Introduction. 404 Westridge Dr. Watsonville, CA / / FAX 831/

Transcription

1 44 Westridge Dr. Watsonville, CA / / FAX 831/ INTRODUCTION A PPLIED MOTION PRODUCTS, founded in 1978 specializes in high-precision, cost effective, motors and motion control products. We offer a full complement of step and BLDC motors, motion control electronics and gearheads to serve a diverse industrial and OEM customer base. Applied s standard off-the-shelf products most often can provide the solution to your motor, motion control and gearing requirements. However, if your application is unusual and/or demanding we will engineer a design to optimize your product s performance. Many times this results in increasing our customer s productivity and product reliability while reducing costs. We believe the key to a successful business relationship is our commitment to fully understanding the customer s product and the operating environment in which it must function. This is achieved by working closely with both the customer s engineering and manufacturing groups. In many cases we participate from initial concept to finished product providing needed motor and control expertise. Our engineering experience allows us to offer customers a valuable service in the design of their products and selection of a motion control solution. Introduction Applied Motion s products are available nationwide through a professional network of highly trained sales representatives and local distributors. Product literature, samples, technical assistance and off the shelf product delivery can be provided by contacting your nearest sales representative or distributor. Please call Applied Motion Products at (8) or FAX (831) for the location and phone number of the sales office nearest you or visit our website at: 1

2 44 Westridge Dr. Watsonville, CA / / FAX 831/ Table of Contents SYSTEM SOFTWARE pages 6 15 Introduction... 6 Si Programming Screens... 9 Si Software Specifications... 1 Si Main Screen Features Si Program Instructions X Programming X Drive Instructions STEPPER SYSTEMS pages Selection Guide PDO PDO Si PDO Si STEPPER DRIVES pages Introduction Selection Guide... 7 Drive Summary i O XD O M MO i i D STEPPER MOTORS pages Standard Design Features Step Tables & Wiring Diagrams Holding Measurement Rating Conversion Size HT & 126 Size & 126 Size & 127 Size HT & 128 Size & 129 Size HT & 13 Size & 131 Size HT & Size

3 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS pages BLSi Technical Specifications Technical Drawings Connectors Recommended Motors Curves Extension Cable Drawings Ordering Information BLX Technical Specifications Technical Drawings Connectors Recommended Motors Curves Extension Cable Drawings Ordering Information OPEN FRAME SERVO AMPLIFIERS pages BL78x Technical Specifications Technical Drawings Recommended Motors Curves Extension Cable Drawings BL78i Technical Specifications Technical Drawings Recommended Motors Curves Extension Cable Drawings Regeneration Clamp Table of Contents ALPHA SERVO MOTORS pages Part Numbering System mm Motors mm Motors mm Motors mm Motors mm Motors w/optional Gearhead Standard Metric mm Motors w/optional Gearhead Standard Metric mm Motors w/optional Gearhead Standard... 2 Metric Motor Connectors Recommended Cables & Drawings

4 44 Westridge Dr. Watsonville, CA / / FAX 831/ Table of Contents MOTOR CONTROLS pages Si Si Technical Specifications Technical Drawings Connectors & Switches SiNet Hub SiNet Hub MMI POWER SUPPLIES pages PS PS PS GLOSSARY pages CONVERSION TABLES page 228 4

5 44 Westridge Dr. Watsonville, CA / / FAX 831/

6 44 Westridge Dr. Watsonville, CA / / FAX 831/ SOFTWARE Software Section 6 Applied Motion Products produces three classes of step and servo drives with integrated motion controller. Each class is available as a complete motion System or component level open frame unit. A System includes drive/controller/power supply in a packaged unit, matched motor, software and, for servos, cables. Open frame component drives consist of an integrated drive/controller and software. Matching motors and power supplies for open frame units are offered separately. Drives with Integrated Motion Controller Classifications: Drives with Si programming Drives with X configurator Drives with on board oscillator Si Drives Si controls provide two unique modes of operation, Si (simple indexing) and SCL (Si Command Language). Both operating modes are supported by the standard Si product and are user selectable. Si and SCL were designed for very different control environments. Intended for use in stand alone applications Si provides quick, out of the box use with an extremely friendly, point and click graphical interface that does not require any software programming experience. SCL is used where a PC or PLC will supply motion instructions in real time (host mode). SCL is best suited for experienced software developers. Si Drives in Si Mode Si (Simple Indexer) mode is used in applications requiring stand-alone operation in either single or multi-axes environments. Programs are constructed then stored in the drive and can be executed upon power up or upon a trigger signal. Programming is accomplished through the use of graphical motion commands selected in a point and click manner. Once an instruction is selected, a fill-in the blanks format is used to input motor and motion parameters. Constructing a Si program requires no prior programming experience nor does it require learning a programming language. Si, based upon user input, generates the actual motion program, thereby eliminating syntax errors. Once completed, programs are easily stored, edited and recalled. An optional operator interface (MMI) provides an easy to use, inexpensive method for inputting machine operating instructions like input of variables or, for more advanced operations, functions like selecting a program branch and decision making. Si also provides the capability to control digital inputs and outputs as well as their associated logic. Si easily interfaces with devices like PLCs in applications where additional I/O and/or different types of control are required. Si can be implemented by a wide variety of users with varying degrees of experience and in numerous applications. Si has found success in all types of applications from simple linear actuator movements to complete machine control requiring operator

7 44 Westridge Dr. Watsonville, CA / / FAX 831/ SOFTWARE inputs. Si software is available on both stepper and servo drives. Our servo version includes Quick Tuner software, which simplifies tuning and set-up, with features like a built in sampling oscilloscope. Multiple axis stand-alone applications are handled in Si by either the SiNet Hub or SiNet Hub 444. The SiNet Hub provides the ability to control up to 8 Si drives, either stepper or servo from a single hub. Programs are constructed then stored in the SiNet Hub and can be executed upon power up or upon a trigger signal. Not only can you coordinate up to eight motors, the hub also has access to all inputs and outputs of all the drives connected to it, providing your program with a potential of up to 64 inputs and 24 outputs. You can also use an Applied Motion MMI with the hub, thus allowing the machine operator to enter specific motion parameters. The SiNet Hub can command motion to occur independently or simultaneously in absolute, incremental or sensor seeking modes. SiNet Hub programs can access up to 5 MMI variables. The SiNet Hub 444 controls up to four Si drives, either stepper or servo from a single hub. It also includes four programmable inputs and four programmable outputs, in addition to the I/O of the drives. Programs are constructed then stored in the SiNet Hub 444 and can be executed upon power up or upon a trigger signal. You can also use an Applied Motion MMI with the hub, thus allowing the machine operator to enter specific motion parameters. The SiNet Hub 444 can command motion to occur independently or simultaneously in absolute, incremental or sensor seeking modes. SiNet Hub 444 programs can access up to 5 MMI variables. Si Drives in SCL Mode SCL mode (Si Control Language) is used for applications requiring control of motion on a real time basis from a host PC or PLC. SCL allows the host computer to direct the drive to perform a variety of motion and I/O tasks while retrieving system status information. SCL requires a high level of software programming experience and the ability to construct a program using ASCII characters over a serial port. SCL is a versatile and powerful tool for an experienced system developer. The drive is connected directly to a PC or PLC s serial port for single axis applications. In the SCL mode, as in Si mode, the user can address their multiaxis applications with either the SiNet Hub or SiNet Hub 444, up to 8 drives can be connected to a host s serial port through one Hub. In SCL mode, the Hub functions as a router relaying SCL commands to the appropriate drive or drives. This permits real time control from a host PC or PLC for up to 8 axes from a single serial port. You can also use an Applied Motion MMI, which allows the machine operator to enter specific motion commands. Both Hub products can move motors independently or simultaneously in absolute, incremental or sensor seeking modes. All Hub programs can access up to 5 MMI variables. 7

8 44 Westridge Dr. Watsonville, CA / / FAX 831/ SOFTWARE X Drives X drives can be selected to operate in the following modes: Step and direction/pulse input, receiving pulses from a separate stand alone controller or master encoder. Oscillator/velocity drive, using an on board pulse generator Indexing drive, in conjunction with the exposition configuration software The exposition configuration software is used to program the drive s six digital inputs. Each input can be configured to perform one of four functions: Move, Pulse or Quadrature, Move to Sensor or Run/Stop. Indexing ability of the X drives provides a level of functionality that was previously limited to full scale controllers. For a number of applications, in industries like packaging, material handling and labeling, the X drive will provide all the position control needed. All X drives come with exposition configuration software. Servo X drives also come with our Quick Tuner servo tuning software. O Drives O drives, which are designated by an O in a part number, include an on-board pulse generator (oscillator). The oscillator makes these drives capable of on/off motion initiated by external trigger and can be used for velocity control or basic position control (based on on/ off time intervals). On board potentiometers control accel/decel ramps. The O drives provide for motor control where the most basic motion function is required. Summary of Drives by Control Type Si Type Stepper Drives Packaged Open Frame Si i Si i 78i Servo Drives Packaged Open Frame BLSi78 BL78i X Type Stepper Drives Packaged Open Frame 235XD Servo Drives Packaged Open Frame BLX78 BL78X O Type Stepper Drives Packaged Open Frame PDO O PDO O PDO MO 8

9 44 Westridge Dr. Watsonville, CA / / FAX 831/ Si Programming Screens SOFTWARE 9

10 44 Westridge Dr. Watsonville, CA / / FAX 831/ SOFTWARE Si Software Specifications Si Programming 1 INDEXER PROGRAMMING: Programmable by RS-232 connection to IBM compatible PC running Windows 95, 98, 2, NT, XP or ME. Programming software and cable included. Programming is very easy to learn and requires no previous programming experience. Main Programming Screen Programs can be up to 1 lines long. Instructions are powerful, so 1 lines can provide the user with a sophisticated program. For example, in one program line the motor can be moved until a sensor changes state, then fed a precise distance to a stop, delayed and returned to the starting point. Distances, delays, feed and return speeds, acceleration and deceleration parameters are all included in the single program line. The same move can take 1 program lines or more on other indexers. There are a total of 2 different instructions, including input/output, branches, loops and motion commands. These instructions can be combined to make a nearly infinite variety of programs, meeting the demands of a wide range of applications. As you compose your program, you can test it by downloading to a drive and executing. A sophisticated control panel allows you to observe the status input and output ter- minals in real time, highlights the instruction that s executing, and allows you to pause and single step the program. You can even emulate the optional Man Machine Interface on-screen. This allows you to try out the MMI before buying one, and eliminates the need to swap cables between the PC and MMI while you re testing your program. You can also write programs without a drive connected to your PC and save them to your hard disk. Once programmed, the cable can be removed and the indexer-drive will run stand alone. Programs and parameters are stored internally in nonvolatile memory. Upon power up, the drive automatically senses the connection to the Windows programming software. If no connection is detected, the program is automatically executed starting on line 1. All Si products support an optional NEMA 4X operator interface (MMI) that allows the operator to enter variables such as speeds, distances and repeat counts. The MMI attaches to the RS-232 programming port, leaving all inputs and outputs free. Typical Dialog Box (for MMI prompt instructions)

11 44 Westridge Dr. Watsonville, CA / / FAX 831/ Features of the Main Programming Screen SOFTWARE Indexer-Drive Type Indexer-Drive Firmware Level Indexer-Drive Control Buttons Program Window Button to access support information Motor Current & Idle Current Microstep resolution 2-58 steps/rev Jog Input Settings (speed, accel rate) Jog inputs can be assigned to other uses Communication Port Setting Limit Switch Options: normally open, normally closed, or not used & available for other uses user defined units (inches, mm, degrees, etc) Features of the Program Control Panel Virtual MMI Status of Inputs Status of Outputs Program Control 11

12 44 Westridge Dr. Watsonville, CA / / FAX 831/ SOFTWARE Si Program Instructions 12 Feed to Length A point to point move. Parameters are distance, direction, speed, accel and decel. Can also change speeds at a specified distance within the move. Feed & Return A point to point move that returns to the starting point after specified delay. Parameters include distance, feed speed, return speed, direction, accel, decel, and return delay time. Feed to Position A move to an absolute position. Parameters are position, speed, accel and decel. Feed & Set Output A point to point move. An output terminal can be turned on or off during the move, or can be turned on, off or pulsed at the end of the move. Feed to Sensor Moves the motor until an input (to which a sensor is connected) changes state, then stops at a specified distance beyond the sensor. Useful for applications like dispensing labels or moving objects on a conveyer. A safety distance can be given; if the motor moves beyond that distance without reaching the sensor, the motor stops and the program branches to a specified line. Feed to Sensor & Return Same as Feed to Sensor, but returns to the original starting point. Additional parameters are return speed and return delay time. Set Abs Position Assign a value, such as inches, or 1 mm, to the present motor position. Save Abs Position Stores the present absolute position to an MMI variable so that it can be learned and returned to later by a feed to position instruction.

13 44 Westridge Dr. Watsonville, CA / / FAX 831/ Si Program Instructions SOFTWARE Seek Home Positions the motor at a home sensor (wired to one of the general purpose inputs) bouncing off the limits if necessary. Wait Time Delays a specified amount of time. Range is.1 to 3 seconds. Adding a loop around this instruction can extend the delay time to as much as 18 hours. Wait Input Pauses the program until an input, or set of inputs, reaches a given condition. The jog inputs are functional during this instruction. The Wait Input instruction can also display a prompt on the optional MMI and pause until the operator presses the ENTER key. Hand Wheel Allows the operator to precisely position the motor and load using an optional CNC hand wheel. MMI Prompt Displays a prompt on the optional man-machine interface (MMI) panel and accepts a parameter from the operator. This parameter is saved in nonvolatile memory and can be used as a move speed, move distance or repeat loop count. Speeds and distances can be entered in user defined units such as inches or gallons. The MMI Prompt instruction also allows the operator to choose a sub program from a menu of up to 8 sub programs. Go To Forces program to jump to a specific instruction. At the least, you ll need one of these at the end of your program to return execution to the beginning. If Input Causes the program to branch to a given line number if an input, or set of inputs, meets a specified condition. The If Input instruction can also display a prompt on the optional MMI and branch if the operator presses the YES key. Set Output Set a given output to a high or low voltage state, or can emit a high or low pulse of 2 to 5 milliseconds. This instruction is useful for triggering other motor controllers, relays or cut-off knives. It can also be used to signal events to another indexer or PLC. Comment Allows the user to document the program by adding comments. Comments stay with the program even when downloaded to the drive. Repeat The beginning of a loop. Repeat a block of instructions a fixed number of times (up to 65,535 times). Loops can be extended by nesting loops around each other (two nested loops allow you to repeat the instructions within them more than 4 billion times). End Repeat Marks the end of a repeat loop. The programming software matches these up for you automatically. You don t have to specify a line number. Connections are shown graphically on the screen. Reset Repeat Loop Resets a repeat loop counter to. Useful for resetting a loop that has been prematurely terminated by an If Input instruction. Change Current Allows the program to turn off the motor current, resume the previous current level, or change the current setting anytime. 13

14 44 Westridge Dr. Watsonville, CA / / FAX 831/ SOFTWARE X Programming The X Drive technology is a cross between a step and direction drive, oscillator/velocity control drive and an indexing drive. The X drives have four digital inputs and one analog input. A separate function can be assigned to each input by our easy-to-use Windows-based set up software. Input functions include step pulse, direction signal, run/stop (jogging) and triggering of point-to-point and sensor-seeking moves. Speed and acceleration are independently programmable for each input. The speed can even be set according to the voltage on the analog input. In pulse mode, a scaling feature allows the resolution of the command pulses to differ from the actual encoder resolution. You might, for example, want to command the drive at 36 steps/rev even though the encoder provides 8 counts/rev. The X drives also have a single output that can provide an in position or in motion signal to other devices. 14

15 44 Westridge Dr. Watsonville, CA / / FAX 831/ X Drive Program Instructions SOFTWARE The main screen lets you assign a function to each input. You then proceed to an individual dialog for each function. That way you focus on only the parameters that are relevant to your application. For a Feed to Length (point to point) move, you can set the distance, direction, speed and acceleration. Built-in analytical tools provide you with information such as how long a move takes and what the velocity profile looks like. You also specify how the move is triggered. The Feed to Sensor function moves the motor until a sensor detects an object. Its great for dispensing labels and moving objects into position on a conveyor. The Feed to Sensor dialog includes adjustable speed, acceleration, distance beyond sensor and direction. You can also decide the trigger and sensor conditions. The Pulse function lets you control the X Drive from a pulse source, such as a PLC, motion controller, or master encoder. You choose the step resolution and the direction. Direction can be clockwise, counter-clockwise or an external signal applied to the DIR input. Input signals can be Pulse & Direction, CW Pulse/CCW Pulse or AB quadrature. The Run/Stop function allows you to command a motor to start and stop with a digital signal. The X Drive can be configured for one preset speed, or up to 8 speeds selected by the digital inputs. The speed can even be determined, on the fly, by the voltage on the analog input. Anytime you start, stop or change speeds, the X Drive smoothly ramps up or down according to the acceleration rate you ve chosen. A Run/Stop move can also run for a preset amount of time, then stop. 15

16 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS Step Motor Systems 16

17 44 Westridge Dr. Watsonville, CA / / FAX 831/ PACKAGED STEPPER SYSTEMS SELECTION GUIDE STEPPER SYSTEMS FEATURES PDO235 PDO354 Si354 PDO558 Si558 Motor Current (A/phase) Input Voltage 11/22 AC 11/22 AC 11/22 AC 11/22 AC 11/22 AC Steps/revolution ,8 2, 5,8 2 5,8 2, 5,8 Maximum Output Power (W) Overall Size (inches) 1.75 x 4. x x 7.8 x x 7.8 x x 5.3 x x 5.3 x 8. Typical NEMA Motor Size 11, 14, 17, 23 11, 14, 17, 23 11, 14, 17, 23 23, 34 23, 34 Built-in Power Supply Screw Terminal Connectors Pluggable Connectors Built-in Oscillator Oscillator Speed Range 1 12, Hz 25 rps N/A 25 rps N/A Analog Input/Remote Speed Pot Bipolar Chopper (2 3 khz) Idle Current Reduction Short Circuit Protection Thermal Protection Fault Indicator (LED) Fault Output (Signal) Made in USA CE & TUV Integral Indexer Programmable Inputs/Outputs 8/3 8/3 Enable Input Catalog Page # Stepper Systems Section Guide 17

18 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS PDO 235 Stepper Drive with Digital Oscillator PDO 235 Packaged Pulse and Direction Step Motor Drive with Digital Oscillator Features AC input 11V or 22V switch selectable, 5-6 Hz DC bus voltage 28 VDC full load, 35 VDC nominal Switch selectable motor current from amps/phase Full and half step switch selectable Automatic 5% idle current reduction, defeatable Optically isolated inputs/outputs Speed, Direction, Enable: optically isolated, 5 24 V logic Tach output isolated: Darlington phototransistor One pulse per motor step Internal Pot Speed 1 1,2 steps/sec/sec or 1 12, (switch selectable) Accel/decel 75 2K steps/sec/sec External Speed Pot terminal type, 1k 1k ohms 7 watts of usable power Pluggable screw terminal connectors Dual H-bridge, pulse width modulated amplifier switching at 2 3 KHz Ideal for 4, 6 or 8 leaded step motors NEMA sizes 11, 14, 17 and 23 Description The PDO235 is stepper drive packaged in a rugged steel case painted black with white epoxy silk screen. Integral heat sink, mounting brackets, switch covers and connectors are included with each drive. The drive has been matched with nine recommended NEMA 11, 14, 17 & 23 motors in order to create a complete stepper motion solution. The PDO235 provides the user with two modes of operation to choose from, Pulse & Direction or Oscillator. The specific operation mode desired is selected during set up via DIP switch. DIP switches are also provided for setting the drive s step resolution as well as the motor current. Pulse & Direction Mode allows the PDO235 to receive step pulses from an indexer such as the Applied Motion s Si-1 or Si-1 or from a PLC or any other external controller. Oscillator Mode can control speed by an onboard potentiometer and/or by an external analog voltage. STEP input starts and stops the motor. DIR input controls direction of rotation. The PDO235 also provides a Tach Output and Enable Input. A Tach Out signal is provided for measuring the motor speed. It generates 1 pulse per motor step. ENABLE allows the user to turn off the current with a signal. The logic circuitry continues to operate, the drive remembers the step position even when the amplifier is disabled. Factory set to operate at 11 volt input; the PDO235 can be reset by the user to operate at 22 volt input by a simple switch selection. Pluggable screw terminal blocks are provided for the motor, AC input as well as a 4 and 5 position signal input/output. Mating connectors are provided with the drive. 18

19 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS PDO 235 Technical Specifications POWER AMPLIFIER: AMPLIFIER TYPE... CURRENT CONTROL... OUTPUT CURRENT... DC BUS VOLTAGE... AC INPUT VOLTAGE... MAXIMUM OUTPUT POWER... IDLE CURRENT REDUCTION... MOTOR RESOLUTION... STATUS LED S... Bipolar Darlington dual H-Bridge. Recirculating, pulse width modulated, switching at 2 3 KHz amps, dip switch selectable. 35 VDC. 11 or 22 VAC (switch selectable) 5/6 Hz. 7 Watts. Automatic 5% idle current reduction, defeatable. Full or half step switch selectable AC power (red). CONTROLLER SECTION: DIGITAL OSCILLATOR... SPEED SETTINGS AND RANGE... MODES OF OPERATION... STEP AND DIRECTION INPUTS... Precise speed control with automatic ramps between speeds. The accel/decel rates are set by an on board potentiometer, and are adjustable from 1 to 12, steps/sec/sec. On-Board: Speed potentiometer. High speed: 1 12, steps/ sec/sec. Low speed: 1 1,2 steps/sec/sec. External: External potentiometer capable. Two modes dip switch selectable: Pulse and Direction: works with pulse and direction controllers Oscillator: on-board potentiometers and/or an external 5 V analog voltage, control speed. Optically isolated: 5 24 VDC. Steps requires a 1 microsecond minimum pulse width. The direction signal setup time is 5 microsecond minimum. SYSTEM SPECIFICATIONS: OVERALL SIZE x 4. x 6.8. CHASSIS MATERIAL... Aluminum, black anodized with integral heat sink. CASE... Steel with black paint and white epoxy silk screen. Includes switch covers. WEIGHT... 3 lbs. AMBIENT TEMPERATURE... to 5 C (32 to 122 F). HUMIDITY... Maximum of 9% non-condensing. CONNECTORS... Screw terminal connectors for input power and motor, and input/ output signals. MOTORS... Can drive 4, 6 or 8 lead motors, NEMA sizes

20 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS PDO 235 Connectors and Switches connector exterior speed trimpots speed, accel, decel dip switches oscillator set up connector enable, direction, step dip switches full/half step current setting power LED motor connector AC power connector INPUTS (4 pin) MOTOR AC POWER position no. 1 en 2 dir 3 com 4 step position no. 1 B 2 B+ 3 A 4 B+ position no. 1 G 2 N 3 L INPUTS (5 pin) position no. 1 tach 2 tach+ 3 wpr 4 ccw 5 cw 2

21 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS PDO 235 Technical Drawings MECHANICAL OUTLINE 4.".245".19" TACH- TACH+ WPR CCW CW SPEED DECEL ACCEL LO HI BYPASS EXT INT 123 EN DIR COM STEP HALF STEP CURRENT (BASE = 125mA) FULL STEP MOTOR B B+ A A+ POWER 6.8" 6." PDO 235 Step Motor Driver AC POWER GND N L 1.75".273" BLOCK DIAGRAM external speed pot osc options 123 common step Oscillator accel decel speed adj 2345 current setting step direction enable tach out Optical Isolators dir Step Sequencer 1 full step/ half step Amplifier A+ A B+ B to motor 11/22 VAC Power Supply 21

22 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS NEMA 11, 14, 17 Motor Data NEMA 11, 14, 17 Motor Dimensions RECOMMENDED MOTORS FOR PDO 235 FEATURES Motor P/N: Motor Current amps Resistance Ohms Holding oz-in Rotor Inertia oz-in Bearings Thrust Load (lbs) Radial Load (lbs) Radial Play inch/lbs.1 max.1 max.4 max.8 max.8 max lb End Play inch/lbs.3 max.3 max.4 max.3 max.3 max lbs Weight lbs Motor current, resistance and torque ratings are with parallel connection NEMA 11 Model L L.6 ± ±.2 Ø " MIN.394 ±.4 + Ø X 45 4 X M2.6 X MIN 2 X.96 ±.18 2 X 1.1 ±.12 NEMA 14 Model L L Ø ±.14 12" min.39 Ø TYP 2 X X.25 2 X #4 4 2 X 1.24 NEMA 17 Model L L.8.59 ±.1 +. Ø TYP FLAT.177±.6 12" min 4 X # DEEP 2 X ±.6 FLAT Ø ±.2 2 X 1.65

23 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves PDO 235 with NEMA 11, 14, 17 Step Motors STEPPER SYSTEMS MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full, Half Step 1. A/Phase MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full, Half Step 1. A/Phase 12 5 Full Half Full Half MOTOR Drive Setting: Full, Half Step 1. A/Phase Full Half MOTOR Drive Setting: Full, Half Step A/Phase Full Half MOTOR Drive Setting: Full, Half Step 1.75 A/Phase Full Half MOTOR Drive Setting: Full, Half Step 1.7 A/Phase Full Half

24 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS NEMA 23 Motor Data FEATURES RECOMMENDED MOTORS FOR PDO 235 Motor P/N: Motor Current amps Resistance Ohms Holding oz-in Rotor Inertia oz-in Bearings Thrust Load (lbs) Radial Load (lbs) Radial Play inch/lbs.1 max.1 max lb End Play inch/lbs.3 max.3 max lbs Weight lbs Motor current, resistance and torque ratings are with parallel connection NEMA 23 Motor Dimensions Model L ± ±.6 FLAT.63 ± ±.2 L ±.8 Ø1.5 ± ±.1 +. Ø.25.1 TYP.228 ±.6 FLAT MOUNTING END 2 X MIN 2 X X X Ø.25 ±.1 2 X

25 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves PDO 235 with NEMA 23 Step Motors STEPPER SYSTEMS MOTOR Drive Setting: Full, Half Step 2. A/Phase Full Half MOTOR Drive Setting: Full, Half Step 2. A/Phase Full Half MOTOR Drive Setting: Full, Half Step 2. A/Phase 15 1 Full Half

26 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS COMPLETE SYSTEM ORDERING PDO 235 Ordering Information Drive Type Motor System Number Step Motor Description PDO NEMA 11 high torque one stack DRIVE ONLY ORDERING Drive Type PDO NEMA 11 high torque two stack NEMA 14 two stack 1768 NEMA 17 high torque one stack 1771 NEMA 17 high torque two stack 1775 NEMA 17 high torque three stack NEMA 23 high torque one stack NEMA 23 high torque two stack 234 NEMA 23 high torque three stack System Ordering Example: PDO Description Packaged 2. amps, 35 VDC, 11/22 VAC input. Pulse & direction/oscillator drive. 26

27 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS 27

28 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS PDO 354 Stepper Drive with Digital Oscillator 28 PDO 354 Packaged Pulse and Direction Step Motor Drive wih Digital Oscillator Features AC input 11V or 22V switch selectable, 5-6 Hz DC bus voltage 35 VDC full load, 4 VDC nominal Switch selectable motor current from amps/phase Microstepping: Pulse and Direction mode: switch selectable 2 to 5,8 steps/rev Oscillator/Joystick mode: 12,8 steps/rev Switch selectable idle current reduction, or 5% Optically isolated inputs/outputs Speed, Enable: optically isolated, differential 5 24 V logic Step, Direction: optically isolated, differential 5 12 V logic Wiper: 5 VDC analog signal Tach output: isolated phototransistor. Tach output is 1 pulses per motor revolution, 5% duty cycle. Internal Pot: Low speed 5 rps High speed 25 rps Accel/decel 1 25 /sec External Speed, Pot or Joystick 3 terminal type, 1k 1k ohms Self test, switch selectable 14 watts of usable power Screw terminal connectors Dual, MOSFET H-bridge, 3 state, pulse width modulated amplifier switching at 2 3 KHz Ideal for 4, 6 or 8 leaded step motors NEMA sizes 11, 14, 17 and 23 CE and TUV compliant Description The PDO 354 is a stepper drive packaged in a rugged steel case painted black with white epoxy silkscreen. Integral heat sink, mounting brackets, switch covers and connectors are included with each drive. The drive has been matched with twelve recommended NEMA 11, 14, 17 & 23 motors in order to create a complete stepper motion solution. The PDO 354 provides the user with four modes of operation to choose from, Self test, Pulse & Direction, Joystick or Oscillator. The specific operation mode desired is selected during set up via DIP switch. DIP switches are also provided for setting the drive s step resolution as well as the motor current. Self Test Mode is used for troubleshooting. If you are unsure about the motor or signal connections to the drive you can use the self-test. Pulse & Direction Mode allows the PDO 354 to receive step pulses from an indexer such as the Applied Motion s Si-1 or Si-1 or from a PLC or any other external controller. Joystick Mode allows speed and direction to be determined by an external analog voltage. STEP and DIR inputs can be used for limit switches. SPEED input selects speed range. LO SPEED and HI SPEED pots adjust the 2 speed ranges. Oscillator Mode can control speed by onboard potentiometers and/or by an external analog voltage. STEP input starts and stops the motor. DIR input controls direction of rotation. SPEED input selects the speed range. The PDO 354 also provides a Tach Output and Enable Input. A Tach Out signal is provided for measuring the motor speed. It generates 1 pulses per revolution. If connected to a frequency counter, speed reads out in revs/second with two decimal places. ENABLE allows the user to turn off the current to the motor by setting this signal to logic. The logic circuitry continues to operate, the drive remembers the step position even when the amplifier is disabled. Factory set to operate at 11-volt input; the PDO 354 can be reset by the user to operate at 22-volt input by a simple switch selection. Pluggable screw terminal blocks are provided for the motor, AC input and 8-position signal input/output. Mating connectors are provided with the drive. The PDO 354 is both CE and TUV compliant.

