Gladiator. Gen 3 Doppler Microwave Switch Series. Data Sheet. Overview. A Higher Level of Performance. Product Flow Detection Circular Polarisation

Transcription

1 Overview Higher Level of Performance Data Sheet Gladiator Gen Doppler Microwave Switch Series Product Flow Detection Circular Polarisation For more information, please visit >

2 Overview Principle of Operation The HWK Gladiator Doppler Microwave flow switch is used in process applications requiring highly reliable non-contact, non intrusive product flow detection and movement. The system operates by sending out bursts of microwave energy toward the target product being monitored. The target product will reflect some of the microwave energy back to the system where it is processed to determine if the product is flowing or moving. The system uses the Doppler principle to determine if the product is moving by monitoring small charges in the reflected signal frequency. When product flow is detected or stops the user set delay period begins and then the relay output is switched for alarm or control purposes. The system also has adjustable Sensitivity to compensate for product dielectrics or movement speeds that may partially reflect the microwave energy. The relay can be set to either energise or de-energise when product flow is detected. LED indicators are provided to indicate flow detection and relay status. Primary reas of pplication Detection of moving materials or moving objects where the microwave energy will be reflected back to the sensor from the falling material or moving objects, where a switch point or continuos output is required. Features State of the art Circular transmission Flow / o Flow detection Speed detection 0.-0m/s LCD push button setup / diagnostics on remote amplifier Simple sensitivity adjustment and calibration on Integral system Simple -minute setup application presets Remote sensor or Integral all in one types Relay outputs: Integral ( + failsafe) Remote () Remote test function djustable O and OFF delays (0-0 sec) Remote G HWKlink connection option Remote amplifier to sensor separation up to 00 meters (0 ft) right visual status indication on sensors Independent housing alignment after mounting sensor.

3 Typical pplications Overview The Doppler Effect The Doppler effect is used to measure small Microwave reflections from moving materials in the 0.GHz frequency range. The amount of signal reflected is dicated by the volume, speed a dielectric of the flowing material. Flow Transmitted Reflected Conveyor Flow / Protection

4 Dimensions Remote Microwave System Remote mplifier. mm (. ). mm (. ) mm (. ) mm (. ) mm (0. ) 0. mm (. ). mm (0. ). mm (. ) mm (. ) 0 mm (. ) 0 mm (. ) 0 mm (. ) 0 mm (. ). mm (. ). mm (. ). mm (. ) mm (. ) 0 mm ( ) mm (. ) mm (0. ) mm (. ) mm (. ). mm (. ) Remote Sensor Integral Sensor Mounting racket Ø mm (. ) Ø mm (. ) 0 mm ( ) 0 mm (. ) mm (0.0 ). mm (. ). mm (. ) 0 mm ( ) 0 mm (. ) mm (0.0 ). mm (. ). mm (. ) x mm (0. ) holes 0 mm (. ) 0 mm (. ) mm (. ) () lignment marks x 0mm (0. ) holes Ø. mm (. ) Ø mm (. ) Ø0 mm (. ) Ø mm (. ) Ø0 mm (. )

5 Dimensions M Series Weldments and Windows (UHMW / PTFE) Weldment with UHMW / PTFE Windows Weldment is welded to the vessel. Window threads into Weldment G Window Weldment F E C D Size C D E F G 00 (. ) PT (0. ) (0. ). (. ) (. ) (0. ) (. ) PT. (0. ) (0. ) 0 (. ) (. ) (0. ) 0. (. ) PT 0 (. ) (0. ) (. ) (. ). (0. ) UHMW / PTFE Window Ø.mm (0. ) Places H Size H I PT PT PT. (. ) (. ) 0 (. ) Weldment / Window Parts Part umber Size Window Weldment M0 M M M M M M M M M0 M M mm (.") I mm (0.")

