Sultan Acoustic Wave Series

Transcription

1 A Higher Level of Performance Data Sheet Sultan Acoustic Wave Series Machinery Positioning Systems For more information, please visit >

2 Principle of Operation The Sultan for Machinery Positioning systems consists of two systems. One is a standard Sultan programmed to Position mode, the other is a special Sultan Slave system (software option PS). One system is generally mounted on moving machinery and the other at a fixed location. The Master pulses are detected by a Slave transducer which immediately emits a pulse back to the Master. The Master transmitter calculates transit times and provides an output proportional to the position of the moving machinery in relation to the Slaves fixed position. There is NO wiring requirement between the Master and Slave transducers, which allows for easy retrofit to existing shuttle conveyors, cranes, stackers, reclaimers, etc. Dust, background noise, wet atmosphere, high winds can be compensated for by proper selection of operating frequency of the transducer e.g. use lower frequency transducers where high dust, high wind conditions prevail. Function The Sultan series includes a product range specifically designed for machine position sensing. Such a system is typically used to provide a signal representing the linear position of a moving machine to a control system. Primary Areas of Application Shuttle conveyor collision protection & positioning Stacker/reclaimer collision protection & positioning Transfer conveyor collision protection & positioning Crane / Shploader collision protection & positioning Certifications IECEx, ATEX, CSA. Dirty / dusty / build up prone applications. Self Cleaning sensor face requires no maintenance. Features Non contact measurement Range to 195m (640ft) Wide range of communications: DeviceNet, GosHawk, HART, Modbus, Profibus DP, Foundation Fieldbus & Profibus PA Auto compensation for dust, steam and losses Protection class IP67, NEMA 4x (IP68 Transducer) Programmable fail safe mode 3G remote setup options / configuration 2

3 Typical Applications Shuttle Conveyors > Bunker Discharge Wagons < Stacker / Reclaimers 3

4 Typical Applications 4

5 Dimensions Integral Units Remote Transducers Standard Type Compact Type (2 BSP / NPT) Standard Type Compact Type (2 BSP / NPT) See Flange Table 160mm (6.3 ) 3 x M16 Conduit entries C B 305mm (12 ) 80mm (3.1 ) 110mm (4.3 ) 53.5mm (2.1") 75mm (2.9 ) 2" BSP or NPT THD 1" BSP/NPT Nipple See Flange Table D B 53.5mm (2.1") ~80mm (3.1 ) 80mm (3.1 ) A All cones must protrude into the main volume of the vessel by at least 50 mm (2 inches) past the lower end of the mounting nozzle. Sensor Frequency Selected Flange A Cone / Transducer Dimensions Table A B C D mm in. mm in. mm in. mm in. 5 khz khz 15 khz / 30 khz / 40 / 50 khz Flanges Standard ANSI/DN/JIS Flange Dimensions H G FLANGE TYPE: A = ANSI Flange J = JIS Flange D = DIN Flange E F Size Flange Type STANDARD ANSI/DIN/JIS FLANGE DIMENSIONS E (PCD) F (OD) G (ID) H (Hole) No. Holes mm in. mm in. mm in. mm in. FA4 ANSI class FLANGE E (PCD) F (OD) G (ID) H (Hole) SIZE 4 FD4 DIN100 PN10/ No TYPE mm in. mm in. mm in. mm in. Holes FJ4 JIS B kg FA4 ANSI class FD4 DIN100 PN10/16FA6 ANSI 180 class FJ4 JIS B kg FD6 DIN PN FA6 ANSI class FJ6 JIS B kg FD6 DIN150 PN FJ6 JIS B kg FA8 240 ANSI class FA8 ANSI class FD8 DIN PN FD8 DIN200 PN FJ8 JIS B kg FJ8 JIS 290 B kg FA10 ANSI class 150FA ANSI class FD10 DIN250 PN FJ10 JIS B FD10 10kg 355 DIN PN Note: Other flange sizes available FJ10 upon JIS request. B kg