29 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS PDO 354 Technical Specifications POWER AMPLIFIER: AMPLIFIER TYPE... MOSFET, dual H-Bridge. CURRENT CONTROL... 3 state, pulse width modulated, switching at 2 3 KHz. OUTPUT CURRENT amps, dip switch selectable in.1 increments. POWER SUPPLY... Linear, toroidal transformer based for high reliability and low noise. 11 or 22 VAC input, switch selectable. 5/6 Hz. DC BUS VOLTAGE... DC voltage at nominal line voltage: 35 VDC full load, 4 VDC no load. AC INPUT VOLTAGE or 22 VAC (switch selectable) 5/6 Hz. MAXIMUM OUTPUT POWER Watts. IDLE CURRENT REDUCTION... % or 5% dip switch selectable. MOTOR RESOLUTION resolutions. 2, 4, 1, 2, 5, 1, 128, 18, 2, 216, 25, 254, 256, 36, 5, 58. CONTROLLER SECTION: MODE OF OPERATION... Self Test: Used for trouble shooting to test motor and/or signal connections. Pulse & Direction: Allows amplifier to receive step pulses from a controller such as Applied s Si-1 or Si-1, or any other pulse source PLC or controller. Joystick: allows speed and direction to be determined by an external analog voltage. Step and Dir inputs can be used for limit switches. Speed input selects speed range. LO SPEED and HI SPEED pots adjust the 2 speed ranges. Digital Oscillator: allows for precise speed control with automatic ramps between speeds. Accel/Decel rates are set by on board potentiometer and/or external analog voltage. STEP AND DIRECTION INPUT... Optically isolated: 5-12 VDC SPEED RANGE... LO speed range: -5. HIGH speed range: -25 Accel/decel range: 1-25 /sec TACH OUPUT... Optically isolated phototransistor. 3 VDC, 2mA max. SYSTEM SPECIFICATIONS: OVERALL SIZE x 7.8 x 5.4. CHASSIS MATERIAL... Aluminum, black anodized with integral heat sink. CASE... Steel with black paint and white epoxy silk screen. Includes switch covers. WEIGHT... 5 lbs. AMBIENT TEMPERATURE... to 5 C (32 to 122 F). HUMIDITY... Maximum of 9% non-condensing. CONNECTORS... Screw terminal connectors for input power and motor, and input/ output signals. MOTORS... Can drive 4, 6 or 8 lead motors, NEMA sizes AGENCY APPROVAL... CE & TUV. 29

30 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS PDO 354 Technical Drawings MECHANICAL OUTLINE.2" (x6) 7.8" PDO 354 Step Motor Driver CURRENT (BASE =.4 A) MOTOR DIR+ DIR STEP+ STEP EN+ EN SPEED+ SPEED- TACH+ TACH CW WPR CCW JOYSTICK EXT SPEED 5% IDLE STEPS/REV OSC BYPASS SELF TEST POWER ACCEL HIGH SPEED LOW SPEED B- B+ A " (x6) A+ AC POWER 1.125".75".75" 2.25" 5." 5.4" BLOCK DIAGRAM power LED 11 or 22 VAC fuse Internal Power Supply joystick ext speed STEP DIRECTION ENABLE HI/LO SPEED TACH EXT SPEED INPUT Digital Oscillator & Joystick Interface HI speed Optical Isolation LO speed accel osc bypass self test Microstep Sequencer steps/rev MOSFET 3 State PWM Power Amplifier current.4 to 3.5 A/phase motor phase A motor phase B 5% idle 3

31 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS PDO 354 Connectors and Switches connector input/output power LED motor connector dip switches current/resolution/ joystick/external speed potentiometers oscillator speed, accel & decel AC power connector INPUTS (13 pin) position no. 1 dir+ 2 dir 3 step+ 4 step 5 en+ 6 en 7 speed+ 8 speed 9 tach+ 1 tach 11 cw 12 wpr 13 ccw MOTOR position no. 1 B 2 B+ 3 A 4 B+ AC POWER position no. 1 G 2 N 3 L 31

32 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS NEMA 11, 14, 17 Motor Data NEMA 11, 14, 17 Motor Dimensions RECOMMENDED MOTORS FOR PDO 354 FEATURES Motor P/N: Motor Current amps Resistance Ohms Holding oz-in Rotor Inertia oz-in Bearings Thrust Load (lbs) Radial Load (lbs) Radial Play inch/lbs.1 max.1 max.4 max.8 max.8 max lb End Play inch/lbs.3 max.3 max.4 max.3 max.3 max lbs Weight lbs Motor current, resistance and torque ratings are with parallel connection NEMA 11 Model L L.6 ± ±.2 Ø " MIN.394 ±.4 + Ø X 45 4 X M2.6 X MIN 2 X.96 ±.18 2 X 1.1 ±.12 NEMA 14 Model L L Ø ±.14 12" min.39 Ø TYP 2 X X.25 2 X #4 4 2 X 1.24 NEMA 17 Model L L.8.59 ±.1 +. Ø TYP FLAT.177±.6 12" min 4 X # DEEP 2 X ±.6 FLAT Ø ±.2 2 X 1.65

33 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves PDO 354 with NEMA 11, 14, 17 Step Motors STEPPER SYSTEMS MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full, 1/1th Step 1. A/Phase Full 1/1th MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full, 1/1th Step 1. A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 1. A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 1.4 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 1.7 A/Phase MOTOR Drive Setting: Full, 1/1th Step 1.7 A/Phase Full 1/1th Full 1/1th

34 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS NEMA 23 Motor Data FEATURES RECOMMENDED MOTORS FOR PDO 354 Motor P/N: Motor Current amps Resistance Ohms Holding oz-in Rotor Inertia oz-in Bearings Thrust Load (lbs) Radial Load (lbs) Radial Play inch/lbs.1 max.1 max.1 max.1 max.1 max lb End Play inch/lbs.1 max.1 max.1 max.3 max.3 max lbs Weight lbs Motor current, resistance and torque ratings are with parallel connection NEMA 23 Motor Dimensions Model L L x Ø MOUNTING END 18" min Ø1.5 ±.2.81 ± X Ø.25 ±.1 2 X X 2.22 Model L ± ±.6 FLAT.63 ± ±.2 L ±.8 Ø1.5 ± ±.1 +. Ø.25.1 TYP.228 ±.6 FLAT MOUNTING END 2 X MIN 2 X X X Ø.25 ±.1 2 X

35 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves PDO 354 with NEMA 23 Step Motors STEPPER SYSTEMS MOTOR Drive Setting: Full, 1/1th Step 2. A/Phase MOTOR Drive Setting: Full, 1/1th Step 2.5 A/Phase 6 4 Full 1/1th 9 6 Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 3.5 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 2.8 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 2.8 A/Phase MOTOR Drive Setting: Full, 1/1th Step 2.8 A/Phase Full 1/1th Full 1/1th

36 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS COMPLETE SYSTEM ORDERING PDO 354 Ordering Information Drive Type Motor System Number Step Motor Description PDO NEMA 11 high torque one stack Si NEMA 11 high torque two stack DRIVE ONLY ORDERING Drive Type PDO 354 Si NEMA 14 two stack 1768 NEMA 17 high torque one stack 1771 NEMA 17 high torque two stack 1775 NEMA 17 high torque three stack NEMA 23 one stack NEMA 23 two stack NEMA 23 three stack NEMA 23 high torque one stack NEMA 23 high torque two stack 234 NEMA 23 high torque three stack System Ordering Example: PDO Description Packaged 3.5 amps, 4 VDC, 11/22 VAC input. Microstepping pulse & direction/oscillator drive. Packaged 3.5 amps, 4 VDC, 11/22 VAC input. Microstepping fully programmable drive/indexer with Si software. 36

37 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS 37

38 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS Si354 Programmable Step Motor Drive 38 Si354 Programmable Step Motor Drive Features Si, Si Command Language (SCL) or SiNet Hub programming languages included with drive AC input 11 V or 22 V switch selectable, 5-6 Hz DC bus voltage 35 VDC full load, 4 VDC nominal Software selectable motor current from amps/phase Software selectable motor resolution from 2, to 5,8 steps per revolution Software selectable idle current reduction, 25%, 5% or 1% Eight optically isolated programmable inputs 5 24 VDC. 2,2 ohms internal resistance. Can be configured for sinking (NPN) or sourcing (PNP) signals. Three optically isolated programmable outputs VDC, 1mA maximum RS-232 for PC/MMI communications 14 watts of usable power Screw terminal connectors Dual, MOSFET H-bridge, 3 state, pulse width modulated amplifier switching at 2 3 KHz Ideal for 4, 6 or 8 leaded step motors NEMA sizes 11, 14, 17 and 23 Optional Man Machine Interface (MMI) allows machine operator to enter specific motion parameters CE and TUV compliant Description The Si354 is a programmable stepper drive/indexer packaged in a rugged steel case painted black with white epoxy silkscreen. Integral heat sink, mounting brackets, switch covers and connectors are included with each Si354. The drive/indexer has been matched with twelve recommended NEMA 11, 14, 17 & 23 motors and comes with all operating software necessary to create a complete stepper motion solution. The Si354 includes Applied Motion Products, Windows based, Si software language for quick set up and ease of use. The Si is ideal for stand-alone operation. For more experienced users, with software development expertise, the Si354 also comes with Applied s Si Command Language (SCL) programming instruction set. SCL allows for control of the Si drive from a host PC or PLC thus permitting the user to perform a variety of motion, I/O tasks and system status retrieval via the host. Multiple axis applications are handled by our SiNet Hub Programmer, which gives you the ability to control up to 8 Si drives, either stepper or servo on the same hub. Not only can you coordinate up to eight motors, the hub also has access to the inputs and outputs of all the drives, providing your program with up to 64 inputs and 24 outputs. You can also use Applied s MMI to interface the drives with the machine operator. Factory set to operate at 11-volt input; the Si354 can be set by the user to operate at 22-volt input by a simple switch selection. Pluggable screw terminal blocks are provided for the I/ O, motor and AC power input. Mating connectors, programming cable with computer interface connector as well as all operating software are provided with each Si drive. The Si354 is both CE and TUV compliant.

39 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS Si354 Technical Specifications POWER AMPLIFIER: AMPLIFIER TYPE... MOSFET, dual H-Bridge. CURRENT CONTROL... 3 state, pulse width modulated, switching at 2 3 KHz. OUTPUT CURRENT amps, software selectable. POWER SUPPLY... Linear, toroidal transformer based for high reliability and low noise. 11 or 22 VAC input, switch selectable. 5/6 Hz. DC BUS VOLTAGE... DC voltage at nominal line voltage: 35 VDC full load, 4 VDC no load. AC INPUT VOLTAGE or 22 VAC (switch selectable) 5/6 Hz. MAXIMUM OUTPUT POWER watts. IDLE CURRENT REDUCTION... %, 25%, 5%, or 1% software selectable. MOTOR RESOLUTION resolutions. Steps per revolution with 1.8 motor: 2, 5, 1, 128, 18, 2, 216, 25, 254, 256, 36, 5, 58, software selectable. STATUS LED'S... AC power (red). CONTROLLER (INDEXER) SECTION Si354: SERIAL COMMUNICATION... RS-232 programming port. MOTION UPDATE Hz. INPUTS... 8 user programmable inputs. Can be used for triggering, sensing, homing, branching, jogging or limits VDC optically isolated. OUTPUTS... 3 general purpose, optically isolated VDC outputs for interfacing to other equipment. Open collector and emitter. 1 ma max. PARAMETER RANGES... Distance: 1 to 16,, steps. Speed:.25 to 5 revolutions per second (in any microstep resolution). Acceleration: 1 to 3, /sec. Deceleration: 1 to 3, /sec (set independently from acceleration). Time Delays:.1 to 3 seconds. Output Pulse Widths: 2 to 5 milliseconds. Iterations per repeat loop: 1 to 65,535. OPTIONAL OPERATOR INTERFACE (MMI)... NEMA 4/12 rated (splash proof & dust proof). 4 x 2 characters liquid crystal display (LCD), standard or backlit. 2 key membrane keypad. Overall size: 4.9 x 4.9 x 1.42 inches. SYSTEM SPECIFICATIONS: OVERALL SIZE x 7.8 x 5.4 inches. CHASSIS MATERIAL... Aluminum, black anodized with integral heat sink. WEIGHT... 4 lbs. AMBIENT TEMPERATURE... to 5 C (32 to 122 F). HUMIDITY... Maximum of 9% non-condensing. CONNECTORS... Screw terminal connectors for input power and motor, and I/O signals. MOTORS... Can drive 4, 6 or 8 lead motors, NEMA sizes 11, 14, 17 & 23. CASE... Steel with black paint and white epoxy silk screen. Includes switch covers. AGENCY APPROVAL... CE & TUV. 39

40 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS Si354 Technical Specifications MECHANICAL OUTLINE.2" (x6) 7.8" Si354 Programmable Step Motor Driver IN / JOG COM IN / JOG COM INPUT 1 INPUT 2 INPUT 3 INPUT 4 IN 5 / JOG CW IN 6 / JOG CCW CW + CW - CCW + CCW - OUT 1 + OUT 1 - OUT 2 + OUT 2 - OUT 3 + OUT 3 - LIMITS MOTOR PC / MMI B- B+ A- A+ POWER.2" (x6) G AC POWER N L 1.125".75".75" 2.25" 5." 5.4" BLOCK DIAGRAM 11 or 22 VAC INPUT1 INPUT2 INPUT3 INPUT4 CW JOG/IN5 CCW JOG/IN6 CW LIMIT CCW LIMIT to PC/MMI fuse Optical Isolation Optical Isolation RS232 Internal Power Supply eeprom Si Microstepping Indexer Sequencer power LED MOSFET 3 State PWM Power Amplifier Optical Isolation motor phase A motor phase B OUT1 OUT2 OUT3 4

41 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS Si354 Connectors and Switches inputs connector outputs connector RS232 connector pc mmi inputs/limits connector power LED motor connector AC power connector LIMITS I/O position no. 1 in/jog com 2 in/jog com 3 input 1 4 input 2 5 input 3 6 input 4 7 in 5/jog cw 8 in 6/jog ccw 9 cw+ 1 cw 11 ccw+ 12 ccw 13 out out 1 15 out out 2 17 out out 3 MOTOR position no. 1 B 2 B+ 3 A 4 B+ AC POWER position no. 1 G 2 N 3 L 41

42 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS NEMA 11, 14, 17 Motor Data NEMA 11, 14, 17 Motor Dimensions RECOMMENDED MOTORS FOR Si354 FEATURES Motor P/N: Motor Current amps Resistance Ohms Holding oz-in Rotor Inertia oz-in Bearings Thrust Load (lbs) Radial Load (lbs) Radial Play inch/lbs max.8 max.8 max lb End Play inch/lbs.3 max.3 max.4 max.3 max.3 max lbs Weight lbs Motor current, resistance and torque ratings are with parallel connection NEMA 11 Model L L.6 ± ±.2 Ø " MIN.394 ±.4 + Ø X 45 4 X M2.6 X MIN 2 X.96 ±.18 2 X 1.1 ±.12 NEMA 14 Model L L Ø ±.14 12" min.39 Ø TYP 2 X X.25 2 X #4 4 2 X 1.24 NEMA 17 Model L L.8.59 ±.1 +. Ø TYP FLAT.177±.6 12" min 4 X # DEEP 2 X ±.6 FLAT Ø ±.2 2 X 1.65

43 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves Si354 with NEMA 11, 14, 17 Step Motors STEPPER SYSTEMS MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full, 1/1th Step 1. A/Phase Full 1/1th MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full, 1/1th Step 1. A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 1. A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 1.4 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 1.7 A/Phase MOTOR Drive Setting: Full, 1/1th Step 1.7 A/Phase Full 1/1th Full 1/1th

44 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS NEMA 23 Motor Data FEATURES RECOMMENDED MOTORS FOR Si354 Motor P/N: Motor Current amps Resistance Ohms Holding oz-in Rotor Inertia oz-in Bearings Thrust Load (lbs) Radial Load (lbs) Radial Play inch/lbs.1 max.1 max.1 max.1 max.1 max lb End Play inch/lbs.1 max.1 max.1 max.3 max.3 max lbs Weight lbs Motor current, resistance and torque ratings are with parallel connection NEMA 23 Motor Dimensions Model L L x Ø MOUNTING END 18" min Ø1.5 ±.2.81 ± X Ø.25 ±.1 2 X X 2.22 Model L ± ±.6 FLAT.63 ± ±.2 L ±.8 Ø1.5 ± ±.1 +. Ø.25.1 TYP.228 ±.6 FLAT MOUNTING END 2 X MIN 2 X X X Ø.25 ±.1 2 X

45 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves Si354 with NEMA 23 Step Motors STEPPER SYSTEMS MOTOR Drive Setting: Full, 1/1th Step 2. A/Phase MOTOR Drive Setting: Full, 1/1th Step 2.5 A/Phase 6 4 Full 1/1th 9 6 Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 3.5 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 2.8 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 2.8 A/Phase MOTOR Drive Setting: Full, 1/1th Step 2.8 A/Phase Full 1/1th Full 1/1th

46 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS COMPLETE SYSTEM ORDERING Si354 Ordering Information Drive Type Motor System Number Step Motor Description PDO NEMA 11 high torque one stack Si NEMA 11 high torque two stack DRIVE ONLY ORDERING Drive Type PDO 354 Si NEMA 14 two stack 1768 NEMA 17 high torque one stack 1771 NEMA 17 high torque two stack 1775 NEMA 17 high torque three stack NEMA 23 one stack NEMA 23 two stack NEMA 23 three stack NEMA 23 high torque one stack NEMA 23 high torque two stack 234 NEMA 23 high torque three stack System Ordering Example: Si Description Packaged 3.5 amps, 4 VDC, 11/22 VAC input. Microstepping pulse & direction/oscillator drive. Packaged 3.5 amps, 4 VDC, 11/22 VAC input. Microstepping fully programmable drive/indexer with Si software. OPTIONAL ACCESSORIES Type MMI-1 MMI-2 Description Standard man-machine interface. Man-machine interface with backlit display. 46

47 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS 47

48 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS PDO 558 Packaged Pulse and Direction Step Motor Drive wih Digital Oscillator PDO 558 Stepper Drive with Digital Oscillator Features AC input 11V or 22V switch selectable, 5-6 Hz DC bus voltage 75 VDC full load, 8 VDC nominal Switch selectable motor current from amps/ phase Microstepping: Pulse and Direction mode: switch selectable 2 to 5,8 steps/rev Oscillator/Joystick mode: 12,8 steps/rev Switch selectable idle current reduction, or 5% Optically isolated inputs/outputs Speed, Enable: optically isolated, differential 5 24 V logic Step, Direction: optically isolated, differential 5 12 V logic Wiper: 5VDC analog signal Tach & Fault output: isolated phototransistor. Output is 1 pulses per motor revolution, 5% duty cycle. Internal Pot: Low speed 5 rps High speed 25 rps Accel/decel 1 25 /sec External Speed, Pot or Joystick 3 terminal type, 1k 1k ohms Self test, switch selectable 44 watts of usable power Overtemp, overcurrent and surge protection Screw terminal connectors Dual, MOSFET H-bridge, 3 state, pulse width modulated amplifier switching at 2 3 KHz Ideal for 4, 6 or 8 leaded step motors NEMA sizes 23 or 34 CE and TUV compliant Description The PDO558 is stepper drive packaged in a rugged steel case painted black with white epoxy silkscreen. Integral heat sink, mounting brackets, switch covers and connectors are included with each drive. The drive has been matched with twelve recommended NEMA 23 and 34 motors in order to create a complete stepper motion solution. The PDO558 provides the user with four modes of operation to choose from, Self test, Pulse & Direction, Joystick or Oscillator. The specific operation mode desired is selected during set up via DIP switch. DIP switchs are also provided for setting the drive s step resolution as well as the motor current. Self Test Mode is used for troubleshooting. If you are unsure about the motor or signal connections to the drive you can use the self-test. Pulse & Direction Mode allows the PDO558 to receive step pulses from an indexer such as the Applied Motion s Si-1 or Si-1, or from a PLC or any other external controller. Joystick Mode allows speed and direction to be determined by an external analog voltage. STEP and DIR inputs can be used for limit switches. SPEED input selects speed range. LO SPEED and HI SPEED pots adjust the 2 speed ranges. Oscillator Mode can control speed by onboard potentiometers and/or by an external analog voltage. STEP input starts and stops the motor. DIR input controls direction of rotation. SPEED input selects the speed range. The PDO558 also provides a Tach Output and Enable Input. A Tach Out signal is provided for measuring the motor speed. It generates 1 pulses per revolution. If connected to a frequency counter, speed reads out in revs/ second with two decimal places. ENABLE allows the user to turn off the current to the motor by setting this signal to logic. The logic circuitry continues to operate, the drive remembers the step position even when the amplifier is disabled. Factory set to operate at 11-volt input; the PDO558 can be reset by the user to operate at 22-volt input by a simple switch selection. Pluggable screw terminal blocks are provided for the motor, AC input and 8-position signal input/output. Mating connectors are provided with the drive. The PDO558 is both CE and TUV compliant. 48

49 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS PDO 558 Technical Specifications POWER AMPLIFIER: AMPLIFIER TYPE... MOSFET, dual H-Bridge, all parts rated for 1 volts. CURRENT CONTROL... 3 state, pulse width modulated, switching at 2 3 KHz. OUTPUT CURRENT....5 to 5.5 amps/phase output current, switch selectable in.2 increments. POWER SUPPLY... Linear, toroidal transformer for high reliability and low noise. 11 or 22 VAC input, switch selectable. 5 6 Hz. DC BUS VOLTAGE... DC voltage at nominal line voltage: 75 VDC full load, 9 VDC no load. AC INPUT VOLTAGE or 22 VAC (switch selectable) 5 6 Hz. MAXIMUM OUTPUT POWER Watts. PROTECTION CIRCUITS... Short circuit and over temperature. IDLE CURRENT REDUCTION... % or 5% dip switch selectable. MOTOR RESOLUTION... Oscillator/joystick modes: 1/64 step (12,8 s/r) with 1.8 motor. Pulse & direction mode: 16 switch selectable resolutions: 2, 4, 1, 2, 5, 1, 128, 18, 2, 216, 25, 254, 256, 36, 5, 58 steps/rev. CONTROLLER SECTION: MODE OF OPERATION... Self Test: Used for trouble shooting to test motor and/or signal connections. Pulse & Direction: Allows amplifier to receive step pulses from a controller such as Applied s Si-1 or Si-1, or any other pulse source PLC or controller. Joystick: allows speed and direction to be determined by an external analog voltage. Step and Dir inputs can be used for limit switches. Speed input selects speed range. LO SPEED and HI SPEED pots adjust the 2 speed ranges. Digital Oscillator: allows for precise speed control with automatic ramps between speeds. Accel/Decel rates are set by on board potentiometer and/or external analog voltage. STEP AND DIRECTION INPUT... Optically isolated: 5-12 VDC SPEED RANGE... LO speed range: -5. HIGH speed range: -25 Accel/decel range: 1-25 /sec TACH OUPUT... Optically isolated phototransistor. 3 VDC, 2mA max. SYSTEM SPECIFICATIONS: OVERALL SIZE... 3 x 5.3 x 8 inches. See mechanical outline. CHASSIS MATERIAL... Aluminum, black anodized with integral heat sink. WEIGHT lbs. AMBIENT TEMPERATURE... to 7 C. HUMIDITY... Maximum of 9% non-condensing. CONNECTORS... Screw terminal connectors for input power and motor, and I/O signals. MOTORS... Can drive 4, 6 or 8 lead motors, NEMA sizes 23 & 34. CASE... Steel with black paint and white epoxy silk screen. Integral heat sink, mounting brackets & switch covers included. AGENCY APPROVAL... CE & TUV. 49

50 STEPS/REV 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS PDO 558 Technical Drawings MECHANICAL OUTLINE 3. ".6" 5.45 " 1.25 " 2.2 ".25" SPEED+ SPEED- TACH+ TACH CW WPR CCW DIR+ DIR STEP+ STEP EN+ EN FAULT+ FAULT POWER TEMP SHORT JOYSTICK EXT SPEED 5% IDLE.2 CURRENT.4 (BASE =.5 A) HIGH SPEED LOW SPEED ACCEL OSC BYPASS SELF TEST 8. " 8.97 " 9.25 " 9V pk MOTOR B B+ A A+ PD 558 Step Motor Driver G AC POWER N L 2.15" 3.7 " 5.3 " BLOCK DIAGRAM power LED 11 or 22 VAC fuse Internal Power Supply EXT SPEED INPUT joystick ext speed STEP DIRECTION ENABLE HI/LO SPEED TACH Digital Oscillator & Joystick Interface HI speed Optical Isolation LO speed accel osc bypass self test Microstep Sequencer steps/rev MOSFET 3 State PWM Power Amplifier current.5 to5.5 A/phase motor phase A motor phase B 5% idle FAULT OUT Optical Isolation Fault Monitor overcurrent LED overtemp LED 5

51 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS PDO 558 Connectors and Switches ı/o connector speed/tach out/ external pot/ joystick/ 5 V analog speed potentiometers accel/decel rate low speed/high speed motor connector ı/o connector direction/step/enable/fault status LEDs power/overtemp fault/motor short switches motor current/idle current/ external pot/joystick mode switches steps per rev/osc mode/self test AC power connector INPUTS position no. 1 speed+ 2 speed 3 tach+ 4 tach 5 cw+ 6 wpr 7 ccw+ MOTOR position no. 1 B 2 B+ 3 A 4 B+ INPUTS position no. 1 dir+ 2 dir 3 step+ 4 step 5 en+ 6 en 7 fault+ 8 fault AC POWER position no. 1 G 2 N 3 L 51

52 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS NEMA 23 Motor Data FEATURES RECOMMENDED MOTORS FOR PDO 558 Motor P/N: Motor Current amps Resistance Ohms Holding oz-in Rotor Inertia oz-in Bearings Thrust Load (lbs) Radial Load (lbs) Radial Play inch/lbs.1 max.1 max.1 max.1 max.1 max lb End Play inch/lbs.1 max.1 max.1 max.3 max.3 max lbs Weight lbs Motor current, resistance and torque ratings are with parallel connection NEMA 23 Motor Dimensions Model L L x Ø MOUNTING END 18" min Ø1.5 ±.2.81 ± X Ø.25 ±.1 2 X X 2.22 Model L ± ±.6 FLAT.63 ± ±.2 L ±.8 Ø1.5 ± ±.1 +. Ø.25.1 TYP.228 ±.6 FLAT MOUNTING END 2 X MIN 2 X X X Ø.25 ±.1 2 X

53 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves PDO 558 with NEMA 23 Step Motors STEPPER SYSTEMS MOTOR Drive Setting: Full, 1/1th Step 1.9 A/Phase MOTOR Drive Setting: Full, 1/1th Step 2.5 A/Phase Full 1/1th Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 3.3 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 4.3 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 4.3 A/Phase MOTOR Drive Setting: Full, 1/1th Step 4.3 A/Phase Full 1/1th Full 1/1th

54 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS NEMA 34 Motor Data FEATURES RECOMMENDED MOTORS FOR PDO 558 Motor P/N: Motor Current amps Resistance Ohms Holding oz-in Rotor Inertia oz-in Bearings Thrust Load (lbs) Radial Load (lbs) Radial Play inch/lbs.1 max.1 max.1 max.8 max.8 max lb End Play inch/lbs.1 max.1 max.1 max.3 max.3 max lbs Weight lbs Motor current, resistance and torque ratings are with parallel connection NEMA 34 Motor Dimensions Model L Ø 3.38 MAX L 1.19 ±.4.19 Ø TYP Ø2.875 ±.2 4 X Ø.216 ±.1 18" min 2 X ±.3 2 X 3.26 MAX.2.4 Model L X.45.6 FLATS L MAX.39.8 Ø2.875± X Ø MIN 4 X Ø.26 THRU ±.1 FLAT 1.34 ±.4.98 ±.1 FLAT 1.46 ±.4 2 X X 2.74±

55 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves PDO 558 with NEMA 34 Step Motors STEPPER SYSTEMS MOTOR Drive Setting: Full, 1/1th Step 4.9 A/Phase MOTOR Drive Setting: Full, 1/1th Step 5.5 A/Phase Full 1/1th 1 Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 5.5 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 5.5 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 5.5 A/Phase MOTOR Drive Setting: Full, 1/1th Step 5.5 A/Phase Full 1/1th Full 1/1th

56 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS COMPLETE SYSTEM ORDERING PDO 558 Ordering Information Drive Type Motor System Number Step Motor Description PDO NEMA 23 one stack Si NEMA 23 two stack DRIVE ONLY ORDERING Drive Type PDO 558 Si NEMA 23 three stack NEMA 23 high torque one stack NEMA 23 high torque two stack 2341 NEMA 23 high torque three stack NEMA 34 one stack NEMA 34 two stack 3435 NEMA 34 three stack NEMA 34 high torque one stack NEMA 34 high torque two stack NEMA 34 high torque three stack System Ordering Example: PDO Description Packaged 5.5 amps, 8 VDC, 11/22 VAC input. Microstepping pulse & direction/oscillator drive. Packaged 5.5 amps, 8 VDC, 11/22 VAC input. Microstepping fully programmable drive/indexer with Si software. 56

57 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS 57

58 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS Si558 Programmable Step Motor Drive Si558 Programmable Step Motor Drive Features Si, Si Command Language (SCL) or SiNet Hub programming languages included with drive AC input 11V or 22V switch selectable, 5-6 Hz DC bus voltage 75 VDC full load, 8 VDC nominal Software selectable motor current from amps/phase Software selectable motor resolution from 2, to 5,8 steps per revolution Software selectable idle current reduction, 25%, 5% or 1% Eight optically isolated programmable inputs 5 24 VDC. 2,2 ohms internal resistance. Can be configured for sinking (NPN) or sourcing (PNP) signals. Three optically isolated programmable outputs VDC, 1mA maximum One optically isolated output 5 VDC dedicated to fault out RS-232 for PC/MMI communications Over current and over temperature protection 44 watts of usable power Screw terminal connectors Dual, MOSFET H-bridge, 3 state, pulse width modulated amplifier switching at 2 3 KHz Ideal for 4, 6 or 8 leaded step motors NEMA sizes 23 & 34 Optional Man Machine Interface (MMI) allows machine operator to enter specific motion parameters CE and TUV compliant Description The Si558 is a programmable stepper drive/indexer packaged in a rugged steel case painted black with white epoxy silkscreen. Integral heat sink, mounting brackets, switch covers and connectors are included with each Si558. The drive/indexer has been matched with twelve recommended NEMA 23 & 34 motors and comes with all operating software necessary to create a complete stepper motion solution. The Si558 includes Applied Motion Products, Microsoft Windows based, Si software language for quick set up and ease of use. The Si is ideal for standalone operation. For more experienced users, with software development expertise, the Si558 also comes with Applied s Si Command Language (SCL) programming instruction set. SCL allows for control of the Si drive from a host PC or PLC thus permitting the user to perform a variety of motion, I/O tasks and system status retrieval via the host. Multiple axis applications are handled by our SiNet Hub Programmer, which gives you the ability to control up to 8 Si drives, either stepper or servo on the same hub. Not only can you coordinate up to eight motors, the hub also has access to the inputs and outputs of all the drives, providing your program with up to 64 inputs and 24 outputs. You can also use Applied s MMI which allows the machine operator to enter specific motion commands. Factory set to operate at 11-volt input; the Si558 can be set by the user to operate at 22-volt input by a simply switch selection. Pluggable screw terminal blocks are provided for the I/O, motor and AC power inputs. Mating connectors, programming cable with computer interface connector as well as all operating software are provided with each Si drive. 58 The Si558 is both CE and TUV compliant.