6 Dimensions M Series Weldments and Windows (Ceramic) Weldment with Ceramic Windows Weldment is welded to the vessel. Window is locked into Weldment with Locking Retainer Locking Retainer Window Weldment R Locking Retainer Ø.mm (0. ) Places U Ceramic Window J K O P Q T V L M S.mm (0. ) -.mm (0.-0. ) Size J K L M O P Q R S T U V 00 (. ) (. ) PT PT (0. ). (0. ) (0. ) (0. ) (. ) 0 (. ) (. ) 0 (. ). (. ) 0 (. ) (. ) (. ) (0. ) (0. ) (. ) 00 (. ) (. ) 0 (. ) Weldments and Windows (Ceramic Tile & Firebrick ssemblies) PT PT. (. ) 00. (. ) Part umber M M Weldment / Window Parts Size Window Weldment Weldment with Ceramic Windows Weldment is welded to the vessel. Window is locked into Weldment with Locking Retainer Weldment / Window Parts Part umber Size Window Weldment M Special M0 Special M M Ceramic Tile 0.mm (.0") Mounting ssemblies.mm (.0") Firebrick.mm (").mm (.0") 0.mm (.0").mm (.").mm (.").mm (.") 0.mm (.0").mm (.0").mm (.0")

7 0 Dimensions Overview MD Series Weldments and Windows Weldment with UHMW or PTFE Windows The Weldment is welded to the vessel. The Window locks into the weldment using a locking ring. UHMW / PTFE Window Weldment mm (0. ) ssembled Piece x M x.mm (0. ) mm (0. ) mm (0. ) H F G D P.C.D. E C Part o. Window Material C D E P.C.D o. Holes mm in mm in mm in mm in mm in mm in MD-X UHMW MD-X UHMW MD-X UHMW MD-X PTFE MD-X PTFE MD-X PTFE X = Weldment Material Selection Part o. Window Material F G H P.C.D o. Holes mm in mm in mm in mm in MD-X UHMW..0.. MD-X UHMW MD-X UHMW MD-X PTFE..0.. MD-X PTFE MD-X PTFE X = Weldment Material Selection

8 Wiring Remote System Connection - HWK Supplied Cable The black wire of HWK supplied cable comes with one end GD and the other GD / SHLD together. The GD / SHLD end is a larger cable which has been heat shrunk. The GD only end is the same size as the other cables. The GD / SHLD end must be connected to the amplifier. mplifier (GD / SHLD end) 0 Remote Sensor dd wire between terminal and ground screw Use long nose pliers to extract terminals LK LU WHT LK Sensor (GD only end) microwave sender Gladiator Remote mplifier 0 0 LK 0 LU SLVE I remote WHT RELY WHT 0 RELY LK LK LK LU WHT remote sender TEST I MIC-SEDER microwave sender microwave MSTER OUT Inputs model dependent 0 0 Sender -0m mote Receiver ng to vessel if vessel is metallic. g to plant ground if vessel is non-metallic. L TEST I MSTER OUT SLVE I 0 MSTER OUT MIC-SEDER RELY MS 0 + L SESOR -0m + Ground the housing to vessel if vessel is metallic. Ground the housing to plant ground if vessel is non-metallic. 0 RELY L TEST I SLVE I LUE WHITE + if vessel + the housing to vessel Ground 0 is metallic. Ground housing -0m SESOR the MS DC-In to plant C-In Sender Remote Receiver ground if vessel is n on-metallic. C-In * RELY DC-In LUE + 0 Sender WHITE *C-In is replaced by -0VDC with Power Input Option C. 0 Is L 0 MS SESOR WHITE LUE TEST utton Press and hold to test level relay action nder MSTER OUT Status LED High illumination = no movement detected Low / flickering illumination = flow detected 0 SLVE I TEST I 0 RELYSensor RELY Remote C-In RELY Inputs model dependent SEDER + dd wire terminal ground s Ground the housing to vessel if vessel is metallic. Gladiator Remote mplifier Ground the housing to plant ground if vessel is non-metallic. ependent Inputs model dependent Is Gladiator Remote mplifier SESOR MS DC-In RemoteMIC-SEDER Receiver Remote mplifier 0 wire between terminal and ground screw LUE + dd WHITE between and rew Is dd wire between terminal and Ground screw ground screw dd wire between terminal and ground screw DC-In C-In Remote Receiver Ground the housing to vessel if vessel is metallic. Ground the housing to plant ground if vessel is non-metallic.