6 Dimensions & Wiring Diagrams Remote Amplifier mm (4.4 ) mm (7.6 ) 174 mm (6.9 ) 78 mm (3.1 ) 14 mm (0.6 ) 30.7 mm (1.2 ) 7.5 mm (0.3 ) mm (7.6 ) 147 mm (5.8 ) 108 mm (4.3 ) 190 mm (7.5 ) 107 mm (4.2 ) 190 mm (7.5 ) mm (6.6 ) mm (5.6 ) mm (5.2 ) mm (7.2 ) 50 mm (2 ) 74 mm (2.9 ) 4 mm (0.2 ) 147 mm (5.8 ) 158 mm (6.2 ) mm (7.2 ) AWR Remote Transmitter AWR234 AWR2 RELAY 1 NC COM NO RELAY 2 NC COM NO RELAY 3 NC COM NO RELAY 4 NC COM NO RELAY 5 NC COM NO Test In COMMS A B Shld Shld Is RED BLACK BLUE WHITE Test In B A + N L RED BLACK BLUE WHITE mA TRANSDUCER COMMS DC-In AC-In* TRANSDUCER 4-20mA Sinking 4-20mA from user device OR Sourcing 4-20mA from Sultan *48VDC Sultan version will have these terminals marked as the 30-48VDC input Sinking 4-20mA from user device AWI Integral Transmitter AWI234 AWI2 RELAY 1 COMMS RELAY 2 COMMS NC COM NO A B Shld NC COM NO A B Shld L1 N AC-In + Is 4-20mA Test In + DC-In mA Test In Sinking 4-20mA from user device OR Sinking 4-20mA from user device Sourcing 4-20mA from Sultan 6

7 Mounting Mounting The Transducer for both systems must be facing each other as accurately as possible. They must be completely level with the track as minor inclines or declines over long range can affect unit performance. Avoid any flat reflective structure close to path between the Transducers as they will reflect acoustic energy and potentially cause erroneous readings. It is better to mount at a higher point to avoid track, rails, walkways etc. Maintenance If the Transducers are mounting horizontally, the Focalizer Cone may begin to fill with material in dusty environments. Monitor the Focalizer Cones over time and implement a cleaning schedule if required. 7

8 Setup Instruction Setup Instruction - Master System App Type (Quickset menu) The Master system is a standard Sultan Acoustic System programmed to Position Application Type (App Type). The application speeds named Fill and Empty speed relate to the movement speed of the application. Fill is when the distance between the two systems is reducing, and Empty is the speed at which the distance is increasing. The pre-set speed options are as follows (dependant on display Unit selection): Fast Medium Slow 4000 metres / feet per hour 2000 metres / 6560 feet per hour 1000 metres / 3280 feet per hour A Custom value can also be programmed if there are any problems with the above pre-sets. Hi / Lo Level (Quickset menu) The Hi level represents the near distance (by default the 20mA reading). The Lo level indicates the far distance (by default 4mA reading). For low frequency transducers (15, 10, 9, 5, 4kHz) we recommend avoiding a Hi level of less than 3m (10ft). Blanking (Advanced menu) For safety margin, increase Blanking to 2.5m (however Blanking cannot be less than the High Level value). Gain4 (Advanced menu) Depending on application conditions the unit may need to be more sensitive to the return echoes from the Slave. To test this you should run the machine to the maximum range of the application and confirm the Slave system is pulsing. If the Slave system is not pulsing then this indicates it is not hearing the Master. In order to choose the correct value, the Slave system should first be adjusted. Setup Instruction - Slave System Gain4 (Advanced menu) Continuing from the above, if at maximum required range the Slave system is not pulsing then Gain4% will need to be increased. Gain4 is located in the Advanced menu. Increase Gain4 by 3% increments, pressing RUN to return the unit to operating mode with each increment to see if the unit responds. Once pulsing, increase by additional 3% for safety margin and note the Gain4 value. Return to the Master system and input this value. Blanking (Advanced menu) For safety margin, increase Blanking to 2.5m. System Re-start After adjusting the above parameters, we recommend re-starting (power cycle) the Master system to allow it to begin functioning fresh with the adjusted parameters. 8

9 Part Numbering Sultan Remote Transmitter Model AWR234 Remote 2 / 3 / 4 Wire, 5 relays, Modbus Housing S Polycarbonate Power Supply B 12-30VDC C 30-48VDC and 48-90VAC U 12-30VDC and VAC Additional Communications (PC comms GosHawk standard) S Switch only. 5 relays W Modbus only X 4-20mA analogue I 4-20mA analogue with HART Isolated 4 wire A Profibus PA P Profibus DP F Foundation Fieldbus D DeviceNet This option is no longer available X Option no longer available Approval Standard A22 ATEX Grp II Cat 3 GD T85 C IP67 Tamb -40 C to 70 C GP CSA Equip Class 2; Pollution deg 2; Tamb -20 C to 75 C (Ordinary Locations) Position Slave / Crane Master PS Position Slave CM Crane Master AWR234 S U X X X X 9

