imotion Solution Platform Dedicated to Motor Control

Transcription

1 imotion Solution Platform Dedicated to Motor Control Christian Daniel - Head of Product Marketing Marco Palma imotion Technical Marketing - restricted -

2 We are driving for right-fit products and highest functional integration CIPOS Nano CIPOS Micro CIPOS Tiny CIPOS Mini CIPOS Maxi Infineon s Intelligent Power Solutions - We are the right partner for you imotion Controller imotion Driver imotion SmartIPM restricted Copyright Infineon Technologies AG All rights reserved. 2

3 imotion at a glance Established in 2006 >30 productive parts High Volume Production imotion Solution Platform Dedicated to Motor Control Controller MCE Motion Control Engine ARM M0 Hardware Integration Controller Gate Driver Power Stage Controller with tested and certified algorithms for motor & PFC control ARM Cortex M0 MCE2.0 and / or ARM CORTEX M0 Class B pre - certification Base Framework ( Operating System ) imotion imotion imotion Controller Driver Smart IPM reduce system cost - limit complexity decrease PCB size simplify logistic less R&D effort Our Applications Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 3

4 Right fit Controller + Gate Driver and Power Stages required Application trends requires a change in Motor Control Application trends Implication on Motor Control Systems Key Hypothesis for imotiontm Energy efficiency Faster design cycle Inverterization is must Standby Functionality Reduced Complexity Reusability Less Design / Test Effort PMSM/BLDC Control Energy Efficient PFC solutions Low Power Standby modes with advanced wake up functionality Easy to use Ecosystem for Tuning & Testing Stable, high performant and easy adaptable motion algorithms Ready to use SW High Integration less HW complexity SW is an essential part of the future offering (firmware & ecosystem) High cost pressure Less & Cheaper Components Less PCB size Higher PFC frequencies to reduce passive component costs Higher integration (SmartIPM s, no OpAmps, no comparators,.) Advanced features Connectivity Security Class B / UL certification Class B / UL certification as part of the product offering Enable advanced connectivity by flexible protocol engines INTEGRATION is needed to reduce complexity and safe system cost Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 4

5 Motion Control Engine (MCE) Overview High End Sensorless FOC solution Configurable to meet wide range of applications Protections to safeguard motor and power stage Sensorless FOC Easy Configurable with dedicated imotion TM Tools Usage of analog & digital hall-sensors possible Hall Sensor Support MCE PFC Control PFC Control, for high frequency Boost or Totem Pole PFC Control. MOTION Control Engine Available with CORTEX M0 Cortex M0 Class B Pre-Certified IEC 60730/60335 (Class B / UL) Production grade software Flexible control and reporting interfaces Scripting Scripting Engine, allowing simple adaptations to system needs Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 5

6 Hardware Integration Example: IMM100A up to 100W Full Inverter in One-Package Leaded power package Analog/Digital I/O s Communication Rectifier MCE2.0 Or PFC CORTEX TM Power Supply 15V / 3,3V M Impact on PCB size & # of components Traditional IPM Solution Solution going to CIPOS Nano Solution with imotion Smart IPM 2 side-mounted PCB as controller sits on the back side Step1: SMD power package (PQFN) Controller still separate package + significant PCB space savings Step2: Full Integration in PQFN Only discrete / supply components separate + significant PCB space savings + reduced component count + simplified logistic PQFN12x Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 6

7 How customers use imotion (1) Use Case 1 Motor Control Sub System Connectivity Display Sensors Buttons Main MCU imotion TM BLDC Control Additional Actuators + Offload main CPU from real time relevant BLDC control + Motor control as dedicated sub-system Smart IPM s allow integration inside motor + No MC SW development by using MCE (Motion Control Engine) or high flexibility by using integrated ARM CORTEX M0 + MCE - Motion Control Engine allows motor control beyond 100krpm + MCE User Adaption via dedicated Scripting Language possible Typical Applications AC Indoor Unit Fan Control Air Purifier Fan Control Vacuum Cleaner High rpm motor Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 7

8 How customers use imotion (2) Use Case 2 Motor Control combined with customized user interface Connectivity Sensors Buttons imotiontm BLDC Control PFC Control User Interface PFC GD + No additional controller User interface added to the imotion device. + High Integration Options (Smart IPM) allows cost optimized motor control + integration inside motor + No MC SW development by using MCE (Motion Control Engine) or high flexibility by using integrated ARM CORTEX M0 High Cost Saving Potential no additional controller much smaller PCB simplified logistic reduced software development Typical Applications Water Pump with LIN interface Ceiling Fan with Boost PFC + Remote Control Hair Dryer with Speed Select and Heater Control Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 8

