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3 PRODUCT RANGE Item Range House Wires & Industrial Cables-Flexible 0.5 to 300 sq mm House Wires & Industrial Cables-Solid/Stranded 0.5 to 150 sq mm Multicore Cables 2Core, 3Core, 4Core 0.5 to 4 sq mm Co-axial Cables RG-6, 11, 58, 59, 174, 213 Submersible Cables 3Core, 4Core 1.5 to 50 sq mm CCTV Composite Cable 2+1, 3+1 & 4+1 Elevator/Lift Cable 0.5 to 6q mm Computer LAN Cable Cat-5e, Cat-6 UTP, STP Braided Flexible Strip 2.5sq mm to 500 sq mm Cotton Covered Copper Rope 1.0sq mm to 500sq mm Telephone (Switchboard) Cable 0.4, 0.5 & 0.6mm 01 Pair to 128Pair Jumper Wire 0.5, 0.60, 0.65mm Screened PCM Cable 0.5mm 1Pair, 10Pair, 16Pair High Power XLPE Insulated Wire 0.5 to 300sq mm Speaker Wire 24 AWG to 10AWG Multipair Screened Cable 24AWG, 1Pair Multipair individually foil screened Cable 24AWG, 2Pair, 3Pair, 4Pair Multicore Overall foil screened Cable 24AWG, 4 to 15 Core Multipair Overall foil screened Cable 24AWG, 1 to 15 Core Multipair individually screened cable 24AWG, 2Pair, 3Pair Multicore Unscreened/ Screened Cable 24AWG, 2 to 36Core Single Pair Unscreened Cable 22AWG, 1Pair Miniature Pair Screened Cable 18, 20, 22 AWG Flat Modular Cable 26AWG, 4,6,8Core PVC Drop Wire 2Core Screen Braided Cable 0.2 to 150sq mm Hook up Wire All routine size Cable Assembly As per custom design Page 3 of 39
4 About us OCTEL CABLES PVT. LTD. is one of the renowned manufacturers of cables in the Cable Industry in India. Our range encompasses a large variety of wires & cables including Flexible Cables, Control & Power Cables (Unarmoured & Armoured), Telephone Cables (Unarmoured & Armoured), Submersible Cables, Data Flow Cables, Instrumentation Cables, Coaxial Cables, Compensating cables and FRLS cables. Our Quality Assurance department performs regular checks on quality of cables online & offline to deliver high quality of cables. OCTEL Cables has established a favorable image in the eyes of people for reliability and commitment. Manufacturing At OCTEL, manufacturing is done by state of art High-tech machines to deliver high quality of products and production efficiency. We have been continuously improving upon the manufacturing process and always keep our equipment up with the times. Quality Assurance & Testing Our quality control department strives to achieve the highest quality in raw material, in-process and finished goods. Our system has been approved by NABC the ISO certifying body and we have been awarded ISO 9001 certification for our quality system. We have a modern testing Lab well equipped with latest testing equipments. Our products are put through strenuous testing procedures in order to maintain quality well above laid standards. Our wires & cables are tested at every stage of production, supervised by well-qualified and experienced engineers. Customer Service Customer service is utmost importance for us. We believe that ultimately what matters is the service, which we provide through our products. OCTEL, has a separate unit for customer care comprising of a tele-caller who is responsible for taking into account each & every query given by the customer which gets resolved as quickly as possible. The tele-caller calls up the customer after delivery of material to ensure that the delivery is on time and the customer is satisfied with the product quality. As OCTEL strongly believes in the sovereign position of the customer, therefore it tries to provide each and every service which ensure customer satisfaction and future results in most efficient and effective time manner. Product Packaging & Shipment Packing instructions are displayed at the adequate places for regular production items and workers are duly trained to maintain the quality of packing. Apart from this the job sheets also gives the packing instructions as mutually agreed with the customers. Cable is supplied in wooden reels with spindle hole. Cable ends are sealed with non-hygroscopic sealing caps. All the details pertaining to cable contents are marked on the sides of the reel. Timely delivery of materials in any project is of utmost importance. Any delay in the delivery of cable can contribute to overall project delay and cost overrun. To overcome these, we keep delivery schedules on top priority. Research & Development We give immense stress at Research & Development on various levels of manufacturing and testing. Continuous in-house improvement in quality of existing products, development of new products is a policy matter at our works. Our highly qualified technical staff has the capability and can design and develop the cables to suit the environments and stress & strain of installation conditions at various type of industries. Page 4 of 39