10 Part Numbering Sultan Remote Transducer 3 and 3.5 Model AWRT Acoustic Wave Remote Transducer Transducer Frequency 30 30kHz for applications up to 15m for 3 (Cone required 1 ) 20 20kHz for applications up to 20m, 3 only (Cone required 1 ) 15 15kHz for applications up to 30m, 3 only (Cone required 1 ) 10 10kHz for applications up to 40m, 3.5 only (Cone required 1 ) 09 9kHz Positioning / Position Slave applications up to 195m (Cone required 1 ) 05 5kHz for applications up to 60m, 3.5 only (Cone required 1 ) 04 4kHz Positioning / Position Slave applications up to 195m (Cone required 1 ) Process Temperature - Facing material selection S 2 Polyolefin 80 C (176 F) T 3 Teflon 80 C (176 F) Y 4 Titanium 80 C (176 F) Transducer Housing Material 4 Polypropylene Back Cap Mounting Thread Standards (Standard Flange Mount) TB BSP Back Cap Mounting Thread Sizes (Standard Flange Mount) BSP BSP Approval Standard i0 IECEx Zone 0 Ex ia IIA T4 IP67 Tamb -20 C to 70 C A0 ATEX Grp II Cat 1 GD IP67 EEx ia IIA T4 i1 IECEx Zone 1 and 21 Ex mb II IP68 T5(Tamb -20 C to 65 C) T6(Tamb -20 C to 50 C) A1 ATEX Grp II Cat 2 GD EEx m II IP68 T5(Tamb -20 C to 65 C) T6(Tamb -20 C to 50 C) i20 IECEx Zone 20 DIP A20 TA85C IP68 Tamb -20 C to 75 C A20 ATEX Grp II Cat 1 D T85 C IP67 Tamb -20 C to 75 C A22 ATEX Dust (Grp II Cat 3 D T85C IP67) GP CSA Equip Class 2; Pollution deg 2; Tamb -20 C to 75 C (Ordinary Locations) RN CSA Class I; Div 1/2; Group D; Zone 0; AEx / Ex ia IIA; T4 KN CSA Class II; Div 2; Group F&G; Class III; T6 T85 for Tamb -20 C to 75 C QN CSA Class II; Div 1; Group E, F&G; Ex mb II; T5(T100) for Tamb -20 C to 65 C; T6(T85) for Tamb -20 C to 50 C Connection C IP68 Sealed unit with cable Cable Length 6 6m cable 15 15m cable 30 30m cable 50 50m cable AWRT 10 T 4 X X X C 6 X X Mounting Accessories CS 6 End Cap Cable Suspension Software Options FP 6 Fast Pulsing PS Position Slave (Requires Position Slave Amplifier) 1 See Transducer / Cone / Flange combination table 2 Transducer Frequency 04, 05, 09, 10 only 3 Transducer Frequency 10, 15, 20, 30 only 4 Transducer Frequency 15 only 5 Transducer Frequency 15, 20, 30 only 6 Transducer Frequency , 09, 10 7 Transducer Frequency 30, 20 only 10

11 Part Numbering Sultan Remote Transducer 2 Model AWRT Acoustic Wave Remote Transducer Transducer Frequency 50 50kHz for liquid applications up to 5m (Cone required 1 ) 40 40kHz for liquid applications up to 7m (Cone required 1 ) 30 30kHz for liquid applications up to 11m (Cone required 1 ) Process Temperature - Facing material selection T Tefzel 80 C (176 F) Transducer Housing Material 6 Tefzel Thread Standard TB BSP TN NPT Thread Size 20 2 thread Approval Standard i0 IECEx Zone 0 Ex ia IIA T4 IP67 Tamb -20 C to 70 C A0 ATEX Grp II Cat 1 GD IP67 EEx ia IIA T4 i1 IECEx Zone 1 and 21 Ex mb II IP68 T5(Tamb -20 C to 65 C) T6(Tamb -20 C to 50 C) A1 ATEX Grp II Cat 2 GD EEx m II IP68 T5(Tamb -20 C to 65 C) T6 (Tamb -20 C to 50 C) i20 IECEx Zone 20 DIP A20 TA85C IP68 Tamb -20 C to 75 C A20 ATEX Grp II Cat 1 D T85 C IP67 Tamb -20 C to 75 C A22 ATEX Grp II Cat 3 GD T85 C IP67 Tamb -40 C to 70 C GP CSA Equip Class 2; Pollution deg 2; Tamb -20 C to 75 C (Ordinary Locations) RN CSA Class I; Div 1/2; Group D; Zone 0; AEx/Ex ia IIA; T4 KN CSA Class II; Div 2; Group F&G; Class III; T6 T85 for Tamb -20 C to 75 C QN CSA Class II; Div 1; Group E, F&G; Ex mb II; T5(T100) for Tamb -20 C to 65 C; T6(T85) for Tamb -20 C to 50 C Connection C IP68 Sealed unit with cable Cable Length 6 6m cable 15 15m cable 30 30m cable 50 50m cable Mounting Accessories CS Cable Suspension on end cap Software Options PS Position Slave AWRT 30 T 6 TB 20 X C 6 X X 1 See Transducer / Cone / Flange combination table 11

