Voltage (VAC) Logic Supply Voltage (VDC) Nominal Current (A rms ) Peak Current (A rms ) Max. Power with Heatsink (Watts) Frequency of power output stage (khz) ACE * / 1ø ACE * VDC (User Supplied) ACE * / 3ø ACE * Control Inputs Encoder Input Signals Hall Input Signals Velocity / Reference (Command) Aux. Analog Input Enable /Reset Run / Standby Dynamic Brake Differential / TTL / +5 VDC / 2MHz TTL / +5 VDC Differential / ±1 VDC to +1 VDC TTL / +5 VDC TTL / +5 VDC TTL / +5 VDC Outputs +5 VDC Interface Power +5 VDC / (User Supplied) Fault Motor Over Temperature Tachometer (Digital) TTL / +5 VDC TTL / +5 VDC Hall Edge Transition - Pulse Generator / TTL +5VDC Performance Current Loop Velocity PID Loop Position PID Loop 1 bit / Digitally adjustable up to 5 khz 32 bit / Digitally adjustable up to 1 khz 32 bit / Digitally adjustable up to 1 khz Display Power-Motor LED Green - On / Off Power-Logic LED Green - On / Off Shunt Status LED Yellow - On / Off Current Limit LED Red - On / Off Status / Fault LED Communications Yellow / Flash Code Sequence ACE Serial RS232 ElectroCraft CompletePower Plus Windows Set-up Utility Ambient conditions Operation temperature ( C) to +5 Storage temperature ( C) -2 to +85 Humidity Range Not Condensing (%rel) 5 to 95% rel. Regulatory Compliance Safety CE EN695 / UL195 / CSA Low Voltage Directive Available Accessories for ACE1-Series Resolver Convertor Board Quick Start I/O Kit External Shunt Kit (details see page 48) * Velocity control using encoder feedback. Contact your ElectroCraft representative for order information using hall only operation.

36 PFC3 Power Factor Correction Module Power Supply Voltage (VAC) Nominal Power (kw) Power Correction for High Power Applications Power Factor Correction (PFC) is required in any motion control application demanding optimum utilization of available line currents and/or minimum line current distortion. Power factor correction (PFC) is required in any motion control application demanding optimum utilization of available line currents and/or minimum line current distortion. An ElectroCraft PFC3 module can give the system more power without increasing line capacity and offers reliable operation while reducing peak AC current input needs. The ElectroCraft module attenuates AC line harmonics induced by switching power amplifiers and prevents overloading of neutral conductors and transformers. PFC Number Example PFC3 Outline Drawing A B C Length in (mm) Width in (mm) Height in (mm) Weight oz (g) PFC (282) 8.4 (213) 4.13 (15) 121 (3,429) Mating connector kit included with unit.

37 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 36 PFC3 Specifications Number Input Voltage (VAC) Output Voltage (VDC) Logic Supply Voltage (VDC) Nominal Current (Amps) Peak Current (Amps) Max Power (kw) PFC / 1ø (Regulated) +5 VDC (User Supplied) Performance Power Factor Efficiency >.99 at full load 1 Watts loss at full load Fault Conditions Loss of Regulation Loss of Logic Power Over / Under Voltage Communications I 2 C Ambient conditions Operation temperature ( C) to +5 Storage temperature ( C) -2 to +85 Humidity Range Not Condensing (%rel) 5 to 95% rel. Regulatory Compliance Safety Power Harmonics EN695 / IEC95 / UL195 / CSA234 EN PFC Still need help? Easily build your own motor at Don t see exactly what you need? Have ElectroCraft build you a custom winding, stack length or fully customized motor that s our specialty!

