MODEL LP35 LP SERIES LOW PROFILE INTRINSIC SAFETY INCREMENTAL ENCODER

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Peter McDonald
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High performance in temperatures from 40 C to +85 C Resolutions up to 10,000 PPR, incremental Terminal box, M1 or cable output terminations Encapsulated electronics TTL Output Option Mechanical

(See dimensional drawings for detail) Hollow Shaft: Ø 1/ to Ø 30mm blind or through Solid Shaft: Ø1 mm x 0 mm with keyway, Ø 3/8 x 7/8 with flat Hollow Shaft w/ Integrated Coupling: 14mm, 0mm, 1/,

1 MODEL LP35 LP SERIES LOW PROFILE INTRINSIC SAFETY INCREMENTAL ENCODER Features Certified for use in Class I & II, Div. 1 and Zone 0 and 1 hazardous areas Low profile package saves space Excellent resistance to shock and vibration 30mm standard through shaft, PEEK reduction hub available High protection level of IP66 High performance in temperatures from 40 C to +85 C Resolutions up to 10,000 PPR, incremental Terminal box, M1 or cable output terminations Encapsulated electronics TTL Output Option Mechanical SPECIFICATIONS Housing Size Shaft Size Permissible Shaft Loads Shaft Runout Standard: Ø 90mm X 6mm deep Terminal Box: 18mm tall X 116mm wide X 5mm deep. (See dimensional drawings for detail) Hollow Shaft: Ø 1/ to Ø 30mm blind or through Solid Shaft: Ø1 mm x 0 mm with keyway, Ø 3/8 x 7/8 with flat Hollow Shaft w/ Integrated Coupling: 14mm, 0mm, 1/, 3/4 Axial: 40 N Radial: 80 N Hollow Shaft: 0.1 mm [0.004 ] TIR Solid Shaft: 0.0 mm [0.001 ] TIR Hollow Shaft w/ Integrated Coupling: N/A (A) Static/ Dynamic Torque 30 / 300 mn.m [4./ 4 5 C Bearings Material Bearing Life L 10 h (Theoretical Mechanical Lifetime) Continuous Max. Speed Sealed Cover: Clear anodized aluminum Body: Clear anodized aluminum Shaft: AISI 303 stainless steel > 18 X 10 9 turns / hours 6000 RPM, (Reference Chart 1. Speed vs Temperature) Shaft Moment of Inertia < g.mm [11.9 x 10-3 oz*in*sec ] Weight (approx.) Terminal Box: 790g M1 or cable: 450g Page 1

2 Chart 1. Speed vs Temperature (Temperature on this chart to be added to ambient temperature. Do not exceede maximum temperature on datasheet.) TEMPERATURE ELEVATION ( C) SPEED (RPM) Cable or M1 Connection Shaft Options Through Hollow Shaft Blind Hollow Shaft Shaft with Integrated coupling Solid Shaft Electrical (B) Output Format Resolution Encoder Accuracy ±0.1 Supply Voltage Vcl Supply Current (No Loads) Current Per Channel Pair Voltage / Output Short Circuit Proof Reverse Polarity Tolerant Wiring Fault Tolerant & Overvoltage Prot. Frequency Response Output Terminations EMC Isolation Two channels in quadrature + index and complements Up to 10,000 CPT 5 Vdc 75 ma 40mA 5/V: Line Driver 5 V in/out; push pull No No No Up to 1MHz Cable, M1 or Terminal Box EN : 005, see user manual for details EN : A1 : 011, see user manual for details 1000V Page

Environmental Protection Class (sealing) Temperature Range Mechanical Resistance Humidity IP66-40 C to +85 C Shock Vibration 98% RH without condensation (EN60068--7): 3000m.

s - (55 000 Hz) (0 G s) OUTPUT WAVEFORMS Waveform AA/ BB/ 00/ Channel B before A Clockwise (US convention is A leads B CCW) Incremental Waveform INDEX GATED WITH A & B HIGH (CODE Q8) INDEX GATED WITH

3 Environmental Protection Class (sealing) Temperature Range Mechanical Resistance Humidity IP66-40 C to +85 C Shock Vibration 98% RH without condensation (EN ): 3000m.s - (5 ms, half sine) (300 G s) (EN ): 00m.s - ( Hz) (0 G s) OUTPUT WAVEFORMS Waveform AA/ BB/ 00/ Channel B before A Clockwise (US convention is A leads B CCW) Incremental Waveform INDEX GATED WITH A & B HIGH (CODE Q8) INDEX GATED WITH B LOW (CODE Q9) Z 90 Z 180 A B CW Rotation Viewing Shaft A B CW Rotation Viewing Shaft DIMENSIONS (C) All dimensions are in millimeters [inches] Through hollow shaft R xM H B.C NOTE: CHc : Hexagonal Socket head cap screws HC : Hexagonal socket set screws Page 3

Blind hollow shaft 5.5. 31.5 1.4 41 1.61 43.5 1.71 0.5.0 53.