59 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS Si558 Technical Specifications POWER AMPLIFIER (MOTOR DRIVE): AMPLIFIER TYPE... MOSFET, dual H-Bridge. CURRENT CONTROL... 3 state, pulse width modulated, switching at 2 3 KHz. OUTPUT CURRENT amps, software selectable. POWER SUPPLY... Linear, toroidal transformer based for high reliability and low noise. 11 or 22 VAC input, switch selectable. 5/6 Hz. DC BUS VOLTAGE... DC voltage at nominal line voltage: 75 VDC full load, 9 VDC no load. AC INPUT VOLTAGE or 22 VAC (switch selectable) 5/6 Hz. MAXIMUM OUTPUT POWER watts. IDLE CURRENT REDUCTION... %, 25%, 5%, or 1% software selectable. MOTOR RESOLUTION resolutions. Steps per revolution with 1.8 motor: 2, 5, 1, 128, 18, 2, 216, 25, 254, 256, 36, 5, 58, software selectable. STATUS LED'S... AC power (red) Over Temperature (yellow) Over Current (yellow) CONTROLLER (INDEXER) SECTION: SERIAL COMMUNICATION... INPUTS... OUTPUTS... PARAMETER RANGES... OPTIONAL OPERATOR INTERFACE (MMI)... RS-232 programming port. 8 user programmable inputs. Can be used for triggering, sensing, homing, branching, jogging or limits, optically isolated 5-24 VDC. 3 general purpose, optically isolated VDC outputs for interfacing to other equipment. Open collector and emitter. 1 ma max. Distance: 1 to 16,, steps. Speed:.25 to 5 revolutions per second (in any microstep resolution). Acceleration: 1 to 3, /sec. Deceleration: 1 to 3, /sec (set independently from acceleration). Time Delays:.1 to 3 seconds. Output Pulse Widths: 2 to 5 milliseconds. Iterations per repeat loop: 1 to 65,535. NEMA 4/12 rated (splash proof & dust proof). 4 x 2 characters liquid crystal display (LCD)standard or backlit. 2 key membrane keypad. Overall size: 4.9 x 4.9 x 1.42 inches. SYSTEM SPECIFICATIONS: OVERALL SIZE x 5.3 x 8. inches. CHASSIS MATERIAL... Aluminum, black anodized with integral heat sink. WEIGHT lbs. AMBIENT TEMPERATURE... to 5 C (32 to 122 F). HUMIDITY... Maximum of 9% non-condensing. CONNECTORS... Screw terminal connectors for input power and motor, and I/O signals. MOTORS... Can drive 4, 6 or 8 lead motors, NEMA sizes 11, 14, 17, 23 & 34. CASE... Steel with black paint and white epoxy silk screen. Includes switch covers. AGENCY APPROVAL... CE & TUV. 59

60 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS Si558 Technical Specifications MECHANICAL OUTLINE 3. ".6" 5.45 " 1.25 " 2.2 ".25" 8. " IN 1 IN 2 IN 3 IN 4 JOG CW POWER JOG CCW IN/JOG COM TEMP IN/JOG COM SHORT CW+ CW- CCW+ CCW- OUT 1+ OUT 1- OUT 2+ OUT 2- OUT 3+ OUT 3- FAULT+ FAULT- STOP PC/MMI LIMITS 8.97 " 9.25 " 9V pk MOTOR B B+ A A+ Si558 Step Motor Driver G AC POWER N L 2.15" 3.7 " 5.3 " BLOCK DIAGRAM 11 or 22 VAC INPUT1 INPUT2 INPUT3 INPUT4 CW JOG/IN5 CCW JOG/IN6 CW LIMIT CCW LIMIT fuse Optical Isoation Optical Isolation Internal Power Supply Si Microstepping Indexer Sequencer eeprom MOSFET 3 State PWM Power Amplifier motor phase A motor phase B to PC/MMI FAULT OUT RS232 Optical Isolation Fault Monitor Optical Isolation OUT1 OUT2 OUT3 overcurrent LED overtemp LED 6

61 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS Si558 Connectors and Switches input connector input/limits connector output connector LEDs power overtemp overcurrent RS232 connector pc mmi motor connector AC power connector I/O MOTOR LIMITS position no. 1 in 1 2 in 2 3 in 3 4 in 4 5 jog cw 6 jog ccw 7 in/jog com 8 in /jog ccw 9 cw+ 1 cw 11 ccw+ 12 ccw 13 out out 1 15 out out 2 17 out out 3 19 fault+ 2 fault position no. 1 B 2 B+ 3 A 4 B+ AC POWER position no. 1 G 2 N 3 L 61

62 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS NEMA 23 Motor Data FEATURES RECOMMENDED MOTORS FOR Si558 Motor P/N: Motor Current amps Resistance Ohms Holding oz-in Rotor Inertia oz-in Bearings Thrust Load (lbs) Radial Load (lbs) Radial Play inch/lbs.1 max.1 max.1 max.1 max.1 max lb End Play inch/lbs.1 max.1 max.1 max.3 max.3 max lbs Weight lbs Motor current, resistance and torque ratings are with parallel connection NEMA 23 Motor Dimensions Model L L x Ø MOUNTING END 18" min Ø1.5 ±.2.81 ± X Ø.25 ±.1 2 X X 2.22 Model L ± ±.6 FLAT.63 ± ±.2 L ±.8 Ø1.5 ± ±.1 +. Ø.25.1 TYP.228 ±.6 FLAT MOUNTING END 2 X MIN 2 X X X Ø.25 ±.1 2 X

63 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves Si558 with NEMA 23 Step Motors STEPPER SYSTEMS MOTOR Drive Setting: Full, 1/1th Step 1.9 A/Phase MOTOR Drive Setting: Full, 1/1th Step 2.5 A/Phase Full 1/1th Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 3.3 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 4.3 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 4.3 A/Phase MOTOR Drive Setting: Full, 1/1th Step 4.3 A/Phase Full 1/1th Full 1/1th

64 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS NEMA 34 Motor Data FEATURES NEMA 34 Motor Dimensions RECOMMENDED MOTORS FOR Si558 Motor P/N: Motor Current amps Resistance Ohms Holding oz-in Rotor Inertia oz-in Bearings Thrust Load (lbs) Radial Load (lbs) Radial Play inch/lbs.1 max.1 max.1 max.8 max.8 max lb End Play inch/lbs.1 max.1 max.1 max.3 max.3 max lbs Weight lbs Motor current, resistance and torque ratings are with parallel connection Model L Ø 3.38 MAX L 1.19 ±.4.19 Ø TYP Ø2.875 ±.2 4 X Ø.216 ±.1 18" min 2 X ±.3 2 X 3.26 MAX.2.4 Model L ±.4 L MAX Ø.5.5 Ø2.875±.2 18 MIN 4 X Ø.218 THRU Ø ± ± MOTOR TO BE SUPPLIED WITH 1/8 X.843 LG KEY 2 X X 2.74± ±.2

65 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves Si558 with NEMA 34 Step Motors STEPPER SYSTEMS MOTOR Drive Setting: Full, 1/1th Step 4.9 A/Phase MOTOR Drive Setting: Full, 1/1th Step 5.5 A/Phase Full 1/1th 1 Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 5.5 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 5.5 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 5.5 A/Phase MOTOR Drive Setting: Full, 1/1th Step 5.5 A/Phase Full 1/1th Full 1/1th

66 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS COMPLETE SYSTEM ORDERING Si558 Ordering Information Drive Type Motor System Number Step Motor Description PDO NEMA 23 one stack Si NEMA 23 two stack DRIVE ONLY ORDERING Drive Type PDO 558 Si NEMA 23 three stack NEMA 23 high torque one stack NEMA 23 high torque two stack 2341 NEMA 23 high torque three stack NEMA 34 one stack NEMA 34 two stack 3435 NEMA 34 three stack NEMA 34 high torque one stack NEMA 34 high torque two stack NEMA 34 high torque three stack System Ordering Example: Si Description Packaged 5.5 amps, 8 VDC, 11/22 VAC input. Microstepping pulse & direction/oscillator drive. Packaged 5.5 amps, 8 VDC, 11/22 VAC input. Microstepping fully programmable drive/indexer with Si software. OPTIONAL ACCESSORIES Type MMI-1 MMI-2 Description Standard man-machine interface. Man-machine interface with backlit display. 66

67 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER SYSTEMS 67

68 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES Open Frame Drives 68

69 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES STEP MOTORS require electronic circuits to provide them with appropriate amounts of power and to accept and/or generate motion command signals. Circuits that provide only power to the motor are called drives. Circuits capable of generating high-level motion profile command signals are called indexers. Circuits that accept lower level run/stop signals, and generate acceleration/deceleration signals are know as a drive with oscillator. Power and lower level command signal circuits can be combined into a single unit most often referred to as a drive with oscillator and with higher-level command abilities as drive/indexer. Applied Motion offers compact open frame step motor drives, open frame drives with on board digital oscillators as well as open frame drives with indexer featuring our Si programming. All open frame drives require a DC power source. Applied Motion also offers matching powers supplies for all its open frame drives. Please see the power supply section of this catalog for technical specifications. Full and half step drives include: 13, drive only 235, drive only 235 O, drive with oscillator 3535, drive only 3535 O, drive with oscillator 135D, dual motor drive only Microstepping drives include; 124i, drive with indexer and Si programming 235XD, drive with programmable oscillator 354M, drive only 354MO, drive with oscillator 354i, drive with indexer and Si programming 556, drive only 78, drive only 78i, drive with indexer and Si programming Each drive has been matched with appropriate sized NEMA step motors in order to provide maximum performance of both motor and drive. You can find a listing of recommended motors on each catalog drive specification page. All of Applied s open frame units are designed and manufactured at our facilities in California. All drives are thoroughly tested for function, mechanical/electrical specifications, performance ranges and are extensively burned-in under load before being approved for shipment. Please refer to the selection guides on the next few pages for help in choosing an appropriate product for your application. Detailed specifications for each open frame drive can be found in this section of the catalog. If you require assistance in your selection or additional technical data please contact us or go to our web site at:. 69

70 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES Open Frame Drives Selection Guide PULSE & DIRECTION DRIVES ONLY Part Number Motor Current Range (amps) Power Supply Voltage Range Step Resolution per Rev. Construction Type VDC 2-8 Open frame 135D VDC 2/4 Plastic case VDC 2/4 Open frame 235XD VDC 2 5,8 Open frame VDC 2/4 Open frame 354M VDC 4-12,8 Open frame VDC 2-12,8 Open frame VDC 2-5,8 Open frame DRIVES WITH BUILT-IN OSCILLATOR Part Number Motor Current Range (amps) Power Supply Voltage Range Step Resolution per Rev. Construction Type 235-O VDC 2/4 Open frame 235XD VDC 2 5,8 Open frame 3535-O VDC 2/4 Open frame 354MO VDC 12,8 Open frame DRIVES WITH BUILT-IN INDEXER Part Number Motor Current Range (amps) Power Supply Voltage Range Step Resolution per Rev. Construction Type 124i VDC 2, - 5,8 Open frame 354i VDC 2, - 5,8 Open frame 78i VDC 2, - 5,8 Open frame 7

71 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME DRIVES SUMMARY STEPPER DRIVES FULL & HALF MICROSTEPPING MICROSTEPPING STEP DRIVES DRIVES DRIVE/Si INDEXER FEATURES D O O 235XD 354M 354MO i 354i 78i Motor Current (A/phase) Input Voltage 12 3 DC DC DC DC DC DC DC DC DC 24 6 DC 24 8 DC DC DC 24 8 DC Steps/revolution 2/8 2/4 2/4 2/4 2/4 2/4 2 5,8 4 12,8 12,8 2 12,8 2 5,8 2, 5,8 2, 5,8 2, 5,8 Maximum Output Power (W) Overall Size (inches) 2.25 x 1.6 x x 1. x x 4 x x 4 x x 4 x x 4 x x 4 x x 4 x1.5 3 x 4 x x 6 x 2 3 x 6 x 2.7 x 3 x 4 3 x 5 x 1.5 3x6x2 Typical NEMA Motor Size 11, 14, 17, 23 11, 14, 17, 23 11, 14, 17, 23 11, 14, 17, 23 11, 14, 17, 23 11, 14, 17, 23 11, 14, 17, 23 11, 14, 17, 23, 34 11, 14, 17, 23, 34 17, 23, 34 17, 23, 34, 42 11, 14, 17, 23 11, 14, 17, 23, 34 17, 23, 34, 42 Screw Terminal Connectors Built-in Oscillator Oscillator Speed Range 5, Hz 4 5, Hz -4 RPS 25 RPS Analog Input/Remote Speed Pot Bipolar Chopper (2 3 khz) Idle Current Reduction Short Circuit Protection Thermal Protection Fault Indicator (LED) Fault Output (Signal) Made in USA CE Integral Indexer Programmable Inputs/Outputs 4/1 8/3 8/3 8/3 Encoder Interface optional Enable Input Catalog Page # Open Frame Drives Summary 71

72 STEPPER DRIVES 13 Step Motor Drive 13 Step Motor Drive Full, Half & Eighth Stepping 1. amp, 3 VDC Features DC bus voltage 12-3 VDC motor supply (including ripple) Factory settings Motor current at 1. per phase 8 steps per revolution Idle current configured at 6%. Optically isolated inputs, 5 12V 3 watts of usable power AMP MTA-1 vertical latching headers MOSFET, dual H-bridge, inaudible PWM amplifier 3 state, pulse width modulated current control, switching at 2 3 KHz. Drives 4, 6 or 8 lead size 11, 14, 17, 23 step motors CE compliant The following factory settings can be changed for volume orders: Motor current Set resolution Idle current reduction Horizontal header can replace vertical headers Description The 13 step motor driver is a full, half or onequarter step per phase sequencer with MOSFET three state switching amplifiers and optoisolated circuits. The drive also includes an automatic feature to lower motor current anytime the motor is left at rest for more than one second. The amplifier regulates motor current by chopping at a constant, inaudible frequency. The 13 s motor current, step resolution and idle current reduction are all factory configured. Standard configurations for each are stated in the features section above. Recommended motors for the 13 drive: 44 Westridge Dr. Watsonville, CA / / FAX 831/ ".125" pin 1 motor connector 1.6".8".7" STEP+ STEP DIR+ DIR 2.25" with vertical headers with horizontal headers Input Circuit pin 1 logic & power connector.77" MAX.62".3" Size 11 Size 14 Size 17 Size 23 HT HT17-68 HT HT11-13 HT17-71 HT HT17-75 HT Note: Mating connectors are only supplied with sample orders. See the 13 user s manual for mating connector part numbers. 72

73 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves STEPPER DRIVES HT11-12 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full Resolution 1. A/Phase 1 HT11-13 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full Resolution 1. A/Phase V 12 V V 12 V MOTOR Drive Setting: Full Resolution 1. A/Phase HT17-68 MOTOR Drive Setting: Full Resolution 1. A/Phase V 12 V V 12 V HT17-71 MOTOR Drive Setting: Full Resolution 1. A/Phase V 12 V HT MOTOR Drive Setting: Full Resolution 1. A/Phase HT17-75 MOTOR Drive Setting: Full Resolution 1. A/Phase V 12 V HT MOTOR Drive Setting: Full Resolution 1. A/Phase V 12 V V 12 V HT MOTOR Drive Setting: Full Resolution 1. A/Phase V 12 V

74 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES 124i Programmable Step Motor Drive i Programmable Step Motor Drive Microstepping 1.2 amps, 4 VDC Features Programmable for stand alone operation with Applied Motion s easy to use Si Programmer Windows software (software and programming cable included) Can be operated in real time from a host PC or PLC using Applied Motion s Si Command Language (SCL) Can be networked with all other Si products via Applied Motion s SiNet Hub DC bus voltage VDC motor supply (including ripple) Software selectable motor current from amps/phase Software selectable Step resolutions from 2, to 5,8 steps per revolution Software selectable idle current reduction %, 25%, 5% or 1% 8 user programmable inputs 3 optically isolated 5 24 VDC outputs Communication via RS232 or optional RS watts of usable power Screw terminal connector blocks for power, motor and I/O. RJ11 for RS232 port MOSFET, dual H-Bridge, inaudible PWM amplifier 3 state, pulse width modulated current control, switching at 2 3 khz Optional operator terminal (MMI) either standard or backlit Drives 4, 6 or 8 lead size 11, 14, 17 or 23 step motors CE compliant Description The 124i is a programmable step motor driver suited for a wide range of motion control applications. It includes a sophisticated controller integrated with a 48- watt microstepping amplifier. The 124i includes Applied Motion s easy to use Si Programmer Windows software for the rapid development of stand-alone motion control programs. The 124i can also be commanded in real time from a host PC or PLC, using the Si Command Language. For multi-axis applications, up to eight Applied Motion Si drives (stepper or Servo) can be networked using a single SiNet Hub. The 124i includes 8 optically isolated programmable inputs for triggering, branching, position sensing and end of travel detection. 3 optically isolated programmable outputs can send signals to other electronic devices and activate relays. Recommended motors for the 124i drive: Size 11 Size 14 Size 17 Size 23 HT HT17-68 HT HT11-13 HT17-71 HT HT17-75 HT MECHANICAL OUTLINE BLOCK DIAGRAM VDC INPUT1 INPUT2 INPUT3 INPUT4 CW JOG/IN5 CCW JOG/IN6 CW LIMIT CCW LIMIT to PC/MMI Optical Isoation Optical Isolation RS Internal Power Supply 4. eeprom Si Microstepping Indexer Sequencer 4x Ø max 3 State PWM Power Amplifier Optical Isolation OUT1 OUT2 OUT3 motor phase A motor phase B

75 44 Westridge Dr. Watsonville, CA / / FAX 831/ i Curves STEPPER DRIVES HT11-12 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: 1/1th Step 1. A/Phase 8 HT11-13 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: 1/1th Step 1. A/Phase V V MOTOR Drive Setting: 1/1th Step 1. A/Phase HT17-68 MOTOR Drive Setting: 1/1th Step 1.2 A/Phase V 24 V V 24 V HT17-71 MOTOR Drive Setting: 1/1th Step 1.2 A/Phase V 24 V HT MOTOR Drive Setting: 1/1th Step 1.2 A/Phase V 24 V HT17-75 MOTOR Drive Setting: 1/1th Step 1.2 A/Phase V 24 V HT MOTOR Drive Setting: 1/1th Step 1.2 A/Phase V 24 V HT MOTOR Drive Setting: 1/1th Step 1.2 A/Phase V 24 V

76 1 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES 235 Step Motor Drive 235 Step Motor Drive Full & Half Stepping 2. amps, 35 VDC Features DC bus voltage VDC motor supply (including ripple) Switch selectable motor current from amps/phase Switch selectable full or half step Switch selectable idle current reduction, or 5% Optically isolated 5 24 VDC inputs for step, direction and enable Enable input to turn off current to the motor 7 watts of usable power Screw terminal connectors Dual H-bridge, inaudible PWM amplifier 3 state, pulse width modulated current control, switching at 2 3 KHz Drives 4, 6 or 8 lead size 11, 14, 17 or 23 step motors CE compliant Description The 235 step motor driver is a full or half drive, step phase sequencer with three state switching amplifiers and optoisolated circuits. The drive also includes an automatic feature to lower motor current by 5% anytime the motor is left at rest for more than one second. This feature can be disabled. The amplifier regulates motor current by chopping at a constant, inaudible frequency. Phase current is selected from 16 levels by a DIP switch. Full or half resolution is switch selectable. MECHANICAL OUTLINE.125" 3.75" 2.5" 3." BLOCK DIAGRAM 4.".25" 4x Ø.125 2x Ø ".875" 1.5" 3.7".15" Recommended motors for the 235 drive: enable Optical Isolator VDC % idle current setting Size 11 Size 14 Size 17 Size 23 HT HT17-68 HT HT11-13 HT17-71 HT HT17-75 HT23-4 step com direction Optical Isolator Optical Isolator step dir Step Sequencer full step/ half step 5 Amplifier A+ A B+ B to motor 76

77 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves STEPPER DRIVES HT11-12 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full Resolution 1. A/Phase 1 HT11-13 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full Resolution 1. A/Phase V V MOTOR Drive Setting: Full Resolution 1. A/Phase 25 5 HT MOTOR Drive Setting: Full Resolution 2. A/Phase V 24 V HT17-71 MOTOR Drive Setting: Full Resolution A/Phase V 24 V V 24 V HT17-68 MOTOR Drive Setting: Full Resolution A/Phase HT17-75 MOTOR Drive Setting: Full Resolution 1.75 A/Phase V 24 V HT MOTOR Drive Setting: Full Resolution 2. A/Phase V 24 V 35 V 24 V HT23-4 MOTOR Drive Setting: Full Resolution 2. A/Phase V 24 V

78 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES 235 O Step Motor Drive with Oscillator 235 O Step Motor Drive with Oscillator Full & Half Stepping 2. amps, 35 VDC Features DC bus voltage VDC motor supply (including ripple) Switch selectable motor current from amps/phase Switch selectable full or half step Switch selectable idle current reduction, or 5% Optically isolated 5 24 VDC inputs, step, direction and enable Enable input to turn off current to the motor On-board oscillator generates step pulses and accel/decel ramps On-board trimpot or external speed adjustment Optically isolated 5 24 VDC Tach output for monitoring speed 7 watts of usable power Screw terminal connectors Dual H-bridge, inaudible PWM amplifier 3 state, pulse width modulated current control, switching at 2 3 KHz Drives 4, 6 or 8 lead size 11, 14, 17 or 23 step motors CE compliant Description The 235O step motor driver is a full or half step drive, step phase sequencer with three state switching amplifiers and optoisolated circuits. This drive has a built in ramping pulse generator (oscillator) with adjustable speed, acceleration and deceleration. Oscillator speed range is 5, Hz. Speed can be set from on-board trimpot or external pot. A jumper allows you to select the internal oscillator. In oscillator mode, the pulse input becomes a run/ stop signal: when this signal is set high, the motor accelerates to a preset speed and slews. Lowering the input signal causes the drive to decelerate to rest. The amplifier regulates motor current by chopping at a constant, inaudible frequency. Phase current is selected from 16 levels by a DIP switch. MECHANICAL OUTLINE.125" 3.75" 2.5" 3." BLOCK DIAGRAM ext speed pot step com direction enable Optical Isolator Oscillator step Optical Isolator Optical Isolator dir 4.".25" STEP/SLEW JUMPER Step Sequencer 4x Ø.125 2x Ø.125 accel decel speed adj full step/ half step VDC.25" Amplifier.875" 1.5" 5% idle current setting A+ A B+ B Recommended motors for the 235 O drive: Size 11 Size 14 Size 17 Size 23 HT HT17-68 HT HT11-13 HT17-71 HT HT17-75 HT ".15" to motor 78

79 44 Westridge Dr. Watsonville, CA / / FAX 831/ O Curves STEPPER DRIVES HT11-12 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full Resolution 1. A/Phase 1 HT11-13 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full Resolution 1. A/Phase V V MOTOR Drive Setting: Full Resolution 1. A/Phase 25 5 HT MOTOR Drive Setting: Full Resolution 2. A/Phase V 24 V HT17-71 MOTOR Drive Setting: Full Resolution A/Phase V 24 V V 24 V HT17-68 MOTOR Drive Setting: Full Resolution A/Phase HT17-75 MOTOR Drive Setting: Full Resolution 1.75 A/Phase V 24 V HT MOTOR Drive Setting: Full Resolution 2. A/Phase V 24 V 35 V 24 V HT23-4 MOTOR Drive Setting: Full Resolution 2. A/Phase V 24 V

80 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES 235XD Dual Step Motor Drive with Oscillator 235XD Step Motor Drive with Oscillator 2 Axis Full, Half and Microstep Programmable Digital Oscillator or Pulse Direction 2. amps, 35 VDC Features DC bus voltage VDC motor supply (including ripple) Software programmable motor current,.1 2. amps/phase Software programmable step size, 2 58 steps/rev Automatic idle current reduction Four optically isolated digital inputs: step/run 1, step/run 2, direction 1, direction 2 Two analog inputs, 1 bit resolution, - 5VDC On-board oscillator generates step pulses and accel/decel ramps Fixed speed or proportional to analog input Optically isolated 5 24 VDC Tach output for monitoring speed 7 watts of usable power per axis Screw terminal connectors Dual H-bridge, inaudible PWM amplifier 3 state, pulse width modulated current control, switching at 2 3 KHz Drives 4, 6 or 8 lead size 11, 14, 17 or 23 step motors Description The 235XD step motor driver is a two axis, software configured step/direction or oscillator drive. Drives can be quickly and precisely configured using our exposition software and a Windows PC. When configured for pulse/direction mode, the two drives can be commanded by the step and direction signals available from many PLCs and step motor indexers. In oscillator mode, the two drives generate their own acceleration and deceleration profiles and are commanded by digital run/stop signals. These signals can be supplied by PLCs, mechanical switches, single board computers or other motion control devices. Speeds may be fixed or can be set on the fly by to 5 volt analog signals. MECHANICAL OUTLINE 2x Ø " BLOCK DIAGRAM 1-35 VDC STEP/RUN1 STEP/RUN2 DIR1 DIR2 OUT +5V OUT ANALOG1 IN ANALOG2 IN GND PC.875" 1.5" Optical Isolation Filter 3.7".15".125" Internal Logic Supply 3.75" 2 Axis Controller RS232 eeprom 2.5" 3." PWM Power Amplifier PWM Power Amplifier Recommended motors for the 235XD drive: Size 11 Size 14 Size 17 Size 23 HT HT17-68 HT HT11-13 HT17-71 HT HT17-75 HT23-4 4x Ø " motor.25" motor 8

81 44 Westridge Dr. Watsonville, CA / / FAX 831/ XD Curves STEPPER DRIVES HT11-12 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full Resolution 1. A/Phase 1 HT11-13 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full Resolution 1. A/Phase V 24 V V 24 V MOTOR Drive Setting: Full Resolution 1. A/Phase V 24 V HT17-71 MOTOR Drive Setting: Full Resolution 1.7 A/Phase V 24 V HT MOTOR Drive Setting: Full Resolution 2. A/Phase HT17-68 MOTOR Drive Setting: Full Resolution 1.34 A/Phase V 24 V HT17-75 MOTOR Drive Setting: Full Resolution 1.7 A/Phase V 24 V HT MOTOR Drive Setting: Full Resolution 2. A/Phase V 24 V V 24 V HT23-4 MOTOR Drive Setting: Full Resolution 2. A/Phase V 24 V

82 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES 3535 Step Motor Drive 3535 Step Motor Drive Full & Half Stepping 3.5 amps, 35 VDC Features DC bus voltage VDC motor supply (including ripple) Switch selectable motor current from amps/phase Switch selectable full or half step Automatic 5% idle current reduction Optically isolated 5 VDC inputs for step, direction and enable Enable input to turn off current to the motor 122 watts of usable power Screw terminal connectors MOSFET, dual H-bridge, inaudible PWM amplifier 3 state, pulse width modulated current control, switching at 2 3 KHz Drives 4, 6 or 8 lead size 11, 14, 17 or 23 step motors CE compliant Description The 3535 step motor driver is a full or half drive, step phase sequencer with MOSFET three state switching amplifiers and optoisolated circuits. The drive also includes an automatic feature to lower motor current by 5% anytime the motor is left at rest for more than one second. The amplifier regulates motor current by chopping at a constant, inaudible frequency. Phase current is selected from 32 levels by a DIP switch. Full or half resolution is DIP switch selected. Recommended motors for the 3535 drive: Size 11 Size 14 Size 17 Size 23 HT HT17-68 HT HT11-13 HT17-71 HT HT17-75 HT23-4 MECHANICAL OUTLINE.125" 3.75" 2.5" 3." BLOCK DIAGRAM step 4.".25" VDC +5 Step dir Sequencer Optical direction Isolator enable Optical Isolator Optical Isolator step 1 4x Ø.125 2x Ø.125 full step/ half step.25".875" Amplifier 1.5" current setting A+ A B+ B 3.7".15" to motor 82