9 How customers use imotion (3) Use Case 3 Handling Complex Systems with imotion Controllers Connectivity Display Sensors Buttons imotiontm Full System Control PFC GD Additional Actuators + High Integrated products combining MCE (Motion Control Engine) for Motor Control and PFC + a separate ARM Cortex M0 microcontroller for highest flexibility. + High Efficiency requirements lead to new PFC topologies e.g. Totem Pole PFC + Reducing external passive components by more integration and increasing switching frequencies mainly at the PFC stage. Typical Applications AC Outdoor Unit controlling Fan, Compressor, PFC and Interface Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 9

10 IMM / IMI imotion Smart IPM s IMD imotion Driver IMC imotion Controller imotion Product Roadmap Roadmap Portfolio Controller Gate Driver Power Stage MCE2.0 QFN32/QFP48/QFP64 IRMC1xx Series Sensorless FOC with optional Boost PFC with add QFP64 IMC300A Series Single Motor + PFC Controller with add. Cortex M0 QFP48 and / or CORTEX M0 IRMCK099 Sensor less FOC Controller QFN32 TSSOP38/QFN48/QFP64 IMC100T Series Single Motor + PFC Controller QFP48 Controller Gate Driver Power Stage QFP40 MCE2.0 or CORTEX M0 IMD110-6 Series MCE - Single Motor + PFC Controller or ARM CORTEX M0 Controller Gate Driver Power Stage MCE2.0 or CORTEX M0 IMM001T Series Sensor less FOC 6Ohm/500V 1,7Ohm/500V CIPOS -Nano CIPOS -Nano IMM100 Series MCE - Single Motor + PFC Controller or ARM CORTEX M0 6Ohm/500V 1,4Ohm/600V 0,95Ohm/600V released 3Q18 4Q18 1Q19 2Q Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 10

11 Example: Fridge - Compressor Gate Driver PFC 2ED2304S06F imotion Controller IMC302A Power Supply Total solution IMC302T (Controller) IKCM15L60GD (15A IPM - Motor) 2ED2304S06F (Gate Driver - PFC) IKP20N65H5 (Discrete IGBT - PFC) Buck converter power supply PCB (2-layer, FR4) Single Shunt Sensorless Control Carrier Frequency = 6kHz High Efficient Bridgeless Totem Pole PFC Carrier Frequency = 40kHz with 400uH on-board inductor AC input 230V PFC IGBT s IKP20N65H5 CIPOS Mini IKCM15L60GD Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 11

12 Example: Air Conditioner Indoor Fan 20-70W Power Supply Total solution <$2.7 IMM100 (SmartIPM) Buck converter power supply PCB (2-layer, FR4) Sensorless Control (no hallsensors) >70W imotion SmartIPM IMM100 IMM001T imotion Controller IMC101T IRMCK099 Small local DC bus cap Low Vibration No trapezoidal/block commutation human hand can sense it Sinusoidal PWM IPM Power Supply Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 12

13 Example: 30krpm Hair Dryer Solution Bottom View imotion Controller IMC101T IRMCK099 Dpak 4A IGBT 6EDL04I06P Power Supply Diode Bridge/MOV/EMI cap Top View Total solution <$3.5 IMC101T (Controller) 6EDL04I06P (HVIC) Discrete IGBT (600V) Buck converter power supply PCB (2-layer, FR4) Sensorless Control from zero to 30Krpm in second (fast response) Motor inductance = 5mH AC input 120V Small local DC bus cap Low Vibration No trapezoidal/block commutation human hand can sense it Sinusoidal PWM Carrier Frequency = 20kHz Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 13

14 Example: 120krpm Vacuum Cleaner solution Bottom View Top View IMC101T IRMCK099 LDO 2ED2304 Discrete MOSFET Low inductance High RPM motor Total system solution <$2.5 IRMCK099 (Controller) 2ED2304 (HVIC) Discrete FET (40V) LDO PCB (2-layer, FR4) $0.15 Sensorless Control from zero to 120Krpm in second (fast response) Motor inductance = 50uH Battery 24V Small local DC bus cap Min pulse PWM 50nsec required for high/low speed stable operation Overcurrent trip with 200nsec min pulse Carrier Frequency = 30kHz Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 14