5 Construction We use a variety of conductors suited to different requirements. Most commonly used are Copper, Aluminium, Cromel, Alumel, Iron, Constantan etc. We use high conductivity electrolytic grade Copper/Aluminium. Insulation High dielectric insulating material like PVC (Type A, Type C, Type D) / LDPE, HDPE, XLPE and different Thermoplastic / Elastomeric compounds are used as primary insulation. Jacketing We provide high strength jacketing material to hold the armouring of different insulating compounds like PVC (ST-1, ST-2, ST-3 FR, FRLS) and various Thermoplastic / Elastomeric compounds. Identification We can provide different color code as primary insulation along with numbering / dot / horizontal line throughout the length. Sequential marking is provided on the jacket at the interval of every meter. Outer jacket color can be provided as per requirement, on special request. Page 5 of 39
6 HOUSE WIRES & INDUSTRIAL CABLE High Quality Cables for House hold and commercial use. Suitable for fixed wiring, flexible operation and for use on AC single phase systems for rated up to and including 1100 Volts and DC systems for rated voltage up to and including 1500 Volts to earth. Area Construction PVC INSULATED SINGLE CORE UNSHEATHED INDUSTRIAL (FLEXIBLE-MULTISTRAND CLASS-5) CABLES PVC/ FR/ FRLS WITH BRIGHT ANNEALED ELECTROLYTIC BARE COPPER CONDUCTOR FOR VOLTAGE GRADE UPTO 1100 VOLTS DC Resistance Insulation Thickness Overall Diameter Current Carrying Capacity Sq mm (nom) Mm (No./dia ) Ohm/km (max) Mm (nom) Mm (max) Ampere / / / / / / / / / / / / / / / / / / / Page 6 of 39
7 PVC INSULATED SINGLE CORE UNSHEATHED INDUSTRIAL WITH RIGID CONDUCTOR (CLASS-2) CABLES PVC/FR/FRLS WITH BRIGHT ANNEALED ELECTROLYTIC BARE COPPER CONDUCTOR FOR VOLTAGE GRADE UPTO 1100 VOLTS Area Construction DC Resistance Insulation Thickness Overall Diameter Current Carrying Capacity Sq mm (nom) Mm (No./dia ) Ohm/km (max) Mm (nom) Mm (max) Ampere 0.5 1/ / / / / / / / / / / / / / / / Page 7 of 39
8 ALUMINIUM WIRES/ CABLES PVC INSULATED SINGLE CORE UNSHEATHED INDUSTRIAL WITH RIGID CONDUCTOR (CLASS-1/2) CABLES PVC/FR/FRLS WITH BRIGHT ALUMINIUM CONDUCTOR FOR VOLTAGE GRADE UPTO 1100 VOLTS Area Construction DC Resistance Insulation Thickness Overall Diameter Current Carrying Capacity Sq mm (nom) Mm (No./dia ) Ohm/km (max) Mm (nom) Mm (max) Ampere 1.5 7/ / / / / / / / / Other sizes also available on demand Page 8 of 39
9 MULTICORE CABLES PVC INSULATED & PVC SHEATHED COPPER FLEXIBLE FLEXIBLE MULTICORE CABLES (YY) Area Construction DC Resistance Insulation Thickness Sheath Thick (nom) Overall Diameter Mm (approx) Current Carrying Capacity Sq mm (nom) Mm (No./dia ) Ohm/km (max) Mm (nom) mm 2 Core 3 Core 4Core Ampere / / / / / / Page 9 of 39
10 LV POWER & CONTROL CABLE 1100V PVC Copper & Aluminium Heavy Duty Single & Multicore Copper & Aluminium Armoured & Unarmoured Indoors or Outdoors in cable ducts, cable trays, conduits or underground locations under mechanical stresses in power and switching stations. Local distribution systems, Industrial and Commercial units for basic power & lighting purpose. POWER CABLES CONFORMING TO IS : 1554 (PART I) AMENDED UPTO DATE S. No. Cable Type Sizes kv Single Core, Aluminium/Copper, PVC Insulated Aluminium Wire / Strip 1.5sq mm to Armoured/Un-Armoured & PVC Sheathed Cables 1000 sq mm kv Twin Core, Aluminium, PVC Insulated, Inner Sheathed, Armoured/ Unarmoured PVC Sheathed Cables kv Three Core, Aluminium/Copper, PVC Insulated, Inner Sheathed, Armoured/ Unarmoured PVC Sheathed Cables kv 3.5 Core, Aluminium/Copper, PVC Insulated, Inner Sheathed, Armoured/Unarmoured PVC Sheathed Cables kv Four Core, Aluminium/Copper, PVC Insulated, Inner Sheathed, Armoured/Unarmoured PVC Sheathed Cables 1.5sq mm to 500sq mm 1.5sq mm to 500sq mm 25sq mm to 500sq mm 1.5sq mm to 400sq mm CONTROL CABLES CONFORMING TO IS : 1554 (PART I) AMENDED UPTO DATE kv, Annealed High Conductivity Solid Copper, 1.5 & 2.5Sq.mm PVC Insulated, Inner Sheathed, Armoured / Unarmoured Pvc Sheathed Control Cables 2Core to 61 Core Note: All these sizes also available in XLPE Insulated & PVC Sheathed as per IS:7098 Part 1 CURRENT RATING OF POLYCAB COPPER ARMOURED / UNARMOURED CABLES 650 / 1100 V GRADE IN AIR. Area Twin Core 3, 3.5 & 4 Core Area Twin Core 3, 3.5 & 4 Core Sq m Amp. Amp Sq m Amp. Amp Page 10 of 39
11 CO-AXIAL CABLES Coaxial cables offer excellent resistance to heat shocks and is thereby suitable for high-speed winding. We manufacture these with the specifications given by the clients. Our quality experts make sure that our range is free from any kind of defects and ideal for use. Furthermore, we meet the bulk demand of our clients within the committed time frame. Type Center Outer Insulation/ Sheath Outer Diameter Impedance RG mm/ 18AWG CCS 34AWG Alu alloy shield with 60% Gas Inj. Foam PE/ PVC UV Resistant 6.90mm (approx) 75 +/- 3 Ohm RG mm/ 14AWG CCS 34AWG Alu alloy shield with 60% Gas Inj. Foam PE/ PVC UV Resistant 10.30mm (approx) 75 +/- 3 Ohm RG mm/ 23AWG CCS 0.12mm ABC shield with 65% Gas Inj. Foam PE/ PVC UV Resistant 4.95 (approx) 50 +/- 2 Ohm RG-59 (B/U) 0.81mm/ 20AWG ABC 0.12mm ATC shield with 93% Gas Inj. Foam PE/ PVC UV Resistant 6.10mm (approx) 75 +/- 3 Ohm RG mm/ ABC 0.102mm ABC shield with 65% Foam PE/ PVC UV Resistant /- 0.15mm 50 +/- 2 Ohm Page 11 of 39