38 Programmable Servo Drive Compact drive solution for rotary or linear brushless, stepper or PMDC brush motors. The ElectroCraft PRO Series Programmable Servo Drives are based on a new design concept offering a cost effective, compact and modular solution for the control of rotary or linear brushless, stepper or PMDC brush motors of powers up to 385W, with 48V nominal voltage. Designed to support both low and high-volume applications, the ElectroCraft PRO Series drive integrates advanced motor control and motion control functionality in a single plug-in module or stand-alone drive. The PRO Series Drives offer a flexible and modular solution in two form factors: PCB Mount (PE models) or built into a stand-alone package with pluggable connectors (SA models). With the comprehensive and flexible motion instruction set, the PRO Series Drives are intelligent drives that are programmable for many applications and levels of experience. Precision positioning allows microscopic inspection and analysis The drive can operate: As a single-axis motion controller, autonomously running the program residing in its non-volatile memory. As an intelligent slave executing motion sequences triggered by input lines. As a part of a multi-axis, distributed motion control solution in either stand-alone or slave configurations. As an intelligent slave executing motion sequences triggered by commands received via RS-232 or CAN bus communication. Coordinated motion helps advance medical diagnostics

39 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 38 MotionPRO Suite User Interface Easy configuration, tuning and programming The configuration, tuning and programming of the PRO-A4V36 drive is easy with ElectroCraft s powerful MotionPRO Suite user interface. Motor Types (rotary or linear) Flexibility Control schemes supported by the PRO-A4V36x Drive Control Speed Control Position Control Brushless Stepper PMDC Brush Motor sensor configurations Motor Types Brushless Stepper (2-phase) PMDC Brush Incr. Encoder Incr. Encoder + Hall Analog Sin/Cos encoder Linear Halls Tacho Open-loop (no sensor) NOTE: SSI, EnDAT, BiSS encoders and Resolver feedback is possible with an additional feedback extension module Fully digital servo drive suitable for the control of rotary or linear brushless, stepper or PMDC brush motors Very compact design Standard PCIe 4x mating connectors (PE Versions) Sinusoidal or trapezoidal (Hall-based) control of brushless motors Open or closed-loop control of 2-phase stepper motors Various modes of operation, including: torque, speed or position control; position or speed profiles, external analogue reference or sent via communication bus Comprehensive motion instruction set for the definition and execution of motion sequences Features CAN-Bus 2.B up to 1 Mbit/s (CANopen (CiA 31v4.2 and 42v3.) protocols Single power supply: 11-48V; optional logic supply: 9-36V Digital and analogue I/Os: - 8 Digital inputs: 5-36V, NPN [Enable, 2 Limit switches, plus 5 general purpose] - 5 Digital outputs: 5-36V,.5A, 5 NPN open-collector [Ready, Error, plus 3 general purpose] - 2 Analogue inputs: 12-bit, -5V [Reference, Feedback or general-purpose] Standalone operation with stored motion sequences RS-232 serial communication Switching Frequency up to 1kHz Operating ambient temperature: -4 C Feedback devices supported: - Incremental quad encoder (single-ended, open collector and differential) - Analogue sine/cosine incremental encoder (differential 1Vpp) - Digital and linear Hall sensors - Support for absolute feedback (SSI, BiSS, EnDAT and resolver via additional extension module) Hardware protections: short-circuit (between motor phases and from motor phases to GND), overvoltage, under-voltage and I²t PRO

40 4 4 4 PRO-A4V36: PRO Series Programmable Servo Drive PCB Mount PRO-A4V36x-PE-CAN Outline Drawing A B C Length in (mm) Width in (mm) Height in (mm) Weight oz (g) PRO-A4V36A-PE-CAN 2.2 (56) 1.1 (28.8).3 (7.9).35 (1) Drive Example P R O A 4 V 3 6 A P E C A N Product Family Drive Cont. Technology Current Bus Voltage Revision Form Factor Network PE = PCB Mount SA = Stand Alone R typ. min ± typ. 7.2 ±.2 A A R typ typ. 9.2 typ typ. typ typ. typ typ Stand-alone PRO-A4V36x-SA-CAN Outline Drawing A B C Length in (mm) Width in (mm) Height in (mm) Weight oz (g) PRO-A4V36A-SA-CAN 3.15 (8) 2.17 (55).64 (16.3) 2.5 (7) MPLCAN / CANOpen Programmable Servo Drive PRO-A4V36-SA-CAN Supply J1 +V 2 1 MOT GND Motor B/A- 6 1 A/A+ BR/- 2 2 C/B+ J2 GND 8 3 Hall 1 +5V 2 4 OUT Hall 2 GND 8 Hall 3 5 J7 J4 J6 RS232 LEDs I/O CAN Feedback SW1 Address GND 4 GND RX 3 TX ER RD OUT 5 18 OUT V LOG 8 7 Error Ready 16 6 LSN OUT 15 LSP 14 Enable 5 3 Ref Fdbk 12 2 GND CAN-L 4 1 +V CAN-H 3 LOG GND V OUT GND V J3 OUT A-/S-/LH1 5 6 A/S+ B-/C-LH2 7 8 B/C+ Z-/LH3 9 1 Z