15 imotion Controller

16 Analog/Digital I/O s Communication 15V / 3,3V imotion 2.0 Scalable integration for inverters Rectifier PFC Power Supply Controller Gate Driver 3-Phase Inverter MCE2.0 PMSM / PFC Control and CORTEX TM M imotion CONTROLLER Benefits MCE 2.0 Proven Motion Control Engine no software only motor configuration High performance algorithm for sensor less FOC + Boost/Totem Pool PFC Optional additional Cortex M0 for implementing customer application specific functions Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 18

17 IMC100 Series Fact Sheet Protection Features Features imotion Motion Control Engine (MCE2.0) Computation engine for highly efficient motor control Loss minimization space vector PWM (2-/ 3-phase ) Multiple sensing options (single or leg shunt, sensorless or hall) Storage of multiple motor parameter sets PFC control for boost or totem pole PFC (IMC102) Flexible host interface (UART, I2C, SPI, analog, frequency) imotion tools for motor configuration and tuning Script engine for application flexibility Over-Current/ Over-Voltage / Under Voltage Lockout Deadtime & Shoot-Through Prevention Topology Single or leg shunt / sensorless or hall/encoder based Packages TSSOP-38, QFN-48, QFP-48, QFP-64 Benefits Ready-to-use solution for any high efficiency variable speed drive using Field Oriented Control (FOC) Highest Flexibility meeting any requirement on position and current sensing as well as host interface options Reduced System Cost by integrated PFC control algorithm Easy to use imotion design tools Fast time to market by using imotion form-factor reference design kits which are very close to final customer design Motion Control Engine (MCE 2.0) Secure ID & Bootloader Hall Interface 12-bit ADC incl. Pre-Amplifier GPIO, Analog Input Control Features Sinusoidal field oriented control Sensorless or hall Dynamic switching from 3-phase to 2- phase modulation Field weakening control Zero vector braking Integrated PFC Integrated Bootstrap MCE RAM, Data RAM Motor Configuration On-Chip Oscillator PWM 96MHz Dead Time Analog Comparators UART PFC Control Timer Current Sense Sgl./Leg Shunt SPI/I2C Protection Features IEC ( Class B ) Memory Script Interpreter Watchdog/ RTC Under/Over Voltage Lockout Over Current Over Temperature Motor Gatekill Rotor Lock Fault Reporting Integrated Minimum Deadtime Shoot-Through Prevention Note: Feature availability depends on product variant Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 20

18 IMC300 Series Fact Sheet Features imotion Motion Control Engine + ARM Cortex -M0 MCE 2.0 Highly efficient 3-phase motor control Flexible sensing options (single/leg shunt, sensorless, hall, encoder) Storage of motor parameters Support Tools imotion tools for motor configuration and tuning ARM ecosystem for Cortex -M0 Packages QFP-48, QFP-64 ARM Cortex -M0 48/96MHz clock MATH coprocessor 128kB Flash / 16kB RAM High Performance Timers 12Bit ADC and high speed comparators Motion Control Engine 2.0 (MCE) Hall/Encoder Interface PFC control integrated Flexible communication Multiple protections features options (UART, I2C, SPI, CAN) ARM IEC ( class B ) Cortex -M0 48MHz Real Time Clock, Watchdog GPIO UART MCE RAM, Data RAM Motor Parameter Storage PWM / PFC Timer Interconnect MATH Co-Processor Interrupt Controller 2x Timer 4ch. 96MHz SPI, I2C On-Chip Oscillator Secure ID & Bootloader 2x 12-bit ADC, Comparators RAM 16kB Flash 128kB 12-bit ADC, Comparators CAN Benefits Ready-to-use solution for variable speed drives using Field Oriented Control (FOC) Highest Flexibility with integrated MCU to control the MCE and integrate customer functionality Reduced System Cost with integrated PFC control algorithm Easy to use imotion design tools and standard ARM ecosystem Fast time to market by using imotion form-factor reference design kits which are very close to final customer design Control Features Sinusoidal FOC Sensored/ sensorless 3- or 2-phase modulation Field weakening Zero vector braking Integrated PFC Integrated Bootstrap Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary Protection Features Under/Over Voltage Over Current Over Temperature Motor Gatekill Rotor Lock Fault Reporting Minimum Deadtime Shoot-Through 21