12 SUBMERSIBLE CABLE Tough & Flexible submersible pump cables specially designed to supply power to submersible borehole pumps in a deep borewell. Loaded with exclusive features of Safety, Power Savings and Long-term Reliability, they are the best performing submersible pump cables on the market today. Tested for toughness and performance, the insulation & jacket will stand up to even the most aggressive wet conditions. Our finely stranded copper conductor has better flexibility and strength for easier handling & installation. Application To supply power to submersible pumps in a deep bore well for Irrigations Drinking Water Supply Mine Dewatering Industries Swimming Pools Fountains Offshore Drilling Rigs Sewage Treatment Plants Sea Water Filtration Plants Aquariums Area Sq mm (nom) Construction Mm (No./dia ) DC Resistance Ohm/km (max) Insulation Thickness Sheath Thickness Overall Dimensions Mm (nom) Mm (nom) Thickness (T) mm Width mm (W) Current Carrying Capacity Amps / / / / / / / / / Page 12 of 39
13 CCTV COMPOSITE CABLES 26AWG Center Copper PE Dielectric, 60% ABC/Alloy braiding PVC ST-1 75 Ohm Coaxial Cable with 26AWG Copper 1/2/3/4/5/6 PVC Insulated Core and Overall PVC ST-1 Sheathed Composite Cable. High-definition 26AWG and low capacitance precision video coax 75 Ohm delivers crystal clear video & error free data transmission. 26AWG power wires with earth ground are ideal for preventing voltage drops over long cable run. Flexible RoHS jackets is durable, yet easy to work with Type Center -Coaxial Braiding-Coaxial Power Cable Impedance 3+1 CCTV Cable (tcb) ABC-26 AWG ABC-60% ABC-26 AWG 75 +/- 4 Ohm 4+1 CCTV Cable (tcb) ABC-26 AWG ABC-60% ABC-26 AWG 75 +/- 4 Ohm 3+1 CCTV Cable (alb) ABC-26 AWG Alu-60% ABC-26 AWG 75 +/- 4 Ohm 4+1 CCTV Cable (alb) ABC-26 AWG Alu-60% ABC-26 AWG 75 +/- 4 Ohm Coaxial Cable Technical Information Type 75 Ohm No. of core 1/2/3/4 Power Cable Center 26 AWG AWG Size 26 AWG Dielectric Material PE Insulation Type-A as per IS-5831:84 Braiding 60% ATC/ Alu Color Red, Black, Yellow, Blue Jacket Type ST-1 as per IS-5831:84 Overall Jacket Color Blue (Alu Braided) & Brown (ATC Braided) Jacket Type ST-1 as per IS-5831:84 Nominal Impedance 75 Ohms +/- 4 Jacket Color Blue/White/Black/Grey Nominal Capacitance (pf/mtr) 67 Packing 100 Yard coils, higher size on demand Dielectric Constant 2.3 Velocity of Propagation 66% (nom) Page 13 of 39
14 ELEVATOR/LIFT CABLES Elevator/Lift cable that ensures the electrical integrity in various areas of lift construction. Extra flexible and flat for hoisting equipment and conveyor systems. Indoor/outdoor cranes and high-rack facilities as supply line for moving parts. Application: These cables are used in Hoists, Cranes and Lifts to carry the signals for all the controls required for the sophisticated Lift applications and Cranes/Hoist operations. SPECIFICATIONS: Cable Type: Multicore Flexible Festoon Cables with Annealed Bare Copper, PVC Insulated and PVC Sheathed Flat in Voltage Grade 650/1100V as per IS 694. Temperature of the : -15 C to +70 C. : As per Class 5 of IS 8130: Insulation: PVC as per IS 5831, Thermoplastic material. Identification of Cores: For 5 cores & above black insulation & core number printed in white ink. For upto 4 cores, core colours as per colour coding Red, Yellow, Blue and Yellow / Green. Outer Sheath: PVC as per IS 5831, Thermoplastic material. Colour: Generally black. Any other colour required will be against bulk orders. Packing Length: 100/500mtrs coils or 1000mtrs drum supply for certain sizes. Type Flexibility Temp. Range Core Identification Sizes: 0.5,0.75,1.0, 1.5, 2.5 sq mm No of Cores: 4,8,12,16,18, 20,24,36,40,42 Class-6 Extra Fine Copper Extra flexible use 10-20x Outer Diameter. -15deg C to +70deg C Black with number and with Green/Yellow protective conductor Page 14 of 39
