PDO 2035 Stepper Drive with Digital Oscillator

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1 44 Westridge Dr. Watsonville, CA / / FAX 831/ PDO 235 Stepper Drive with Digital Oscillator PDO 235 Packaged Pulse and Direction Step Motor Drive with Digital Oscillator Features AC input 11V or 22V switch selectable, 5-6 Hz DC bus voltage 28 VDC full load, 35 VDC nominal Switch selectable motor current from amps/phase and half step switch selectable Automatic 5% idle current reduction, defeatable Optically isolated inputs/outputs Speed, Direction, Enable: optically isolated, 5 24 V logic Tach output isolated: Darlington phototransistor One pulse per motor step Internal Pot Speed 1 1,2 steps/sec/sec or 1 12, (switch selectable) Accel/decel 75 2K steps/sec/sec External Speed Pot terminal type, 1k 1k ohms 7 watts of usable power Pluggable screw terminal connectors Dual H-bridge, pulse width modulated amplifier switching at 2 3 KHz Ideal for 4, 6 or 8 leaded step motors NEMA sizes 11, 14, 17 and 23 Description The PDO235 is stepper drive packaged in a rugged steel case painted black with white epoxy silk screen. Integral heat sink, mounting brackets, switch covers and connectors are included with each drive. The drive has been matched with nine recommended NEMA 11, 14, 17 & 23 motors in order to create a complete stepper motion solution. The PDO235 provides the user with two modes of operation to choose from, Pulse & Direction or Oscillator. The specific operation mode desired is selected during set up via DIP switch. DIP switches are also provided for setting the drive s step resolution as well as the motor current. Pulse & Direction Mode allows the PDO235 to receive step pulses from an indexer such as the Applied Motion s Si-1 or Si-1 or from a PC or any other external controller. Oscillator Mode can control speed by an onboard potentiometer and/or by an external analog voltage. STEP input starts and stops the motor. DIR input controls direction of rotation. The PDO235 also provides a Tach Output and Enable Input. A Tach Out signal is provided for measuring the motor speed. It generates 1 pulse per motor step. ENABE allows the user to turn off the current with a signal. The logic circuitry continues to operate, the drive remembers the step position even when the amplifier is disabled. Factory set to operate at 11 volt input; the PDO235 can be reset by the user to operate at 22 volt input by a simple switch selection. Pluggable screw terminal blocks are provided for the motor, AC input as well as a 4 and 5 position signal input/output. Mating connectors are provided with the drive. 18

2 44 Westridge Dr. Watsonville, CA / / FAX 831/ PDO 235 Technical Specifications POWER AMPIFIER: AMPIFIER TYPE... CURRENT CONTRO... OUTPUT CURRENT... DC BUS VOTAGE... AC INPUT VOTAGE... MAXIMUM OUTPUT POWER... IDE CURRENT REDUCTION... MOTOR RESOUTION... STATUS ED S... Bipolar Darlington dual H-Bridge. Recirculating, pulse width modulated, switching at 2 3 KHz amps, dip switch selectable. 35 VDC. 11 or 22 VAC (switch selectable) 5/6 Hz. 7 Watts. Automatic 5% idle current reduction, defeatable. or half step switch selectable AC power (red). CONTROER SECTION: DIGITA OSCIATOR... SPEED SETTINGS AND RANGE... MODES OF OPERATION... STEP AND DIRECTION INPUTS... Precise speed control with automatic ramps between speeds. The accel/decel rates are set by an on board potentiometer, and are adjustable from 1 to 12, steps/sec/sec. On-Board: Speed potentiometer. High speed: 1 12, steps/ sec/sec. ow speed: 1 1,2 steps/sec/sec. External: External potentiometer capable. Two modes dip switch selectable: Pulse and Direction: works with pulse and direction controllers Oscillator: on-board potentiometers and/or an external 5 V analog voltage, control speed. Optically isolated: 5 24 VDC. Steps requires a 1 microsecond minimum pulse width. The direction signal setup time is 5 microsecond minimum. SYSTEM SPECIFICATIONS: OVERA SIZE x 4. x 6.8. CHASSIS MATERIA... Aluminum, black anodized with integral heat sink. CASE... Steel with black paint and white epoxy silk screen. Includes switch covers. WEIGHT... 3 lbs. AMBIENT TEMPERATURE... to 5 C (32 to 122 F). HUMIDITY... Maximum of 9% non-condensing. CONNECTORS... Screw terminal connectors for input power and motor, and input/ output signals. MOTORS... Can drive 4, 6 or 8 lead motors, NEMA sizes

