Large Appliance Trend and requirements Freescale Appliance Solutions. Freescale Product for Appliance. Touch Key VF by IDH VF by Freescale TM 2

Transcription

1 September 2013

2 Large Appliance Trend and requirements Freescale Appliance Solutions Touch Key VF by IDH VF by Freescale Freescale Product for Appliance 2

3 Going Green Increasing use of advanced Motor Control Improve Energy Efficiency Reduce Acoustic Noise Graphic Display Embedded Connectivity Gateway / Smart Grid Touch Controls HMI / Display Advanced User Interface Display Range - LEDs, LCDs, GUIs Touch - an attractive input technology Safety EN Legislation on Safe operation of Electronic Control module Drives IP Development Connectivity Seamless connection of Appliance into Smart Grid Wired & Wireless options likely Water Quality Sensorless 3- Phase Motor Control (Drum) Turbidity Control Power Factor Correction Sensorless 3- Phase Motor Control (Pump) Liquid Level Sensing Fabric Sensing Load Level Sensing Unbalance Detection 3

4 1.8V LCD MCU S08LL, 48,64LQFP Temperature sensors LED / TFT Screen TFT ; i.mx LCD : 3/5V LCD MCU, S08 Indoor unit Outdoor unit 32-Bit DSC (50/100MIPS) Single Motor : 56F823xx/7xx Dual Motors : 56F84xxx Room temperature Radiant Heat Heat exchanger MCU LCD 48/64 LQFP Low power MCU 5V k 10BIT ADC 6xCh PWM 3 x Timer UART/SCI EEPROM Data control MCU/ DSC 3/5V 32-80MIPS 1-2 6xCh PWM 1uS ADC UART/SCI 3 x Timer Motor Driver MOSFET Module Motor Driver IPM Outdoor fan Compressor Touch Sensor Capacitance type 1~3 key Motor Driver MOSFET Module Transistor array ULN2003/2004 AC power coupler Remote control Touch sensors Touch Key for Cabinet type Aircon 6~8 keys DC Indoor fan Louver fan 2-Way Valve 4-Way valve 5V Touch Key MCU, S08PT Up to 16 Touch I/O 5V MCU with 1 motor control (16-128k, 32-80pin) 8-bit S08PA 32-bit KE02 (Cortex M0+) 4

5 Pre-driver Photo coupler Control Panel Motor Control Board LED/LCD Touch sensor Key input Detect Main MCU Touch sensor I/F UART LCD MCU/DSC 32-60MIPS 32-48pin 3 x timer 1uS A/D UART/SCI 1x 6-Ch PWM Transistor array ULN2003/2004 Pressure sensors Water level Detect EEPROM Data control Motor driver IPM/D-IGBT Motor Dump 5V MCU, 1 Motor Control (8-32k, 32-44pin) 8-bit S08PA Valve driver Triac 5V MCU (16-128k, 32-80pin) 8-bit S08PA 32-bit KE02 (Cortex M0+) Drain Valve Valve driver Triac Water Supply Valve 32-Bit DSC (50/100MIPS) Single Motor : 56F823xx/7xx 32-64k, 32-64pin 5

6 Control Panel Motor Control Board LED/LCD MCU/DSC Temperature sensors Box temp Detect Touch sensor Key input Detect Main MCU Touch sensor I/F UART LCD 32-48pin 3 x timer 1uS A/D UART/SCI 1 6-Ch PWM Driver Mechanical Driver AC coupler Driver AC coupler EEPROM Data control Driver IPM/D-IGBT 3-Way valve for 2 evaporator switching Compressor 5V MCU (16-128k, 32-80pin) 8-bit S08PA 32-bit KE02 (Cortex M0+) Lamp Defrosting Heater 32-Bit DSC (50/100MIPS) Single Motor : 56F823xx/7xx 32-64k, 32-64pin 6

7 Reference board features: MCU integrated TSI hardware approach Water droplet proof and water stream proof on Keys Environment adaptive algorithm Status: Communicate to main controller board Via I2C Support touch keys (slides and rotary later version) IH-cooker Electromagnetic interference environment immunity GUI (Free-master) with trace displaying function for easy calibration Completed FSL Key Components: S08PT60 Board purpose: To promote FSL High Performance TSI application based S08PT. 7 Typical applications: Home appliance /Automotive touch sensing key /HMI application, such as IH-cooker, Washer, Air conditioner, Microoven, TV etc.