4 3xM5 4.16 14.55 5.5. 1 to 30 H7 [0.500 to 1.15 H7].

07 10 Shaft with integrated coupling 6 1.0 41 1.61 39.5 1.

39 10 to 0 H7 [0.500 to 0.750 H7] 10 + + 0.15.394 + +.006.

05 0.157 + -.00.000 M5x1 at center 53.09 41.5 1.63 R45 1.

1.75 9.517 9.507.3747.3743 14.55 10.39 17.5.69.07 10.4.88 8.

4 Blind hollow shaft R xM to 30 H7 [0.500 to 1.15 H7] B.C Shaft with integrated coupling M1x R to 0 H7 [0.500 to H7] B.C Solid shaft M5x1 at center R B.C /8 in. shaft with flat Page 4

36 1.47 76.99 45 1.77.36 - -.0004.004 0.79 ( 5 to 13) [0.0 to 0.51] cable size (not supplied) 18 5.

5 TERMINAL BOX SHAFT OPTIONS Through Hollow Shaft Blind Hollow Shaft Shaft with Integrated coupling Solid Shaft Through hollow shaft ( 5 to 13) [0.0 to 0.51] cable size (not supplied) H NOTE: CHc : Hexagonal Socket head cap screws HC : Hexagonal socket set screws Page 5

Blind hollow shaft 5.7. 5.98 1.5.49 49.5 1.95 116 4.57 53.5.11 0.

79 ( 5 to 13) [0.0 to 0.51] cable size (not included) 18 5.

54 Shaft with integrated coupling 5.6. 5.98 14.5.57 49 1.

0 to 0.51] cable size (not supplied) 18 5.04 10 to 0 H7 [0.

6 Blind hollow shaft ( 5 to 13) [0.0 to 0.51] cable size (not included) to 30 H to 1.15 H Shaft with integrated coupling to 13 [0.0 to 0.51] cable size (not supplied) to 0 H7 [0.50 to 0.75 H7) = 70 = X M M6 Mounting Bolt Detail Page 6

Solid shaft 5.6. 5.98 14.5.57 49 1.93 116 4.57 54.13 17.5.69 76.99 6.5.46 TETHER OPTIONS FOR STANDARD CABLE OR M1 CONNECTOR Other options available, consult factory.

000 1 - - 0.006 0.04.47 - -.000.0009.36 - -.0004.004 5 to 13 [0.0 to 0.51] cable size (not supplied) 18 5.04 19.1.75 9.517 9.507.3747.3743 = 70 =.756 90 3.543.4.88 8.6.34 44,5 1,75 18.3 / 8.

7 Solid shaft TETHER OPTIONS FOR STANDARD CABLE OR M1 CONNECTOR Other options available, consult factory. Tethers come with all the hardware shown , , ,10 76, ,0 5 0,98 6 1, , Typ 7,4,85 77,4 3,05 90, 3,55 30 Typ 18.3 / 8.3 0,7 / , to 13 [0.0 to 0.51] cable size (not supplied) = 70 = ,5 1, / 8.3 0,7 / /8 in. Shaft with Flat 1 1/4"-0 with hex nuts 55,17 44,5 1, ,97 1/4"-0 x " with hex nuts T- Long tether arm with ¼ -0 adj. hardware M9445/053-0 T3-Short tether arm with ¼ -0 adj, hardware (fits 56C) M9445/058-0 Page 7

8 TETHER OPTIONS FOR TERMINAL BOX OUTPUT 85 3,35 0 0,79 3 min. 0,1 min. 1 1 min. min. 50,8,00 1 4,5 0,96 0,08 0,87,5 0,10 1/4"-0 with hex nuts 0 0, ,40 56C Face radius 74.6,81 8 3,3 61,40 56C Face radius 74.6,81 8 3,3 T4- Standard Fork is provided for all blind or through hollow shaft versions T5- M9445/059-0 Standard Fork + 56C Face Pin Connection Incremental Termination TERMINATIONS Connection Ordering Code Description - + A B Z A/ B/ Z/ Case Ground M1 M1 EUR M1-8 pins Connector Body Cable S04E PVC Jacket BLK RED YEL BLU ORN Terminal Box T Terminal box - 9 pins Other cable types available- Consult factory WHT/ YEL WHT/ BLU WHT/ ORN GRN STANDARD RESOLUTIONS Incremental For non-standard and resolutions above PPR, please contact factory Page 8