41 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 4 Electrical Specifications Maximum DC Supply Voltage: motor & logic 36 volt Maximum continuous current Peak current (2.4 sec. max.) Peak of sine 4 amp RMS 2.8 amp Peak of sine 1 amp RMS 7.1 amp Nominal switching frequency 2 6 khz Input Logic Supply Input (+V LOG ) Min. Typ. Max. Units Nominal values 7 36 V DC Supply Voltage Absolute maximum values, drive operating but outside guaranteed parameters V DC Absolute maximim values, continuous V DC Absolute maximum values, surge (duration 1ms) V +V LOG = 7V Supply Current +V LOG = 12V 8 2 +V LOG = 24V V LOG = 4V 4 1 ma Motor Supply Input (+V MOT ) Min. Typ. Max. Units Nominal values 9 36 V DC Supply Voltage Absolute maximum values, drive operating but outside guaranteed parameters V DC Absolute maximim values, continuous V DC Absolut maximum values, surge (duration 1ms) V Supply Current Idle 1 5 ma Operating -1 ±4 +1 A Absolute maximum value, short-circuit condition (duration 1ms) 15 A Output Motor Outputs (A/A+, B/A-, C/B+, BR/B-) Min. Typ. Max. Units Nominal output current, continuous DC brushed, steppers and BLDC motors with Hall-based trapezoidal control 4 Brushless motors with sinusoidal control (sinusoidal amplitude RMS value) 4 Brushless motors with sinusoidal control (sinusoidal effective RMS value) 2.82 A Motor output current, peak maximum 2.5s A Short-circuit protection threshold measurement range ±13 ±15 A Short-circuit protection delay 5 1 µs On-state voltage drop Nominal output current; including typical mating connector contact resistance ±.3 ±.5 V Off-state leakage current ±.5 ±1 ma PRO F PWM Motor inductance (phase to phase) Recommended value, for current ripple max. ±5% of full range; +V MOT = 36 V 2 khz 25 4 khz 12 µh 6 khz 9

42 GND 8 Hall 3 5 GND 1 +5V OUT 2 GND 3 +5V OUT 4 B-/C-LH2 7 B/C+ 8 Z-/LH3 9 Z 1 PRO-A8V48: PRO Series Programmable Servo Drive Drive Example P R O A 8 V 4 8 A P E C A N Product Family Drive Cont. Technology Current Bus Voltage Revision Form Factor Network PE = PCB Mount SA = Stand Alone PCB Mount PRO-A8V48x-PE-CANOutline Drawing A B C Length in (mm) Width in (mm) Height in (mm) Weight oz (g) PRO-A8V48A-PE-CAN 2.2 (56) 1.73 (48.1).27 (8.9).56 (16) ±.2 3 ± ± ± B B typ typ ±.2 2 typ 56.4 typ Stand-alone PRO-A8V48x-SA-CAN Outline Drawing A B C Length in (mm) Width in (mm) Height in (mm) Weight oz (g) PRO-A8V48A-SA-CAN 3.49 (95) 2.85 (79).65 (19.5) 3.9 (11) MPLCAN / CANOpen Programmable Servo Drive PRO-A8V48-SA-CAN Supply J1 +V 2 1 MOT GND Motor B/A- 6 1 A/A+ BR/- 2 2 C/B+ J2 GND 8 3 Hall 1 +5V 2 4 OUT Hall 2 Feedback J3 A-/S-/LH1 5 A/S+ 6 J7 J4 J6 J5 RS232 LEDs I/O CAN CAN GND 2 GND 4 TX 1 RX 3 OUT V LOG 8 OUT 1 17 Error 7 Ready 16 LSN 6 OUT 15 LSP 14 Fdbk 12 GND 11 Enable 5 Ref 3 +5V OUT 2 SW1 Address RD ER GND 2 CAN-L 4 +V LOG 1 CAN-H 3 GND 2 CAN-L 4 +V LOG 1 CAN-H 3