8 MCU DSC IPM/ IGBT Pre-driver Freescale Dave s Control Center M Freescale Solutions Device Memory Pins Voltage Applications S08, KE02 (M0+) 56F823xx 56F827xx 8-64k 8-128k 16k 32-64k /48/64 56F84xxx k 48/64/80/ V 32b DSC V 32b DSC V 120 o square waver motor control w Touch key 120 o square waver motor control MIPS, 180 o FoC 1x sensorless motor control + PFC 100MIPS, 180 o FoC 2x sensorless motor control + PFC KV10 (M0+) 32k 32/ o FoC 1x sensorless motor control + PFC 8

9 Air-Conditioner / Refrigerator 180 o Sinewave DTC( 直接转矩 ) V/F Solution On BLDC/PMSM Compressor and Blower Fan Compressor Blower Fan 56F8013 ( 电流采样方案 : 三电阻或单电阻 ) 1. 变频压缩机 - 56F 变频风扇 - 56F8002/6 3. 变频压缩机, 风扇 - 51AC 乘用车的变频电动空调 - 56F 电动自行车正弦波驱动 - 56F8006 乘用车的变频电动空调 Customer Aircond PCB utilized 56F8013 Direct Torque Control (DTC) 9

10 3-ph BLDC/PMSM LV Tower Board : Input voltage 12-24VDC Output Current 5-10Amps 3-phase MOSFET inverter 3-phase pre-driver MC33937, configurable thru SPI analog sensing (dcb voltage, dcb current, phase currents, back-emf voltage) motor speed/position sensors interface (Encoder, Hall) H/W Over-Current Fault Protection On-board Power Regulation for Tower System 3-ph BLDC/PMSM/ACIM High Voltage MC Drive with PCI : Input Voltage Vac, 50/60Hz Optional Voltage doubler for input voltage 115Vac Output Power 1kW 3-phase IGBT inverter bridge with over-current protection (Fairchild IGBT power module) 3-phase and dc bus motor current sensing Dc bus and BEMFvoltage sensing Galvanic isolated SCI / USB interface Encoder / Hall Sensor and tacho generator interface DC-Brake resistor switch with terminal PFC control signal terminal 64-pin PCI type of interface connector 10

11 VF PMSM Refrigerator Compressor with 56F8245 Sensorless sinusoidal FOC for compressor PMSM motor Control using K70 HMI with graphic touch display h/w design & s/w available 3 in 1 (VF Compressor, Fan, PFC) for AirCon on 56F84xxx 1.5 KW output power, support sensor-less PMSM motor control for both outdoor fan and compressor with FOC Support digital PFC (average current control) h/w design & s/w available Sensorless PMSM for Fans on 56F823xx New application being developed for sensorless sinusoidal PMSM FOC Includes Tuning Wizard for easy use Prototype for pre-programmed MC device 11

12 Features & Performance 16-ch TSI for touch-sensing on PT 20MHz PT 4KB RAM; 256B EEPROM 3 x UART; 2 x SPI; IIC Medical Remote Controls Motor Control Full-featured class, including capacitive touch sensing detection hardware 6ch + 2ch + 2ch F; 2 x MTIM RTC; CRC Large Appliances Low-end E-meter Keypads 16ch 12bit ADC with 4 entry buffer registers 1 ACMP PA 8 pins with 20mA sink capability 2 pins with true open drain Off-line UPS HVAC EC motor Full-featured class without touch sensing interface 2.7V~5.5V -40 C 105 C IEC for appliances Power tools Small Appliance Lighting control 12

13 20MHz V Power Supply Features on all classes Features only on PT classes 12bit ADC Enhanced memory configuration On-chip EEPROM simplifies system design for data logging and recording Flash/RAM ratio allows for more sophisticated software applications 16bit FlexTimer Supports input capture, output compare and PWM. Supports up to 4 fault inputs & dead time insertion to improve reliability of the end application. Can directly trigger ADC sampling. 16-ch touch-sensing interface (TSI) on PT family Simplifies external circuit on touch-sensing design Ability to wake-up from lowest power modes from touch Easy-to-use hardware and software configuration allows straightforward customization and automatic calibration IP for robust environments 8ch 20mA high current drive 2 x True open drain pins. CRC Engine Filtering on I/O POR, LVD, WDT & COP for IEC60730 compliance Multiple Clock Options, Internal & External 16-ch 12-bit SAR ADC Linear successive approximation algorithm with up to 12-bit resolution enables fast and accurate analog measurement Single or continuous conversion (automatic return to idle) enables more software implementation options with less intervention 8-,10-, and 12-bit modes, along with 8-deep result FIFO, improves MCU core efficiency Flexible routing of input signals improves overall EMC performance 13