83 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves STEPPER DRIVES HT11-12 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full Resolution 1. A/Phase 1 HT11-13 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full Resolution 1. A/Phase V V MOTOR Drive Setting: Full Resolution 1. A/Phase V 24 V HT17-71 MOTOR Drive Setting: Full Resolution 1.7 A/Phase V 24 V HT MOTOR Drive Setting: Full Resolution 2.8 A/Phase V 24 V HT17-68 MOTOR Drive Setting: Full Resolution 1.3 A/Phase V 24 V HT17-75 MOTOR Drive Setting: Full Resolution 1.7 A/Phase V 24 V HT MOTOR Drive Setting: Full Resolution 2.8 A/Phase V 24 V HT23-4 MOTOR Drive Setting: Full Resolution 2.8 A/Phase V 24 V

84 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES 3535 O Step Motor Drive with Oscillator 3535 O Step Motor Drive with Oscillator Full & Half Step 3.5 amps, 35 VDC Features DC bus voltage VDC motor supply (including ripple) Switch selectable motor current from amps/phase Switch selectable full or half step Automatic 5% idle current reduction Optically isolated 5 VDC inputs, step, direction and enable Enable input to turn off current to the motor. On-board oscillator generates step pulses and accel/decel ramps On-board trimpot or external speed adjustment 122 watts of usable power Screw terminal connectors MOSFET, dual H-bridge, inaudible PWM amplifier 3 state, pulse width modulated current control, switching at 2 3 KHz. Drives 4, 6 or 8 lead size 11, 14, 17 or 23 step motors CE compliant Description The 3535O step motor driver is a full or half step drive, step phase sequencer with MOSFET three state switching amplifiers and optoisolated circuits. This drive has a built in ramping pulse generator (oscillator) with adjustable speed, acceleration and deceleration. Oscillator speed range is 4 5, Hz. Speed can be set from on-board trimpot or external pot. A jumper allows you to select the internal oscillator. In oscillator mode, the pulse input becomes a run/ stop signal: when this signal is set high, the motor accelerates to a preset speed and slews. Lowering the input signal causes the drive to decelerate to rest. The amplifier regulates motor current by chopping at a constant, inaudible frequency. Phase current is selected from 32 levels by a DIP switch. MECHANICAL OUTLINE.125" 3.75" 2.5" 3." BLOCK DIAGRAM ext speed pot step +5 direction enable Oscillator step Optical Isolator Optical Isolator Optical Isolator dir 4.".25" STEP/SLEW JUMPER Step Sequencer 1 4x Ø.125 2x Ø.125 accel decel speed adj full step/ half step VDC.25" Amplifier.875" " current setting Recommended motors for the 3535 O drive: A+ A B+ B Size 11 Size 14 Size 17 Size 23 HT HT17-68 HT HT11-13 HT17-71 HT HT17-75 HT ".15" to motor 84

85 44 Westridge Dr. Watsonville, CA / / FAX 831/ O Curves STEPPER DRIVES HT11-12 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full Resolution 1. A/Phase 1 HT11-13 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full Resolution 1. A/Phase V V MOTOR Drive Setting: Full Resolution 1. A/Phase V 24 V HT17-71 MOTOR Drive Setting: Full Resolution 1.7 A/Phase V 24 V HT MOTOR Drive Setting: Full Resolution 2.8 A/Phase V 24 V HT17-68 MOTOR Drive Setting: Full Resolution 1.3 A/Phase V 24 V HT17-75 MOTOR Drive Setting: Full Resolution 1.7 A/Phase V 24 V HT MOTOR Drive Setting: Full Resolution 2.8 A/Phase V 24 V HT23-4 MOTOR Drive Setting: Full Resolution 2.8 A/Phase V 24 V

86 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES 354M Step Motor Drive 354M Step Motor Drive Microstepping 3.5 amps, 4 VDC Features DC bus voltage VDC motor supply (including ripple) Switch selectable currents from amps/ phase motor current Switch selectable Step resolutions: 4, 1, 2, 128 steps/rev. Other resolutions are available upon request Switch selectable idle current reduction, or 5% Optically isolated 5 VDC inputs for step, direction and enable Enable input to turn off current to the motor Self test, switch selectable 14 watts of usable power Screw terminal connectors. Pin headers available upon request MOSFET, dual H-bridge, inaudible PWM amplifier 3 state, pulse width modulated current control, switching at 2 3 KHz. Drives 4, 6 or 8 lead size 11, 14, 17, 23 or 34 step motors CE compliant Description The 354M step motor driver is a microstepping drive from 4 to 12,8 steps per revolution, with custom resolutions available upon request, step phase sequencer with MOSFET three state switching amplifiers and optoisolated circuits. The drive also includes an automatic feature to lower motor current by 5% anytime the motor is left at rest for more than one second. This feature can be disabled. Additional there is a switch selectable selftest which rotates the motor 1 / 2 revolution in each direction at 1 steps/second. The amplifier regulates motor current by chopping at a constant, inaudible frequency. Phase current is selected from 32 levels by a DIP switch. Microstepping resolution is also selected by DIP switch. MECHANICAL OUTLINE.125" 3.75" BLOCK DIAGRAM step Optical Isolator step +5 Microstep dir Sequencer Optical direction Isolator enable Optical Isolator 2.5" 3." VDC self test on/off 4.".25" 4 x Ø.125 2x Ø " step resolution 1/2, 1/5, 1/1 or 1/64 MOSFET Amplifier.875" 1.5" current.4 to 3.5 A/phase A+ A B+ B 5% idle current reduction on/off 3.7".15" to motor Recommended motors for the 354M drive: 86 Size 11 Size 14 Size 17 Size 23 HT HT17-68 HT HT11-13 HT17-71 HT HT17-75 HT23-4 Size

87 44 Westridge Dr. Watsonville, CA / / FAX 831/ M Curves STEPPER DRIVES HT11-12 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: 1/1th Step 1. A/Phase 12 HT11-13 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: 1/1th Step 1. A/Phase V 3 24 V MOTOR Drive Setting: 1/1th Step 1. A/Phase HT17-68 MOTOR Drive Setting: 1/1th Step 1.3 A/Phase V 24 V V 24 V HT17-71 MOTOR Drive Setting: 1/1th Resolution 1.7 A/Phase 4 4 V 24 V HT MOTOR Drive Setting: 1/1th Step 2.8 A/Phase HT17-75 MOTOR Drive Setting: 1/1th Step 1.75 A/Phase V 24 V HT MOTOR Drive Setting: 1/1th Step 2.8 A/Phase V 24 V V 24 V HT23-4 MOTOR Drive Setting: 1/1th Step 2.8 A/Phase V 24 V MOTOR Drive Setting: 1/1th Step 3.5 A/Phase V 24 V

88 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES 354MO Step Motor with Oscillator MO Step Motor Drive with Digital Oscillator Microstepping 3.5 amps, 4 VDC Features DC bus voltage VDC motor supply (including ripple) Switch selectable currents from amps/ phase motor current Microstepping at 12,8 steps/rev Switch selectable idle current reduction, or 5% Optically isolated 5 12 VDC inputs Run, directs drive to run or stop Direction, sets direction of rotation Speed, selects high speed (25rps) or low speed (5rps) range Enable, removes all motor current when active Wiper, 5V analog for external speed signal, pot or joystick Output, Tach: 5 24V optically isolated, 1 pulses per revolution Internal Pot, accel/decel (1 25 /sec, Low speed ( 5 rps), High speed ( 25 rps) External Speed, Pot or Joystick 3 terminal type, 1k 1k ohms 14 watts of usable power Screw terminal connectors MOSFET, dual H-bridge, inaudible PWM amplifier 3 state, pulse width modulated current control, switching at 2 3 KHz Drives 4, 6 or 8 lead size 11, 14, 17, 23 or 34 step motors CE compliant Description The 354MO step motor driver is a microstepping drive at 12,8 steps per revolution, step phase sequencer with MOSFET three state switching amplifiers and optoisolated circuits. This drive includes 5 optically isolated inputs, external speed control, tach output, and internal pots for accel/decel rate along with high/low speed range selection. The amplifier regulates motor current by chopping at a constant, inaudible frequency. Phase current is selected from 32 levels by a DIP switch. Microstepping resolution is also selected by DIP switch. MECHANICAL OUTLINE.125" 3.75" 2.5" 3." BLOCK DIAGRAM VDC ext speed common run hi/lo speed direction enable tach out+ tach out- HI LO speed speed accel Digital Oscillator & Joystick Interface Optical Isolation 4.".25" Microstep Sequencer joystick ext speed 4 x Ø.125 2x Ø.125 5% idle.25".875" MOSFET Amplifier 1.5" current.4 to 3.5 A/phase A+ A B+ B 3.7".15" to motor Recommended motors for the 354MO drive: Size 11 Size 14 Size 17 Size 23 HT HT17-68 HT HT11-13 HT17-71 HT Size HT17-75 HT23-4

89 44 Westridge Dr. Watsonville, CA / / FAX 831/ MO Curves STEPPER DRIVES HT11-12 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: 1/1th Step 1. A/Phase 12 HT11-13 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: 1/1th Step 1. A/Phase V 3 24 V MOTOR Drive Setting: 1/1th Step 1. A/Phase HT17-68 MOTOR Drive Setting: 1/1th Step 1.3 A/Phase V 24 V V 24 V HT17-71 MOTOR Drive Setting: 1/1th Resolution 1.7 A/Phase V 24 V HT MOTOR Drive Setting: 1/1th Step 2.8 A/Phase HT17-75 MOTOR Drive Setting: 1/1th Step 1.75 A/Phase V 24 V HT MOTOR Drive Setting: 1/1th Step 2.8 A/Phase V 24 V V 24 V HT23-4 MOTOR Drive Setting: 1/1th Step 2.8 A/Phase V 24 V MOTOR Drive Setting: 1/1th Step 3.5 A/Phase V 24 V

90 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES 354i Programmable Step Motor Drive 354i Programmable Step Motor Indexer/Drive Microstepping 3.5 amps, 4 VDC Features Programmable for stand alone operation with Applied Motion s easy to use Si Programmer Windows software (software and programming cable included) Can be operated in real time form a host PC or PLC using Applied Motion s Si Command Language (SCL). Can be networked with all other Si products via Applied Motion s SiNet Hub DC bus voltage VDC motor supply (including ripple) Software selectable from amps/phase motor current Software selectable Step resolutions from 2, to 5,8 steps per revolution Software selectable idle current reduction %, 25%, 5% or 1% 8 user programmable inputs 3 optically isolated 5 24 VDC outputs Communication via RS232 or optional encoder/rs485 daughter board 14 watts of usable power Screw terminal connector blocks for power, motor and I/O. RJ11 for RS232 port MOSFET, dual H-Bridge, inaudible PWM amplifier 3 state, pulse width modulated current control, switching at 2 3 khz Optional RS485 and encoder input board Optional operator terminal (MMI) either standard or backlit Drives 4, 6 or 8 lead size 11, 14, 17, 23 or 34 step motors CE and TUV compliant Description The 354i is a programming step motor driver suitable for a wide range of motion control applications. It includes a sophisticated controller integrated with a 14 watt microstepping amplifier. The 354i includes Applied Motion s easy to use Si Programmer Windows software for the rapid development of stand-alone motion control programs. The 354i can also be commanded in real time from a host PC or PLC, using the Si Command Language. For multi-axis applications, up to eight Applied Motion Si drives (stepper or Servo) can be networked using a single SiNet Hub. The 354i includes 8 optically isolated programmable inputs for triggering, branching, position sensing and end of travel detection. 3 optically isolated programmable outputs can send signals to other electronic devices and activate relays. MECHANICAL OUTLINE.15" 4.7 BLOCK DIAGRAM VDC INPUT1 INPUT2 INPUT3 INPUT4 CW JOG/IN5 CCW JOG/IN6 CW LIMIT CCW LIMIT to PC/MMI 2.45" 3. Optical Isolation Optical Isolation RS Internal Logic Supply 6 x Ø.17 Si Microstepping Indexer Sequencer.25 eeprom MOSFET Amplifier Optical Isolation Recommended motors for the 354i drive: OUT1 OUT2 OUT3 Size 11 Size 14 Size 17 Size 23 HT HT17-68 HT HT11-13 HT17-71 HT Size HT17-75 HT23-4 motor phase A motor phase B 9

91 44 Westridge Dr. Watsonville, CA / / FAX 831/ i Curves STEPPER DRIVES HT11-12 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: 1/1th Step 1. A/Phase 12 HT11-13 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: 1/1th Step 1. A/Phase V 3 24 V MOTOR Drive Setting: 1/1th Step 1. A/Phase HT17-68 MOTOR Drive Setting: 1/1th Step 1.3 A/Phase V 24 V V 24 V HT17-71 MOTOR Drive Setting: 1/1th Resolution 1.7 A/Phase 4 4 V 24 V HT MOTOR Drive Setting: 1/1th Step 2.8 A/Phase HT17-75 MOTOR Drive Setting: 1/1th Step 1.75 A/Phase V 24 V HT MOTOR Drive Setting: 1/1th Step 2.8 A/Phase V 24 V V 24 V HT23-4 MOTOR Drive Setting: 1/1th Step 2.8 A/Phase V 24 V MOTOR Drive Setting: 1/1th Step 3.5 A/Phase V 24 V

92 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES 556 Step Motor Drive 556 Step Motor Drive Microstepping 5.5 amps, 6 VDC Features DC bus voltage 24-6 VDC motor supply (including ripple) Switch selectable motor current from amps/phase Switch selectable idle current reduction, % or 5% Switch selectable Step resolutions from 2 to 12,8 steps/rev. Optically isolated 5 VDC inputs for step, direction and enable Enable input to turn off current to the motor 33 watts of usable power Thermal, overvoltage and overcurrent protection Screw terminal connectors for power and motor MOSFET, dual H-bridge, inaudible PWM amplifier 3 state, pulse width modulated current control, switching at 2 3 KHz Drives 4, 6 or 8 lead size 11, 14, 17, 23, or 34 step motors Description The 556 step motor driver is a microstepping drive from 2 to 12,8 steps per revolution, step phase sequencer with MOSFET three state switching amplifiers and optoisolated circuits. The drive also includes an automatic feature to lower motor current by 5% anytime the motor is left at rest for more than one second. This feature can be disabled. The amplifier regulates motor current by chopping at a constant, inaudible frequency. Phase current is selected from 16 levels by a DIP switch. Microstepping resolution is also selected by DIP switch. Recommended motors for the 556 drive: Size 17 Size 23 Size 34 HT17-71 HT HT HT17-75 HT HT HT23-41 HT MECHANICAL OUTLINE.15" 5.7" 2.45" 3." BLOCK DIAGRAM 24-6VDC +5 step direction enable fault 5A fuse Overvoltage Monitor Optical Isolation resolution selector Fault Monitor overcurrent overtemp Voltage Regulator 6." Microstep Sequencer 6x Ø.17 2.".72".25" Voltage Regulator 1.345" current selector 5.7".15" PWM Power Amplifier PWM Clock 2 khz PWM Power Amplifier idle reducer motor phase A motor phase B 2 92

93 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves STEPPER DRIVES HT17-71 MOTOR Drive Setting: Full Resolution 1.6 A/Phase 6 V 48 V HT17-75 MOTOR Drive Setting: Full Resolution 1.6 A/Phase 6 V 48 V HT MOTOR Drive Setting: Full Resolution 4.3 A/Phase 15 HT MOTOR Drive Setting: Full Resolution 4.3 A/Phase V 48 V V 48 V HT23-41 MOTOR Drive Setting: Full Resolution 5.5 A/Phase 6 V 48 V HT MOTOR Drive Setting: Full Resolution 5.5 A/Phase 6 V 48 V HT MOTOR Drive Setting: Full Resolution 5.5 A/Phase 6 V 48 V HT MOTOR Drive Setting: Full Resolution 5.5 A/Phase 6 V 48 V

94 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES 78 Step Motor Drive Step Motor Drive Microstepping 7. amps, 8 VDC Features DC bus voltage 24-8 VDC motor supply (including ripple) Switch selectable currents from.8 7. amps/ phase motor current Switch selectable Step resolutions from 2 to 5,8 steps/rev Switch selectable idle current reduction, % or 5% Optically isolated 5 24 VDC inputs for step, direction and enable Enable input to turn off current to the motor 56 watts of usable power Short circuit and thermal protection Screw terminal connectors for power and motor MOSFET, dual H-bridge, inaudible PWM amplifier 3 state, pulse width modulated current control, switching at 2 3 KHz Drives 4, 6 or 8 lead size 11, 14, 17, 23, or 34 step motors CE compliant Description The 78 step motor driver is a microstepping drive from 2 to 5,8 steps per revolution, step phase sequencer with MOSFET three state switching amplifiers and optoisolated circuits. The drive also includes an automatic feature to lower motor current by 5% anytime the motor is left at rest for more than one second. This feature can be disabled. The amplifier regulates motor current by chopping at a constant, inaudible frequency. Phase current is selected by a DIP switch. Microstepping resolution is also selected by DIP switch. Recommended motors for the 78 drive: Size 17 Size 23 Size 34 HT17-68 HT HT HT17-71 HT HT HT17-75 HT23-41 HT MECHANICAL OUTLINE.15" 5.7" 24-8VDC step direction enable fault output overcurrent light overtemp light 6.3A fuse 2.45" 3." BLOCK DIAGRAM resolution selector Optical Isolation Fault Monitor 6." power light.25" Voltage Regulator Microstep Sequencer 6x Ø.17.72" Self Test 1 2." 1.345" PWM Power Amplifier PWM Clock 25 khz PWM Power Amplifier current selector idle current reduction 5.7".15" motor phase A motor phase B

95 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves STEPPER DRIVES HT17-68 MOTOR Drive Setting: Full Resolution A/Phase 8 V 48 V HT17-68 MOTOR Drive Setting: 1/1th Resolution A/Phase 8 V 48 V HT17-71 MOTOR Drive Setting: Full Resolution 1. A/Phase 8 V 48 V HT17-71 MOTOR Drive Setting: 1/1th Resolution 1. A/Phase 8 V 48 V HT17-75 MOTOR Drive Setting: Full Resolution 1.75 A/Phase 8 V 48 V HT17-75 MOTOR Drive Setting: 1/1th Resolution 1.75 A/Phase 8 V 48 V HT MOTOR Drive Setting: Full Resolution 4.2 A/Phase 5 HT MOTOR Drive Setting: 1/1th Resolution 4.2 A/Phase V 48 V V 48 V

96 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES 78 Curves 15 HT MOTOR Drive Setting: Full Resolution 4.2 A/Phase 12 HT MOTOR Drive Setting: 1/1th Resolution 4.2 A/Phase V 48 V V 48 V HT23-41 MOTOR Drive Setting: Full Resolution 4.2 A/Phase 2 HT23-41 MOTOR Drive Setting: 1/1th Resolution 4.2 A/Phase V 48 V V 48 V HT MOTOR Drive Setting: Full Resolution 6.3 A/Phase 8 V 48 V HT MOTOR Drive Setting: 1/1th Resolution 6.3 A/Phase 8 V 48 V HT MOTOR Drive Setting: Full Resolution 6.3 A/Phase 8 V 48 V HT MOTOR Drive Setting: 1/1th Resolution 6.3 A/Phase 8 V 48 V

97 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES HT MOTOR Drive Setting: Full Resolution 5.6 A/Phase 1 1 HT MOTOR Drive Setting: 1/1th Resolution 5.6 A/Phase V 48 V V 48 V

98 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES 78i Programmable Step Motor Drive 98 78i Programmable Step Motor Indexer/Drive Microstepping 7. amps, 8 VDC Features Programmable for stand alone operation with Applied Motion s easy to use Si Programmer Windows software (software and programming cable included) Can be operated in real time from a host PC or PLC using Applied Motion s Si Command Language (SCL) Can be networked with all other Si products via Applied Motion s SiNet Hub DC bus voltage 24-8 VDC motor supply (including ripple) Software selectable from.8 7. amps/phase motor current Software selectable Step resolutions from 2, to 5,8 steps per revolution Software selectable idle current reduction %, 25%, 5% or 1% 8 user programmable inputs 3 optically isolated 24 VDC outputs Short circuit and over temperature protection Communication via RS watts of usable power Screw terminal connector blocks for power and motor, Wago cage clamp connector for I/O. RJ11 for RS232 port MOSFET, dual H-bridge, inaudible PWM amplifier 3 state, pulse width modulated current control, switching at 2 3 khz Optional operator terminal (MMI) either standard or backlit Drives 4, 6 or 8 lead size 11, 14, 17, 23 and 34 step motors CE compliant Description The 78i is a programming step motor driver suitable for a wide range of motion control applications. It includes a sophisticated controller integrated with a 56-watt microstepping amplifier. The 78i includes Applied Motion s easy to use Si Programmer Windows software for the rapid development of stand alone motion control programs. The 78i can also be commanded in real time from a host PC or PLC, using the Si Command Language. For multi-axis applications, up to eight Applied Motion Si drives (stepper or Servo) can be networked using a single SiNet Hub. The 78i includes 8 programmable inputs for triggering, branching, position sensing and end of travel detection. 3 optically isolated programmable outputs can send signals to other electronic devices and activate relays. The 78i is a PC board mounted on an aluminum angle heat transfer chassis. Drive dimensions are 2 by 3 by 6. Recommended motors for the 78i drive: Size 17 Size 23 Size 34 HT17-68 HT HT HT17-71 HT HT HT17-75 HT23-41 HT MECHANICAL OUTLINE.15" 5.7" 24-8VDC INPUT1 INPUT2 INPUT3 INPUT4 CW JOG CCW JOG CW LIMIT CCW LIMIT to PC or MMI FAULT OUT fuse 2.45" 3." BLOCK DIAGRAM Filters Optical Isolation RS232 Optical Isolation overcurrent LED 6.".25" Internal Voltage Regulator Fault Monitor 6x Ø.17.72" eeprom Si Microstepping Indexer Sequencer 2." 1.345" overtemp LED MOSFET 3 State PWM Power Amplifier Optical Isolation 5.7".15" OUT1 OUT2 OUT3 motor phase A motor phase B

99 44 Westridge Dr. Watsonville, CA / / FAX 831/ i Curves STEPPER DRIVES HT17-68 MOTOR Drive Setting: Full Resolution A/Phase 8 V 48 V HT17-68 MOTOR Drive Setting: 1/1th Resolution A/Phase 8 V 48 V HT17-71 MOTOR Drive Setting: Full Resolution 1. A/Phase 8 V 48 V HT17-71 MOTOR Drive Setting: 1/1th Resolution 1. A/Phase 8 V 48 V HT17-75 MOTOR Drive Setting: Full Resolution 1.75 A/Phase 8 V 48 V HT17-75 MOTOR Drive Setting: 1/1th Resolution 1.75 A/Phase 8 V 48 V HT MOTOR Drive Setting: Full Resolution 4.2 A/Phase 5 HT MOTOR Drive Setting: 1/1th Resolution 4.2 A/Phase V 48 V V 48 V

100 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES 78i Curves 15 HT MOTOR Drive Setting: Full Resolution 4.2 A/Phase 12 HT MOTOR Drive Setting: 1/1th Resolution 4.2 A/Phase V 48 V V 48 V HT23-41 MOTOR Drive Setting: Full Resolution 4.2 A/Phase 2 HT23-41 MOTOR Drive Setting: 1/1th Resolution 4.2 A/Phase V 48 V V 48 V HT MOTOR Drive Setting: Full Resolution 6.3 A/Phase 8 V 48 V HT MOTOR Drive Setting: 1/1th Resolution 6.3 A/Phase 8 V 48 V HT MOTOR Drive Setting: Full Resolution 6.3 A/Phase 8 V 48 V HT MOTOR Drive Setting: 1/1th Resolution 6.3 A/Phase 8 V 48 V

101 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER DRIVES HT MOTOR Drive Setting: Full Resolution 5.6 A/Phase 1 1 HT MOTOR Drive Setting: 1/1th Resolution 5.6 A/Phase V 48 V V 48 V

102 STEPPER DRIVES 135D Dual Step Motor Drive D Dual Step Drive Full & Half Stepping 1. amps, 35 VDC Features Accepts VDC power supply (including ripple) Adjustable motor current: to 1. amps/phase. Full or half step (jumper selectable), quarter stepping available for OEM Compact size (1. x 2.4 x 3.55 inches) Mounts on DIN rail Optically isolated 5 24V step and direction inputs can be configured for sinking or sourcing logic Automatic idle current reduction. Drives 4, 6 or 8 lead step motors, sizes Compatible step motors available from stock Lightweight, rugged molded case Pluggable, screw terminal connectors CE compliant Description The 135D consists of two stepper drives that can operate in full or half step mode. Each driver can be individually controlled via its step and direction inputs. Each driver includes an automatic feature to lower motor current anytime the motor is left at rest for more than one-half second. The amplifiers regulate motor current by chopping at a constant, inaudible frequency. Phase current for each axis is independently adjustable by front panel potentiometers. Recommended motors for the 135D drive: Size 11 Size 14 Size 17 Size 23 HT HT17-68 HT HT11-13 HT17-71 HT HT17-75 HT Westridge Dr. Watsonville, CA / / FAX 831/ MECHANICAL OUTLINE BLOCK DIAGRAM step dir com dir step VDC Optical Isolation 2.75" 2.4" 1." full/half select Step Sequencer Idle Current Reduction Step Sequencer A+ A B+ B -1A STEP DIR 3.55" 3.9" COM DIR STEP -1A axis 1 axis 2 A+ A B+ B Amplifier Amplifier 135D A+ A B+ B current setting current setting A+ A B+ B to motor #1 to motor #2

103 44 Westridge Dr. Watsonville, CA / / FAX 831/ D Curves STEPPER DRIVES HT11-12 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full Resolution 1. A/Phase 1 HT11-13 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full Resolution 1. A/Phase V 12 V V 12 V MOTOR Drive Setting: Full Resolution 1. A/Phase HT17-68 MOTOR Drive Setting: Full Resolution 1. A/Phase V 12 V V 12 V HT17-71 MOTOR Drive Setting: Full Resolution 1. A/Phase V 12 V HT MOTOR Drive Setting: Full Resolution 1. A/Phase HT17-75 MOTOR Drive Setting: Full Resolution 1. A/Phase V 12 V HT MOTOR Drive Setting: Full Resolution 1. A/Phase V 12 V V 12 V HT MOTOR Drive Setting: Full Resolution 1. A/Phase V 12 V

104 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEPPER STEP MOTORS DRIVES 14

105 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Step Motors 15

106 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Standard Design Features Mechanical, Electrical & Environmental Specifications SHAFT RUN-OUT (inches) RADIAL PLAY (inch/lbs.) END PLAY (inch/lbs.) SIZE 11 SIZE 14 SIZE 17 SIZE HT17 SIZE 23 SIZE HT23 SIZE 34 SIZE HT Lbs..4 1 Lb..4 2 Lbs..1 1 Lb..1 3 Lbs..1 1 Lb Lbs..1 1 Lb Lbs Lb Lbs..1 1 Lb Lbs. PERPENDICULARITY CONCENTRICITY (inches) OPERATING TEMPERATURE RANGE INSULATION CLASS LEAD WIRE GAUGE MAXIMUM RADIAL LOAD (lbs.) MAXIMUM THRUST LOAD (lbs.) Design Tips.1 1 Lb Lbs C to 5 C -2 C to 5 C -2 C to 5 C -2 C to 5 C -2 C to 5 C -2 C to 5 C -2 C to 5 C -2 C to 5 C 13 C Class B 13 C Class B 13 C Class B 13 C Class B 13 C Class B 13 C Class B 13 C Class B 13 C Class B 26 AWG 26 AWG 22 AWG 26 AWG 22 AWG 22 AWG 18 AWG 22 AWG Series connect lead wires for best torque at low speeds. Center tap to end or parallel connect lead wires for best torque at higher speeds. Keep motor case temperature below 1 C. This can be achieved by lowering the motor current or limiting the duty cycle. Allow sufficient time to accelerate load. Size motor with 1% safety factor for required speed. Do not disassemble motors. A significant reduction in motor performance will result. Do not machine shafts without consulting Applied Motion Products. Do not disconnect motor from drive while in operation. Do not use holding torque/detent torque of motor as fail safe brake. Motion Installation Tips Mount the motor securely against a surface with good thermal conductivity such as steel or aluminum. Properly align the motor with the load using a flexible coupling. Protect the motor shaft from excessive thrust, overhung and shock loads. 16

107 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS 4 Lead Wire Configuration Bipolar Drive STEP TABLE STEP RED BLUE YELLOW WHITE CW FACING MOUNTING END A+ A B+ B WIRING DIAGRAM Red Blue Yellow White 4 LEAD MOTOR Step Tables & Wiring Diagrams 17

108 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS 6 Lead Wire Configuration Unipolar Drive STEP TABLE STEP RED RED/WHT GRN GRN/WHT ON OFF ON OFF 1 OFF ON ON OFF 2 OFF ON OFF ON 3 ON OFF OFF ON 4 ON OFF ON OFF CW FACING MOUNTING END Grn/Wht White Green Red Red/Wht WIRING DIAGRAM Black 6 LEAD MOTOR Connect center taps (white & black) to plus (+) voltage. UNIPOLAR DRIVE ONLY! 6 Lead Wire Configuration Bipolar Drive/Center Tap to End STEP TABLE STEP RED BLACK GREEN WHITE CW FACING MOUNTING END *N/C A A+ WIRING DIAGRAM Grn/Wht White Green 6 LEAD MOTOR B B+ *N/C Red Black Red/Wht 6 Lead Wire Configuration Bipolar Drive/End to End STEP TABLE STEP RED RED/WHT GREEN GRN/WHT CW FACING MOUNTING END A *N/C A+ B *N/C B+ WIRING DIAGRAM Grn/Wht White Green Red Black Red/Wht 6 LEAD MOTOR * NC denotes lead wires are not connected and are individually taped off. 18