15 COMPUTER LAN CABLES OCTEL brings to you LAN cables best suited to your specific Applications. The Cables are verified to the performance category 5e/6 requirement to TIA/EIA 568 A & UL 444 for Transmission performance. OCTEL LAN cables are suitable for Voice, Data, Video and Low Voltage Control, it is suitable for all LAN topologies including Horizontal and Vertical distribution plenum and Riser. The conductor is made of Electrolytic plain annealed solid copper of size 0.5 mm, High quality Polyethylene Insulated with suitable colour code, twisted pair, Unshielded light grey PVC jacketed with improved fire characteristic meeting requirements of IEV high oxygen and temperature index. The ISO 9001 certification ensures the quality of cables and its intended performance. Low attenuation and crosstalk SALIENT FEATURES:- Low Structural return Loss ISO Verified cables Type Construction Construction DC Resistance Overall Diameter Available Length : 305 Mtr, 100 Mtr and as per customer requirement CAT-5e UTP CABLE Solid Bare Copper HDPE Insulated 4 Pair PVC Sheathed LAN Cable 24 AWG Solid 9.38 Ohm/ 100Mtr (max) 5mm (nom) CAT-6 UTP CABLE Solid Bare Copper HDPE Insulated 4 Pair with cross dummy PVC Sheathed LAN Cable 23 AWG Solid 9.38 Ohm/ 100Mtr (max) 6mm (nom) Page 15 of 39
16 High Quality Copper Wire & Aluminium Braided Flexible Strips. Multistrands of annealed and high conductivity copper or Aluminium wire are twisted into units and then braided and flattned We produce a wide quality range of Braided Copper Flexible. These strips are designed using top quality raw material in Compliance with the set quality parameters of the industry. These strip are recognized for their significant qualities like longer service life, high performance and efficiency. These offered strips can be availed in different sizes and specifications at industry leading prices. These flexible copper wire braided products are manufactured for diverse application like; Copper Flexible Connectors, Motor Brush leads, Circuit Breaker shunts, Flexible bus bars, Jointing Kits, Air Break Switches, De-soldering Braids, Television Sets & Ground Strap for Flexible Earthing Solution & so on. Manufacturing Range :- Cross Sectional Area Wire Gauge Width of Braid Thickness of Braid *Special sizes available on request 2.5sq mm to 500 sq mm 27 SWG to 45 SWG 4mm to 100mm 1mm to 15 mm Application : Automobile Parts, Home Appliances, Slot Cars, Electronic Toys, Television Sets, De soldering Braid, Bus Bar Expansions, Grounding, Capacitors, Switchgear, MCB, ELCB, Control Panel, Bonding, Cable Jointing kit, Cable Termination Kit, GOAB Switches, Motor Earthings, Flexible Connectors, Earth Clamps, Wind Mill Rotor Blade, Flexible Shunts, Copper Flexible Braid Bond, Earth Clamps, Wind Mill, Rotor Blade, Flexible Shunts, Copper Flexible Bond, Earth Staps etc. Page 16 of 39
17 DCC ROPE COTTON COVERED COPPER & ALUMINIUM ROPE This product is widely used as an instrument transformers and power transformers up to 220 KV class. Main features of this product. Manufacturing Range :- Cross Sectional Area 1.0 sq mm to 500 sq mm Wire Gauge 31 SWG to 45 SWG Diameter of Braid 1.5mm to 40mm *Special sizes available on request Material : Bare Copper Wire, Aluminium Wire, Tin Plated Copper Wire, Silver Plated Copper Wire (SPC) Note: All figures given in the various tables are indicative only and may change without prior notice Page 17 of 39
18 TELEPHONE (SWITCHBOARD) CABLES High conductivity solid annealed bare copper industrial telephone (Switchboard) Cables with high density polyethylene insulation, paired, polyester and sheathed with high oxygen index, fire retardant, PVC Compound, grey outer sheath generally conforming to TEC specification 01 Pair to 128Pair Application Switch board cables are best suited for all telephone switch board applications in high rise buildings, offices, factories, hotels, hospitals, residential complexes etc. They generally conform to the TEC specifications G/W1R- 06/03 March 2002 and Inhouse specifications and are ideally designed to minimize cross talk. Diameter of (mm) Maximum Resistance of at 20 deg C Elongation (Min) Radial thickness of conductor insulation Maximum external diameter of insulated conductor Nom. Min. Ohm/km % mm Mm 0.40mm 0.39mm to , mm 0.49mm , mm 0.59mm , Special Features The conductor is made of electrolytic grade, bright annealed bare solid copper conductor of 0.40/ 0.5 mm diameter and is insulated with a special grade polyethylene compound on the latest state-of-the-art extruders. The cores are twisted together with a uniform lay on a special purpose imported machine, according to the color code to form pairs. The pairs are bunched together in such a manner so as to minimize cross talk. The cable is then jacketed with a specially formulated PVC compound with fire retarding properties. A nylon rip cord provides an effective means of slitting the jacket without damaging the insulation. These are ideal because of low attenuation and low cross talk. Available in standard pack of 100 M and 500 M Pair Color Binder Color Pair No. Wire A Wire B 1 Blue 1 White Blue 2 Orange 2 White Orange 3 Green 3 White Green 4 Brown 4 White Brown 5 Red Blue 6 Red Orange 7 Red Green 8 Red Brown Page 18 of 39