14 Application Performance / Integration Kinetis E-Series w/ ARM Cortex M0+ Core KE0x KE0x KE0x KE0x KE0x S08PT60 S08PA60 S08PT60 S08PA60 S08PT60 S08PA60 S08PT60 S08PA60 S08PT32 S08PA32 S08PT32 S08PA32 S08PT32 S08PA32 S08PT32 S08PA32 S08PT16 S08PA16 S08PT16 S08PA16 S08PT16 S08PA16 S08PT16 S08PA16 S08PT16 S08PA16 S08PT8 S08PA8 S08PA4 S08PT8 S08PA8 S08PA4 S08PT8 S08PA8 S08PT8 S08PA8 Pin Compatible Full Featured with TSI Full Featured without TSI 16 pin TSSOP 20 pin SOIC 20 pin TSSOP 32 pin LQFP 44 pin LQFP 48 pin LQFP 64 pin LQFP/ QFP 15

15 44-pin LQFP compromises size, cost, and features. GPIO for LED lighting F generating PWM for driving Buzzer and fan control MC9S08PA60 LED GPIO F BUZZER 2 SCI 1 IIC S08L CPU RS232 SCI ADC F FLASH RAM F FAN CONTROL MTIM EEPROM EEPROM IIC F IR RECEIVE R RS2323 communications GPIO / TSI GPIO ADC F capture function to implement IR receiver IIC for accessing external l IIC components SWITCH & KEY Relay TEMP SENSOR Multi AD channels monitoring analog signal Rich GPIO for all kinds of control 16

16 Common Features System ARM Cortex-M0+ Core, 48MHz [1] Multiple power modes, Clock Gating, 2.7V 5.5V Operating Temp: -40 to 105 C Family Speed Flash SRAM Optional Features CAN Seg. LCD Key Features PWT Fast Timer KE06Z 48MHz KB 8-16KB 12-bit ADC TSI Clock Management External OSC, 4~20MHz, 32KHz Internal OSC, 32KHz, 1KHz Analog Peripherals 12-Bit ADC Analog Comparators Serial Interfaces SCI SPI, IIC Timers Real Time Clock 16bit Flex timers 32bit Periodic Interrupt Timer [1] 20MHz for KE02 KE35Z 48MHz 32-64KB 4-8KB 12-bit KE05Z 48MHz 16-64KB 2-8KB 12-bit KE04Z 48MHz 8-128KB 1-16KB 12-bit KE02Z 20MHz 16-64KB 2-4KB 12-bit First Sample Production KE02Z 2013 Q Q3 KE04Z 2013 Q Q4 KE05Z KE06Z 2013 Q Q1 KE35Z 2014 Q Q2 18

17 Strong Noise Immunity Program Control Timer Flash Kinetis KE0x GPIO Heater Motor control board SCI / IIC 2 SCI 1 IIC CPU FLASH ADC EEPROM Brown Out HMI Board System Safety IEC60730 SCI / IIC COP / CRC ADC F RTC RAM EEPROM TSI GPIO ADC/F GPIO Triacs / Relays Single or 3_phase Pump ADC ADC ADC ADC Water Quality / Turbidity Load Level SENSOR Water Level SENSOR TEMP SENSOR 19

18 Performance New MC56F84xxx 56F847xx 100MHz 32-bit Core k Flash, 64/80/100LQFP DMA, UHS ADC, Ultra-Hi Res PWM New MC56F801x MC56F802x/3x MC56F803x 32MHz Hi Res PWM, CAN, ADC, DAC MC56F802x 32MHz Hi Res PWM, ADC, DAC MC56F824x/5x MC56F825x 60MHz 64K Flash Ultra-Hi Res PWM, UHS ADC MC56F824x 60MHz 48K Flash Ultra-Hi Res PWM, UHS ADC 56F845xx 80MHz 32-bit Core k flash, 48/64/80/100LQFP DMA, UHS ADC, Ultra-Hi Res PWM 56F844xx 60MHz 32-bit Core k Flash, 48/64LQFP DMA, UHS ADC, Ultra-Hi Res PWM MC56F823xx 50MHz 16k Flash, 32/48LQFP 6Ch Std PWM 2 x ADC MC56F827xx 50/100MHz 32-64k Flash, 32/48/64LQFP 6-8Ch Hi-Res PWM 2 x ADC, CAN MC56F801x 32MHz Hi Res PWM, ADC MC56F800x MC56F800x 32MHz Hi Res PWM