43 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 42 Electrical Specifications Maximum DC Supply Voltage Maximum continuous current Peak current (2.4 sec. max.) Motor 48 volt Logic 36 volt Peak of sine 8 amp RMS 5.7 amp Peak of sine 2 amp RMS 14.1 amp Nominal switching frequency 2 6 khz Input Logic Supply Input (+V LOG ) Min. Typ. Max. Units Nominal values 9 36 V DC Supply Voltage Absolute maximum values, drive operating but outside guaranteed parameters 8 4 V DC Absolute maximim values, continuous V DC Absolute maximum values, surge (duration 1ms) V +V LOG = 7V Supply Current +V LOG = 12V V LOG = 24V V LOG = 4V 4 12 ma Motor Supply Input (+V MOT ) Min. Typ. Max. Units Nominal values 11 5 V DC Supply Voltage Absolute maximum values, drive operating but outside guaranteed parameters 9 52 V DC Absolute maximim values, continuous V DC Absolut maximum values, surge (duration 1ms) V Supply Current Idle 1 5 ma Operating -2 ±8 +2 A Absolute maximum value, short-circuit condition (duration 1ms) 26 A Output Motor Outputs (A/A+, B/A-, C/B+, BR/B-) Min. Typ. Max. Units Nominal output current, continuous DC brushed, steppers and BLDC motors with Hall-based trapezoidal control 8 Brushless motors with sinusoidal control (sinusoidal amplitude RMS value) 8 Brushless motors with sinusoidal control (sinusoidal effective RMS value) 5.66 A Motor output current, peak maximum 2.5s A Short-circuit protection threshold measurement range ±26 ±3 A Short-circuit protection delay 5 1 µs On-state voltage drop Nominal output current; including typical mating connector contact resistance ±.3 ±.5 V Off-state leakage current ±.5 ±1 ma PRO F PWM Motor inductance (phase to phase) Recommended value, for current ripple max. ±5% of full range; +V MOT = 36 V 2 khz 25 4 khz 12 µh 6 khz 9

44 System Matrix Matching Motor and Drive Combinations Motor Series Motor P/N BLDC Drive s CompletePower CompletePower Plus PRO Series 2 Quadrant 4 Quadrant 4 Quadrant 4 Quadrant. DC Input Power DC Input Power DC Input Power AC Input Power DC Input Power RapidPower - RP Imperial Metric EA256 EA278 EA2716 SCO-B SCO-B1-5-4 SCO-B SCP-B1-5-1 RP17-12V24 RP17M-8V24 = = = = = = RP17-12V48 RP17M-8V48 = = = = = = = = RP17-12V6 RP17M-8V6 = = = = RP17-22V24 RP17M-16V24 = = = = = = RP17-22V48 RP17M-16V48 = = = = = = = = RP17-22V6 RP17M-16V6 = = = = RP17-36V24 RP17M-25V24 = = = = = = RP17-36V48 RP17M-25V48 = = = = = = = = RP17-36V6 RP17M-25V6 = = = = RP17-45V24 RP17M-32V24 = = = = = = RP17-45V48 RP17M-32V48 = = = = = = = = RP17-45V6 RP17M-32V6 = = = = RP23-26V12 RP23M-18V12 = = = = = = = RP23-26V24 RP23M-18V24 = = = = = = RP23-26V48 RP23M-18V48 = = = = = = = = RP23-26V9 RP23M-18V9 RP23-34V12 RP23M-24V12 = = = = = RP23-34V24 RP23M-24V24 = = = = = = RP23-34V48 RP23M-24V48 = = = = = = = = RP23-34V16 RP23M-24V16 = RP23-54V12 RP23M-38V12 = = = = = RP23-54V24 RP23M-38V24 = = = = = = = RP23-54V48 RP23M-38V48 = = = = = = = = RP23-54V16 RP23M-38V16 = RP23-73V24 RP23M-52V24 = = = = = RP23-73V48 RP23M-52V48 = = = = = = = RP23-73V9 RP23M-52V9 RP23-73V16 RP23M-52V16 = RP34-112V24 RP34M-79V24 = = = RP34-112V48 RP34M-79V48 = = = = = = RP34-112V9 RP34M-79V9 RP34-112V16 RP34M-79V16 = RP34-217V24 RP34M-153V24 = = = RP34-217V48 RP34M-153V48 = = = = = = RP34-217V9 RP34M-153V9 RP34-217V16 RP34M-153V16 = RP34-313V24 RP34M-221V24 = = = RP34-313V48 RP34M-221V48 = = = = = = RP34-313V9 RP34M-221V9 RP34-313V16 RP34M-221V16 = EA479 EA4718 SCA-B4-7-1 SCA-B4-7-3 ACS1 ACS2 ACS3 ACE5 ACE12 ACE13 PRO-A4V36 PRO-A8V48 Requires amplifier to be operated with DC input source Drive will limit motor Peak torque performance