19 JUMPER WIRE 2CORE : Annealed high conductive Electrolytic grade bare / tinned solid copper of 0.5 /0.6 mm diameter generally conforming to IS: Insulation : Hard grade specially designed PVC as per Type 2 of IS:13176:1991 suitable for a conductor temperature upto 70ºC Ref Specs: G/WIR-10/03 Sep 2006, CW-1257 / CW-1423/CW-1109 Colour code : As per standard Standard packing : 100 m / 500 m High conductivity solid annealed bare copper industrial telephone Size (mm) Max Resistance Ohm/km Insulation Thickness (mm) Dia over insulation (mm) / (max) (min) 1.20 (max) (nom) 1.25 (max) Page 19 of 39
20 SCREENED PCM CABLES The PCM cables manufactured by our organization find wide usage in mobile communication and installation of antennas. These allow flawless communication between control rooms and transmitters that emit low level signals. We offer our entire range in standard sizes, and can also manufacture them as per the needs of the clients 0.50mm Solid Annnealed Bare Copper Foam PE Insulated 2 core twisted in pair, Polyester tape, Almyler tape with 0.50 mm Drain wire Individual Shielded,1,10,16 Pair laid up togather Polyester tape,al myler tape,polyester tape with Drain wire Over all Screened, Rip Cord,PVC ST-1 Sheathed Cable Features Tin-copper conductor of 0.50mm. Electrolytic type reflects 99.9% purity. Provides 80-85% of precise braiding coverage. Available in multi-core shielded and tin-copper constructions. Available in 1 Pair to 16 Pair and more if required. Individually pair screen with Al-mylar & drain wire Overall pair screen with Al-mylar & drain wire Meets the flammability test requirement as per IEC 332 (Part- Excellent protection to cross-talk and Electromagnetic Induction Each pair shall be Red for Wire-1 and Blue for Wire-2, with serial number of the pair viz. 1 to 10/16, marked at regular interval, on the outer surface of the Aluminium film used for Pair Screening. Resistance 86+/-3 Ohm/km at 20degC Size 0.50mm ABC Insulation Resistance >10K M-Ohm/km at 500V Insulation Thickness 1.45mm approx. Dielectric strength Withstand 2.4kV DC for Insulation Dia 0.475mm apx Mutual Capacitance 45+/-5 pf/mtr Drain wire 0.50mm ABC Impedance at 1MHz 120 Ohm +/-10 Al-mylar 0.050mm Attenuation at 1MHz 20 db/km (max) Polyester 0.025mm NEXT at 1MHz >85 db Sheath Color Grey FEXT at 1MHz >67 db/km Rip cord Under sheath 1Pair 10Pair 16Pair Overall Diameter 7 (max.) 15 (max.) 18 (max.) Thickness 1.0 (min) 1.0 (min) 1.40 (min) Page 20 of 39
21 HIGH POWER CABLE XLPE INSULATED SINGLE CORE Specification: Rated Voltage : 1100V : Stranded Copper Class-2 (99.9%) Insulation : XLPE Operating Temperature : 90 deg C Short Circuit Temperature : 250 deg C Ref Specs : BS 6862 Part 1, IS-2465, JIS C 3406 Cross Sectional Area (sq mm) Construction Diameter (mm) Max DC resistance Oh/km at 20degC Nominal Insulation Thickness (mm) Cable Diameter (approx.) mm Current Rating in Amp / / / / / / / / / / / Page 21 of 39
22 SPEAKER WIRE Twin parallel Speaker cable with 99.9% conductivity annealed bright plain electrolytic grade copper, twin insulated with special grade PVC compound. The connections between the speakers and the receivers or power amplifiers are made through the Speaker Wires. Also used for the internal wiring of the speakers, the Speaker Wires are highly reliable and long lasting products. The company offers the best Speaker Wires at the best prices. Size (AWG) Strand Unit Cross sectional area (sq mm) Insulation Thickness (inch) Outer Diameter (inch) Product Construction : 24 thru 10 AWG annealed bare copper stranded wire Insulation: Color coded flexible PVC, with polarity marker on one conductor. Temperature: -20 C to +60 C Voltage: 300Volts RoHS Compliant Color 24 7 x x Clear, Brown, Gray, White 22 7 x x Clear, Brown, Black, Gray and White x x Clear, Brown, Black, Gray and White x x Clear x x Clear x x Red/Black x x Clear x x Red/Black x x Clear x x Clear x x Red/Black x x Clear x x Red/Black x x Red/Black Page 22 of 39
23 MULTIPAIR SCREENED CABLE 24AWG 1Pair Data Cable Features : Annealed Tinned Copper Drain Wire Rip Cord 100% Foil Screen PVC Sheath Dimensions Construction Material 2/0.02 (+0.01, ) mm x 7 Stranded ATC Insulation 3/1.80 (+/-0.13)mm PE Shield 100% Aluminium foil Drain Wire T0.12 (+0.001, ) mm x 112 Tinned Copper Braided Sheath 5.89 (+/-0.20mm) PVC Sheath Electrical Characteristics Maximum DC resistance Minimum insulation DC resistance Rated temperature Rated voltage Physical Characteristics <9.41 Ohm/ 100 m at 20 deg C >200 M Ohm at 20 deg C 80 deg C 300 V Minimum bend radius mm elongation at break >10.0% Sheath tensile strength N/sq mm Sheath elongation at break 125% Page 23 of 39