3 44 Westridge Dr. Watsonville, CA / / FAX 831/ PDO 235 Connectors and Switches connector exterior speed trimpots speed, accel, decel dip switches oscillator set up connector enable, direction, step dip switches full/half step current setting power ED motor connector AC power connector INPUTS (4 pin) MOTOR AC POWER position no. 1 en 2 dir 3 com 4 step position no. 1 B 2 B+ 3 A 4 B+ position no. 1 G 2 N 3 INPUTS (5 pin) position no. 1 tach 2 tach+ 3 wpr 4 ccw 5 cw 2

4 44 Westridge Dr. Watsonville, CA / / FAX 831/ PDO 235 Technical Drawings MECHANICA OUTINE 4.".245".19" TACH- TACH+ WPR CCW CW SPEED DECE ACCE O HI BYPASS EXT INT 123 EN DIR COM STEP HAF STEP CURRENT (BASE = 125mA) FU STEP MOTOR B B+ A A+ POWER 6.8" 6." PDO 235 Step Motor Driver AC POWER GND N 1.75".273" BOCK DIAGRAM external speed pot osc options 123 common step Oscillator accel decel speed adj 2345 current setting step direction enable tach out Optical Isolators dir Step Sequencer 1 full step/ half step Amplifier A+ A B+ B to motor 11/22 VAC Power Supply 21

5 44 Westridge Dr. Watsonville, CA / / FAX 831/ NEMA 11, 14, 17 Motor Data NEMA 11, 14, 17 Motor Dimensions RECOMMENDED MOTORS FOR PDO 235 FEATURES Motor P/N: Motor Current amps Resistance Ohms Holding oz-in Rotor Inertia oz-in Bearings Thrust oad (lbs) Radial oad (lbs) Radial Play inch/lbs.1 max.1 max.4 max.8 max.8 max lb End Play inch/lbs.3 max.3 max.4 max.3 max.3 max lbs Weight lbs Motor current, resistance and torque ratings are with parallel connection NEMA 11 Model ± ±.2 Ø " MIN.394 ±.4 + Ø X 45 4 X M2.6 X MIN 2 X.96 ±.18 2 X 1.1 ±.12 NEMA 14 Model Ø ±.14 12" min.39 Ø TYP 2 X X.25 2 X #4 4 2 X 1.24 NEMA 17 Model ±.1 +. Ø TYP FAT.177±.6 12" min 4 X # DEEP 2 X ±.6 FAT Ø ±.2 2 X 1.65

6 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves PDO 235 with NEMA 11, 14, 17 Step Motors MOTOR Motor Connection: 4 ead Bipolar Drive Setting:, Step 1. A/Phase MOTOR Motor Connection: 4 ead Bipolar Drive Setting:, Step 1. A/Phase MOTOR Drive Setting:, Step 1. A/Phase MOTOR Drive Setting:, Step A/Phase MOTOR Drive Setting:, Step 1.75 A/Phase MOTOR Drive Setting:, Step 1.7 A/Phase 23

7 44 Westridge Dr. Watsonville, CA / / FAX 831/ NEMA 23 Motor Data FEATURES RECOMMENDED MOTORS FOR PDO 235 Motor P/N: Motor Current amps Resistance Ohms Holding oz-in Rotor Inertia oz-in Bearings Thrust oad (lbs) Radial oad (lbs) Radial Play inch/lbs.1 max.1 max lb End Play inch/lbs.3 max.3 max lbs Weight lbs Motor current, resistance and torque ratings are with parallel connection NEMA 23 Motor Dimensions Model ± ±.6 FAT.63 ± ± ±.8 Ø1.5 ± ±.1 +. Ø.25.1 TYP.228 ±.6 FAT MOUNTING END 2 X MIN 2 X X X Ø.25 ±.1 2 X

8 44 Westridge Dr. Watsonville, CA / / FAX 831/ Curves PDO 235 with NEMA 23 Step Motors MOTOR Drive Setting:, Step 2. A/Phase MOTOR Drive Setting:, Step 2. A/Phase MOTOR Drive Setting:, Step 2. A/Phase

9 44 Westridge Dr. Watsonville, CA / / FAX 831/ COMPETE SYSTEM ORDERING PDO 235 Ordering Information Drive Type Motor System Number Step Motor Description PDO NEMA 11 high torque one stack DRIVE ONY ORDERING Drive Type PDO NEMA 11 high torque two stack NEMA 14 two stack 1768 NEMA 17 high torque one stack 1771 NEMA 17 high torque two stack 1775 NEMA 17 high torque three stack NEMA 23 high torque one stack NEMA 23 high torque two stack 234 NEMA 23 high torque three stack System Ordering Example: PDO Description Packaged 2. amps, 35 VDC, 11/22 VAC input. Pulse & direction/oscillator drive. 26

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