19 NVM KB F84xxx PIN- COMPATIBLE F84xxx 56F84xxx 56F84xxx 56F84xxx 56F84xxx Qual Date 56F84xxx 64 56F F LQFP 64LQFP 80LQFP Done 26-Apr Apr-13 56F823/7xx 56F823/7xx 56F823/7xx 48LQFP 6-May F F F823/7xx 56F823/7xx 56F823/7xx Qual Date 56F823xx/7xx 48LQFP 6-Aug-13 64LQFP 19-July-13 32LQFP May-13 (rev 1.1) 32QFN 13-Sep F823/7xx 56F823/7xx 56F823/7xx Package 32QFN/LQFP 48LQFP 64LQFP 80/100LQFP 21

20 64KB Flash 8KB SRAM 16KB Flash 2K B SRAM Memory Options Program Flash Data RAM Memory Resource Protection 56800EX Core 100/50MHz JTAG/EOnCE System Integration Module (SIM) PLL Crystal OSC 8MHz OSC 32KHz OSC Inter-module Cross Bar Voltage Regulator 2 COP POR LVI 32QFN, 32LQFP, 48LQFP & 64LQFP Packages are pin compatible with the MC56F824x/5x and MC56F84xx Breakthrough Features: High speed 800ns conversion time Nano Edge 512ps Resolution Inter-module Cross bar DMA Memory Resource Protection Unit 4Ch DMA CRC Band-gap Ref 2 x 12bit DAC 8-Ch 12bit ADCA w/ PGA 8-Ch 12bit ADCB w/ PGA 8-Ch PWM 4-Ch 16bit Timer 4x Analog Comp 1 x MSCAN 2 x HS SCIs 2 x SPI IIC/SMbus 56800EX V3 100/50MHz V Operation 100MHz from cache & RAM Up to 64KB Program FLASH,with Flash Security Up to 8KB Program/Data RAM Memory Resource Protection Unit Up to 100 MHz Peripherals Timers and SCIs Eight Channel Nano Edge PWM (512ps resolution) Up to four programmable fault protection input Dead-time insertion Input Capture function 2 x12-bit ADCs with total 16 Inputs & PGAs 1x, 2x, 4x 800ns conversion rate Band-gap reference Four channel DMA controller Inter Module cross-bar 4 x Comparators with a 6bit Voltage reference CRC Generator 2 x Windowed Watchdog External Watchdog Monitor 4 x 16-bit Enhanced Multifunction Programmable Timers 2 x 12b DAC 2 x High Speed SCI 2 x SPI 1x I 2 C/SMbus Communications Interface Software Programmable Phase Locked Loop Multiple Clock sources External Crystal/Resonator Oscillator 8MHz/200KHz Tunable Internal Relaxation Oscillator 32KHz Internal RC relaxation Oscillator 5v Tolerant IO Error code correction Open Items Industrial temperature:-40c to 50MHz Extended temperature:-40c to 40MHz 22

21 256kB Program Flash 32kB Program/Data RAM 32kB Boot/Data Flash/EEPROM 56800E V3 Core 100MHz JTAG/EOnCE System Integration Module (SIM) Interrupt Controller GPIO 8-ch 12-bit ADCA 8-ch 12-bit ADCB COP & EWM Package: 48 LQFP, 64 LQFP, 80LQFP, 100LQFP Break Through Features 32-bit compatible DSC core 100MHz flash based device DMA controller High Speed ADCs with 300ns conversion time High-resolution PWM with 312ps resolution CRC Crystal Oscillators (8Mhz & KHz) PLL Relaxation OSC 8Mhz Internal 32KHz Clock 2 x PIT (RTC) Inter-Module XBar Voltage Regulator POR LVI Prog Gain Amp Ax1,2,4 Prog Gain Amp Bx1,2,4 8-ch High Res PWM 8-ch PWM w/ Capture 1 Quadrature Decoders 1 12-bit DAC 4 6-bit DAC 4 Analog Comparators 2 x PDB 8-ch 16-bit Quad Timer 3x QSPI 2x IIC/SMbus 1 x FlexCAN 3 x HS QSCI 16-ch 16-bit ADC w/ Temp DMA Controller 23 Core 100 MHz/100MIPS 56800E V3 Core 32bit dual Harvard architecture 32 x 32bit MAC and 32bit arithmetic operation and set-clear bit manipulation instructions V operation Memory 256kB program Flash & 32kB boot/data Flash 32kB data/program RAM or 16kB RAM + 2kB EEPROM Integration 3xHS-QSCI, 3xQSPI, 2xIIC/SMBus,1xFlexCAN Multi-purpose Timers 2 periodic interval timers with real time interrupt generation 2 programmable delay blocks 8-channel multi-function timers 8-ch high-resolution PWM module 100MHz clock, 5-bit (MEP) rising and falling edge positioning 312ps PWM and PFM resolution 8-ch PWM module with enhanced input capture 2 8-ch 12-bit A/D converters with built-in PGA 300ns/3.33MHz conversion time with 12-bit resolution Build-in PGA with 1x, 2x, 4x gain amplification 16-ch 16-bit SAR ADC with built-in temperature sensor 2us conversion time Build-in temperature sensor 4 analog comparators w/ 6-bit DAC 1 quadrature decoder 1 12bit DAC with external output DMA controller Inter-module crossbar CRC On-chip voltage regulator (single 3.3V power supply) System integration: internal relaxation oscillator, PLL, COP, 32kHz auxiliary internal clock 5V tolerant I/O Temperature range: -40 C to +105 C