9 Wiring microwave sender Remote Sensor dd wire between terminal and ground screw Use long nose pliers to extract terminals LK LU 0 WHT Remote System Connection - Customer Supplied Cable LK Gladiator Remote mplifier Inputs model dependent 0 0 wire between 0 dd terminal and ground screw + -0m SESOR + LUE dd wire between terminal and Ground screw ground screw Is tween nd w WHITE Sender MS DC-In C-In Remote Receiver Conductor size dependent on cable length. ELDE 0, DEKORO or equivalent. Max: ELDE 0 = 00m (0 ft). pairs, conductor not used. SLVE I MSTER OUT TEST I DC-In C-In SESOR + WHITE -0m MS Remote Receiver Ground the housing to vessel if vessel is metallic. Ground the housing to plant ground if vessel is non-metallic. lternate cable type between mplifier and Sensors or conductor ( used) shielded twisted pair instrument cable. 0 LUE ote Receiver g to vessel if vessel is metallic. o plant ground if vessel is non-metallic. Sender Is C-In DC-In RELY L MS RELY SESOR + L LUE WHITE TEST utton Press and hold to test level 0 relay action der TEST I MSTER OUT MIC-SEDER RELY Status LED High illumination = no movement detected / flickering = flow detected Low illumination 0 SLVE I RELY Remote Sensor DER Inputs model dependent pendent Ground the housing to vessel if vessel is metallic. Gladiator Remote mplifier Ground the housing to plant ground if vessel is non-metallic. emote mplifier lternate Cable Colour Equivalents Pairs HWK elden 0 Dekoron Pair Red lack Red lack White lack Pair White lue Yellow Green White lack Pair rown --- rown White (not used) White lack (not used) Pair not used not used not used LU 0 WHT L TEST I 0 MSTER OUT RELY SLVE I RELY LK LK LU WHT MIC-SEDER microwave sender remote

10 Wiring Integral System Connection Sensor Wiring Terminal Plug RECEIVER TERMIL LYOUT nd-cable must be ound screw inside sing C power. to vessel if vessel is ousing to plant ground c. Ground Ground screw screw 0 0 The C earth / ground-cable must be connected to the ground screw inside the housing when using C power. Ground the housing to vessel if vessel is metallic. Ground the housing to plant ground if vessel is non-metallic. Ground screw L. 0.. OFF OFF OFF OFF RS -0VDC 0-0VC 0 Remote Sensor Status LED Green when powered links while working correctly Solid while not transmitting TEST utton Press and hold to test level relay action ote: C power terminals may only be used when universal C power supply option has been selected - see part numbers C terminals have no function in products without universal C power option. 0 C-I + FSL FSL DC-I.. LO LO O. CL TEST TEST CL. Test OFF FSH FSH O nnssiittiviv sender microwave HI HI MS. OFF SSee FSL O RELY. CL TEST ity. LO FSH O Use long nose pliers to extract terminals DDeellaayy HI Delay Sensitiv ity

11 0 Unit Setup Overview Functionality Layout () Sensitivity dial In Hi switch mode used to set unit Gain In Lo switch mode used to adjust unit sensitivity Sensitiv HI LO FSH O CL TEST O FSL Delay 0 ity OFF OFF () FSH / FSL switch FSH relay normally closed. FSL relay normally open. () Status LEDs Green: High illumination indicates strong movement Low illumination indicates weak or no movement Red: Relay indication. Illuminated when closed. () Hi / Lo switch Hi mode for High Sensitivity to movement Lo mode for low sensitivity to movement. 0 () Cal switch Fluorescent light frequency filter. Cal (up) for 0Hz. Off (down) for 00Hz () Test switch Can be used for a failsafe / test relay. () Delay pot Rotate clockwise to increase Relay on/off delay time. (0) contact can be read with voltmeter across contact point and earth screw (or other ground reference)..-.v is full signal. 0V is no signal. Setup Procedure. Mount the units according to Mounting Requirements. If units are C powered ensure proper grounding is connected to ground screw.. Power the unit. Select the required relay action The Relay can switch O (FSL) or OFF (FSH) FSH is recommended (ordinarily on/energized, switches off/ DE when no movement is detected.. Choose Hi / Lo Sensitivity mode For Hi Sensitivty setup - use the Sensitivity dial to adjust Sensitivity to movement (clockwise to increase sensitivity) For Lo Sensitivty setup - First set the switch to Hi mode and the rotate the dial to set Gain setting (clockwise increases Gain making the unit more sensitive to movement). fter this, set switch to Lo mode. You can now rotate Sensitivity dial to adjust Sensitivity to movement (clockwise to increase sensitivity). Most applications should start in Hi mode with pot fully clockwise.. Set Delay timer Choose relay delay time.. Sec 0. Sec Delay pproximate values indicated Sec