109 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS 8 Lead Wire Configuration Unipolar Drive STEP TABLE STEP ORANGE BLACK RED YELLOW CW FACING MOUNTING END Orange WIRING DIAGRAM ON OFF ON OFF 1 OFF ON ON OFF 2 OFF ON OFF ON 3 ON OFF OFF ON 4 ON OFF ON OFF Connect orange/white, black/white, red/white, and yellow/white to plus (+) voltage. UNIPOLAR DRIVE ONLY! Org/Wht Blk/Wht Black Red Red/Wht Yel/Wht Yellow 8 LEAD MOTOR 8 Lead Wire Configuration Bipolar Drive/Parallel Connected STEP TABLE STEP A+ A B+ B CW FACING MOUNTING END Blk/Wht Org/Wht A A+ WIRING DIAGRAM Orange Black Red B+ Yel/ Wht 8 LEAD MOTOR Red/Wht B Yellow 8 Lead Wire Configuration Bipolar Drive/Series Connected STEP TABLE STEP ORANGE BLACK RED YELLOW CW FACING MOUNTING END A+ A B+ B WIRING DIAGRAM Orange Org/Wht Blk/Wht Black Red Red/Wht Yel/Wht Yellow 8 LEAD MOTOR 19

110 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Holding Measurement Electrical and holding torque ratings shown in the catalog tables are based on the motor being connected using the following drive schemes: Leads Drive Scheme Holding 4 bipolar bipolar, 2 phase on 6 unipolar unipolar, 2 phase on 8 unipolar unipolar, 2 phase on Rating Conversion Step motors can be connected using a variety of drive schemes. To determine the rating of a motor using a drive scheme that is different than the standard rating method, multiply the standard rated value by the number indicated in the chart that corresponds to the drive scheme desired. Desired Value Drive Unipolar Bipolar series Bipolar parallel Scheme Rating multiplier multiplier multiplier Unipolar volts or Bipolar amps Center Tap to End ohms K no mh w n Bipolar series volts amps holding torque V al ohms u e holding torque mh Bipolar parallel volts amps ohms mh holding torque

111 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS L.394 ±.4.6 ± ±.2 + Ø X 45 Ø X M2.6 X MIN MOTOR CONNECTION Minimum 1 = series Motor Holding Rotor Motor 2 = parallel Length Step Inertia Weight Part # 3 = unipolar (inches) Leads Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) 7.9" MIN 2 X.96 ±.18 2 X 1.1 ±.12 HT /8.26 HT /18.39 OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add D to the end. Switching sequence for CW rotation facing mounting end. STEP RED BLUE YELLOW WHITE RED A+ A BLUE PM B+ B YELLOW WHITE Hybrid Step Motors SIZE HT

112 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Hybrid Step Motors L.39 Ø ±.14 2 X.25 Ø TYP 2 X #4 4 2 X " min 2 X 1.24 MOTOR CONNECTION Minimum 1 = series Motor Holding Rotor Motor 2 = parallel Length Step Inertia Weight Part # 3 = unipolar (inches) Leads Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) / /2.47 OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add D to the end. SIZE

113 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS DIM L ±.2 Ø Ø X X # DEEP 2 X 1.22 MOTOR CONNECTION Minimum 1 = series Motor Holding Rotor Motor 2 = parallel Length Step Inertia Weight Part # 3 = unipolar (inches) Leads Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) / / Hybrid Step Motors SIZE / OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add D to the end. 113

114 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Hybrid Step Motors SIZE HT ±.6 FLAT L.8.59 ±.1 +. Ø TYP FLAT.177±.6 Ø ±.2 12" min 2 X X # DEEP 2 X 1.22 MOTOR CONNECTION Minimum 1 = series Motor Holding Rotor Motor 2 = parallel Length Step Inertia Weight Part # 3 = unipolar (inches) Leads Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) HT / HT HT HT / HT OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add D to the end. All HT17 motors are optimized for microstepping. 114

115 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS ±.6 FLAT L.8.59 ±.1 +. Ø TYP FLAT.177±.6 Ø ±.2 12" min 2 X X # DEEP 2 X 1.22 MOTOR CONNECTION Minimum 1 = series Motor Holding Rotor Motor 2 = parallel Length Step Inertia Weight Part # 3 = unipolar (inches) Leads Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) HT / HT HT / HT HT Hybrid Step Motors SIZE HT OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add D to the end. All HT17 motors are optimized for microstepping. 115

116 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS L " min Hybrid Step Motors SIZE ± x Ø X Ø.25 ±.1 MOUNTING END 2 X X 2.22 Ø1.5 ±.2 MOTOR CONNECTION Minimum 1 = series Motor Holding Rotor Motor 2 = parallel Length Step Inertia Weight Part # 3 = unipolar (inches) Leads Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) / / / OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add D to the end. *Optimized for microstepping and use with 16 volt drives. 116

117 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS L " min.81 ± x Ø X Ø.25 ±.1 MOUNTING END 2 X X 2.22 Ø1.5 ±.2 MOTOR CONNECTION Minimum 1 = series Motor Holding Rotor Motor 2 = parallel Length Step Inertia Weight Part # 3 = unipolar (inches) Leads Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) / / / / / / Hybrid Step Motors SIZE 23 OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add D to the end. *Optimized for microstepping and use with 16 volt drives. 117

118 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Hybrid Step Motors SIZE HT 23.59± ±.6 FLAT.63 ± ±.2 L ±.8 Ø1.5 ± ±.1 +. Ø.25.1 TYP.228 ±.6 FLAT MOUNTING END 2 X MIN 2 X X X Ø.25 ±.1 MOTOR CONNECTION Minimum 1 = series Motor Holding Rotor Motor 2 = parallel Length Step Inertia Weight Part # 3 = unipolar (inches) Leads Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) HT / HT HT HT / X HT OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add D to the end. All HT23 motors are optimized for microstepping. 118

119 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS.59± ±.6 FLAT.63 ± ±.2 L ±.8 Ø1.5 ± ±.1 +. Ø.25.1 TYP.228 ±.6 FLAT MOUNTING END 2 X MIN 2 X X Ø.25 ±.1 2 X MOTOR CONNECTION Minimum 1 = series Motor Holding Rotor Motor 2 = parallel Length Step Inertia Weight Part # 3 = unipolar (inches) Leads Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) HT / HT / X HT HT OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add D to the end. All HT23 motors are optimized for microstepping. Hybrid Step Motors SIZE HT

120 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Hybrid Step Motors SIZE 34 Ø 3.38 MAX L 1.19 ± Ø TYP 1.19 ±.3 Ø2.875 ±.2 4 X Ø.216 ±.1 2 X 3.26 MAX MOTOR CONNECTION Minimum 1 = series Motor Holding Rotor Motor 2 = parallel Length Step Inertia Weight Part # 3 = unipolar (inches) Leads Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) 18" min 2 X / / OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add D to the end. All size 34 motors are optimized for microstepping. * Optimized for use with 16 volt drives. 12

121 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Ø 3.38 MAX L 1.19 ± Ø TYP 1.19 ±.3 Ø2.875 ±.2 4 X Ø.216 ±.1 2 X 3.26 MAX MOTOR CONNECTION Minimum 1 = series Motor Holding Rotor Motor 2 = parallel Length Step Inertia Weight Part # 3 = unipolar (inches) Leads Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) 18" min 2 X / Hybrid Step Motors SIZE 34 OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add D to the end. All size 34 motors are optimized for microstepping. * Optimized for use with 16 volt drives. 121

122 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS.2.4 Hybrid Step Motors SIZE HT X.45.6 FLATS.98 ±.1 FLAT 1.34 ±.4 L MAX ±.1 FLAT 1.46 ±.4 2 X Ø.5 Ø2.875± MIN 2 X X 2.74± X Ø.26 THRU MOTOR CONNECTION Minimum 1 = series Motor Holding Rotor Motor 2 = parallel Length Step Inertia Weight Part # 3 = unipolar (inches) Leads Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) HT / HT / HT / OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add D to the end. All HT34 motors are optimized for microstepping. * Optimized for use with 16 volt drives. 122

123 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS ±.4 +. Ø L MAX ± ±.2 +. Ø Ø2.875± MOTOR TO BE SUPPLIED WITH 1/8 X.843 LG KEY 18 MIN 2 X X 2.74± ±.2 4 X Ø.218 THRU MOTOR CONNECTION Minimum 1 = series Motor Holding Rotor Motor 2 = parallel Length Step Inertia Weight Part # 3 = unipolar (inches) Leads Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) HT / HT / HT / OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add D to the end. All HT34 motors are optimized for microstepping. Hybrid Step Motors SIZE HT 34 Size HT Shaft Dimensions: +. Ø ±

124 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Hybrid Step Motors SIZE 42 TERMINAL SEE KEYWAY DETAIL NPT DIM L 1.38 ± ±.8.32 Ø2.186 ±.2 Ø Ø X Ø.28 ±.1 2 X 4.2 MAX 2 X 3.5 Ø4.26 MAX MOTOR CONNECTION Minimum 1 = series Motor Holding Rotor Motor Terminal 2 = parallel Length Block Step Inertia Weight Part # 3 = unipolar (inches) Connections Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) / OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add D to the end. All size 42 motors are optimized for microstepping and use with 16 volt drives. SHAFT KEYWAY DETAIL.63 MOUNTING SURFACE.69 Ø.59± /- # WINDING WIRE COLOR 1 RED 2 BLUE 3 BLACK 4 WHITE 5 GREEN 6 YELLOW /- 7 BROWN 8 ORANGE #44 WOODRUFF KEYWAY KEY SUPPLIED WITH MOTOR PM

125 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS 125

126 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Data Size HT11 Motor Typical Speed/ Performance* HT11-12 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full, 1/1th Step 1. A/Phase Full 1/1th Size 14 Motor Typical Speed/ Performance* MOTOR Drive Setting: Full, 1/1th Step 1. A/Phase HT11-13 MOTOR Motor Connection: 4 Lead Bipolar Drive Setting: Full, 1/1th Step 1. A/Phase Full 1/1th Full 1/1th *Full steps/sec = Rev/sec x 2. Half steps/sec = Rev/sec x 4.

127 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Size 17 Motor Typical Speed/ Performance* MOTOR Motor Connection: Center Tap to End Drive Setting: Half Step Resolution 1. A/Phase MOTOR Motor Connection: Center Tap to End Drive Setting: Half Step Resolution.8 A/Phase V V MOTOR Motor Connection: Center Tap to End Drive Setting: Half Step Resolution 1.2 A/Phase 5 8 V *Full steps/sec = Rev/sec x 2. Half steps/sec = Rev/sec x

128 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Size HT17 Motor Typical Speed/ Performance* HT17-68 MOTOR Drive Setting: Full Resolution A/Phase 8 V 48 V HT17-68 MOTOR Drive Setting: 1/1th Resolution A/Phase 8 V 48 V HT17-71 MOTOR Drive Setting: Full Resolution 1. A/Phase 8 V 48 V HT17-71 MOTOR Drive Setting: 1/1th Resolution 1. A/Phase 8 V 48 V HT17-75 MOTOR Drive Setting: Full Resolution 1.75 A/Phase 8 V 48 V HT17-75 MOTOR Drive Setting: 1/1th Resolution 1.75 A/Phase 8 V 48 V *Full steps/rev = Rev/sec x 2.

129 44 Westridge Dr. Watsonville, CA / / FAX 831/ Size 23 Motor Typical Speed/ Performance* STEP MOTORS MOTOR Drive Setting: Full, 1/1th Step 1.9 A/Phase MOTOR Drive Setting: Full, 1/1th Step 2.5 A/Phase Full 1/1th Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 3.3 A/Phase MOTOR Motor Connection: Center Tap to End Drive Setting: Half Step Resolution 2. A/Phase Full 1/1th 25 8 V MOTOR Motor Connection: Center Tap to End Drive Setting: Half Step Resolution.9 A/Phase MOTOR Motor Connection: Center Tap to End Drive Setting: Half Step Resolution 3.9 A/Phase 1 8 V 1 8 V MOTOR Motor Connection: Center Tap to End Drive Setting: Half Step Resolution 4.7 A/Phase MOTOR Motor Connection: Center Tap to End Drive Setting: Half Step Resolution 1.8 A/Phase 3 8 V 3 8 V *Full steps/sec = Rev/sec x 2. Half steps/sec = Rev/sec x

130 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Size HT23 Motor Typical Speed/ Performance* HT MOTOR Drive Setting: 1/1th Step 1.2 A/Phase V 24 V HT MOTOR Drive Setting: Full, 1/1th Step 4.3 A/Phase Full 1/1th HT MOTOR Drive Setting: Full, 1/1th Step 2.8 A/Phase 15 3 Full 1/1th HT MOTOR Drive Setting: 1/1th Step 1.2 A/Phase 2 HT MOTOR Drive Setting: Full, 1/1th Step 2.8 A/Phase Full 1/1th HT MOTOR Drive Setting: 1/1th Step 1.2 A/Phase V 24 V HT MOTOR Drive Setting: Full, 1/1th Step 4.3 A/Phase 15 3 Full 1/1th HT23-4 MOTOR Drive Setting: Full, 1/1th Step 2.8 A/Phase V 24 V Full 1/1th HT23-41 MOTOR Drive Setting: Full, 1/1th Step 4.3 A/Phase Full 1/1th *Full steps/sec = Rev/sec x 2. Half steps/sec = Rev/sec x 4.

131 44 Westridge Dr. Watsonville, CA / / FAX 831/ Size 34 Motor Typical Speed/ Performance* STEP MOTORS MOTOR Motor Connection: Center Tap to End Drive Setting: Half Step Resolution 4.7 A/Phase MOTOR Motor Connection: Center Tap to End Drive Setting: Half Step Resolution 4. A/Phase 3 8 V 5 8 V MOTOR Motor Connection: Center Tap to End Drive Setting: Half Step Resolution 3.5 A/Phase 8 V MOTOR Drive Setting: Full, 1/1th Step 5.5 A/Phase MOTOR Drive Setting: Full, 1/1th Step 4.9 A/Phase Full 1/1th MOTOR Drive Setting: Full, 1/1th Step 5.5 A/Phase Full 1/1th Full 1/1th *Full steps/sec = Rev/sec x 2. Half steps/sec = Rev/sec x

132 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Size HT34 Motor Typical Speed/ Performance HT MOTOR Drive Setting: Full Resolution 6.3 A/Phase 8 V 48 V HT MOTOR Drive Setting: Full Resolution 6.3 A/Phase 8 V 48 V HT MOTOR Drive Setting: Full Resolution 5.6 A/Phase HT MOTOR Drive Setting: 1/1th Resolution 6.3 A/Phase 8 V 48 V HT MOTOR Drive Setting: 1/1th Resolution 6.3 A/Phase 8 V 48 V HT MOTOR Drive Setting: 1/1th Resolution 5.6 A/Phase V 48 V V 48 V *Full steps/sec = Rev/sec x 2. Half steps/sec = Rev/sec x 4.

133 44 Westridge Dr. Watsonville, CA / / FAX 831/ STEP MOTORS Size HT34 Motor Typical Speed/ Performance 5 HT MOTOR Drive Setting: Full, 1/1th Step 8.4 A/Phase 1 HT MOTOR Drive Setting: Full, 1/1th Step 8.4 A/Phase Full 1/1th Full 1/1th HT MOTOR Drive Setting: Full, 1/1th Step 8.4 A/Phase Full 1/1th *Full steps/sec = Rev/sec x 2. Half steps/sec = Rev/sec x

134 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO STEP MOTORS SYSTEMS 134

135 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS Servo Systems 135

136 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS BLSi78 Programmable Servo Amplifier 136 BLSi78 Programmable Servo Amplifier Features: BLSi78 can be programmed for stand-alone operation with the easy to use Si Programmer Windows software (software and programming cable included). BLSi78 can be operated in real time from a host PC or PLC using the Si Command Language (SCL), via RS-232. Direct 12/24 volt, 5/6 Hz AC input. No external Power Supply needed. Continuous current of 7A, peak current to 14A. Speeds to 6, rpm. Motor and load dependent. 2 khz precision PWM amplifier. Pluggable screw terminal connectors for AC power, motor phases, communications and I/O. Pluggable, industry standard D connector for encoder and commutation signals. Optically isolated RS-232, RS-485 or RS-422 communications. Optically isolated I/O. Internal regeneration clamp circuit. No external components needed. Options: Five custom matched Applied Motion Alpha series brushless servomotors. Standard or custom length extension cables. Complete system configuration ordering. SiNet Hub compatible for networking with all Applied Motion intelligent stepper and servo drives to create full machine control. Two custom configured operator interfaces are available the MMI-1 and backlit MMI-2. MMI can be used to display messages or by the operator to enter command data such as move speeds, distance or loop counts. Description: The BLSi78 programmable servo drive include a motion controller, digital PID position loop, amplifier and 8 volt power supply. These features make it suitable for a wide range of motion applications using either brush or brushless motors. The BLSi78 includes Applied Motion s easy to use Si Programmer Windows software for the rapid development of stand-alone motion control programs. The BLSi78 can also be commanded in real time from a host PC or PLC, using the Si Command Language (SCL). For multi-axis applications, up to eight BLSi78 drives can be networked using the SiNet Hub. Up to 32 drives can be connected using the built-in RS-485 interface. Networking also allows the BLSi78 to be mixed with other Si drive models, stepper and servo. The BLSi78 includes 8 programmable inputs for triggering, branching, position sensing and end of travel detection. 3 programmable outputs can send signals to other electronic devices and activate relays. Tuning the PID loop of either model is easy with our Quick Tuner software, which features a built-in oscilloscope. Software selection of encoder line count and commutation sequence allows the motor to be configured without swapping wires.

137 44 Westridge Dr. Watsonville, CA / / FAX 831/ BLSi78 Technical Specifications POWER AMPLIFIER SECTION: AMPLIFIER TYPE... 3 phase MOSFET. CURRENT CONTROL... 4 quadrant, pulse width modulated, switching at 2 khz. AC INPUT amps maximum or amps maximum. Externally switch selectable. 5/6 Hz. OUTPUT CURRENT amps continuous. 14 amps peak current, 2 seconds max. INTERNAL DC BUS VOLTAGE... 9 VDC NO LOAD, 7 7 amps maximum load (with AC input at specified values). MAXIMUM CONTINUOUS OUTPUT POWER... 4 Watts. PROTECTION CIRCUITS... Drive over temperature. Over-voltage resulting from motor regeneration. POSITION RESOLUTION... Set via software to match encoder resolutions from a minimum of 25 lines to a maximum of 12,5 lines per revolution producing a minimum of 1 counts to a maximum of 5, counts per revolution in quadrature. MOTION UPDATE... 12,8 Hz. SERVO UPDATE... 4,266 Hz. ENCODER INPUTS... Differential 5 V, A & B quadrature. COMMUTATION INPUTS... 5 V TTL level, filtered. ENCODER POWER... 5 VDC, 2 ma (maximum) provided by drive. ENCODER RESOLUTION... 1 to 5, counts/rev (25 to 12,5 lines). SERVO SYSTEMS CONTROLLER SECTION: SERIAL COMMUNICATION... RS-232 programming port. Optically isolated. STATUS LED S... DC power (red), Overtemp (yellow). Regeneration Clamp (yellow) NETWORK COMMUNICATION... RS-485 or RS-422 programming and SCL (SiNet Command Language) serial port. Optically isolated. Up to 32 devices can be connected on a multidropped network. INPUTS... 8 user programmable inputs: 2 dedicated, optically isolated limit switch inputs, 5 24 VDC. 4 general purpose, filtered inputs. The Feed to Sensor instruction can use these inputs for sensing needs. The Wait Input instruction can wait for one of the inputs to see a given voltage state or signal edge. The If Input instruction can branch based on the state of an input. 2 jog inputs (cw and ccw) that can also be used as general purpose inputs. OUTPUTS... 3 general purpose, optically isolated outputs for interfacing to other equipment. Can be opened, closed, or programmed to send a pulse by the Set Output instruction. PARAMETER RANGES... Distance: 1 to 16,, encoder counts (CW or CCW), absolute position 2 billion. Speed:.25 to 1 revolutions per second. Acceleration: 1 to 3, /sec. Deceleration: 1 to 3, /sec (set independently from acceleration). Time Delays:.1 to 3 seconds. Output Pulse Widths: 2 to 5 milliseconds. Iterations per loop: 1 to 65,535. OPTIONAL OPERATOR INTERFACE (MMI)... NEMA 4X rated (splash proof & dust proof). 4 x 2 characters liquid crystal display (LCD) standard or backlit. 2 key membrane keypad. Overall size: 4.9 x 4.9 x 1.42 inches. Optional backlit display. SYSTEM SPECIFICATIONS: OVERALL SIZE... CHASSIS MATERIAL... WEIGHT... AMBIENT TEMPERATURE... HUMIDITY... CONNECTORS... RECOMMENDED MOTORS... 4 x 8 x 5.3. Steel, painted black with white characters. Black anodized aluminum heat sink. 11 Lbs. to 4C (32 to 14F) normal operating. to 7C (32 to 15F) maximum. Maximum of 9% non-condensing. Pluggable screw terminal connectors for input power, I/O signals, Communications and motor, DB-15 for encoder/hall signals. Can drive 3W to 4W BLDC motor. 137

138 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS BLSi78 Technical Drawings MECHANICAL OUTLINE 4. ".6" 5.45 " 1.25 ".25" 2.2 " POWER TEMP PC/MMI 8. " REGEN IN1 COM IN2 IN3 COM IN4 CW JOG/IN5 JOG/IN COM CCW JOG/IN6 CW LIMIT+ CW LIMIT CCW LIMIT+ CCW LIMIT OUT1+ OUT1 OUT2+ OUT2 OUT3+ OUT3 MOTOR RS-485/422 MOTOR FEEDBACK 9V pk GND TX TX+ RX RX+ BLSi78 Programmable Servo Drive G PHASE C PHASE B PHASE A 8.97 " 9.25 " AC POWER L1 L2/N G 4.12 " 2.15" 5.3 " BLOCK DIAGRAM VAC 8 Volt DC Power Supply Regeneration Clamp Circuit INPUT1 INPUT2 INPUT3 INPUT4 CW JOG/IN5 CCW JOG/IN6 CW LIMIT CCW LIMIT OUT1 OUT2 OUT3 PC/MMI RS485/422 Optical Isolation RS232 RS485/422 Internal Logic Supply Si Programmable Controller Optical Isolation eeprom MOSFET PWM Power Amplifier PID Servo Loop motor encoder 138

139 44 Westridge Dr. Watsonville, CA / / FAX 831/ BLSi78 Connectors SERVO SYSTEMS LEDs I/O connector inputs 1 4 I/O connector jog cw & ccw I/O connector cw & ccw limits I/O connector outputs 1 3 RS-232 connector RS-485/422 connector motor encoder I/O connector motor connector AC power connector I/O position no. 1 in 1 2 com 3 in 2 4 in 3 5 com 6 in 4 7 cw jog/in 5 8 jog/in com 9 ccw jog/in 6 1 cw limit + 11 cw limit 12 ccw limit + 13 ccw limit 14 out out 1 16 out out 2 18 out out 3 ENCODER I/O DB-15 CONNECTOR position no. 1 A+ 2 A 3 B+ 4 B 5 INDEX + 6 INDEX 7 SHIELD 8 NO CONNECTION 9 +5 VDC 1 GROUND 11 HALL 1 12 HALL 2 13 HALL 3 14 NO CONNECTION 15 NO CONNECTION COMMUNICATIONS position no. 1 RS RS-485 GND 3 RS-485 TX 4 RS-485 TX + 5 RS-485 RX 6 RS-485 RX + MOTOR position no. 1 GROUND 2 PHASE C 3 PHASE B 4 PHASE A AC POWER position no. 1 L1 2 L2/N 3 G 139

140 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS Recommended Motors for BLSi78 METRIC Mounting Flange inches (mm) 1.1 (28 mm) 1.57 (4 mm) 2.36 (6 mm) Part Number A A A A A System P/N Voltage V Output Power W Maximum Operating Speed Continuous Operating Speed Continuous Stall rpm 5, 5, 5, 5, 3,6 rpm 3, N.m. lb-in Peak (@ 3X rated current) N.m. lb-in K T Constant N.m./A lb-in/a K E Voltage Constant V/krpm Winding Resistance Ohm Winding Inductance mh Continuous Stall Current Rotor Inertia Maximum Winding Temp Friction (max) amps g-cm oz-in-sec X X X X X 1-3 N.m. lb-in Class B (13 C) Weight (lbs) Phases 3 Poles 8 Note: All electrical specs are phase to phase. BLSi78 amplifier uses 2X peak current limit. BLSi78 Extension Cables MOTOR TO ENCODER TO AMPLIFIER CABLES AMPLIFIER CABLES PART NUMBER LENGTH PART NUMBER LENGTH BLMTR-CA-4 4 ft BLENC-CA-4 4 ft BLMTR-CA-1 1 ft BLENC-CA-1 1 ft BLMTR-CA-2 2 ft BLENC-CA-2 2 ft BLMTR-CA-XX custom length BLENC-CA-XX custom length 14

141 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS Recommended 28 mm Alpha Motor for BLSi78 ENCODER CONNECTOR: HOUSING AMP # PINS AMP # (15 PCS) CABLE CLAMP AMP #267-1 MOTOR CONNECTOR: HOUSING AMP # PINS AMP # (4 PCS) CABLE CLAMP AMP # A DIMENSION L PART NUMBER L mm (inch) A (3.43) 2. 2 ± POTTING A B Ø Ø28 LABEL L ± 1 (57).6 X 45 Ø B 2 X Ø3. ON A Ø33 B.C. Ø38 REF Recommended 4 mm Alpha Motor for BLSi78 DIMENSION L PART NUMBER L mm (inch) ENCODER CONNECTOR: HOUSING AMP # PINS AMP # (15 PCS) CABLE CLAMP AMP #267-1 MOTOR CONNECTOR: HOUSING AMP # PINS AMP # (4 PCS) CABLE CLAMP AMP # A (2.78) A (3.48) A ± A B Ø8..9 LABEL.75(.3) X 45 L ±1 + Ø3..21 B 2 X Ø4.5 THRU 18 APART ON A Ø46 B.C. 141

142 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS Recommended 6 mm Alpha Motor for BLSi78 DIMENSION L PART NUMBER L mm (inch) A (3.66) A (4.76) ENCODER CONNECTOR: HOUSING AMP # PIN AMP # (15 PCS) CABLE CLAMP AMP #267-1 MOTOR CONNECTOR: HOUSING AMP # PIN AMP # (4 PCS) CABLE CLAMP AMP # A ± 1.8 A.5 B Ø X 45 LABEL L ± 1 + Ø5..25 B 4 X Ø5.5 THRU ON A Ø7 B.C. 142

143 44 Westridge Dr. Watsonville, CA / / FAX 831/ BLSi78 Curves with 28mm, 4 mm & 6 mm Alpha Brushless Servo Motors SERVO SYSTEMS A , Alpha Motor BLSi78 set at 1.7 amps (3.4 peak) 3 A , Alpha Motor BLSi78 set at 2. amps (4. peak) oz-in oz-in Peak rpm Continuous Peak rpm Continuous A , Alpha Motor BLSi78 set at 3. amps (6. peak) 1 8 A , Alpha Motor BLSi78 set at 7. amps (14. peak) 2 16 oz-in Peak rpm Continuous oz-in Peak rpm Continuous A , Alpha Motor BLSi78 set at 7. amps (14. peak) oz-in Peak rpm Continuous 143

144 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS BLSi78 Motor Extension Cable Drawings ENCODER EXTENSION CABLE L +3 ENCODER EXTENSION CABLE CONNECTOR: HOUSING AMP # PINS AMP # (15 PINS) CABLE CLAMP AMP #267-1 AMP APPLIED MOTION P/N: BLENC-CA-XX BELDON CONDUCTOR CABLE (4) encoder B (3) encoder B+ (2) encoder A (1) encoder A encoder index + (5) encoder index (6) shield (7) no connection (8) DIMENSION L PART # 4 feet BLENC-CA feet BLENC-CA-1 (9) +5 VDC (1) ground (+5 return) (11) Hall 1 (12) Hall 2 no connection (15) no connection (14) Hall 3 (13) 2 feet BLENC-CA-2 MOTOR POWER EXTENSION CABLE 4 x 1.5 MOTOR EXTENSION CABLE CONNECTOR: HOUSING AMP #266-1 PINS AMP # (4 PINS) CABLE CLAMP AMP # L x.2" STRIP & TIN DIP APPLIED MOTION P/N: BLMTR-CA-XX BELDON CONDUCTOR CABLE DIMENSION L PART # feet BLMTR-CA-4 1 feet BLMTR-CA-1 2 feet BLMTR-CA-2 Motor Phase Excitation Sequence MOTOR SHAFT CAN BE LOCKED AT O BY APPLYING THE RATED CURRENT + TO TERMINAL B AND TO TERMINAL A. ENCODER RESOLUTION 2, LINES/REV MECHANICAL (SHAFT) ANGLE ELEC. ANGLE Motor Back EMF VAB VBC VCA CCW (VIEWING SHAFT END) D Hall 1+ Hall Hall 3+