24 MULTIPAIR INDIVIDUALLY FOIL SCREENED CABLE 24AWG Multipair Data Cable Features : 24AWG Stranded ATC Individually Screened Pairs Individual Drain Wire per Pair PVC Sheath Product Overview Multipair individually foil screened extended distance cables are manufactured with stranded tinned copper cables. Each pair is individually screened with a drain wire and is insulated with foam PE insulation. The cable is support applications including RS232 and RS422 for extended distances. Construction Dimensions Material 0.203mm (+0.001, ) Stranded ATC Insulation Thickness 1.60mm (+/-0.13mm) PE Drain Wire 0.203mm (+0.001, ) Stranded ATC Pair Screen 100% Aluminium Foil Pair Covering Mylar Spiral Wrap Mylar Tape Sheath Grey PVC Dimensions and color code 2Pair 3 Pair 4Pair Nominal Diameter 6.75mm 8.50mm 9.22mm Pair Color Red, Black Red, Black Red, Black Electrical Characteristics Maximum DC resistance Minimum insulation DC resistance Rated temperature Rated voltage Physical Characteristics White, Black White, Black White, Black Green/Black Green/Black Blue/Black <9.14 Ohm/ 100 m at 20 deg C >200 M Ohm at 20 deg C 60 deg C 300 V Minimum bend radius mm elongation at break >10.0% Sheath tensile strength N/sq mm Sheath elongation at break 125% Page 24 of 39
25 MULTICORE OVERALL FOIL SCREENED CABLE Features : 24AWG Stranded ATC Overall Foil Screened Core Overall Drain Wire PVC Sheath 24AWG Multicore Data Cable Product Overview Multicore with overall foil screened cables are manufactured with stranded tinned copper cables. Overall foil shielded with drain wire and PVC Sheathed Cable. The cable is support RS232 applications. Dimensions Construction Material 0.203mm (+0.001, ) Stranded ATC Insulation Thickness 1.10mm (+/-0.13mm) PE Drain Wire 0.203mm (+0.001, ) Stranded ATC Screen 100% Aluminium Foil Covering Mylar Spiral Wrap Mylar Tape Sheath Grey PVC No of Core Nominal diameter (mm) Electrical Characteristics Maximum DC resistance Minimum insulation DC resistance Rated temperature Rated voltage Physical Characteristics <9.14 Ohm/ 100 m at 20 deg C >200 M Ohm at 20 deg C 60 deg C 300 V elongation at break >10.0% Sheath tensile strength N/sq mm Sheath elongation at break 125% Page 25 of 39
26 MULTIPAIR OVERALL FOIL SCREENED CABLE 24AWG Multipair Data Cable Features : 24AWG Stranded ATC Overall Foil Screen Pairs Overall Drain Wire PVC Sheath Product Overview Multipair with overall foil screened extended distance cables are manufactured with stranded tinned copper cables. Overall foil shielded with drain wire and PVC Sheathed Cable. The cable is support RS232 applications. Dimensions Construction Material 0.203mm (+0.001, ) Stranded ATC Insulation Thickness 1.10mm (+/-0.13mm) PE Drain Wire 0.203mm (+0.001, ) Stranded ATC Screen 100% Aluminium Foil Covering Mylar Spiral Wrap Mylar Tape Sheath Grey PVC No of Pair Nominal diameter (mm) +/ Electrical Characteristics Maximum DC resistance Minimum insulation DC resistance Rated temperature Rated voltage Physical Characteristics <9.14 Ohm/ 100 m at 20 deg C >200 M Ohm at 20 deg C 60 deg C 300 V elongation at break >10.0% Sheath tensile strength N/sq mm Sheath elongation at break 125% Page 26 of 39
27 MULTIPAIR INDIVIDUALLY SCREENED CABLE 24AWG Multipair Data Cable Features : 24AWG Stranded ATC Overall Foil Screen Pairs Overall Drain Wire PVC Sheath Product Overview Multipair individually foil screened extended distance cables are manufactured with stranded tinned copper cables. Each pair is individually screened with a drain wire and in insulated with solid PE insulation. The cable is support RS232 and RS422 for extended distances. Dimensions Construction Material 0.254mm (+/-0.008) x 7 Stranded ATC Insulation Thickness 1.20mm (+/-0.13mm) Solid PE Drain Wire 0.203mm (+/-0.008) Stranded ATC Screen 100% Aluminium Foil Covering Mylar Spiral Wrap Mylar Tape Sheath Grey PVC No of Pair 2 Pair 3 Pair Nominal diameter (mm) 4.19 (+/-0.20) 6.90 (+/-0.25) Electrical Characteristics Maximum DC resistance Minimum insulation DC resistance Rated temperature Rated voltage <5.83 Ohm/ 100 m at 20 deg C >200 M Ohm at 20 deg C 80 deg C 300 V Page 27 of 39
28 MULTCORE UNSCREENED AND SCREENED CABLE 24AWG Multicore Data Cable Features : 7/0.19mm Stranded ATC Screened & Unscreened Option Core Wrap-Mylar Tape with Rip Cord Screen (64x0.19mm) ATC for screened only PVC Sheath Product Overview Multicore cables are used for direct connection of equipment to mains power supplies, but are ideal for the interconnection of electronic equipment and instruments. The cores have tinned copper conductors and are PVC insulated, the outer sheath is black PVC. The screened versions are constructed using either a tinned copper braid or a Tinned Copper Clad Aluminum braid, providing a certain amount of mechanical protection, as well as electrical screening. Construction (19 x 7) Screened Unscreened 7 x 0.19mm (+/-0.08), ATC 7 x 0.19mm (+/-0.08), ATC Insulation Thickness 1.20mm (+/-0.13), PVC 1.20mm (+/-0.13), PVC Core Wrap Mylar Tape + Nylon rip cord Mylar Tape + Nylon rip cord Screeen 0.10 mm (+/-0.008) x 80 (+/-2), ATC Braid NA Sheath PVC PVC Construction (19 x 16) 16 x 0.19mm (+/-0.08), ATC Insulation Thickness 1.85mm (+/-0.13), PVC Core Wrap Mylar Tape + Nylon rip cord Screeen 0.19 mm (+/-0.008) x 64 (+/-2), ATC Braid Sheath PVC Characteristics 19 x 7 19x16 Resistance < Ohm/ 100m at 20deg C < 4.56 Ohm/ 100m at 20deg C Rated Temperature 80 deg C 80 deg C Rated Voltage 300 V 300 V RoHS Pass Pass Nominal Overall Diameter (mm) Screened ( 0.19 x 7) Unscreened (0.19 x 7) Screened (0.19 x 16) Nominal Overall Diameter (mm) Screened ( 0.19 x 7) Unscreened (0.19 x 7) Screened (0.19 x 16) Page 28 of 39