45 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 44 Motor Series Motor P/N BLDC Drive s CompletePower CompletePower Plus PRO Series 2 Quadrant 4 Quadrant 4 Quadrant 4 Quadrant. DC Input Power DC Input Power DC Input Power AC Input Power DC Input Power RapidPower - RPP Imperial Metric EA256 EA278 EA2716 SCO-B SCO-B1-5-4 SCO-B SCP-B1-5-1 RPP23-64V48 RPP23M-45V48 = = = = = = = = RPP23-64V16 RPP23M-45V16 = RPP23-64V325 RPP23M-45V325 = RPP23--98V48 RPP23M-69V48 = = = = = = = RPP23--98V16 RPP23M-69V16 = RPP23--98V325 RPP23M-69V325 = RPP23-118V48 RPP23-83V48 = = = = = = RPP23-118V16 RPP23-83V16 = RPP23-118V325 RPP23-83V325 = RPP23-154V48 RPP23M-18V48 = = = = = RPP23-154V16 RPP23M-18V16 = RPP23-154V325 RPP23M-18V325 = RPP34-142V16 RPP34-1V16 = RPP34-142V325 RPP34-1V325 = RPP34-284V16 RPP34-2V16 RPP34-284V325 RPP34-2V325 = RPP34-426V16 RPP34-3V16 RPP34-426V325 RPP34-3V325 = RPP34-568V16 RPP34-4V16 RPP34-568V325 RPP34-4V325 = EA479 EA4718 SCA-B4-7-1 SCA-B4-7-3 ACS1 ACS2 ACS3 ACE5 ACE12 ACE13 PRO-A4V36 PRO-A8V48 Requires amplifier to be operated with DC input source Drive will limit motor Peak torque performance Still need help? Easily build your own motor at Don t see exactly what you need? Have ElectroCraft build you a custom winding, stack length or fully customized motor that s our specialty!

46 CompletePower I Drives Other Products available from ElectroCraft: CompletePower I Motion Control Power I Steppers AxialPower I Linear Actuator DirectPower I PMDC MobilePower I Transmissions SolidPower Plus I Housed AC SurePower I C-Frame AC PRO Series I Motion Control With meticulous engineering and advanced electronics, our CompletePower speed controls and servo drives offer reliability and precision servo motion control. From sensitive medical dosing systems to rugged professional power tools, our CompletePower devices can handle a wide variety of applications. RapidPower I BLDC Our BLDC motors provide the rapid acceleration and consistent speed needed for applications from centrifuges to x-y positioning systems. The RapidPower product line ensures a steady operation at any speed by utilizing sealed ball bearings and reduced torque ripple from skewed magnetization. PRO Series I Drives The PRO Series Programmable Servo Drive provides a new design concept offering a cost effective, compact and modular solution for the control of rotary or linear stepper, brushless or PMDC brush motors of powers up to 385W, with up to 48V nominal voltage and 5.7A (RMS) continuous current.