145 44 Westridge Dr. Watsonville, CA / / FAX 831/ COMPLETE SYSTEM ORDERING Drive Type Motor System Number Extension Cable System Number BLSi BLx PROGRAMMABLE DRIVE ORDERING Drive Type BLSi78 BLx78 Description Packaged 7. amp continuous, 8 VDC programmable servo drive with Si software. Packaged 7. amp continuous, 8 VDC programmable or pulse & direction servo drive INDIVIDUAL MOTOR ORDERING Motor Part Number Description System Number A watt, 48 volt, 28 mm frame 282 A watt, 48 volt, 4 mm frame 42 A watt, 48 volt, 4 mm frame 412 A watt, 48 volt, 6 mm frame 61 A watt, 6 volt, 6 mm frame 611 INDIVIDUAL EXTENSION MOTOR CABLE ORDERING Motor Cable Length System Number BLMTR-CA-4 4 feet 4 BLMTR-CA-1 1 feet 1 BLMTR-CA-2 2 feet 2 System Ordering Example: BLSi INDIVIDUAL EXTENSION ENCODER CABLE ORDERING Encoder Cable Length System Number BLENC-CA-4 4 feet 4 BLENC-CA-1 1 feet 1 BLENC-CA-2 2 feet 2 SERVO SYSTEMS BLSi78 Ordering Information BLMTR-CA-XX Custom Length N/A BLENC-CA-XX Custom Length N/A OPTIONAL ACCESSORIES Type MMI-1 MMI-2 Description Standard man-machine interface. Man-machine interface with backlit display. 145

146 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS BLx78 Servo Amplifier BLx78 Servo Amplifier Features: BLx78 can be used with any motion controller, PLC indexer or other controller that generates pulse and direction commands, or can be set to perform preset moves or jog functions. Direct 12/24 volt, 5/6 Hz AC input. No external Power Supply needed. Continuous current of 7A, peak current to 14A. Speeds to 6, rpm. Motor and load dependent. 2 khz precision PWM amplifier. Pluggable screw terminal connectors for AC power, motor phases, communications and I/O. Pluggable, industry standard D connector for encoder and commutation signals. Optically isolated RS-232. Optically isolated I/O. Internal regeneration clamp circuit. No external components needed. Options Five custom matched Applied Motion Alpha series brushless servomotors. Standard or custom length extension cables. Complete system configuration ordering. Description The BLx78 programmable servo drives include a motion controller, digital PID position loop, amplifier and 8 volt power supply. These features makes it suitable for a wide range of motion applications using either brush or brushless motors. The BLx78 accepts pulse and direction commands from any type of motion controller, and also includes preset moves and jog capabilities. The BLx has seven inputs and one output. Tuning the PID loop is easy with our Quick Tuner software, which features a built-in oscilloscope. Software selection of encoder line count and commutation sequence allows the motor to be configured without swapping wires. 146

147 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS BLX78 Technical Specifications POWER AMPLIFIER: AMPLIFIER TYPE... 3 phase MOSFET. CURRENT CONTROL... 4 quadrant, pulse width modulated, switching at 2 khz. AC INPUT amps maximum or 24 2 amps maximum. Externally switch selectable. 5/6 Hz. OUTPUT CURRENT amps continuous. 14 amps peak current, 2 seconds max. INTERNAL DC BUS VOLTAGE... 9 VDC NO LOAD, 7 7 amps maximum load (with AC input at specified values). MAXIMUM CONTINUOUS OUTPUT POWER. 4 Watts. PROTECTION CIRCUITS... Drive over temperature. Over-voltage resulting from motor regeneration. POSITION RESOLUTION... Electronic gearing feature allows any resolution from 2 to 65,535 steps per rev. MOTION UPDATE... 12,8 Hz. SERVO UPDATE... 4,266 Hz. ENABLE INPUT... Programmable inputs on the logic connector (IN1 IN6) that can be used to disable the drive. The current to the servomotor will be turned off. The BLx78 operates normally without any connections to the enable circuit. Use this feature only to disable the amplifier. ENCODER INPUTS... Differential 5 V, A & B quadrature. COMMUTATION INPUTS... 5 V TTL level, filtered. ENCODER POWER... 5 VDC, 2 ma (maximum) provided by drive. ENCODER RESOLUTION... 1 to 5, counts/rev (25 to 12,5 lines). CONTROL SECTION: SERIAL COMMUNICATION... STATUS LED S... INPUTS... OUTPUT... SYSTEM SPECIFICATIONS: OVERALL SIZE... CHASSIS MATERIAL... WEIGHT... AMBIENT TEMPERATURE... HUMIDITY... CONNECTORS... RECOMMENDED MOTORS... RS-232 programming port. Optically isolated. DC power (red), Overtemp (yellow). Regeneration Clamp (yellow) 7 dedicated/user programmable inputs: IN1/STEP & IN2/DIR: differential, high speed, optically isolated. 5V, 44 ohm, 2 mhz max step rate, 1 msec direction set up and hold time. These inputs also accept Encoder A & B quadrature or Step-up/ Step-Down signals. IN3/SPEED & IN4/SENSOR: optically isolated, 5 24V, 2,2 ohm. IN5 & IN6: optically isolated, 5 24V, 2,2 ohm, General purpose inputs. ANALOG1: 5V, 1 bit resolution. Maximum impedance of driving signal or potentiometer: 1k ohm. 1 optically isolated (can source or sink current), 1 ma, 3V max. 4 x 8 x 5.3. Steel, painted black with white characters. Black anodized aluminum heat sink. 11 Lbs. to 4C (32 to 14F) normal operating. to 7C (32 to 15F) maximum. Maximum of 9% non-condensing. Pluggable screw terminal connectors for input power, I/O signals, Communications and motor, DB-15 for encoder/hall signals. Can drive 3W to 4W BLDC motor. 147

148 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS BLx78 Technical Drawings MECHANICAL OUTLINE 4. ".6" 5.45 " 1.25 " 2.2 ".25" POWER TEMP PC REGEN Optically Isolated I/O IN1/STEP COM IN2/DIR IN3/SPEED COM IN4/SENSOR IN5 COM IN6 COM OUT1+ OUT1 MOTOR FEEDBACK 8. " +5V OUT ANALOG IN GND MOTOR 9V pk G PHASE C PHASE B PHASE A 8.97 " 9.25 " AC POWER L1 L2/N G 4.12 " 2.15" 5.3 " BLOCK DIAGRAM VAC 8 Volt DC Power Supply Regeneration Clamp Circuit IN1/STEP IN2/DIR IN3/SPEED IN4/SENSOR IN5 IN6 OUT1 Optical Isolation Internal Logic Supply eeprom MOSFET PWM Power Amplifier motor +5V OUT ANALOG IN GND Filter PID Servo Loop encoder 148 PC RS232

149 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS BLx78 Connectors LEDs power overtemp regeneration I/O inputs, outputs Analog I/O RS-232 connector motor encoder I/O connector motor connector to motor windings AC power connector I/O position no. 1 in 1/step+ 2 in 1/step 3 in 2/dir+ 4 in 2/dir 5 in 3/speed 6 com 7 in 4/sensor 8 in 5 9 com 1 in 6 11 out out 1 ANALOG I/O position no out 2 analog in 3 GROUND MOTOR ENCODER I/O position no. 1 A+ 2 A 3 B+ 4 B 5 INDEX + 6 INDEX 7 SHIELD 8 NO CONNECTION 9 +5 VDC 1 GROUND 11 HALL 1 12 HALL 2 13 HALL 3 14 NO CONNECTION 15 NO CONNECTION COMMUNICATIONS position no. 1 RS-232 MOTOR position no. 1 GROUND 2 PHASE C 3 PHASE B 4 PHASE A AC POWER position no. 1 L1 2 L2/N 3 GROUND 149

150 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS Recommended Motors for BLx78 METRIC Mounting Flange inches (mm) 1.1 (28 mm) 1.57 (4 mm) 2.36 (6 mm) Part Number A A A A A System P/N Voltage V Output Power W Maximum Operating Speed Continuous Operating Speed Continuous Stall rpm 5, 5, 5, 5, 3,6 rpm 3, N.m. lb-in Peak (@ 3X rated current) N.m. lb-in K T Constant N.m./A lb-in/a K E Voltage Constant V/krpm Winding Resistance Ohm Winding Inductance mh Continuous Stall Current Rotor Inertia Maximum Winding Temp Friction (max) amps g-cm oz-in-sec X X X X X 1-3 N.m. lb-in Class B (13 C) Weight (lbs) Phases 3 Poles 8 Note: All electrical specs are phase to phase. BLX78 amplifier uses 2X peak current limit. BLx78 Extension Cables MOTOR TO ENCODER TO AMPLIFIER CABLES AMPLIFIER CABLES PART NUMBER LENGTH PART NUMBER LENGTH BLMTR-CA-4 4 ft BLENC-CA-4 4 ft BLMTR-CA-1 1 ft BLENC-CA-1 1 ft BLMTR-CA-2 2 ft BLENC-CA-2 2 ft BLMTR-CA-XX custom length BLENC-CA-XX custom length 15

151 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS Recommended 28 mm Alpha Motor for the BLx78 ENCODER CONNECTOR: HOUSING AMP # PINS AMP # (15 PCS) CABLE CLAMP AMP #267-1 MOTOR CONNECTOR: HOUSING AMP # PINS AMP # (4 PCS) CABLE CLAMP AMP # A DIMENSION L PART NUMBER L mm (inch) A (3.43) 2. 2 ± POTTING A B Ø Ø28 LABEL L ± 1 (57).6 X 45 Ø B 2 X Ø3. ON A Ø33 B.C. Ø38 REF Recommended 4 mm Alpha Motor for the BLx78 DIMENSION L PART NUMBER L mm (inch) ENCODER CONNECTOR: HOUSING AMP # PINS AMP # (15 PCS) CABLE CLAMP AMP #267-1 MOTOR CONNECTOR: HOUSING AMP # PINS AMP # (4 PCS) CABLE CLAMP AMP # A (2.78) A (3.48) A ± A B Ø8..9 LABEL.75(.3) X 45 L ±1 + Ø3..21 B 2 X Ø4.5 THRU 18 APART ON A Ø46 B.C. 151

152 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS Recommended 6 mm Alpha Motor for the BLx78 DIMENSION L PART NUMBER L mm (inch) A (3.66) A (4.76) ENCODER CONNECTOR: HOUSING AMP # PIN AMP # (15 PCS) CABLE CLAMP AMP #267-1 MOTOR CONNECTOR: HOUSING AMP # PIN AMP # (4 PCS) CABLE CLAMP AMP # A ± 1.8 A.5 B Ø X 45 LABEL L ± 1 + Ø5..25 B 4 X Ø5.5 THRU ON A Ø7 B.C. 152

153 44 Westridge Dr. Watsonville, CA / / FAX 831/ BLx78 Curves with 28mm, 4 mm & 6 mm Alpha Brushless Servo Motors SERVO SYSTEMS A , Alpha Motor BLX78 set at 1.7 amps (3.4 peak) 3 A , Alpha Motor BLX78 set at 2. amps (4. peak) oz-in oz-in Peak rpm Continuous Peak rpm Continuous A , Alpha Motor BLX78 set at 3. amps (6. peak) 1 8 A , Alpha Motor BLX78 set at 7. amps (14. peak) 2 16 oz-in Peak rpm Continuous oz-in Peak rpm Continuous A , Alpha Motor BLX78 set at 7. amps (14. peak) oz-in Peak rpm Continuous 153

154 44 Westridge Dr. Watsonville, CA / / FAX 831/ SERVO SYSTEMS BLx78 Motor Extension Cable Drawings ENCODER EXTENSION CABLE L +3 ENCODER EXTENSION CABLE CONNECTOR: HOUSING AMP # PINS AMP # (15 PINS) CABLE CLAMP AMP #267-1 AMP APPLIED MOTION P/N: BLENC-CA-XX BELDON CONDUCTOR CABLE (4) encoder B (3) encoder B+ (2) encoder A (1) encoder A encoder index + (5) encoder index (6) shield (7) no connection (8) DIMENSION L PART # 4 feet BLENC-CA feet BLENC-CA-1 (9) +5 VDC (1) ground (+5 return) (11) Hall 1 (12) Hall 2 no connection (15) no connection (14) Hall 3 (13) 2 feet BLENC-CA-2 MOTOR POWER EXTENSION CABLE 4 x 1.5 MOTOR EXTENSION CABLE CONNECTOR: HOUSING AMP #266-1 PINS AMP # (4 PINS) CABLE CLAMP AMP # L x.2" STRIP & TIN DIP APPLIED MOTION P/N: BLMTR-CA-XX BELDON CONDUCTOR CABLE DIMENSION L PART # feet BLMTR-CA-4 1 feet BLMTR-CA-1 2 feet BLMTR-CA-2 Motor Phase Excitation Sequence MOTOR SHAFT CAN BE LOCKED AT O BY APPLYING THE RATED CURRENT + TO TERMINAL B AND TO TERMINAL A. ENCODER RESOLUTION 2, LINES/REV MECHANICAL (SHAFT) ANGLE ELEC. ANGLE Motor Back EMF VAB VBC VCA CCW (VIEWING SHAFT END) D Hall 1+ Hall Hall 3+

155 44 Westridge Dr. Watsonville, CA / / FAX 831/ COMPLETE SYSTEM ORDERING Drive Type Motor System Number Extension Cable System Number BLSi BLx PROGRAMMABLE DRIVE ORDERING Drive Type BLSi78 BLx78 Description Packaged 7. amp continuous, 8 VDC programmable servo drive with Si software. Packaged 7. amp continuous, 8 VDC programmable or pulse & direction servo drive INDIVIDUAL MOTOR ORDERING Motor Part Number Description System Number A watt, 48 volt, 28 mm frame 282 A watt, 48 volt, 4 mm frame 42 A watt, 48 volt, 4 mm frame 412 A watt, 48 volt, 6 mm frame 61 A watt, 6 volt, 6 mm frame 611 INDIVIDUAL EXTENSION MOTOR CABLE ORDERING Motor Cable Length System Number BLMTR-CA-4 4 feet 4 BLMTR-CA-1 1 feet 1 BLMTR-CA-2 2 feet 2 BLMTR-CA-XX Custom Length N/A System Ordering Example: BLX INDIVIDUAL EXTENSION ENCODER CABLE ORDERING Encoder Cable Length System Number BLENC-CA-4 4 feet 4 BLENC-CA-1 1 feet 1 BLENC-CA-2 2 feet 2 BLENC-CA-XX Custom Length N/A SERVO SYSTEMS BLx78 Ordering Information OPTIONAL ACCESSORIES Type MMI-1 MMI-2 Description Standard man-machine interface. Man-machine interface with backlit display. 155

156 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN SERVO FRAME SYSTEMS SERVO AMPLIFIERS 156

157 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS Open Frame Servo Amplifiers 157

158 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS BL78x Servo Amplifier BL78x Servo Amplifier Features: BL78x can be used with any motion controller, PLC indexer or other controller that generates pulse and direction commands, or can be set to perform preset moves or jog functions. Requires 24-8 VDC power supply. Continuous current of 7A, peak current to 14A Speeds to 6 rpm. Motor and load dependent. 2 khz precision PWM amplifier. Compatible motors and extension cables available from stock. Compact size (2 x 3 x 6 inches). Screw terminal connectors for power, motor phases and I/O. Pluggable, industry standard D connector for encoder and commutation signals. Options: Eight Applied Motion Alpha series servo motors specifically designed for optimized performance with the BL78X amplifier. These motors feature low profile right angle strain relief, shielded motor and encoder cables and mil style connectors. Standard or custom length extension cables for the motor and encoder that allow for quick, plug and play system set up. Regeneration clamp circuit (recommended). Recommended power supplies: PS43, PS15 and PS17. Description: The BL78x servo amplifier is suitable for a wide range of motion applications and is designed around a precise, powerful and efficient PWM amplifier. BL78x is a servo amplifier that can accept pulse and direction commands from any type of motion controller as well as providing the user with preset programming capabilities. Tuning the PID loop on the BL78x is easy with our Quick Tuner software, featuring a built-in oscilloscope. Software selection of encoder line count and commutation sequence allows the motor to be configured without swapping wires. 158

159 44 Westridge Dr. Watsonville, CA / / FAX 831/ BL78x Technical Specifications OPEN FRAME SERVO AMPLIFIERS POWER AMPLIFIER: AMPLIFIER TYPE... 3 phase MOSFET. CURRENT CONTROL... 4 quadrant, pulse width modulated, switching at 2 KHz. OUTPUT CURRENT amps continuous. 14 amps peak current, 2 seconds max. DC BUS VOLTAGE to 8 VDC. 7 amps typical maximum load. MAXIMUM CONTINUOUS OUTPUT POWER 56 Watts. PROTECTION CIRCUITS... Drive over temperature. POSITION RESOLUTION... Electronic gearing feature allows any resolution from 2 to 65,535 steps per rev. MOTION UPDATE Hz. SERVO UPDATE Hz. ENABLE INPUT... Two terminals on the logic connector (EN+ AND EN ) that can be used to disable the drive. The current to the servo motor will be turned off. The BL78x operates normally without any connections to the enable circuit. Use this feature only to disable the amplifier. CONTROLLER SECTION BL78x: INPUTS... IN1/STEP & IN2/DIR: differential, high speed, optically isolated. 5V, 44 ohm, 2 MHz max step rate, 1 msec direction set up and hold time. IN3/SPEED & IN4/SENSOR: differential, optically isolated, 5 24V, 22 ohm. ANALOG1: 5V, 1 bit resolution. Maximum impedance of driving signal or potentiometer: 1 k ohm. OUTPUT... Differential (can source or sink current), optically isolated. 1 ma, 3V max. ENCODER INPUTS... Differential O 5 V, A & B quadrature. COMMUTATION INPUTS... O 5 V TTL level, filtered. ENCODER POWER... 5 VDC, 2 ma provided by drive. ENCODER RESOLUTION , counts/rev (25 12,5 lines). SYSTEM SPECIFICATIONS: OVERALL SIZE... CHASSIS MATERIAL... WEIGHT... AMBIENT TEMPERATURE... HUMIDITY... CONNECTORS... RECOMMENDED MOTORS... 2 x 3 x 6 inches. Aluminum, black anodized with integral heat sink. 1 Lb. to 7 C (32 to 5 F). Maximum of 9% non-condensing. Screw terminal connectors for input power, I/O signals and motor, DB-15 for encoder/hall signals. Can drive 3W to 4W BLDC motor. 159

160 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS BL78x Technical Drawings MECHANICAL OUTLINE 5.7".15".17" 1.345" 6 x Ø.17.72" 2.8" 6.".25" 2." 2.45" 3.".15" 5.7".25" BLOCK DIAGRAM 24-8 VDC IN1/STEP IN2/DIR IN3/SPEED IN4/SENSOR OUT1 +5V OUT ANALOG IN GND Optical Isolation Filter Internal Logic Supply x Controller eeprom MOSFET PWM Power Amplifier PID Servo Loop motor encoder PC RS232 16

161 44 Westridge Dr. Watsonville, CA / / FAX 831/ Recommended Motors for the BL78x OPEN FRAME SERVO AMPLIFIERS Mounting Flange inches (mm) 1.1 (28 mm) 1.57 (4 mm) 2.36 (6 mm) Part Number A A A A A A A A Voltage V Output Power W Maximum Operating Speed Continuous Operating Speed Continuous Stall rpm 5, 5, 5, 5, 4, 5, 5, 3,6 rpm 3, N.m. lb-in Peak (@ 3X rated current) N.m. lb-in K T Constant N.m./A lb-in/a K E Voltage Constant V/krpm Winding Resistance Ohm Winding Inductance mh Continuous Stall Current Rotor Inertia Maximum Winding Temp Friction (max) amps g-cm oz-in-sec x x x x x x x x 1-3 N.m. lb-in Class B (13 C) Weight (lbs) Phases 3 Poles 8 Note: All electrical specs are phase to phase. BL78x amplifier uses 2X peak current limit. Recommended Extension Cables MOTOR TO ENCODER TO AMPLIFIER CABLES AMPLIFIER CABLES PART NUMBER LENGTH PART NUMBER LENGTH BLMTR-CA-4 4 ft BLENC-CA-4 4 ft BLMTR-CA-1 1 ft BLENC-CA-1 1 ft BLMTR-CA-2 2 ft BLENC-CA-2 2 ft BLMTR-CA-XX custom length BLENC-CA-XX custom length 161

162 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS Recommended 28 mm Alpha Motor for the BL78x ENCODER CONNECTOR: HOUSING AMP # PINS AMP # (15 PCS) CABLE CLAMP AMP #267-1 MOTOR CONNECTOR: HOUSING AMP # PINS AMP # (4 PCS) CABLE CLAMP AMP # DIMENSION L PART NUMBER L mm (inch) A (3.43) A (3.43) A 2. 2 ± POTTING A B Ø Ø28 LABEL L ± 1 (57).6 X 45 Ø B 2 X Ø3. ON A Ø33 B.C. Ø38 REF Recommended 4 mm Alpha Motor for the BL78x DIMENSION L PART NUMBER L mm (inch) A (2.42) A (2.42) A (2.78) A (2.78) A (2.78) ENCODER CONNECTOR: HOUSING AMP # PINS AMP # (15 PCS) CABLE CLAMP AMP #267-1 MOTOR CONNECTOR: HOUSING AMP # PINS AMP # (4 PCS) CABLE CLAMP AMP # A (2.78) A (3.48) A (3.48) A (3.48) A A (3.48) ± A B Ø8..9 LABEL.75(.3) X L ±1 + Ø3..21 B 2 X Ø4.5 THRU 18 APART ON A Ø46 B.C.

163 44 Westridge Dr. Watsonville, CA / / FAX 831/ Recommended 6 mm Alpha Motor for the BL78x DIMENSION L PART NUMBER L mm (inch) OPEN FRAME SERVO AMPLIFIERS ENCODER CONNECTOR: HOUSING AMP # PIN AMP # (15 PCS) CABLE CLAMP AMP #267-1 MOTOR CONNECTOR: HOUSING AMP # PIN AMP # (4 PCS) CABLE CLAMP AMP # A A (3.66) A (4.76) ± 1.8 A.5 B Ø X 45 LABEL BL78x Motor & Encoder Connector Detail L ± 1 + Ø5..25 B 4 X Ø5.5 THRU ON A Ø7 B.C. MOTOR POWER CONNECTOR MOTOR ENCODER CONNECTOR MOTOR CONNECTION TABLE PIN NUMBER FUNCTION COLOR 1 A RED 2 B WHITE 3 C BLACK 4 DRAIN GREEN ENCODER CONNECTION TABLE PIN NUMBER FUNCTION COLOR PIN NUMBER FUNCTION COLOR 1 A+ BLUE 9 Hall 2+ GREY 2 A BLUE/BLACK 1 Hall 2 GREY/BLACK 3 B+ GREEN 11 Hall 3+ WHITE 4 B GREEN/BLACK 12 Hall 3 WHITE/BLACK 5 Index Z+ YELLOW 13 +5V RED 6 Index Z YELLOW/BLACK 14 OV BLACK 7 Hall 1+ BROWN 15 DRAIN W/SHRINK TUBING 8 Hall 1 BROWN/BLACK 16 N/C N/C CONNECTOR MATING CONNECTOR HOUSING AMP# AMP# PINS AMP# (4 pcs) AMP# (4 pcs) CONNECTOR MATING CONNECTOR HOUSING AMP# AMP# PINS AMP# (15 pcs) AMP# (15 pcs) CABLE CLAMP AMP# AMP# CABLE CLAMP AMP# AMP#

164 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS BL78x Curves with 28 mm & 4 mm Brushless Servo Motors A , Alpha Motor w/ps43 Power Supply (3 VDC) BL78x set at 2.9 amps (5.8 peak) A , Alpha Motor w/ps15 Power Supply (5 VDC) BL78x set at 1.38 amps (2.76 peak) oz-in 15 oz-in Peak rpm Continuous Peak rpm Continuous A , Alpha Motor w/ps43 Power Supply (3 VDC) BL78x set at 3.1 amps (6.2 peak) 5 4 A , Alpha Motor w/ps15 Power Supply (5 VDC) BL78x set at 2. amps (4. peak) 5 4 oz-in 3 2 oz-in Peak rpm Continuous Peak rpm Continuous 164

165 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS BL78x Curves with 4 mm & 6 mm Brushless Servo Motors A , Alpha Motor w/ps43 Power Supply (3 VDC) BL78x set at 4.75 amps (9.5 peak) 1 8 A , Alpha Motor w/ps15 Power Supply (5 VDC) BL78x set at 3. amps (6. peak) 1 8 oz-in 6 4 oz-in Peak rpm Continuous Peak rpm Continuous A , Alpha Motor w/ps15 Power Supply (5 VDC) BL78x set at 7. amps (14. peak) 2 15 A , Alpha Motor w/ps17 Power Supply (7 VDC) BL78x set at 7. amps (14. peak) oz-in 1 oz-in Peak rpm Continuous Peak rpm Continuous 165

166 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS BL78x Motor Extension Cable Drawings ENCODER EXTENSION CABLE L +3 ENCODER EXTENSION CABLE CONNECTOR: HOUSING AMP # PINS AMP # (15 PINS) CABLE CLAMP AMP #267-1 AMP APPLIED MOTION P/N: BLENC-CA-XX BELDON CONDUCTOR CABLE (4) encoder B (3) encoder B+ (2) encoder A (1) encoder A encoder index + (5) encoder index (6) shield (7) no connection (8) DIMENSION L PART # 4 feet BLENC-CA feet BLENC-CA-1 (9) +5 VDC (1) ground (+5 return) (11) Hall 1 (12) Hall 2 no connection (15) no connection (14) Hall 3 (13) 2 feet BLENC-CA-2 MOTOR POWER EXTENSION CABLE 4 x 1.5 MOTOR EXTENSION CABLE CONNECTOR: HOUSING AMP #266-1 PINS AMP # (4 PINS) CABLE CLAMP AMP # L x.2" STRIP & TIN DIP APPLIED MOTION P/N: BLMTR-CA-XX BELDON CONDUCTOR CABLE DIMENSION L PART # feet BLMTR-CA-4 1 feet BLMTR-CA-1 2 feet BLMTR-CA-2 Motor Phase Excitation Sequence MOTOR SHAFT CAN BE LOCKED AT O BY APPLYING THE RATED CURRENT + TO TERMINAL B AND TO TERMINAL A. ENCODER RESOLUTION 2, LINES/REV MECHANICAL (SHAFT) ANGLE ELEC. ANGLE Motor Back EMF VAB VBC VCA CCW (VIEWING SHAFT END) D Hall 1+ Hall Hall 3+

167 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS 167

168 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS BL78i Programmable Servo Amplifier BL78i Servo Amplifier Features: BL78i can be programmed for stand-alone operation with the easy to use Si Programmer Windows software (software and programming cable included). BL78i can be operated in real time from a host PC or PLC using the Si Command Language (SCL), via RS232. Requires 24-8 VDC power supply. Continuous current of 7A, peak currents to 14A Speeds to 6 rpm. Motor and load dependent. 2 khz precision PWM amplifier. Compatible motors and extension cables available from stock. Compact size (2 x 3 x 6 inches). Screw terminal connectors for power, motor phases and I/O. Pluggable, industry standard D connector for encoder and commutation signals. Options: Eight Applied Motion Alpha series servo motors specifically designed for optimized performance with the BL78i amplifier. These motors feature low profile right angle strain relief, shielded motor and encoder cables and mil style connectors. Standard or custom length extension cables for the motor and encoder that allow for quick, plug and play system set up. Regeneration clamp circuit (recommended). Recommended power supplies: PS43, PS15 and PS17. Description The BL78i programmable servo amplifier is suitable for a wide range of motion applications and is designed around a precise, powerful and efficient PWM amplifier. BL78i is an intelligent servo amplifier that includes a sophisticated motion controller integrated with a PID control loop. The BL78i includes Applied Motion s easy to use Si Programmer Windows software for the rapid development of stand-alone motion control programs. BL78i can also be commanded in real time from a host PC or PLC, using the Si Command Language (SCL). Tuning the PID loop on the BL78i is easy with our Quick Tuner software, featuring a built-in oscilloscope. Software selection of encoder line count and commutation sequence allows the motor to be configured without swapping wires. For multi-axis applications, up to eight BL78i drives can be networked using the SiNet Hub. The hub also allows BL78i to be mixed with other Si drive models, stepper and servo. The BL78i includes 8 programmable optical isolated inputs for triggering, branching, position sensing and end of travel detection. 3 programmable optical isolated outputs can send signals to other electronic devices and activate relays. 168

169 44 Westridge Dr. Watsonville, CA / / FAX 831/ BL78i Technical Specifications OPEN FRAME SERVO AMPLIFIERS POWER AMPLIFIER: AMPLIFIER TYPE... 3 phase MOSFET. CURRENT CONTROL... 4 quadrant, pulse width modulated, switching at 2 KHz. OUTPUT CURRENT amps continuous. 14 amps peak current, 2 seconds max. DC BUS VOLTAGE to 8 VDC. 7 amps typical maximum load. MAXIMUM CONTINUOUS OUTPUT POWER 56 Watts. PROTECTION CIRCUITS... Drive over temperature. POSITION RESOLUTION... Set via software to match encoder resolutions from a minimum of 25 lines to a maximum of 12,5 lines per revolution producing a minimum of 1 counts to a maximum of 5, counts per revolution in quadrature. MOTION UPDATE Hz. SERVO UPDATE Hz. CONTROLLER SECTION: SERIAL COMMUNICATION... RS-232 programming port. STATUS LED'S... DC power (red), Overtemp (yellow). INPUTS... 8 user programmable inputs: 2 dedicated, optically isolated limit switch inputs, 5 24 VDC. 4 general purpose, filtered inputs. The Feed to Sensor instruction can use these inputs for homing or other sensing needs. The Wait Input instruction can wait for one of the inputs to see a given voltage state or signal edge. The If Input instruction can branch based on the state of an input. 2 jog inputs (cw and ccw) that can also be used as general purpose inputs. OUTPUTS... 4 user outputs: Drive fault (activated by overcurrent or overtemperature condition). 3 general purpose, optically isolated outputs for interfacing to other equipment. Can be set, opened or closed, or programmed to send a pulse by the Set Output instruction. PARAMETER RANGES... Distance: 1 to 16,, (CW or CCW), absolute position ± 2 billion. Speed:.25 to 1 revolutions per second. Acceleration: 1 to 3, /sec. Deceleration: 1 to 3, /sec (set independently from acceleration). Time Delays:.1 to 3 seconds. Output Pulse Widths: 2 to 5 milliseconds. Iterations per loop: 1 to 65,535. OPTIONAL OPERATOR INTERFACE (MMI) NEMA 4X rated (splash proof & dust proof). 4 x 2 characters liquid crystal display (LCD) standard or backlit. 2 key membrane keypad. Overall size: 4.9 x 4.9 x 1.42 inches. Optional backlit display. SYSTEM SPECIFICATIONS: OVERALL SIZE... CHASSIS MATERIAL... WEIGHT... AMBIENT TEMPERATURE... HUMIDITY... CONNECTORS... RECOMMENDED MOTORS... 2 x 3 x 6 inches. Aluminum, black anodized with integral heat sink. 1 Lb. to 7 C (32 to 5 F). Maximum of 9% non-condensing. Screw terminal connectors for input power, I/O signals and motor, DB-15 for encoder/hall signals. Can drive 3W to 4W BLDC motor. 169