29 SINGLE PAIR UNSCREENED CABLE Features : 22AWG Stranded ATC PVC Insulation Rip Cord PVC Sheath Product Overview Single pair cables manufactured with 7/0.25mm (22AWG) tinned copper conductors, PVC insulated. Suitable for a wide range RS232, audio and broadcast applications. Construction 7x mm (+0.001, ) Stranded ATC Insulation 1.50mm (+/-0.13) PVC Insulation Color Red/Black Jacket 4.40 (+/-0.20) PVC Characteristics Resistance <5.84 Ohm/100m at 20deg C Insulation Resistance >200 MOhm at 20deg C Rated Temperature 80deg C Rated Voltage 300V Page 29 of 39
30 MINIATURE PAIR SCREENED CABLE Features : 18AWG Stranded ATC PE Insulation Screen-Alu Foil PVC Sheath Product Overview Miniature pair cables manufactured and designed for sound broadcast, audio and instrumentation, tinned copper conductors, Voltage rating 300V, temperature rating 60deg C Construction 18AWG 20AWG 22AWG 16x mm 7x 0.32 mm 7x 0.25 mm Stranded ATC (+0.001, ) (+0.001, ) (+0.001, ) Insulation thickness 2.10mm (+/-0.15) 1.80mm (+/-0.13) 1.60mm (+/-0.13) Black/Clear PE Screen Aluminium Foil Spiral screen Drain wire 16x 0.203mm (+0.001, 7x 0.32 mm 7x 0.25 mm Stranded ATC 0.008mm) (+0.001, ) (+0.001, ) Jacket PVC Black PVC Cable Diameter 5.64 mm (+/-0.20) 5.18 mm (+/-0.20) 4.45 mm (+/-0.20) PVC Characteristics Resistance/100m at <2.56 Ohm/100m <3.68 Ohm/100m <5.84 Ohm/100m 20deg Insulation Resistance >200 MOhm at 20deg C Rated Temperature 60deg C Rated Voltage 300V Page 30 of 39
31 FLAT MODULAR CABLE 26AWG Multicore Flat Cable Features : 26AWG Stranded ABC Flat Construction Flexible Multicore Product Overview Multicore flexible cables have conductors laid side by side and are ideal for use as patch leads, for low speed data or voice applications. The conductors are stranded 26AWG PVC insulated, with PVC insulation. Dimensions Construction Material 7/0.16mm (26AWG) Stranded Plain Annealed Copper Insulation Color Blue, Orange, Green, Brown, Grey, Yellow, Red, Black Nominal ID 0.95mm PE/PPE Sheath Grey/Black PVC No of Pair 2 Pair 3 Pair Nominal diameter (mm) 4Core Flat 6Core Flat 8Core Flat 2.5 x 5.0mm 2.5 x 7.0mm 2.5 x 9.0mm Minimum Bend Radius 25mm Operating Temperature Range -15 deg C to +70 deg C Max DC Resistance@20deg C Ohm/km Voltage Test Core to Core V a.c./1 min Page 31 of 39
32 PVC DROP WIRE The PVC Drop Wire is used in telephone connectivity. The drop wire is available in oval shape to add in conductor field separation. These are two round solid copper covered steel wires that serve dually as conductors and strength members. It comes with good tensile strength, conductivity and elongation property. The bonding of insulation with the conductor is controlled to assure that the full conductor strength is transferred to the wire support clamp. These wires are conductor resistant, insulation resistant and minimal breakage possibility. It does not get any burn in the first 60 seconds and lasts longer than usual drop wires. Available Range:- 0.51mm, 0.61 mm, 0.71mm, 0.91mm ABC Wire Dia (+/-0.01) 0.50mm Resistance 87 +/-4 Ohm/km at 20deg C Fiber Glass roving Yes Insulation PVC Type A/PE Thickness 0.50+/-0.05mm Fiber Glass Roving 0.50mm thick Insulation thickness 0.50mm nom Final diameter (max) 1.60 x 2.60 x 1.60 Page 32 of 39
33 SCREEN BRAIDED CABLE Application:- A shielded cable is an electrical cable of one or more insulated conductors enclosed by a common conductive layer. The shield may be composed of braided strands of copper or aluminum mylar tape, or a layer of conducting polymer. Usually, this shield is covered with a jacket. The shield acts as a Faraday cage to reduce electrical noise from affecting the signals, and to reduce electromagnetic radiation that may interfere with other devices (see electromagnetic interference). The shield minimizes capacitive coupled noise from other electrical sources. The shield must be applied across cable splices. In shielded signal cables the shield may act as the return path for the signal, or may act as screening only. Description:- The annealed tinned/bare Electrolytic high conductivity copper multi strand flexible conductor as per IS: 8130/1984 of class-5, PVC insulated as per IS: 5831/1984, cores twisted together, Melinex taped. Shielded with aluminium mylar taped and screened with tinned copper braiding, taped again & overall PVC sheathed as per BS 5308 Part-2 multi core instrumentation Shielded Flexible cable Range:- 0.2 sq.mm to 150 sq.mm (single core & multicore) Page 33 of 39