12 Part umbering Remote Version Remote mplifier GS Gladiator mplifier (compatible with all Gladiator products), Modbus Housing S Polycarbonate Power Supply -0 VDC C -0VDC U -0VDC and 0-0VC Output Options S x SPDT relays X Option S plus -0m output E x SPDT relays with Ethernet pproval TEX Grp II Cat GD T C IP Tamb -0 C to 0 C GS S U S Remote Sensor GDMR Gladiator Doppler Microwave Remote Sensor Frequency 0. GHz Facing Material Selection 0 UHMW Polyethylene PTFE Teflon Housing Material luminium / Mild Steel L Stainless Steel Output Option X ot Required - Outputs generated from GS amplifier pproval Standard X ot Required GDMR 0 X X Connection Cable C-GMR Pre-cut cable for remote sensor 0 0m cable 0 0m cable 0 0m cable 0 0m cable 00 00m cable Lengths above 00m available via special order C-GMR 0

13 Part umbering Integral Version GDMI Gladiator Doppler Microwave Integral System Power Supply -0 VDC U -0VDC and 0-0VC Frequency 0. GHz Transducer Facing Material Selection 0 UHMW Polyethylene PTFE Teflon Transducer Housing Material luminium / Mild Steel L Stainless Steel Output Option S Switch, output relay with Modbus pproval Standard X ot Required GDMI 0 S X ccessories HWKLink Modem Model HL HWKLink Type R Remote stand alone system Power Supply -0VDC U -0VDC and 0-0VC etwork Type G G Simcard S ustralian Simcard expires after month S ustralian Simcard expires after month X ot Required (customer supplied data enabled simcard) HL R U G S HWKlink-US HWKlink US PC connector for GosHawkII

14 Part umbering Overview M Series Mounting ccessories M Standard Mounting ccessories Type 0 Weldment, each UHMW Window & Weldment each UHMW Window & Weldment each UHMW Window & Weldment each PTFE Window & Weldment each PTFE Window & Weldment each PTFE Window & Weldment each x, fire brick assembly each 0 x ceramic brick assembly each Shock/vibration insulation mounts pack of djustable mounting bracket (UHMW window) each djustable mounting bracket (PTFE window) each Flanged Focaliser tube (extension pipe) (mild steel) Ceramic Window & Weldment each Ceramic Window & Weldment each Microwave Weldment only each Stainless steel Weldment only for UHMW each 0 UHMW Window only each UHMW Window only each Stainless steel Weldment only for UHMW each Flanged Focaliser tube (extension pipe) (L) 0-P UHMW Window with 0mm insertion depth (fits Weldment) MD Series Mounting ccessories - Kit MD Mounting ccessories Kit Window Facing Material UHMW Window (-0 C to + C) UHMW Window (-0 C to + C) UHMW Window (-0 C to + C) PTFE Window (-0 C to +00 C) PTFE Window (-0 C to +00 C) PTFE Window (-0 C to +00 C) - Weldment Material SS0 S SS M Mild Steel MD - M

15 Part umbering Overview MD Series Mounting ccessories - Parts SE Weldment Only - Weldment Size MD Matches MD & MD MD Matches MD & MD MD Matches MD & MD - Material SS0 S SS M Mild Steel WI Window only - Window Facing Material MD UHMW for MD (-0 C to + C) MD UHMW for MD (-0 C to + C) MD UHMW for MD (-0 C to + C) MD PTFE for MD (-0 C to +00 C) MD PTFE for MD (-0 C to +00 C) MD PTFE for MD (-0 C to +00 C) WI - MD SE - MD - LRIG Locking Ring Only - Ring Size MD Matches MD & MD MD Matches MD & MD MD Matches MD & MD - Material SS0 S SS M Mild Steel MD Series Part Combinations Full Kit Size Window Weldment Locking Ring MD-X WI-MD SE-MD-X LRIG-MD-X MD-X WI-MD SE-MD-X LRIG-MD-X MD -X WI-MD SE-MD-X LRIG-MD-X MD-X WI-MD SE-MD-X LRIG-MD-X MD-X WI-MD SE-MD-X LRIG-MD-X MD-X WI-MD SE-MD-X LRIG-MD-X X = Material Selection LRIG - MD -