9 ORDERING OPTIONS - NORTH AMERICAN LP35 MODELS Use this diagram, working from left to right to construct your model number (Example : LP35-HX-Q H30S-5/V-SGXXX- T0) Family LP35 HX Q H30S 5/V SGXXX T0 LP35: Low Profile 90mm (3.5 ) body size Housing Type HX = Intrinsic Safety Output INCREMENTAL ABZC Q8 = Index with A&B High Q9 = Index gated with Neg B Resolution INCREMENTAL See standard resolution list, ex: 0104 Mounting XXXXX Example shows H30S for Metric and H4EP for Imperial H:Through Hollow Shaft (Includes collet clamp) 30S = 30mm (Non isolated) Less than 30mm with isolated reduction sleeve H4EP = ½ H5EP = H6EP = ¾ H7EP = H8EP = 1 H8ES = 1 no isolation B: Blind Hollow Shaft (Screws into mating shaft screw provided) Non isolated versions standard. Isolated versions <30mm available, consult factory. B30S = 30 mm B4ES = ½ B5ES = B6ES = ¾ B7ES = B8ES = 1 C: Hollow Shaft with Integrated Coupling (all options insulated) C14P = 14 mm C0P = 0 mm C4EP = ½ C6EP = ¾ S: Shafted (Requires separate coupling) S1 = 1mm S3E = Standard Outputs INCREMENTAL 5/V = Standard line driver 5V in/out PushPull Output Termination Type BOX T= Terminal Box with cable gland. (1) STANDARD CABLE S04EXXX = Cable gland seal with cable length in inches up to 10 in 6 inch increments. PVC jacket and US standard color code. S08EXXX = Polyurethane with EU Color Code (Not UL Coupling / Tether Types Special Features listed); Length in dm i.e. 00 = meters CONNECTOR SM1 : European standard connector with EU color code SG18C18: US- MS310R18-1P on end of 18 cable SGS18C1: US- MS311E1-10P on end of 18 cable S VERSION T0 = No tether = STD T = Long Tether Kit T3 = Short Tether Kit (56C) BOX VERSION T4 = Standard Fork is provided for all LP35-T with blind or through hollow shaft T5 = M9445/059-0 Standard Fork + 56C Face hardware Other Tether arms may be ordered separately (Ex: Ball joint Tether M930-04/XXX) consult with factory NOTE: (1) T Code changes the form from approximately 90mm (3.5 ) round to a rectangle that is approximately 18mm (5 ) high by 116mm wide (4.5 ) Page 9

AGENCY APPROVALS & CERTIFICATIONS Class I, Div. 1, Gps A,B,C & D Class II, Div. 1, Gps F & G 004 / 108 / CE Cenelec II 1 G Ex ia IIC T4 Ga Ex ia IIC T4 Ga DEMKO 17 ATEX 1854X IECEx UL 17.

Diversion contrary to U.S. Law is prohibited.

See other important Application Notes in the Control Drawing at the end of this specification (C) For detailed installation instructions and recommend screw torques refer to the User Manual