19 Single Motor + PFC Power Supply +15V 3,3V 5V VAC 3,3V 5V IPM Gate Driver Vdd +15V Gate Driver M Vdd imotion Controller MCE MCE Vdd Vdd Functionality PFC: controlled by MCE (Boost or Totem Pole PFC up to 50kHz) Motor: controlled by MCE (sensor-less FOC) Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 22

20 Dual Motor + PFC IPM VAC Vdd +15V Gate Driver Vdd Vdd 3,3V 5V imotion Controller MCE Power Supply MCE Cortex M0 +15V 3,3V 5V Vdd +15V Gate Driver +15V Gate Driver IPM M M Compressor Fan MCE Vdd Functionality PFC: controlled by MCE (Boost or Totem Pole PFC up to 50kHz) Fan Motor: controlled by MCE (sensor-less FOC) Compressor: controlled by MCE or CORTEX M0 (user software) Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 23

21 imotion Smart Driver

22 Analog/Digital I/O s Communication imotion Smart Driver Next level of integration Rectifier PFC Power Supply 15V 3-Phase Inverter MCE2.0 Or CORTEX TM M imotion Smart Driver imotion Smart Driver Benefits Cost saving integrated gate driver reducing BOM and board space Full flexibility to choose the fitting power stage A- Version: High flexibility Standard ARM Cortex -M0 for implementing customer application code T-Version: Easy to Use with MCE2.0 (Motion Control Engine) multiple PMSM motor control algorithms Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 26

23 Interconnect Matrix IMD110 Series Fact Sheet A-Version (Cortex -M0) ARM Cortex -M0 with up to 128kB Flash / 16kB RAM 48MHz Core / 96MHz Peripheral clock speed Dedicated Motor Control Peripherals (Co-Processor, CCU8, POSIF) Protection Features Features Deadtime Insertion & Shoot-Through Prevention Overcurrent / Overvoltage / Undervoltage Lockout Protection Topology Single shunt, leg shunt / sensorless or hall-sensor based Totem Pole / Boost PFC (Option Control only) Gate Driver Voltage Class:600V / V CC 13 16,5V Io+ / Io- 160mA /360mA Package TQFP-48 Benefits T-Version (MCE2.0) Multiple Motor Control Algorithm (Sensorless FOC, Hall-based FOC) Boost PFC control imotion tools for motor configuration and tuning High flexibility - Standard Cortex -M0 combined with multiple power stage options in very small form factor package (A-version) Unique combination of multiple PMSM motor control algorithm options with market leading gate driver (T-versions) Reduced System Cost by reducing BOM count and PCB size. Easy to use imotion design tools Fast time to market by using imotion design kits ARM Cortex -M0 48MHz 2x MC PWM 8ch, 96MHz +Dead-Time 12-bit ADC 2x S&H 5 V Voltage Regulator (MCU supply) Integrated Bootstrap Functionality Protection Features Under Voltage Lockout Fault Reporting Integrated Minimum Deadtime Shoot-Through Prevention preliminary On-Chip Oscillator Flash 128kB 2x Hall & Encoder I/F SPI, SCI/UART, I2C 2x Timer 4ch, 96MHz Analog Comparator 3x 3-Phase Gate Driver RAM 16kB 96MHz MATH C0-Processor Cortex -M0 replaced by MCE2.0 in T-versions Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 27

24 imotion SmartIPM

25 Analog/Digital I/O s Communication imotion Smart IPM Full inverter in a package Rectifier PFC Power Supply 15V / 3,3V MCE2.0 Or CORTEX TM M imotion Smart IPM Benefits Full Inverter System in one Package Multiple Power Stage Options available A- Version: High flexibility Standard Cortex -M0 for implementing customer application code T-Version: Easy to Use with MCE2.0 (Motion Control Engine) multiple PMSM motor control algorithms Reduced System Cost by reducing BOM count and PCB size Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 30