47 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 46 Power I Steppers AxialPower I Linear Actuator DirectPower I PMDC With non-cumulative position accuracies as low as ±3%, the precision of our Power motor is matched only by the dependability of its performance. Bi-directional operation and enclosed, permanently lubricated ball bearings provide longlasting, smooth operation. Based on modified hybrid steppers, PMDC, and BLDC motors, our family of AxialPower linear actuators are built to last. Our unique approach to linear motion with low-friction, polymer rotating nuts and stainless steel leadscrews provides high force and linear precision in the smallest packages available. Dynamically balanced armatures and precision ball bearings ensure that the DirectPower line maintains its characteristically smooth performance. This durable, totally enclosed, nonventilated (TENV) motor is available in a broad product line from lower cost, general purpose options to high performance PMDC servo motors. MobilePower I Transmissions SolidPower Plus I Housed AC SurePower I C-Frame AC With a choice of output ratios, our MobilePower line of products helps power battery-operated vehicles from wheelchairs to lift trucks. And, to increase durability and decrease noise levels, the robust all metallic gears are hobbed to a precision AGMA 9-Class. High starting torques and stator windings matched to your application ensure the SolidPower product provides lasting performance. The dynamically balanced, skewed rotor bars and precision-machined fits keep vibration levels at a minimum. Our AC shaded-pole motor, the SurePower product, can be utilized for a wide range of air-moving applications - perfect for the rigors of refrigeration and commercial food equipment applications.

48 47 To build your own motor, choose the: Step 4: Brushless Motor Features Rear Shaft Front Shaft Lead Option Single Ended Encoder Encoder Options (X = none) Differential Encoder = no = round = flying leads J = 5 Line C = 5 Line 1 = yes 1 = standard flat 1 = standard connector K = 1 Line D = 1 Line 2 = key seat* L = 2 Line E = 2 Line ElectroCraft has increased reliability by reducing internal motor parts count. The fully integrated encoder and commutation sensor design provide accurate and repeatable commutation signals. Encoder Signals Encoder Specifications for Single Ended Encoder RP-Series Pin 1 GND Black Pin 5 CH B Blue Pin 2 CH Z Orange Pin 6 HALL S1 Green Pin 3 CH A Yellow Pin 7 HALL S2 Brown Pin 4 +5 VDC Red Pin 8 HALL S3 White Encoder Specifications for Differential Encoder RP-Series Pin 1 CH A + Yellow Pin 6 CH Z - Orange/White Pin 11 HALL 3 White Pin 2 CH A - Yellow/White Pin 7 HALL 1 Green Pin 12 Not Used N/A Pin 3 CH B + Blue Pin 8 Not Used N/A Pin VDC Red Pin 4 CH B - Blue/White Pin 9 HALL 2 Brown Pin 14 GND Black Pin 5 CH Z + Orange Pin 1 Not Used N/A Pin 15 Not Used N/A RPP-Series Power Cable (Flying Cable Version) Encoder Cable (Flying Cable Version) Feedback Connector Pinout Red Phase A CH A + Yellow HALL 3 White Pin 1 CH A + Pin VDC White Phase B CH A - Yellow/White + 5 VDC Red Pin 2 CH A - Pin 11 GND Black Phase C CH B + Blue GND Black Pin 3 CH B + Pin 12 Reserved Green Ground CH B - Blue/White Reserved Gray Pin 4 CH B - Pin 13 Reserved Power Connector Pinout CH Z + Orange Reserved Gray/White Pin 5 CH Z + Pin 14 Thermal SW Pin A Phase A CH Z - Orange/White Thermal SW Green/White Pin 6 CH Z - Pin 15 Thermal SW Pin B Phase B HALL 1 Green Thermal SW Brown/White Pin 7 HALL 1 Pin 16 Not Used Pin C Phase C HALL 2 Brown Pin 8 HALL 2 Pin 17 Not Used Pin D Ground Pin 9 HALL 3 * Option 2 available on shaft diameters.315 inches (8mm) and larger