22 High resolution PWM module 312ps duty cycle and period resolution Up to 16 enhanced flexible Pulse-Width Modulator (eflexpwm) channels, including 8 with Nano-edge placement, allow for center, edge-aligned and asymmetrical PWM as well as double-buffered registers with integral reload rates, and half-cycle reload capability for precise switching frequency generation High speed ADC with Programmable Gain Amplifiers PGA-enabled ultra-fast Analog-to-Digital Converters (ADCs) that can achieve up to 3.33 million samples per second to help reduce signal ripple to precisely modulate energy. A maximum ADC clock frequency of 20 MHz allows a single conversion time of 8.5 ADC clock cycles (425ns) and additional conversions at 6 ADC clock cycles (300ns) 32-bit Hawk version3 CPU/4-channel DMA 100MHz/100 MIPS 32-bit core for fast control loop execution via single-cycle math computations and parallel moves DMA controller for reduced core intervention when moving data from peripherals FlexMemory/Inter-module Cross Bar Freescale memory resource protection unit to ease safety certification, FlexMemory for simplified data storage The Inter-Module Crossbar Switch (XBAR) allows programmable internal module connections among eflexpwm, ADC, QuadTimers, DACs, HSCMPs and package pins 24

23 56F82xx 56F827xx 56F84xxx Core 56800e V e V e V3 Bus Speed 60MHz 50/100MHz 100MHz Flash 64kB 64kB 256kB RAM 8kB 8kB 32kB EEPROM None None Up to 2kB PWM 520ps resolution 512ps resolution 312ps resolution ADC 500nSecs conversion 800nSecs conversion 300nSecs conversion PGA s x1, x2, x4 magnification X1, x2, x4 magnification X1, x2, x4 magnification DMA None 4 channel 4channels Packages 44, 48 & 64 LQFP 32QFN, 32,48,64LQFP 48, 64, 80 & 100LQFP DACs & CMPs 1x12b + 3x5b with CMP 2x 12b + 2x6b with CMP Comms Peripherals 2IIC, 2SCI, 1SPI + 1 MSCAN Power 3.3v (Run) 60MHz 1IIC, 2SCI, 2SPI + 1 CAN Target sub 100MHz 1x12b + 4x6b with CMP 2IIC, 3SCI, 3SPI + 1 FlexCAN Target sub 100MHz Price Points 10k From 10k From 10K 28

24 Anguilla Black (56F82xx) Core 56800e V e V3 Bus Speed 60MHz 100/50MHz Flash 64kB 64kB RAM 8kB 8kB EEPROM None None Anguilla Silver (56F827xx) PWM 520ps resolution 512ps resolution ADC 500nSecs conversion 800nSecs conversion PGA s x1, x2, x4 magnification X1, x2, x4 magnification DMA None 4 channel Packages 44, 48 & 64 LQFP 32QFN, 32,48,64LQFP DACs & CMPs 1x12b + 3x5b with CMP 2x 12b + 2x6b with CMP Comms Peripherals 2IIC, 2SCI, 1SPI + 1 MSCAN 1IIC, 2SCI, 2SPI + 1 CAN Error Code Correction None Yes Power 3.3v (Run) 60MHz Target sub 100MHz Price Point 10k From less than 10k 29

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