10 AGENCY APPROVALS & CERTIFICATIONS Class I, Div. 1, Gps A,B,C & D Class II, Div. 1, Gps F & G 004 / 108 / CE Cenelec II 1 G Ex ia IIC T4 Ga Ex ia IIC T4 Ga DEMKO 17 ATEX 1854X IECEx UL X These commodities, technology or software if exported from the United States must be in accordance with the Bureau of Industry and Security, Export Administration regulations. Diversion contrary to U.S. Law is prohibited. GENERAL NOTES (A) For more information refer to the User Manual (B) CAUTION: This product must be installed with an appropriate, agency approved Associated Apparatus (i.e. Intrinsic Safety Barrier) between the safe zone and this product. See other important Application Notes in the Control Drawing at the end of this specification (C) For detailed installation instructions and recommend screw torques refer to the User Manual ACCESSORIES The following accessories are included with your LP series encoder as defined by your part number selection. Bore Reduction Sleeve Key for 1mm slot 9418/HXX series: range is from ½ through 1 in 1/8 inch increments 9435/006 = 4X4X1 mm key Integrated Coupling Kit (includes flex, hub and set screws) Long Tether Arm Kit M9410/ = 14 mm M9410/009-0 = 0 mm M9410/009-E3 =1/4 in. M9410/009-E4 = 1/ in. M9410/009-E5 = 5/8 in. M9410/009-E6 = 1 in. M9445/053 = long tether, M8x1 rod M9445/ = long tether, 3/8-16 rod M9445/053-0 = long tether, 1/4-0 rod Cable Assemblies Length Model Number Part Number 0.5m 9416/ /00-GM-005 RAL m 9416/ /00-GM-010 RAL m 9416/ /00-GM-00 RAL m 9416/ /00-GM-050 RAL m 9416/ /00-GM-100 RAL Ball End Tether M930-04/XXX Short Tether Arm Kit M9455/058 = short tether, M8x1 rod M9455/ = short tether, 3/8-16 rod M9445/058-0 = short tether, 1/4-0 rod Flexible Couplings Bellows Type 9404/S/1-1 = for use with a 1mm shaft Triple Beam Type = for use with a 3/8 shaft Tether Pin Kit M9445/059 = M10x1.5 rod and hardware M9445/ = 3/8-16 rod and hardware M9445/059-0 = 1/4-0 rod and hardware Intrinsic Safety Barrier This galvanically isolated barrier provides both power and signal isolation for an incremental encoder. With differential line driver outputs, it can carry signals up to 500 feet with a bandwidth of up to 50 khz. For detailed ordering options, refer to accessory specification sheet. Page 10

11 CONTROL DRAWINGS Accompanying the spec is a control drawing. This is specific for the Intrinsic Safety products from the LP35 family and consist of Installation Requirements, Special Conditions of Operation and a Certificate of Conformity. In these documents, the LP series models are referred to as HH_9 and HH_B. Despite the difference in nomenclature, these are the same product specified under the LP35 nomenclature. Both the LP35 and the HH_9 or HH_B model numbers will appear on the label of the finished product. Page 11 Sensata Technologies, Inc. ( Sensata ) data sheets are solely intended to assist designers ( Buyers ) who are developing systems that incorporate Sensata products (also referred to herein as components ). Buyer understands and agrees that Buyer remains responsible for using its independent analysis, evaluation and judgment in designing Buyer s systems and products. Sensata data sheets have been created using standard laboratory conditions and engineering practices. Sensata has not conducted any testing other than that specifically described in the published documentation for a particular data sheet. Sensata may make corrections, enhancements, improvements and other changes to its data sheets or components without notice. Buyers are authorized to use Sensata data sheets with the Sensata component(s) identified in each particular data sheet. HOWEVER, NO OTHER LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE TO ANY OTHER SENSATA INTELLECTUAL PROPERTY RIGHT, AND NO LICENSE TO ANY THIRD PARTY TECHNOLOGY OR INTELLECTUAL PROPERTY RIGHT, IS GRANTED HEREIN. SENSATA DATA SHEETS ARE PROVIDED AS IS. SENSATA MAKES NO WARRANTIES OR REPRESENTATIONS WITH REGARD TO THE DATA SHEETS OR USE OF THE DATA SHEETS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ACCURACY OR COMPLETENESS. SENSATA DISCLAIMS ANY WARRANTY OF TITLE AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, QUIET ENJOYMENT, QUIET POSSESSION, AND NON-INFRINGEMENT OF ANY THIRD PARTY INTELLECTUAL PROPERTY RIGHTS WITH REGARD TO SENSATA DATA SHEETS OR USE THEREOF. All products are sold subject to Sensata s terms and conditions of sale supplied at SENSATA ASSUMES NO LIABILITY FOR APPLICATIONS ASSISTANCE OR THE DESIGN OF BUYERS PRODUCTS. BUYER ACKNOWLEDGES AND AGREES THAT IT IS SOLELY RESPONSIBLE FOR COMPLIANCE WITH ALL LEGAL, REGULATORY AND SAFETY-RELATED REQUIREMENTS CONCERNING ITS PRODUCTS, AND ANY USE OF SENSATA COMPONENTS IN ITS APPLICATIONS, NOTWITHSTANDING ANY APPLICATIONS-RELATED INFORMATION OR SUPPORT THAT MAY BE PROVIDED BY SENSATA. Mailing Address: Sensata Technologies, Inc., 59 Pleasant Street, Attleboro, MA 0703, USA. Specification No Rev:1/11/18 CONTACT US Americas +1 (800) Option 1 sales.beisensors@sensata.com Europe, Middle East & Africa +33 (3) position-info.eu@sensata.com Asia Pacific sales.isasia@list.sensata.com China +86 (1) Japan +81 (45) Korea +8 (31) India +91 (80) Rest of Asia +886 () ext 808