16 Specifications Overview Operating Voltage Integral -0VDC / Remote -0VDC (residual ripple no greater than 00mV) Integral 0-0VC / Remote 0-0VC 0 / 0Hz Remote -0VDC Power Consumption VDC VDC 0VC VC Communications GosHawk, Modbus Relay Output: () SMRT () Remote Form C (SPDT) contacts, rated at 0VC resistive Remote fail-safe test facility for one relay. Speed Detection 0.-0m/s Operating Temperature Remote electronics -0 C (-0 F) to 0 C ( F) Integral Units -0 C (-0 F) to C (0 F)* Remote Sensors -0 C (-0 F) to C (0 F)*. *For higher temperature applications, remote mounting with refractory windows is necessary. Power Density Rated from emitter at approximately 0µW/cm² Complies with FCC Title Rules Part (eam lockage) Caution sign posting not required. Transmitted Circular transmission polarity Frequency: 0.GHz Power: +0dm / 00mW Sensitivity -dm eam width º. Motion Threshold to Hz Fail-Safe Selectable - energised or de-energised Sensor to mplifier Separation Up to 00m (0ft) using specified extension cable. lternate Cable Type etween mplifier and Sensors or conductor ( used) shielded twisted pair instrument cable Conductor size dependent on cable length ELDE 0, DEKORO or equivalent Max: ELDE 0 = 00m (0 ft). pairs, conductor not used Max: DEKORO IED00 = 0m (0 ft). pairs, conductors not used. Maximum Operating Pressure R Display (Remote version only) line x character alphanumeric LCD acklight standard. Memory - Remote on-volatile (o backup battery required) >0 years data retention. Enclosure Sealing Integral Sensors IP/ Remote Electronics IP (EM x) Remote Sensors IP/ Cable Entries Remote Sensors: x M0 Gland / / PTF threaded adaptor Remote mplifier: x 0mm (0. ), x mm (0. ) knock outs Integral Units: x M0 Glands / / PTF threaded adaptors. Mounting. male PT thread or four 0mm (0. ) holes in flange M / M adjustable mounting bracket Environment Seal, and weldments for standard mounting on vessel wall with PTFE and UHMW windows Flange for mounting separate from vessel wall - isolation shock mounts are available Ceramic window assemblies Firebrick window assemblies available on custom basis Weight GS kg GDMS kg GDMR kg *Consult Safety Instructions

17 HWK, Since Hawk Measurement Systems Pty Ltd (HWK) was established in. It's founding members saw the universal requirement of various industries requiring improved process control and efficiency in their operations. We Can Help HWK understands the difficulties customers face when seeking accurate level measurement. Every application is different, involving a multitude of environmental factors. This is where HWK excels. Our aim is to ensure that customers feel comfortable with our technology, and are provided with long term and reliable solutions. We believe that a combination of application and product expertise, as well as forward thinking and proactive support policies are the foundation of successful customer-supplier relationships. Progressive Technical Support HWK believes that the future of the Level Measurement Industry revolves around the quality of pre and post sales - support. Our aim is for all sales & support staff to be product experts, and more importantly application experts making our customers applications as efficient and consistent as possible. Knowledge Sharing HWK believes that knowledge sharing is key to creating long term relationships. Empowering our customers and our worldwide distribution network, whilst being available at all times to lend a helping hand, is the perfect recipe for long term solutions and relationships. HWK openly extends an invitation to share our years of level measurement experience, and ensure that your day to day processes are efficient, understood, and always working. ll company or product names are registered trademarks or trademarks of their respective owners. Hawk Measurement Systems Hawk Measurement 0 Glenn Street Suite 00, Lawrence, M 0, US (Head Office) - Maurice Court unawading VIC, USTRLI Phone: + 0 Fax: + info@hawk.com.au For more information and global representatives: dditional product warranty and application guarantees upon request. Technical data subject to change without notice. Phone: + HWKLEVEL (---) Phone: Fax: + 0 info@hawkmeasure.com Represented by: DOC-DOP-MIC--DT v..00 0