170 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS BL78i Technical Drawings MECHANICAL OUTLINE 5.7".15".17" 1.345" 6 x Ø.17.72" 2.8" 6.".25" 2." 2.45" 3.".15" 5.7".25" BLOCK DIAGRAM 24-8 VDC INPUT1 INPUT2 INPUT3 INPUT4 CW JOG/IN5 CCW JOG/IN6 CW LIMIT CCW LIMIT OUT1 OUT2 OUT3 Optical Isolation Internal Logic Supply eeprom Si Programmable Controller MOSFET PWM Power Amplifier PID Servo Loop motor encoder PC/MMI RS232 17

171 44 Westridge Dr. Watsonville, CA / / FAX 831/ Recommended Motors for the BL78i OPEN FRAME SERVO AMPLIFIERS Mounting Flange inches (mm) 1.1 (28 mm) 1.57 (4 mm) 2.36 (6 mm) Part Number A A A A A A A A Voltage V Output Power W Maximum Operating Speed Continuous Operating Speed Continuous Stall rpm 5, 5, 5, 5, 4, 5, 5, 3,6 rpm 3, N.m. lb-in Peak (@ 3X rated current) N.m. lb-in K T Constant N.m./A lb-in/a K E Voltage Constant V/krpm Winding Resistance Ohm Winding Inductance mh Continuous Stall Current Rotor Inertia Maximum Winding Temp Friction (max) amps g-cm oz-in-sec x x x x x x x x 1-3 N.m. lb-in Class B (13 C) Weight (lbs) Phases 3 Poles 8 Note: All electrical specs are phase to phase. BL78i amplifier uses 2X peak current limit. Recommended Extension Cables MOTOR TO ENCODER TO AMPLIFIER CABLES AMPLIFIER CABLES PART NUMBER LENGTH PART NUMBER LENGTH BLMTR-CA-4 4 ft BLENC-CA-4 4 ft BLMTR-CA-1 1 ft BLENC-CA-1 1 ft BLMTR-CA-2 2 ft BLENC-CA-2 2 ft BLMTR-CA-XX custom length BLENC-CA-XX custom length 171

172 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS Recommended 28 mm Alpha Motor for the BL78i ENCODER CONNECTOR: HOUSING AMP # PINS AMP # (15 PCS) CABLE CLAMP AMP #267-1 MOTOR CONNECTOR: HOUSING AMP # PINS AMP # (4 PCS) CABLE CLAMP AMP # DIMENSION L PART NUMBER L mm (inch) A (3.43) A (3.43) A 2. 2 ± POTTING A B Ø Ø28 LABEL L ± 1 (57).6 X 45 Ø B 2 X Ø3. ON A Ø33 B.C. Ø38 REF Recommended 4 mm Alpha Motor for the BL78i DIMENSION L PART NUMBER L mm (inch) A (2.42) A (2.42) A (2.78) A (2.78) ENCODER CONNECTOR: HOUSING AMP # PINS AMP # (15 PCS) CABLE CLAMP AMP #267-1 MOTOR CONNECTOR: HOUSING AMP # PINS AMP # (4 PCS) CABLE CLAMP AMP # A (2.78) A (2.78) A (3.48) A (3.48) A (3.48) A A (3.48) ± A B Ø8..9 LABEL.75(.3) X 45 L ±1 + Ø3..21 B 2 X Ø4.5 THRU 18 APART ON A Ø46 B.C. 172

173 44 Westridge Dr. Watsonville, CA / / FAX 831/ Recommended 6 mm Alpha Motor for the BL78i DIMENSION L PART NUMBER L mm (inch) OPEN FRAME SERVO AMPLIFIERS A (3.66) ENCODER CONNECTOR: HOUSING AMP # PIN AMP # (15 PCS) CABLE CLAMP AMP #267-1 MOTOR CONNECTOR: HOUSING AMP # PIN AMP # (4 PCS) CABLE CLAMP AMP # A A (4.76) ± 1.8 A.5 B Ø X 45 LABEL L ± 1 + Ø5..25 BL78i Motor & Encoder Connector Detail B 4 X Ø5.5 THRU ON A Ø7 B.C. MOTOR POWER CONNECTOR MOTOR ENCODER CONNECTOR MOTOR CONNECTION TABLE PIN NUMBER FUNCTION COLOR 1 A RED 2 B WHITE 3 C BLACK 4 DRAIN GREEN ENCODER CONNECTION TABLE PIN NUMBER FUNCTION COLOR PIN NUMBER FUNCTION COLOR 1 A+ BLUE 9 Hall 2+ GREY 2 A BLUE/BLACK 1 Hall 2 GREY/BLACK 3 B+ GREEN 11 Hall 3+ WHITE 4 B GREEN/BLACK 12 Hall 3 WHITE/BLACK 5 Index Z+ YELLOW 13 +5V RED 6 Index Z YELLOW/BLACK 14 OV BLACK 7 Hall 1+ BROWN 15 DRAIN W/SHRINK TUBING 8 Hall 1 BROWN/BLACK 16 N/C N/C CONNECTOR MATING CONNECTOR HOUSING AMP# AMP# PINS AMP# (4 pcs) AMP# (4 pcs) CONNECTOR MATING CONNECTOR HOUSING AMP# AMP# PINS AMP# (15 pcs) AMP# (15 pcs) CABLE CLAMP AMP# AMP# CABLE CLAMP AMP# AMP#

174 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS BL78i Curves with 28 mm & 4 mm Brushless Servo Motors A , Alpha Motor w/ps43 Power Supply (3 VDC) BL78i set at 2.9 amps (5.8 peak) A , Alpha Motor w/ps15 Power Supply (5 VDC) BL78i set at 1.38 amps (2.76 peak) oz-in 15 oz-in Peak rpm Continuous Peak rpm Continuous A , Alpha Motor w/ps43 Power Supply (3 VDC) BL78i set at 3.1 amps (6.2 peak) 5 4 A , Alpha Motor w/ps15 Power Supply (5 VDC) BL78i set at 2. amps (4. peak) 5 4 oz-in 3 2 oz-in Peak rpm Continuous Peak rpm Continuous 174

175 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS BL78i Curves with 4 mm & 6 mm Brushless Servo Motors A , Alpha Motor w/ps43 Power Supply (3 VDC) BL78i set at 4.75 amps (9.5 peak) 1 8 A , Alpha Motor w/ps15 Power Supply (5 VDC) BL78x set at 3. amps (6. peak) 1 8 oz-in 6 4 oz-in Peak rpm Continuous Peak rpm Continuous A , Alpha Motor w/ps15 Power Supply (5 VDC) BL78i set at 7. amps (14. peak) 2 15 A , Alpha Motor w/ps17 Power Supply (7 VDC) BL78i set at 7. amps (14. peak) oz-in 1 oz-in Peak rpm Continuous Peak rpm Continuous 175

176 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS BL78i Motor Extension Cable Drawings ENCODER EXTENSION CABLE L +3 ENCODER EXTENSION CABLE CONNECTOR: HOUSING AMP # PINS AMP # (15 PINS) CABLE CLAMP AMP #267-1 AMP APPLIED MOTION P/N: BLENC-CA-XX BELDON CONDUCTOR CABLE (4) encoder B (3) encoder B+ (2) encoder A (1) encoder A encoder index + (5) encoder index (6) shield (7) no connection (8) DIMENSION L PART # 4 feet BLENC-CA feet BLENC-CA-1 (9) +5 VDC (1) ground (+5 return) (11) Hall 1 (12) Hall 2 no connection (15) no connection (14) Hall 3 (13) 2 feet BLENC-CA-2 MOTOR POWER EXTENSION CABLE 4 x 1.5 MOTOR EXTENSION CABLE CONNECTOR: HOUSING AMP #266-1 PINS AMP # (4 PINS) CABLE CLAMP AMP # L x.2" STRIP & TIN DIP APPLIED MOTION P/N: BLMTR-CA-XX BELDON CONDUCTOR CABLE DIMENSION L PART # feet BLMTR-CA-4 1 feet BLMTR-CA-1 2 feet BLMTR-CA-2 Motor Phase Excitation Sequence MOTOR SHAFT CAN BE LOCKED AT O BY APPLYING THE RATED CURRENT + TO TERMINAL B AND TO TERMINAL A. ENCODER RESOLUTION 2, LINES/REV MECHANICAL (SHAFT) ANGLE ELEC. ANGLE Motor Back EMF VAB VBC VCA CCW (VIEWING SHAFT END) D Hall 1+ Hall Hall 3+

177 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN FRAME SERVO AMPLIFIERS 177

178 OPEN FRAME SERVO AMPLIFIERS Regeneration Clamp 178 Regeneration Clamp Features Two versions are available: The RC-1 is a lower cost version with an open frame design that mounts to the target system with nylon standoffs. The RC-5 is mounted on a heat sink and has a 5 watt power resistor for more continuous current handling. Size: RC-1 is 2.6 x 2.75 x 2 tall (with stand offs). RC-5 is 3 x 4 x 2.25 tall. Voltage Range: 24 to 8 VDC, no user adjustments. Peak Power: RC-1 8 Watts. RC-5 8 Watts. Continuous Power: RC-1 1 Watts. RC-5 5 Watts. Connection: 6 pin screw terminal block accepts guage wire. Indicators: A green LED indicates power supply voltage is present. A red LED indicates when the clamp is operating. This is typically a very short time since it is only on when the servo is decelerating. Protection: The power supply is internally connected to an Input Diode that protects it from the higher regeneration voltages. The diode protects the system from connecting the power supply in reverse. If the clamp circuit were to fail the diode will continue to protect the power supply from over-voltage. 44 Westridge Dr. Watsonville, CA / / FAX 831/ Description As with most servo systems a clamp circuit is required to limit increase power supply buss voltage when the motor is decelerating under load. This is commonly referred to as regeneration which is what happens when DC motors are driven by their load. During regeneration the DC motor can produce enough voltage to actually exceed the input power supply voltage. More sophisticated servo amplifiers deal with this by channeling the increased motor voltage back to the source power supply. If the voltage is not clamped to a safe level the amplifier can be damaged or destroyed. The BL78i and BL78x servo amplifier/controllers are types that channel the increasing voltage back to the input power supply. In some cases this can be handled by placing a significant size capacitor at the input to absorb the voltage impulse. However, this is often not enough especially in cases where a large inertial mass is being decelerated. For this reason Applied Motion Products offers a Regen Clamp module for our servo drive products. With this module one or more servo drives can be protected from Over Voltage conditions by placing the clamp module between the power supply and the drive. The clamp tracks the input power supply and will operate from 24 to 8 volts. No adjustments are needed. The Regen Clamp is designed to handle a wide range of conditions. The voltage input matches the needs of the AMP servo drives by providing 24 to 8 VDC capabilities. The clamps come in different versions for moderate to high power operation. External power resistors can be added for even greater continuous power requirements. The modules are small and compact to minimize impact on the system design. More than one servo drive can be connected to the clamp module with the potential to handle an entire multi-axis sytem.

179 44 Westridge Dr. Watsonville, CA / / FAX 831/ Technical Specifications OPEN FRAME SERVO AMPLIFIERS Clamp MOSFET: Terminal Block Vin GND1 GND2 Vout R1 R Green LED Power Indication Red LED Clamp Indication Input Diode Filter Cap. Power Resistor Over-Voltage Sense Circuit Clamp MOSFET At the heart of the circuit is a power MOSFET designed for 2 amp continuous operation (with the RC-5 version). Indicator LEDS: A green LED is used to indicate power supply input while a red LED is used to indicate when the clamp is on. External Power Resistor: Circuit Diagram: The regeneration circuit is designed to provide a wide range of voltage clamping operation with a simple and reliable design. The block diagram gives a simplified view of the circuit design showing the major parts. Terminal Block: A 6 connection terminal block provides easy connection access to the clamp. The terminal are designed for wire sizes from AWG. Input Diode: An external Power Resistor may be added to increase the continuous and/or peak power of the clamp circuit. The internal resistor is a 1 ohm value with either 1 Watt or 5 Watt ratings depending on the version. An external value can be added with a value of no less then 1 ohms for a combined resistance of 5 ohms (16 amps peak). In some cases the internal resistor should be disconnected and entirely replaced where continuous operation will exceed its rating. Example 1 (using the RC-1) A single servo drive is connected to the Regen Clamp module with no external resistor required. This design will work in most cases where the load is primarily Frictional as opposed to Inertial. The input diode provides over-voltage and reverse voltage protection. If the input power supply is connected in reverse this diode will prevent failure. During over-voltage conditions the diode blocks the higher regeneration voltage from feeding into the input power supply. The input is designed to handle 2 amps continuous (RC-5) with peaks greater than 1 amps. Internal Power Resistor: 24 to 8 VDC Power Supply + Vin GND 1 GND 2 Vout + Regen Clamp (RC-1) BL78i For moderate power operation this may be all that is required for safe operation. This resistor is designed to sink up to 8 amps when using an 8 volt power supply, but only 2.5 amps when using a 24 volt supply. Larger power resistors can be added to the circuit by connecting between the R1 and the R2 terminals. Example 2 (using the RC-5) Two servo drives are connected to the Regen Clamp module. An external power resistor is used to supplement the internal resistor. This design will work in cases where the load has significant Inertial content. Filter Capacitor: To smooth out operation and allow the Clamp to work at a low switching frequency a large capacitor is added across the voltage output. Over-Voltage Sense Circuit: 24 to 8 VDC Power Supply + Vin GND 1 External Power Resistor 1 ohm 5 W GND 2 Vout R1 R2 Regen Clamp (RC-5) This part of the clamp senses when on over-voltage occurs. When the Vout exceeds the Vin by approximately 1.2 volts the clamp will turn on. When Vout drops to about 1 volt below Vin the clamp turns off. BL78i Drive #1 + + BL78i Drive #2 179

180 44 Westridge Dr. Watsonville, CA / / FAX 831/ OPEN ALPHA FRAME SERVO AMPLIFIERS MOTORS 18

181 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS Alpha Brushless Servo Motors 181

182 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS Alpha Brushless Servo Motors Applied Motion s Alpha Series Servo Motors provide approximately twice the torque per frame size as conventional servo motors. The rotor inertia has been optimally designed for typical loads, giving the Alpha Series optimum power ratings for their size. FEATURES Compact size. Speeds as high as 5, rpm. Built-in high resolution incremental encoder with differential outputs. 4 frame sizes: 28 mm, 4 mm, 6 mm, 8 mm. Power ratings range from 3 to 95 watts. OPTIONS Matching planetary gearheads, standard or metric output. Built-in fail-safe holding brake. Built-in absolute encoder or brushless resolver. 182

183 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS Part Numbering System Wattage Rating A3 = 3 watts A5 = 5 watts A1 = 1 watts A2 = 2 watts A4 = 4 watts A6 = 6 watts A8 = 8 watts A95 = 95 watts A--- Encoder Type 1 = 2, C/T 2 = 2,48 C/T 3 = abs encoder 4 = resolver Voltage 1 = 1 2 = 2 3 = 24 4 = 48 5 = 6 6 = 8 Shaft Type = round 1 = one flat 2 = two flats 3 = keyway 4 = N/A 5 = brake option w/round shaft 6 = brake option w/one flat 7 = brake option w/two flats 8 = brake option w/keyway Custom Features/Optional Gearhead Frame Size 1 = 22 mm 2 = 28 mm 3 = 4 mm 4 = 6 mm 5 = 8 mm EXAMPLE: A S1 6 watts 2, count encoder round shaft 2 volts 8 mm frame Standard 1:1 ratio gearhead 183

184 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS ENCODER CONNECTOR: HOUSING AMP # PINS AMP # (15 PCS) CABLE CLAMP AMP #267-1 MOTOR CONNECTOR: HOUSING AMP # PINS AMP # (4 PCS) CABLE CLAMP AMP # DIMENSION L PART NUMBER L mm (inch) A (3.43) A (3.43) 28 mm Alpha Motors Ø28 LABEL L ± 1 POTTING (57) Mounting Flange inches (mm) 5. A 2. 2 ± A B Ø X (28 mm) Ø Part Number A A Voltage V Output Power W 3 3 Maximum Operating Speed Continuous Operating Speed Continuous Stall rpm 5, 5, rpm 3, N.m. lb-in B 28 2 X Ø3. ON A Ø33 B.C. Ø38 REF Peak (@ 3X rated current) N.m. lb-in K T Constant N.m./A lb-in/a K E Voltage Constant V/krpm Winding Resistance Ohm Winding Inductance mh Continuous Stall Current Rotor Inertia Maximum Winding Temp Friction (max) amps g-cm oz-in-sec x x 1-4 N.m. lb-in.2.18 Class B (13 C).2.18 Weight (lbs) Phases Poles 8

185 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS Curves 28 mm Alpha Motors N n.57 Lb-in 5 A N n.57 Lb-in 5 A Peak rpm Continuous Peak rpm Continuous 185

186 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS 4 mm Alpha Motors ENCODER CONNECTOR: HOUSING AMP # PINS AMP # (15 PCS) CABLE CLAMP AMP # Mounting Flange inches (mm) 29.2 LABEL MOTOR CONNECTOR: HOUSING AMP # PINS AMP # (4 PCS) CABLE CLAMP AMP # L ±1 5. A ± A B + Ø (.3) X 45 + Ø3..21 B 4 2 X Ø4.5 THRU 18 APART ON A Ø46 B.C (4 mm) DIMENSION L PART NUMBER L mm (inch) A (2.42) A (2.42) A (2.78) A (2.78) A (2.78) A (2.78) A (3.48) A (3.48) A (3.48) A (3.48) Part Number A A A A A Voltage V Output Power W Maximum Operating Speed Continuous Operating Speed Continuous Stall Peak (@ 3X rated current) rpm 5, rpm 3, N.m. lb-in N.m. lb-in K T Constant N.m./A lb-in/a K E Voltage Constant V/krpm Winding Resistance Ohm Winding Inductance mh Continuous Stall Current amps Rotor Inertia g-cm oz-in-sec x x x x x 1-4 Maximum Winding Temp Class B (13 C) Friction (max) N.m. lb-in.3.27 Weight (lbs) Phases 3 Poles 8 186

187 44 Westridge Dr. Watsonville, CA / / FAX 831/ ENCODER CONNECTOR: HOUSING AMP # PINS AMP # (15 PCS) CABLE CLAMP AMP #267-1 MOTOR CONNECTOR: HOUSING AMP # PINS AMP # (4 PCS) CABLE CLAMP AMP # DIMENSION L PART NUMBER L mm (inch) A (2.42) ALPHA SERVO MOTORS A ± A B 4 A (2.42) A (2.78) A (2.78) 1. + Ø8..9 A (2.78) LABEL L ±1.75(.3) X 45 + Ø3..21 B 2 X Ø4.5 THRU 18 APART ON A Ø46 B.C. A (2.78) A (3.48) A (3.48) A (3.48) A (3.48) Mounting Flange inches (mm) 1.57 (4 mm) Part Number A A A A A Voltage V Output Power W Maximum Operating Speed Continuous Operating Speed Continuous Stall rpm 5, 4, 5, rpm 3, N.m. lb-in Peak (@ 3X rated current) N.m. lb-in K T Constant N.m./A lb-in/a K E Voltage Constant V/krpm Winding Resistance Ohm Winding Inductance mh Continuous Stall Current amps Rotor Inertia g-cm oz-in-sec x x x x x 1-4 Maximum Winding Temp Class B (13 C) Friction (max) N.m. lb-in.3.27 Weight (lbs) Phases 3 Poles 8 187

188 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS Curves 4 mm Alpha Motors TORQUE N m Lb in.45 4 A TORQUE N m Lb in.45 4 A SPEED (rpm) SPEED (rpm) MAXIMUM TORQUE CONTINUOUS TORQUE MAXIMUM TORQUE CONTINUOUS TORQUE TORQUE N m Lb in.57 5 A TORQUE N m Lb in.57 5 A SPEED (rpm) SPEED (rpm) MAXIMUM TORQUE CONTINUOUS TORQUE MAXIMUM TORQUE CONTINUOUS TORQUE TORQUE N m Lb in.57 5 A TORQUE N m Lb in.57 5 A SPEED (rpm) SPEED (rpm) MAXIMUM TORQUE CONTINUOUS TORQUE MAXIMUM TORQUE CONTINUOUS TORQUE 188

189 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS TORQUE N m Lb in A TORQUE N m Lb in A SPEED (rpm) SPEED (rpm) MAXIMUM TORQUE CONTINUOUS TORQUE MAXIMUM TORQUE CONTINUOUS TORQUE TORQUE N m Lb in A TORQUE N m Lb in A SPEED (rpm) SPEED (rpm) MAXIMUM TORQUE CONTINUOUS TORQUE MAXIMUM TORQUE CONTINUOUS TORQUE 189

190 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS 6 mm Alpha Motors ENCODER CONNECTOR: HOUSING AMP # PIN AMP # (15 PCS) CABLE CLAMP AMP # LABEL Mounting Flange inches (mm) MOTOR CONNECTOR: HOUSING AMP # PIN AMP # (4 PCS) CABLE CLAMP AMP # A L ± ± 1.8 A.5 B Ø X 45 + Ø5..25 B 6 4 X Ø5.5 THRU ON A Ø7 B.C (6 mm) Part Number A A A A A A Voltage V Output Power W 2 4 Maximum Operating Speed Continuous Operating Speed Continuous Stall Peak (@ 3X rated current) K T Constant rpm 5, 3,6 rpm 3, N.m. lb-in N.m. lb-in N.m./A lb-in/a DIMENSION L PART NUMBER K E Voltage Constant V/krpm L mm (inch) A (3.66) A (4.76) Winding Resistance Ohm Winding Inductance mh Continuous Stall Current Rotor Inertia Maximum Winding Temp Friction (max) amps g-cm oz-in-sec x x x x x x 1-3 N.m. lb-in Class B (13 C).4.35 Weight (lbs) Phases 3 Poles 8 19

191 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves 6 mm Alpha Motors ALPHA SERVO MOTORS A TORQUE N m Lb in SPEED (rpm) MAXIMUM TORQUE CONTINUOUS TORQUE A TORQUE N m Lb in SPEED (rpm) MAXIMUM TORQUE CONTINUOUS TORQUE A TORQUE N m Lb in SPEED (rpm) MAXIMUM TORQUE CONTINUOUS TORQUE A TORQUE N m Lb in SPEED (rpm) MAXIMUM TORQUE CONTINUOUS TORQUE A TORQUE N m Lb in SPEED (rpm) MAXIMUM TORQUE CONTINUOUS TORQUE A TORQUE N m Lb in SPEED (rpm) MAXIMUM TORQUE CONTINUOUS TORQUE 191

192 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS 8 mm Alpha Motors ENCODER CONNECTOR: HOUSING AMP # PIN AMP # (15 PCS) CABLE CLAMP AMP # LABEL MOTOR CONNECTOR: HOUSING AMP # PIN AMP # (4 PCS) CABLE CLAMP AMP # A L ± 1 3. ±.3 35 ± A B Ø X 45 Ø7. ±.5 B 2X 8. 4 X Ø6.6 Ø9. B.C. REF Mounting Flange inches (mm) 3.15 (8) 2X Part Number A A A Voltage V Output Power W Maximum Operating Speed Continuous Operating Speed Continuous Stall Peak K T Constant rpm 5, 3,5 rpm 3, N.m. lb-in N.m. lb-in N.m./A lb-in/a DIMENSION L PART NUMBER L mm (inch) A (5.4) A (5.71) A (6.3) K E Voltage Constant V/krpm Winding Resistance Ohm Winding Inductance mh Continuous Stall Current Rotor Inertia Maximum Winding Temp amps g-cm oz-in-sec x x x 1-2 C 13 C Friction N.m. lb-in.1.89 Motor Weight lbs Phases 3 Poles 8 192

193 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves 8 mm Alpha Motors ALPHA SERVO MOTORS A TORQUE N m Lb in SPEED (rpm) MAXIMUM TORQUE CONTINUOUS TORQUE A TORQUE N m Lb in SPEED (rpm) MAXIMUM TORQUE CONTINUOUS TORQUE TORQUE N m Lb in A SPEED (rpm) MAXIMUM TORQUE CONTINUOUS TORQUE 193

194 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS 4 mm Alpha Motors w/optional Gearhead 4 mm Alpha Motor with Optional Gearhead Standard Dimension Gearhead SQ L LABEL 194

195 44 Westridge Dr. Watsonville, CA / / FAX 831/ mm Alpha Motor with Optional Gearhead Standard Dimension Gearhead ALPHA SERVO MOTORS Motor Rated Gearhead Rated Length Motor Winding Cont Peak Cont Peak P/N Ratio* Inches Watts Volts lb-in lb-in lb-in lb-in A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: *Other ratios available upon request Radial Load (lbs.) 4 Axial Load (lbs.) 4 Backlash Ratings (arc minutes) Standard Low Single Stage (3:1 1:1) 6 3 Double Stage (15:1 1:1) 1 5 Note: Servo drive should be current limited if the continuous or peak torque of the motor exceeds the gearhead torque ratings. 195

196 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS 4 mm Alpha Motors w/optional Gearhead 4 mm Alpha Motor with Optional Gearhead Metric Dimension Gearhead M4 X L LABEL 196

197 44 Westridge Dr. Watsonville, CA / / FAX 831/ mm Alpha Motor with Optional Gearhead Metric Dimension Gearhead ALPHA SERVO MOTORS Motor Rated Gearhead Rated Length Motor Winding Cont Peak Cont Peak P/N Ratio* mm Watts Volts lb-in lb-in lb-in lb-in A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: *Other ratios available upon request Radial Load (lbs.) 25 Axial Load (lbs.) 25 Backlash Ratings (arc minutes) Standard Low Single Stage (3:1 1:1) 6 3 Double Stage (15:1 1:1) 1 5 Note: Servo drive should be current limited if the continuous or peak torque of the motor exceeds the gearhead torque ratings. 197

198 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS 6 mm Alpha Motors w/optional Gearhead mm Alpha Motor with Optional Gearhead Standard Dimension Gearhead SQ Motor Rated Gearhead Rated Length Motor Winding Cont Peak Cont Peak P/N Ratio* Inches Watts Volts lb-in lb-in lb-in lb-in A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: *Other ratios available upon request Radial Load (lbs.) 4 Axial Load (lbs.) 4 Backlash Ratings (arc minutes) Standard Low Single Stage (3:1 1:1) 6 3 Double Stage (15:1 1:1) 1 5 Note: Servo drive should be current limited if the continuous or peak torque of the motor exceeds the gearhead torque ratings. L

199 44 Westridge Dr. Watsonville, CA / / FAX 831/ mm Alpha Motor with Optional Gearhead Metric Dimension Gearhead M5 X Motor Rated Gearhead Rated Length Motor Winding Cont Peak Cont Peak P/N Ratio* mm Watts Volts lb-in lb-in lb-in lb-in A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: *Other ratios available upon request Radial Load (lbs.) 32 Axial Load (lbs.) 368 Backlash Ratings (arc minutes) Standard Low Single Stage (3:1 1:1) 6 3 Double Stage (15:1 1:1) 1 5 Note: Servo drive should be current limited if the continuous or peak torque of the motor exceeds the gearhead torque ratings L ALPHA SERVO MOTORS 6 mm Alpha Motors w/optional Gearhead 199

200 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS 8 mm Alpha Motors w/optional Gearhead 8 mm Alpha Motor with Optional Gearhead Standard Dimension Gearhead SQ Motor Rated Gearhead Rated Length Motor Winding Cont Peak Cont Peak P/N Ratio* Inches Watts Volts lb-in lb-in lb-in lb-in A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: A S5 5: A S1 1: A S25 25: *Other ratios available upon request Radial Load (lbs.) 875 Axial Load (lbs.) 875 Backlash Ratings (arc minutes) Standard Low Single Stage (3:1 1:1) 6 3 Double Stage (15:1 1:1) 1 5 Note: Servo drive should be current limited if the continuous or peak torque of the motor exceeds the gearhead torque ratings. L 2

201 44 Westridge Dr. Watsonville, CA / / FAX 831/ mm Alpha Motor with Optional Gearhead Metric Dimension Gearhead ALPHA SERVO MOTORS M8 X L Motor Rated Gearhead Rated Length Motor Winding Cont Peak Cont Peak P/N Ratio* mm Watts Volts lb-in lb-in lb-in lb-in A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: A M5 5: A M1 1: A M25 25: *Other ratios available upon request Radial Load (lbs.) 49 Axial Load (lbs.) 515 Backlash Ratings (arc minutes) Standard Low Single Stage (3:1 1:1) 6 3 Double Stage (15:1 1:1) 1 5 Note: Servo drive should be current limited if the continuous or peak torque of the motor exceeds the gearhead torque ratings. 21