12 UL ATEX IECEx certified Intrinsic Safety Incremental Encoder Models HH_9 & HH_B Warning - Special conditions for safe use LP Series The enclosures of Model HH_9 and HH_B encoders may contain aluminum. For such models, care must be taken to avoid ignition hazards due to impact or friction. To prevent excessive heating caused by friction of shaft seals and bearings of the product beyond the Temperature Code ratings, each model shall be operated within the following constraints: Estimated Bearing Life = 18 Billion Revs (Cont. Max. ½ Max. Load) Important Intrinsic Safety Application notes: 1. Control equipment must not use or generate more than 50 V rms or DC with respect to earth.. Associated apparatus (e.g., intrinsic safety barrier) must be installed in accordance with its manufacturer s Control Drawing and Article 504 of the National Electrical Code (ANSI/NFPA 70) for installation in the United States, Section 18 of the Canadian Electrical Code for installations in Canada, or other local installation codes, as applicable. 3. All intrinsic safety wiring shall be kept separate from non-intrinsically safe wiring. 4. Selected associated apparatus must be third party listed as providing intrinsically safe circuits for the application, and have Voc or Vt not exceeding Vmax (or Uo not exceeding Ui), Isc or It not exceeding Imax (or Io not exceeding Ii), and the Po of the associated apparatus must be less than or equal to the Pmax or Pi of the intrinsic safety equipment, as shown in Table. 5. Associated apparatus may be in a Division or Zone location if so approved. 6. Associated apparatus must not be used in combination unless permitted by the associated apparatus certification. 7. In cases where cable is not already supplied with equipment, and cable capacitance and inductance per foot are not known, hazardous area cable capacitance (C cable) and inductance (L cable) are calculated by multiplying the cable length by the number of conductors by 60pF/foot (00pF/Meter) and 0.uH/foot (1.0 uh/meter) respectively. Cable capacitance (C cable) and inductance (L cable) values plus Ci and Li (respectively) must not exceed values of Ca (or C0) and La (or L0) determined by barrier manufacturer. If Po of the associated apparatus is not known, it may be calculated using the formula Po = (Voc * Isc)/4 = (Uo * Io)/4. 8. Intrinsic safety connections evaluated with all barrier channels of an output set connected in the worst-case configuration. Vt (or Vo) and It (or Io) are total barrier parameters, taking the highest barrier voltage output as Vt and the worst case combined barrier output current as It. 9. When required by the manufacturer s control drawing, the associated apparatus must be connected to a suitable ground electrode per the National Electrical Code (ANSI/NFPA 70), the Canadian Electrical Code, or other local installation codes, as applicable. The resistance of the ground path must be less than 1 ohm. 10. Unused inputs of barrier should not be connected to 5VH or 0VH unless otherwise indicated for each output type. 11. For best signal quality, cable shield or drain wire of intrinsic safety cable shall be connected to a suitable chassis ground at or near the location of the associated apparatus i.e. intrinsic safety barrier enclosure or DIN rail. WARNING: substitution of components may impair intrinsic safety. WARNING: to prevent ignition of flammable or combustible atmospheres, disconnect power before servicing. Table 1. Entity Parameters of Models HH_9 & HH_B IS Encoder Encoder Power MAX, Pi V MAX, Ui I MAX, Ii 0.87 W 9.5V DC 367 ma I.S. Equipment V max (or Ui) I max (or Ii) P max (or Pi) TABLE Associated Apparatus Voc or Vt (or Uo) Isc or It (or Io) Po Encoder capacitance, Ci (no cable) 1.1 uf Ci + Ccable Ca (or Co) Encoder with 15 meters cable capacitance, Ci + Ccable 1.14 uf Li + Lcable La (or Lo) Encoder inductance, Li (no cable) 0 mh Encoder with 15 meters cable inductance, Li + Lcable 10 uh Control Drawing HH_9 & HH_B - P/N 000/011 Rev. A 08 June 017

LP SERIES MODEL LP35 LOW PROFILE INCREMENTAL OR ABSOLUTE ENCODER

LP SERIES MODEL LP35 LOW PROFILE INCREMENTAL OR ABSOLUTE ENCODER Features Low profile package saves space Excellent resistance to shock and vibration 30mm standard through shaft, PEEK reduction hub available