34 HOOK UP WIRE The Hook Up Wires is single insulated conductor that is used for low current, low voltage (usually under 1000 volts) applications within enclosed electronic equipment. It can operate under extreme temperature that may range from -40 deg. C to 105 deg. Celsius. It comes with color coded PVC insulation and is corrosion proof. Our hook up wires contains no halogens, phthalates or heavy metal, which eliminate the hazardous substances. The wire has superior dielectric properties that make reduced wall thickness while maintain the same electrical properties as PVC. Even with thinner walls, our wires offers far more better resistance to PVC-based wire. Available Range:- The wire is available in all routine sizes. Page 34 of 39
35 Medical Wires, Cables Medical cables and cable assemblies offered by Octel Cables are designed to be flexible and withstand handling from the medical staff and patients. Medical cables are constructed using stranded copper and high strength copper alloy conductors as well as precision shielding and jacketing technology, and work together to provide highly flexible, durable and reliable Medical Wire and Medical Cable Assemblies. Our specialized cable constructions are available off the shelf in small and larger quantities, while custom cable configurations can also be supplied to customer specifications. Patient monitoring cables. Medical cables and electrodes for EEG, ECG, EKG & EMG studies. Medical cables for Sleep Studies. Custom medical cables and touch proof connectors for various medical devices. Cables for EMS, rescue, police & media communications. Cables and connectors for custom applications Page 35 of 39
36 SOLAR CABLES Application Double insulated, cross-linked cables for photovoltaic power applications. This cable is designed to meet the varying needs of the Solar Industry. Applications include connection to PV module junction boxes to array junction box Temperature Range Ambient temperature :-20/40deg C to +90deg C Max. temperature at conductor :120 deg C Construction : Annealed Tinned Copper as per EN Class-5 Insulation : XLPE/PVC/ Cross linked Halogen Free Compound Sheath : XLPE/PVC/ Cross linked Halogen Free Compound Voltage : 1.8 kv DC- 0.6/1 kv AC Area (Sq mm) Solar Cables (as per IS 7098 Part 1) Flexible Annealed Tinned XLPE Insulated & PVC ST-2 Sheathed Cable Max. Cond. Insulation Sheath Overall Resistance Dia mm XLPE Thickness Diameter Ohm/km (max) PVC (mm) +/-0.5 (Amp) Current Carrying Capacity (Air) Other sizes also available on demand Up to 240sq mm Area (Sq mm) Solar Cables (as per IS 694) Flexible Annealed Tinned PVC HR Insulated & PVC HR FR Sheathed Cable Max. Cond. Insulation Sheath Overall Resistance Dia mm PVC Thickness Diameter Ohm/km (max) HR FR PVC HR FR (mm) +/-0.5 (Amp) Current Carrying Capacity (Air) Other sizes also available on demand Up to 240sq mm Solar Cables (as per reference TUV Specification 2 Pfg 1169/ ) Flexible Annealed Tinned XL-Halogen Free Insulated & XL-Halogen Free Sheathed Cable Max. Cond. Insulation Sheath Overall (Amp) Current Resistance Dia mm Thickness Diameter Carrying Ohm/km (max) (mm) +/-0.5 Capacity (Air) Area (Sq mm) Other sizes also available on demand Up to 240sq mm Page 36 of 39
37 RS-485 Cables 32 AWG stranded (7x32) TC conductors, polyethylene insulation, twisted pairs, overall Alu-mylar (100% coverage) + TC, Inner Sheath, GI Armour & Overall Jacket Fine Stranded Tinned Copper Insulation PVC, PE, PP Color or number coded. Fillar PVC, PE, PP (optional) Shield Shield with aluminum - mylar tape 100% coverage. Drain Wire 7/20 AWG or 7/28AWG Stranded Tinned Copper Braiding Tinned copper braid shield 90% coverage. Inner Sheath PVC, LSZH (optional) Armouring Galavanised round wire armouring (optional) Outer Jacket PVC, LSZH Insulation Shield Drain Wire ATC Braid GI Armouring Outer Jacket Operating Temperature Range Temperature Range Voltage Rating Min. Bending Radius -15 deg C to +80deg C 80 deg C 300 V 15 x D Page 37 of 39
38 CABLE ASSEMBLY We have total solutions in wiring cable assembly from designing and developing them as per customer requirements. In-house capability for design and manufacturing of cables, jigs, assembly boards and circuit checking boards enable process design control and flexibility. Page 38 of 39
39 PVT. LTD. M/s OCTEL CABLES PVT. LTD. G-1/954, RIICO Industrial Area, Bhiwadi, Dist. Alwar (Rajasthan) , Website: GSTIN : 08ASRPG8681J1ZX Page 39 of 39
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