202 44 Westridge Dr. Watsonville, CA / / FAX 831/ ALPHA SERVO MOTORS Motor Connectors MOTOR POWER CONNECTOR MOTOR ENCODER CONNECTOR MOTOR CONNECTION TABLE PIN NUMBER FUNCTION COLOR 1 A RED 2 B WHITE 3 C BLACK 4 DRAIN GREEN ENCODER CONNECTION TABLE PIN NUMBER FUNCTION COLOR PIN NUMBER FUNCTION COLOR 1 A+ BLUE 9 Hall 2+ GREY 2 A BLUE/BLACK 1 Hall 2 GREY/BLACK 3 B+ GREEN 11 Hall 3+ WHITE 4 B GREEN/BLACK 12 Hall 3 WHITE/BLACK 5 Index Z+ YELLOW 13 +5V RED 6 Index Z YELLOW/BLACK 14 OV BLACK 7 Hall 1+ BROWN 15 DRAIN W/SHRINK TUBING CONNECTOR MATING CONNECTOR HOUSING AMP# AMP# PINS AMP# (4 pcs) AMP# (4 pcs) 8 Hall 1 BROWN/BLACK 16 N/C N/C CONNECTOR MATING CONNECTOR HOUSING AMP# AMP# CABLE CLAMP AMP# AMP# PINS AMP# (15 pcs) AMP# (15 pcs) CABLE CLAMP AMP# AMP#

203 44 Westridge Dr. Watsonville, CA / / FAX 831/ Recommended Extension Cables ALPHA SERVO MOTORS MOTOR TO ENCODER TO AMPLIFIER CABLES AMPLIFIER CABLES PART NUMBER LENGTH PART NUMBER LENGTH BLMTR-CA-4 4 ft BLENC-CA-4 4 ft BLMTR-CA-1 1 ft BLENC-CA-1 1 ft BLMTR-CA-2 2 ft BLENC-CA-2 2 ft BLMTR-CA-XX custom length BLENC-CA-XX custom length Extension Cable Drawings ENCODER EXTENSION CABLE L +3 ENCODER EXTENSION CABLE CONNECTOR: HOUSING AMP # PINS AMP # (15 PINS) CABLE CLAMP AMP #267-1 AMP APPLIED MOTION P/N: BLENC-CA-XX BELDON CONDUCTOR CABLE (4) encoder B (3) encoder B+ (2) encoder A (1) encoder A encoder index + (5) encoder index (6) shield (7) no connection (8) DIMENSION L PART # 4 feet BLENC-CA feet BLENC-CA-1 (9) +5 VDC (1) ground (+5 return) (11) Hall 1 (12) Hall 2 no connection (15) no connection (14) Hall 3 (13) 2 feet BLENC-CA-2 MOTOR POWER EXTENSION CABLE 4 x 1.5 MOTOR EXTENSION CABLE CONNECTOR: HOUSING AMP #266-1 PINS AMP # (4 PINS) CABLE CLAMP AMP # L x.2" STRIP & TIN DIP APPLIED MOTION P/N: BLMTR-CA-XX BELDON CONDUCTOR CABLE DIMENSION L PART # feet BLMTR-CA-4 1 feet BLMTR-CA-1 2 feet BLMTR-CA-2 23

204 44 Westridge Dr. Watsonville, CA / / FAX 831/ MOTOR ALPHA CONTROLS SERVO MOTORS 24

205 44 Westridge Dr. Watsonville, CA / / FAX 831/ MOTOR CONTROLS Motor Controls 25

206 44 Westridge Dr. Watsonville, CA / / FAX 831/ MOTOR CONTROLS Si-1 Motor Control 26 Si-1 Motor Control Features Menu driven no programming language to learn. Can connect to any pulse & direction step motor driver. Ideal for use with Applied Motion Products recommended drives models 13, 13D, 235, 235XD, BL78X, 3535, BLX78, 354M, 556, 778, PDO 235, PDO 354, PDO 558. Eight built-in programs: - Feed to Length moves a preset distance when TRIG- GER is pulsed low (to volts). - Feed & Jog also moves a preset distance. Jogs whenever AUX is held low. - Feed & Return moves a preset distance, then returns to the starting point. - Feed & Back Off moves a preset distance, then moves a second distance in either direction. - Feed to Sensor moves until the AUX changes state (can be set for rising or falling edge to accommodate most sensors). - Feed to Sensor & Return moves until AUX changes state, then returns to the start. - Register & Feed finds a registration mark, then moves preset distance. - Learn Speed allows user to adjust speed on the fly, via the knob, then press to record new speed. Parameters can be entered in motor steps or custom units such as inches, revolutions or gallons. All programs can be executed between 1 and 255 times from a single trigger. Nonstop operation can also be specified. Input/Output Two 5-24 volt optically isolated limit switch inputs, also used for power up homing feature. TRIGGER input to initiate motion. AUXILIARY input for sensor or jog control. Optically isolated MOTION output can signal in motion or in position. In position pulse width is programmable, msec. STEP and DIRECTION outputs to motor driver, open collector, 5-24 volts, 1 microsecond STEP pulse width. +5V output for motor driver optoisolators, filtered & fused. Description The Si-1 Indexer is reliable, versatile and easy to use. The programming terminal is built-in to simplify wiring and set up. All configuration is menu driven the user simply picks a program and the Si-1 will request the parameters it needs. The Si-1 is CE compliant. Once configured, the Si-1 waits for a trigger pulse to begin the program. This pulse can come from a momentary contact switch or from a logic source like a computer, PLC or another Si-1. MECHANICAL OUTLINE PLUGGABLE SCREW TERMINAL CONNECTOR 2x.2 in 8-35 VDC GND GND +5V OUT STEP DIRECTION AUXILIARY TRIGGER MOTION+ MOTION V LIMIT CW LIMIT CCW LIMIT 5.25 in SI-1 Step Motor Indexer REVERSIBLE FLANGES 6.5 in PRESS TO ENTER STOP RUGGED ALUMINUM CASE LCD DISPLAY MENU SELECT in 2x.3 in in 2.75 in 1.9 in max STOP SWITCH The Si-1 can be programmed to seek a home position upon power up. Limit switches can be attached to prevent unwanted travel beyond designated limits. A built in stop button allows the operator to halt the motor at anytime. Options 1 volt AC wall transformer P/N: WT-1 System Features Up to 255 moves per trigger can be selected by setting the Moves/Trigger parameter. Nonstop can also be selected. The SI-1 can seek a home position upon power up by setting the Home on Power Up parameter to clockwise or counterclockwise. User Units allow the user to work in units other than motor steps. Simply enter the number of motor steps per unit and name the unit (up to three characters.) Timing is adjustable on all programs. Delay can be added between the trigger pulse and the start of motion for system syncronization. On multiple moves per trigger, the delay between moves can be set. On moves that return (Feed & Return, Feed to Sensor & Return and Feed & Back Off) the delay between feeding and returning is adjustable. The MOTION output can be programmed to provide a signal edge at the start and finish of each move ( in motion ), or it can provide a pulse at the end of each move ( in position ). This allows maximum flexibility when coordinating the SI-1 with other equipment. Can be programmed to search for rising or falling edge of sensor, allowing many types of sensors to be easily configured.

207 44 Westridge Dr. Watsonville, CA / / FAX 831/ MOTOR CONTROLS Si-1 Menu Tree 2.1 SOFTWARE V E R S I O N START Applied Motion Products V2.1 Running Select Menu Program Menu Select Program Timing Menu System Menu Set Motion Signal In Position out - back - both Set Pulse Width msec Yes Steps/Unit? Enter Unit Name (3 chars) User Units? In Motion No Set Sensor Edge rising - falling Home On Pwr Up? cw - ccw - no Learn Speed Set Feed Speed 1-25 steps/sec Set Feed Dir cw - ccw - aux Set Accel steps/s/s Feed To Length Set Feed Distance 1-8 steps Set Feed Speed 1-25 steps/sec Set Feed Dir cw - ccw - aux Set Accel steps/s/s Set Decel steps/s/s Feed & Jog Set Feed Distance 1-8 steps Set Feed Speed 1-25 steps/sec Set Feed Dir cw - ccw Set Accel steps/s/s Set Decel steps/s/s Set Jog Speed 1-25 steps/sec Set Jog Dir cw - ccw Set Jog Accel steps/s/s Feed & Return Set Feed Distance 1-8 steps Set Feed Speed 1-25 steps/sec Set Feed Dir cw - ccw - aux Set Accel steps/s/s Set Decel steps/s/s Set Return Speed 1-25 steps/sec Feed & Back Off Set Feed Distance 1-8 steps Set Feed Speed 1-25 steps/sec Set Feed Dir cw - ccw - aux Set Accel steps/s/s Set Decel steps/s/s Set Back Distance 1-8 steps Set Back Speed 1-25 steps/sec Set Back Dir cw - ccw Feed to Sensor Set Feed Speed 1-25 steps/sec Set Feed Dir cw - ccw Set Accel steps/s/s Set Decel steps/s/s Feed to Sensor & Return Set Feed Speed 1-25 steps/sec Set Feed Dir cw - ccw Set Accel steps/s/s Set Decel steps/s/s Set Return Speed 1-25 steps/sec Register & Feed Set Feed Speed 1-25 steps/sec Set Feed Dir cw - ccw Set Accel steps/s/s Set Decel steps/s/s Set Feed Distance 1-8 steps Moves/Trigger? or nonstop Set Trigger Delay -512 msec Set Return Delay sec Set Repeat Delay sec 27

208 MOTOR CONTROLS Si-1 Motor Control 28 Si-1 Motor Control Features Programmable for stand alone operation with Applied Motion s easy to use Si Programmer Windows software (software and programming cable included) Can be operated in real time from a host PC or PLC using Applied Motion s Si Command Language (SCL) Can be networked with all other Si products via Applied Motion s SiNet Hub 11 or 22 AC input, switch selectable 25 VDC and 5 VDC output voltages 8 optically isolated, 5 24 VDC, user programmable inputs 3 optically isolated, 24 VDC, outputs High speed, differential step & direction outputs interface easily to step and servo motor drives Communication via RS232 Screw terminal connector blocks for power and I/O RJ11 for RS232 port Optional operator terminal (MMI) either standard or backlit Eight Applied Motion recommended pulse and direction Stepper drives and two pulse and direction Servo amplifiers CE and TUV compliant Description The Si-1 is a programmable motor control suitable for a wide range of motion control applications. It includes Applied Motion s easy to use 44 Westridge Dr. Watsonville, CA / / FAX 831/ Si Programmer Windows software for the rapid development of stand-alone motion control programs. The Si-1 can also be commanded in real time from a host PC or PLC, using the Si Command Language (SCL). For multi-axis applications, up to eight Applied Motion Si products (Stepper or Servo) can be networked using the SiNet Hub, fulfilling the exact requirements of your application. The Si-1 includes 8 optically isolated programmable inputs for triggering, branching, position sensing and end of travel detection. 3 optically isolated programmable outputs can send signals to other electronic devices and activate relays. High speed, differential step & direction outputs are provided for easy interfacing to industry popular step and servo motor drives. Recommended drives for the Si-1: Stepper Servo 13 BL78X 13D BLX XD M PDO 235 PDO 354

209 44 Westridge Dr. Watsonville, CA / / FAX 831/ MOTOR CONTROLS Si-1 Technical Specifications AC INPUT POWER or 22 VAC (switch selectable), 5 6 Hz. MOTOR RESOLUTION resolutions. Steps per revolution with 1.8 motor: 2, 4, 1, 2, 5, 1, 128, 18, 2, 216, 25, 254, 256, 36, 5, 58. STEP AND DIRECTION OUTPUTS... 2 sourcing outputs (step+ and dir+) and 2 sinking outputs (step and dir ). Step+ and dir+ are 2.5min., 3.4V typ. with a 2na load. Step and dir are 8.5V max.,.3v typ. with a 2ma load. The step frequency is 5Hz to 2.54MHz. The step duty cycle is 5% and the step rate is updated at 12,8Hz. POWER SUPPLY OUTPUTS... 5 and 24 VDC., 1ma max. The 24 VDC supply is isolated from the internal circuitry. The 5 VDC supply is not. Each supply is protected by a self resetting fuse. SERIAL COMMUNICATION... RS-232 programming port. STATUS LED'S... Two color, normal (green), limit (red). INPUTS... 8 inputs, 5 24 VDC, bidirectional, optically isolated. 2 dedicated limit switch inputs. 4 dedicated general purpose inputs (for triggering, sensing & program branching). 2 JOG inputs (cw and ccw) can be also used as general purpose inputs. OUTPUTS... 3 general purpose, optically isolated outputs for interfacing to other equipment. Can be set to a high or low voltage or programmed to send a pulse by the Set Output instruction. PARAMETER RANGES... Distance: 1 to 16,, steps. Speed:.25 to 5 revolutions per second (in any microstep resolution). Acceleration: 1 to 3, rev/ sec/sec. Deceleration: 1 to 3, /sec (set independently from acceleration). Time Delays:.1 to 3 seconds. Output Pulse Widths: 2 to 5 milliseconds. Iterations per loop: 1 to 65,535. OPTIONAL OPERATOR INTERFACE (MMI) NEMA 4X rated (splash proof & dust proof). 4 x 2 characters liquid crystal display (LCD). 2 key membrane keypad. Overall size: 4.9 x 4.9 x 1.42 inches. SYSTEM SPECIFICATIONS: OVERALL SIZE x 3.86 x 8 inches. See mechanical outline. CASE MATERIAL... Steel, finished with black textured paint and white silk screen. WEIGHT... 2 lbs. AMBIENT TEMPERATURE... to 5 C (32 to 122 F). HUMIDITY... Maximum of 9% non-condensing. CONNECTORS... Screw terminal connectors for input power and I/O signals. DRIVES... Indexer for step and direction compatible stepper and brushless DC drives. 29

210 44 Westridge Dr. Watsonville, CA / / FAX 831/ MOTOR CONTROLS Si-1 Technical Drawings MECHANICAL OUTLINE:.2".625".6" 7.17" +24 VDC 24V GND +5 VDC GND STEP+ STEP DIR+ DIR OUT1+ OUT1 OUT2+ OUT2 OUT3+ OUT3 IN/JOG COM IN1 IN2 IN3 IN4 CWJOG/IN5 CCWJOG/IN6 LIMIT COM CW LIMIT CCW LIMIT 8." 7.625" Si-1 Motion Controller STOP PC/MMI POWER AC POWER G L2/N L1 1.25" 3.86" BLOCK DIAGRAM: 11/22 VAC 24VDC OUT INPUT1 INPUT2 INPUT3 INPUT4 CW JOG CCW JOG CW LIMIT CCW LIMIT fuse Optical Isolation Optical Isolation Internal Power Supply Si High Speed Indexer line drivers eeprom STEP+ STEP- DIR+ DIR- to PC or MMI RS232 power/status LED Optical Isolation OUT1 OUT2 OUT3 21

211 44 Westridge Dr. Watsonville, CA / / FAX 831/ MOTOR CONTROLS Si-1 Connectors and Switches user power supply outputs input connector output connector inputs/limits connector RS232 connector power LED AC power USER POWER OUTPUTS I/O AC POWER position no VDC 2 24 V GND 3 +5 VDC 4 GND position no. 1 step+ 2 step 3 dir+ 4 dir 5 out 1+ 6 out 1 7 out 2+ 8 out 2 9 out 3+ 1 out 3 11 in/jog com 12 in 1 13 in 2 14 in 3 15 in 4 16 cw jog/in 5 17 ccw jog/in 6 18 limit com 19 cw limit 2 ccw limit position no. 1 G 2 L2/N 3 L1 211

212 44 Westridge Dr. Watsonville, CA / / FAX 831/ MOTOR CONTROLS SiNet Hub SiNet Hub Multi-Axis Motion Hub Features Networks all Applied Motion Stepper or Servo Si products for multi-axis motion applications For real time execution of commands downloaded from a host PC or PLC using Applied Motion s Si Command Language (SCL) Programmable for stand alone single or multiaxis operations with Applied Motion s easy to use SiNet Programmer Windows software (software and programming cable included) Communication via RS232 Description The SiNet Hub allows up to 8 Stepper or Servo Si drives to be controlled in host mode from a single PC or PLC s RS-232 serial port or will run in stand-alone mode. Each indexer-drive acquires its unique address from the port to which it is connected. This simple addressing scheme minimizes the cost of the drives, and more importantly, the cost of configuring and/or replacing drives in your system. Connections are made with low cost, reliable telephone cabling. Any of our popular, cost effective programmable Stepper or Servo Si drives or Si motor controls can be used with the SiNet Hub. By choosing the power level and features you need for each axis of your application, SiNet can provide a cost effective single or multi-axis motion solution. The SiNet Hub is powered by the drive that s connected to port #1, saving you the cost and installation expense of using a separate power supply. Our Si Command Language (SCL) allows a host PC or PLC to execute relative, absolute and homing moves, make status inquires, sample inputs, set outputs, and more. If your application requires a single axes to operate in host mode, you can connect any of our programmable Si drives directly to your PC via the SiNet Hub and invoke the Si Command Language (SCL). Our SiNet Programmer Windows software allows the user to create and store multi-axis motion control programs in the SiNet Hub and run them without a PC. Thus allowing the user to create a complex multi-axis motion system controlled from an operator interface or trigger. Recommended Drives Stepper Si354 Si i 354i 78i Servo BLSi78 BL78i 212

213 44 Westridge Dr. Watsonville, CA / / FAX 831/ MOTOR CONTROLS SiNet Hub Technical Specifications Power... Power is provided by Si indexer-drive on Port 1. Provides up to 5 ma for MMI via PC/MMI port. Communication... Ports 1-8: RS232, 96 bps, 8 data bits, one stop bit, no parity. MMI: same. PC in router mode: same. PC when running SiNet Programmer software: 192 bps. Max cable length, any port: 5 feet. Physical... Molded plastic case. RJ11 connectors x 3.8 x 6.5 inches (34.3 x 96.5 x mm). Weighs 9 ounces (25 grams). Two red LEDs. Operating temperature range: - 7 C. Program.... Move distances: +/- 16,, steps Move speeds:.25 to 5 Accel/Decel range: 1 to 3 /sec Time delays:.1 to 3 seconds Loops counts: 1 to 65,535 Number of nested loops: unlimited Number of subroutines: unlimited Subroutine stack depth: 5 calls maximum Number of comments: limited only by 2 line program length MMI variables for storing speeds, distances and loop counts entered by operator: 5 Maximum size of messages displayed by an MMI Prompt: 6 characters (8 for an MMI Menu instruction) Maximum total size of all MMI Prompt messages: 15 characters Steps/revolution: 2, - 5,8 (2-5,8 with Si-1 indexer) SiNet Hub Technical Drawings MECHANICAL OUTLINE: BLOCK DIAGRAM: 3.79" 1.35" SiNet Hub-8 1 COMM PC/MMI 2 POWER drive #1 6." 5.54" " Host PC or PLC SiNet Hub-8 drive #2 7 8 drive #8 2X Ø.19".125" 213

214 44 Westridge Dr. Watsonville, CA / / FAX 831/ MOTOR CONTROLS SiNet Hub 444 SiNet Hub 444 Multi-Axis Motion Hub with I/O Features Networks all Applied Motion Stepper or Servo Si products for multi-axis motion applications For real time execution of commands downloaded from a host PC or PLC using Applied Motion s Si Command Language (SCL) Programmable for stand alone single or multiaxis operations with Applied Motion s easy to use SiNet Hub Programmer Windows software (software and programming cable included) Communication via RS232 Four optically isolated programmable inputs Four optically isolated programmable outputs Optional DIN rail mounting kit Description The SiNet Hub 444 allows up to 4 Stepper or Servo Si drives to be controlled in host mode from a single PC or PLC s RS-232 serial port or will run in stand-alone mode. Each indexer-drive acquires its unique address from the port to which it is connected. This simple addressing scheme minimizes the cost of the drives, and more importantly, the cost of configuring and/or replacing drives in your system. Connections are made with low cost, reliable telephone cabling. Any of our popular, cost effective programmable Stepper or Servo Si drives or Si motor controls can be used with the SiNet Hub 444. By choosing the power level and features you need for each axis of your application, SiNet can provide a cost effective single or multi-axis motion solution. The SiNet Hub 444 is powered by the drive that s connected to port #1, saving you the cost and installation expense of using a separate power supply. Our Si Command Language (SCL) allows a host PC or PLC to execute relative, absolute and homing moves, make status inquiries, sample inputs, set outputs, and more. If your application requires a single axis to operate in host mode, you can connect any of our programmable Si drives directly to your PC via the SiNet Hub 444 and invoke the Si Command Language (SCL). Our SiNet Programmer Windows software allows the user to create and store multi-axis motion control programs in the SiNet Hub 444 and run them without a PC. Thus allowing the user to create a complex multi-axis motion system controlled from an operator interface or trigger. Recommended Drives Stepper Servo Control Si354 BLSi78 Si-1 Si558 BL78i 124i 354i 78i 214

215 44 Westridge Dr. Watsonville, CA / / FAX 831/ MOTOR CONTROLS SiNet Hub Technical Specifications Power... Power is provided by Si indexer-drive on Port 1. Provides up to 5 ma for MMI via PC/MMI port. Communication... Ports 1-4: RS232, 96 bps, 8 data bits, one stop bit, no parity. MMI: same. PC in router mode: same. PC when running SiNet Programmer software: 192 bps. Max cable length, any port: 5 feet. Physical... Constructed on.62 fiberglass printed circuit board with mounting holes (nylon spacers included). 4.2 x 2.85 x.72. Two red LEDs. Operating temperature range: - 7 C. Optional DIN rail mounting kit (fits ENS22 35 mm rail). Program.... Move distances: +/- 16,, steps Move speeds:.25 to 5 Accel/Decel range: 1 to 3 /sec Time delays:.1 to 3 seconds Loop counts: 1 to 65,535 Number of nested loops: unlimited Number of subroutines: unlimited Subroutine stack depth: 5 calls maximum Number of comments: limited only by 2 line program length MMI variables for storing speeds, distances and loop counts entered by operator: 5 Maximum size of messages displayed by an MMI Prompt: 6 characters (8 for an MMI Menu instruction) Maximum total size of all MMI Prompt messages: 15 characters Steps/revolution: 2, - 5,8 (2-5,8 with Si-1 indexer) Connectors... RJ11 for drives and PC/MMI. Screw terminals for programmable inputs and outputs. Accept AWG wire. Programmable Inputs... Optically isolated, 22 ohms internal impedance, 5 24 VDC. Programmable Outputs... Optically isolated (photo darlington), 28 VDC max, 1 ma max. SiNet Hub 444 Technical Drawings MECHANICAL OUTLINE: BLOCK DIAGRAM: HUB 444 IN OUT PC-MMI 2.85" IN1 IN2 IN3 IN4 Optical Isolation Host PC or PLC Optical Isolation drive #1 drive #2 drive #3 OUT1 OUT2 OUT3 OUT4 4.2" drive #4 215

216 44 Westridge Dr. Watsonville, CA / / FAX 831/ POWER MOTOR CONTROLS SUPPLIES Operator Interface 216 MMI-1 The MMI-1 is an easy to use, flexible device that allows an operator to enter move speeds, move distances or repeat loop counts. Messages can also be displayed and the program can be paused until the user presses a key, such as ENTER, YES or NO. Program branching can be accomplished based on the response of YES or NO. The MMI-1 is compact, easy to install and carries a NEMA 4/12 rating. (The 4 x 2 character display and 2 key membrane keypad are sealed.) Connection to any of our Si or i indexer drives is accomplished by the standard programming cable that is supplied with every drive. This cable also supplies power to the MMI-1 so that no additional power supply or wiring is needed. Setup and programming of the MMI-1 is fast and easy. Our programmable Si or i drives are furnished with Applied Motion s Si Programmer software, which allows the user to easily program instructions for the terminal. Complex, confusing items like baud rate, parity and cursor positioning are handled automatically by the software. On screen emulation of the MMI-1 by the Si Programmer software allows a potential user to try the MMI before purchasing one. Features Ideal operator interface for Applied s programmable drives. Connects directly to programmable drives using the standard programming cable. No special wiring required. Power is supplied by the drive - no additional power supply required. Easy to program using Si Programmer software. 4 line, 2 character/line LCD display 2 key keypad NEMA 4/12 rating (dustproof and drip proof when properly mounted) Can be surfaced mounted or flush mounted (NEMA 4/12 rating for flush mounting only) Optional backlit model, p/n: MMI CENTERED MECHANICAL OUTLINE Programming Easy to program using Si Programmer software, running on Windows 3.1 or Windows 95. Six functions are available: 1) Display a message, up to 6 characters 2) Display a message and pause program until operator presses ENTER key. 3) Display a message, wait for operator to press YES or NO key. branch program on YES. 4) Display message, allow operator to enter a loop count. 5) Display message, allow operator to enter a speed 6) Display message, allow operator to enter a distance Speeds, distances and loop counts entered by the operator can be stored in any of eight nonvolatile memory locations for use in repeat loops and motor moves CENTERED YES NO. SPACE BKSP ENTER

217 44 Westridge Dr. Watsonville, CA / / FAX 831/ POWER SUPPLIES Power Supplies 217

218 44 Westridge Dr. Watsonville, CA / / FAX 831/ POWER SUPPLIES PS43 Power Supply PS43 Power Supply 4 amps, 3 VDC Features 3 VDC 4 amp unregulated motor supply 5 VDC ±5% 5 ma regulated logic power supply fuse protected outputs screw terminal AC input connector 12 or 24 VAC, 5-6 Hz power on LEDs screw terminal connectors made in USA ideal for use with A.M.P. step motor drives: 1335, 235, 235 O, 3535, 3535 O, 354 M, 354 MO includes mounting holes for 57A oscillator/interface and one 235, 235 O, 3535, 3535 O, 354 M or 354 MO drive on side panel Description The PS43 is a linear, unregulated DC power supply designed for use with Applied Motion s step motor chopper drives model numbers 235, 235, 3535, 3535, 354 M and 354 MO. The PS43 can also be used with the 556, 78 or 78i drive in applications not requiring maximum power. MECHANICAL OUTLINE x Ø x Ø The PS43 provides the user with a precise, wellregulated 5 VDC power source for logic circuitry. This power supply is available as a PC board and transformer mounted on an aluminum angle chassis BLOCK DIAGRAM 11/22 VAC fuse 11/22 switch Transformer AC - DC convertor LED fuse 3 VDC, 4A 218 AC AC - DC DC convertor 5 VDC regulator LED fuse 5 VDC,.5A

219 44 Westridge Dr. Watsonville, CA / / FAX 831/ POWER SUPPLIES PS15 Power Supply 1 amps, 5 VDC Features Input Voltage: VAC Output Voltage: 5 VDC nominal Typical Output Voltage: 56.6V no load 52.8V at 5 amps 48.8V at 1 amps Output Current: 1 amps max, continuous Input Frequency: Hz Max Ambient Temp: 55 C Filter Capacitor: computer grade (long life) Rectifier Bridge: 5 amp, 2 volt Output Voltage Ripple: 3% rms max at nominal AC line voltage Weight: 19 pounds Made in USA Description The PS15 is a heavy duty linear, unregulated power supply. It is an ideal power source for Applied Motion s 556, 78 and 78i series step motor drives, combining over 5 watts of output power and outstanding reliability. The PS15 provides isolation from the AC line and is fused for safety. The PS15 is constructed on an open frame aluminum chassis. MECHANICAL OUTLINE 9. 8X MOUNTING HOLE DIA " " OUTPUT TERMINAL "+" OUTPUT TERMINAL.25 X.32 MALE QUICK DISCONNECT PS15 Power Supply BLOCK DIAGRAM 1 Transformer 2 AC IN V Rectifier Bridge Output Fuse Filter Capacitor + DC OUT 5 V 8 219

220 44 Westridge Dr. Watsonville, CA / / FAX 831/ POWER SUPPLIES PS17 Power Supply PS17 Power Supply 1 amps, 7 VDC Features: Provides up to 1 Amperes of DC power for open frame step and servo motor drives and indexers. Operates from VAC or VAC, 5/6 Hz Sturdy metal frame design Unregulated fused output Provides power for 2 78 drives, set at 7. Amps per phase, and motors, windings connected in parallel, full or microstepping. Designed to meet European safety standards. Description: The PS17 is a 67 watt open frame power supply designed to operate multiple DC input stepping or servo motor drives such as the Applied Motion s 78/78i Stepper drives and BL78X/BL78i Servo drives. Applied Motion s PS17 has a single 7 VDC nominal output and may be operated from either 11 or 22 AC, 5/6 Hz source. Input voltage is selected via jumpers on the power supply terminal strip. PS17 Specifications: Output 67 VDC with 12 VAC line and 1 Amp. Full Load: 67 watts. Minimum Voltage: 5.5 at Low Line and Full Load. Maximum Voltage: 86 at High Line and No Load. Maximum Ripple: 2.V peak-topeak at Full Load. Connections: Positive Voltage.25" faston on fuse holder. Negative Voltage.25" faston on filter capacitor. Input 115/23 volts 5/6 Hz to be fused by user. 8/4 amp (755 watts). Suggested fuse 1/5 amps slo-blo. Voltage selected by terminal strip jumpers. Low Line: 18/216 Volts AC. High Line: 132/264 Volts AC. Connections: Barrier strip with screw terminals. Open frame construction. Size: 5.75" X 12" X 4.57" High. Mounting: 4 each.28" Dia. Holes on 4.37" X 11." Centers. Weight: 23.8 lbs. Environmental Maximum Operating Ambient Temperature: 5 C. Power Supply Derating:.2A/ C above 35 C ambient. MECHANICAL OUTLINE 22