49 ElectroCraft RapidPower Motor Families ElectroCraft CompletePower, EA-Series, SC-Series, ACS-Series, ACE-Series, PFC-Series and PRO Series Drives 48 CompletePower Drive Accessories Braking module Braking module in a rugged aluminium case. Patch Cable Passive heatsink P/N ASO-BM-7-3 P/N 5cm 1cm 2cm 3cm Red CA25 CA21 CA22 CA23 Yellow CA45 CA41 CA42 CA43 Gray CA85 CA81 CA82 CA83 Passive heatsink optimized for drives: CompletePower Plus Drive Accessories ACS External Shunt Kits External Shunt Kit (11 W, 5 Ohm) for drives: ACS1 / 2 P/N ACS3 P/N ACS Connector Interface Board Connector Interface Board for drives (not needed when using Quick Start I/O Kit): ACS1 / 2 / 3 P/N 1123 ACS Cable Kit ACS Cable Kit including: EA27 / EA47 fanned heatsink P/N HA38 J1 I/O Cable J2 Analog Cable J3 RS-232 Cable J4 Encoder Cable J5 Halls Input Cable P1 Power Input Cable* P2 Power Input Cable* One fan heatsink optimized for drives (fan is 1 x 24 VDC,.8 W): ACS1 / 2 P/N ACS3 P/N EA27 / EA47 P/N HA318 ACS Covers fanned heatsink Two fan heatsink optimized for drives (fans are 2 x 24 VDC,.8 W): Cover for drives (cannot be used with Interface Board): ACS1 / 2 P/N ACS3 P/N EA27 / EA47 Choke module P/N HA328 ACS Quick Start I/O Kit Quick Start I/O Kit including: Choke module optimized for brushless drives. Inductance: IA31 = 3x5 µh; IA311 = 3x1 µh Nominal current: 1 A P/N IA31x DIN Rail mounting kit DIN Rail mounting kit for units: EA25 / EA27 / EA47 Dual Encoder Out Board P/N MA25 Dual Encoder Out Board / DIN Rail Mount (Not required with ACE1-Series) Resolver Convertor Board P/N 2658 Resolver Convertor Board / DIN Rail Mount (Contact factory for details) Quick Start I/O Board Quick-Start I/O to Drive Harness RS232 Interface Cable Motor Interface Board J4-Encoder cable J5-Hall cable P1-Power Input Cable* P2-Motor Input Cable* ACS1 / 2 P/N ACS3 P/N 131 ACE Quick Start I/O Kit Quick Start I/O Kit including: Quick Start I/O Board RS232 Interface Cable Quick Start I/O to Drive Harness ACE5 P/N ACE1 P/N ACE External Shunt Kit External Shunt Kit (3W, 5 Ohm) for drives: ACE5, ACE12/13 P/N 1152 Drive Cable Type Part Number (Length) - Custom lengths available, please contact the factory. RPP-Series Motor Cables PRO Series and ACE Drive Products PRO Series ACE5 Universal Power M5 (.5m) M (1.m) M (3.m) Feedback M5 (.5m) M (1.m) M (3.m) Power M (1.m) M (3.m) M (9.m) Feedback M (1.m) M (3.m) M (9.m) Power M (1.m) M (3.m) M (9.m) Feedback M (1.m) M (3.m) M (9.m) * (ACS1/2 only)

50 Your Genius. Our Drive. To learn more about our products and services, please visit or contact ElectroCraft today and see how we can help power your innovation. Headquarters: USA: 1 Progress Drive I Dover I New Hampshire I 382 Telephone: Fax: Sales & Applications Engineering: USA: 25 McCormick Road Gallipolis Ohio Telephone: Fax: Hong Kong: Rm 1118, Delta House I 3 On Yiu Street I Shatin, NT. Telephone: Fax: Germany: Seelbergstraße 9 I D-7372 I Stuttgart Telephone: +49 () Fax: +49 () EMEA: Unit 4 I Crewe Trade Park I Crewe I Cheshire I CW1 6JT, UK Telephone: +44 () Fax: +44 ()