26 Interconnect Matrix IMM100 Series Fact Sheet A-Version (Cortex -M0) ARM Cortex -M0 with up to 128kB Flash / 16kB RAM 48MHz Core / 96MHz Peripheral clock speed Dedicated Motor Control Peripherals (Co-Processor, CCU8, POSIF) Features T-Version (MCE2.0) Multiple Motor Control Algorithm (Sensorless FOC, Hall-based FOC) Boost PFC control imotion tools for motor configuration and tuning ARM Cortex -M0 48MHz 2x MC PWM 8ch, 96MHz +Dead-Time On-Chip Oscillator Flash 128kB 2x Hall & Encoder I/F 2x Timer 4ch, 96MHz RAM 16kB 96MHz MATH Co-Processor Protection Features Deadtime Insertion & Shoot-Through Prevention Overcurrent / Overvoltage / Undervoltage Lockout Protection Integrated Power MOSFET Types (Voltage/R DS(on) ) 600V/1.4Ω, 500V/6Ω, 600V/0.95Ω (optional) Topology Single shunt, leg shunt or Hall-sensor based Package CIPOS Nano - PQFN12x12 Benefits High flexibility - Standard Cortex -M0 combined with multiple power stage options in very small form factor package (A-version) Unique combination of multiple PMSM motor control algorithm options in the smallest Smart IPM on the market (T-versions) Reduced System Cost by reducing BOM count and PCB size. Easy to use imotion design tools Fast time to market by using imotion form-factor reference design kits which are very close to final customer design 12-bit ADC 2x S&H Integrated Bootstrap Functionality Under Voltage Lockout Fault Reporting Integrated Minimum Deadtime Shoot-Through Prevention SPI, SCI/UART, I2C Analog Comparator 3x 3-Phase Inverter Power stage with MOSFETs Cortex -M0 replaced by MCE2.0 in T-versions Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 33

27 IMM100A 1 st Generation demo board (60 x 50mm) Smart IPM CIPOS Nano Rectifier EMI filter Power supplies (15V/3.3V) Motor connector AC line input 8pins XMC_link connector for debug / GUI communication Only passive components as capacitors and resistors are used on board for current sensing and over current detection. No OpAmp nor active components Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 35

28 imotion Tools

29 imotion Tools Easy Setup and Tuning Get any motor running in less than 1 hour PC Tools for easy drive setup and tuning Download latest motor control software (MCE) from Infineon website Guaranteed compatibility via Secure Chip-ID Three easy steps to get the drive up and running Generate initial parameters for motor (& PFC) Download parameter set to Evaluation Board Start, monitor & fine-tune the motor drive MCEWizard Generate initial drive control parameters Guiding through several selfexplanatory questions MCEDesigner Program and update MCE and drive parameters Control, monitor and tune the drive Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 37

30 imotion Modular Application Design Kit Complete and Scalable Motor Drive System Solution from 20W to 11KW, 40V to 1200V M1 Platform interface Controller Board Power Board NEW EVAL-M1-E1B1245N-SiC EASY1B CoolSiC MOSFET FS45MR12W1 *2; 1200V up to 11kW /6KW EVAL-M1-101T IMC101T-T038 imotion TM 2.0 NEW EVAL-M1-E1B1235N EASY1B FS35R12W1 *2; 1200V EVAL-M1-CM610N3 CIPOS Mini IKCM10H60GA; 600V SP NEW 3KW 750W EVAL-M1-IM393-? CIPOS TINY; 600V NEW 600W EVAL-M1-099M-C IRMCK099 *1 imotion TM SP EVAL-M XMC Bit ARM Cortex -M0 SP EVAL-M1-05F310 CIPOS Nano IRSM MH; 100V SP EVAL-M1-05F804 CIPOS Nano IRSM MH; 40V SP EVAL-M D CIPOS Micro IRSM DA2; 500V SP EVAL-M D CIPOS Micro IRSM DA2; 250V SP EVAL-M A CIPOS Nano IRSM MA; 500V SP EVAL-M A CIPOS Nano IRSM MA; 250V SP W 250W 80W 20W Full compatibility within M1 platform interface *1 Suitable MCETOOLV2 debugger tool orderable separately *2 Also suitable for servo drive Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 38

31 imotion Summary imotion 2.0 offers Different Integration Levels from Controller to Smart IPM Full Flexibility by integrating Standard ARM Cortex -M0 Fully Functional Motor Control Algorithms with MCE2.0 a rich and complete Ecosystem to tune your motor...combined with system cost savings and higher performance Copyright Infineon Technologies AG All rights reserved. Infineon Proprietary 40

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