12 Part Numbering Sultan Integral 3 and 3.5 Model AWI234 Integral 2 / 3 / 4 Wire, 2 relays, Modbus Housing S Valox 357U Power Supply B 12-30VDC U 12-30VDC and VAC Transducer Frequency 30 30kHz for applications up to 11m for 2 and 15m for 3 (Cone required 6 ) 20 20kHz for applications up to 20m, available in 3 only (Cone required 6 ) 15 15kHz for applications up to 30m, available in 3 only (Cone required 6 ) 10 10kHz for applications up to 40m, available in 3.5 only (Cone required 6 ) 09 9kHz for Positioning / Position Slave applications up to 180m (Cone required 6 ) 05 5kHz for applications up to 60m, available in 3.5 only (Cone required 6 ) 04 4kHz for Positioning / Position Slave applications up to 180m (Cone required 6 ) Process Temperature - Facing material selection S 2 Polyolefin 80 C (176 F) T 3 Teflon 80 C (176 F) Y 4 Titanium 80 C (176 F) Transducer Housing Material 4 Polypropylene This option is no longer available X Option no longer available This option is no longer available X Option no longer available Additional Communication S W X I A F Switch only. 2 relays Modbus only 4-20mA analogue 4-20mA analogue with HART Isolated 4 wire Profibus PA Foundation Fieldbus Approval Standard X Not Required A22 ATEX Grp II Cat 3 GD T85 C IP67 Tamb -40 C to 70 C Software Options X Not Required PS Position Slave AWI234 S U 10 S 4 X X X X X 2 Transducer Frequency 04, 05, 09, 10 only 3 Transducer Frequency 10, 15, 20, 30 only 4 Transducer Frequency 15 only 6 See Transducer / Cone / Flange combination table 12

13 Part Numbering Sultan Integral 2 Model AWI234 Integral 2 / 3 / 4 Wire, 2 relays, Modbus Housing S Valox 357U Power Supply B 12-30VDC U 12-30VDC and VAC Transducer Frequency 50 50kHz for liquid applications up to 5m (Cone required 6 ) 40 40kHz for liquid applications up to 7m (Cone required 6 ) 30 30kHz for liquid applications up to 11m (Cone required 6 ) Process Temperature - Facing material selection T Tefzel 80 C (176 F) Transducer Housing Material 6 Tefzel Thread Standards TB BSP TN NPT Mounting Thread Sizes 20 2 thread Additional Communication S Switch only W Modbus only X 4-20mA analogue I 4-20mA analogue with HART Isolated 4 wire A Profibus PA F Foundation Fieldbus Approval Standard A22 ATEX Grp II Cat 3 GD T85 C IP67 Tamb -40 C to 70 C Software Options PS Position Slave AWI234 S U 40 T 6 TB 20 X X X 6 See Transducer / Cone / Flange combination table 13

14 Part Numbering Flange Selection F Flange Dimension Standard A ANSI 2 D DN 2 J JIS 2 Flange Sizes 2N Matches 2 NPT threaded units 2B Matches 2 BSP threaded units 3 3 acoustically isolated flange 4 4 acoustically isolated flange 6 6 acoustically isolated flange 8 8 acoustically isolated flange acoustically isolated flange Flange Mounting Position 1 A Cone Mounted (standard) C Angled flange piece only Flange Material 4 Polypropylene F A 4 A - 4 Cone Selection C Focaliser Cone Cone Type 1 02N C04 cone for 2 NPT transducer 02B C04 cone for 2 BSP transducer 04 4 cone for 20kHz and 3 30kHz transducers cone for 15kHz cone for 10kHz cone for 15kHz cone for 10kHz and 9Hz cone for 5kHz and 4kHz Cone Material 4 Polypropylene 7A Carbon Fibre. Includes matching ANSI Flange (4, 8 or 10 ) 7D Carbon Fibre. Includes matching DN Flange (4, 8 or 10 ) 7J Carbon Fibre. Includes matching JIS Flange (4, 8 or 10 ) 8 Polyurethane C 04-4 Additional Flange Options 1 FA8A-4-C4 8 ANSI, polypropylene FA10A-4-C4 10 ANSI, polypropylene FA6D ANSI, polypropylene FA8D50-4 FA10D ANSI, polypropylene 6 ANSI, polypropylene Additional Cone Options 1 C04-4-ZOD90 C04-4 trimmed to fit 90mm ID nozzle. C03-4-Z Cone and coupling to fit 72mm ID nozzle for 20kHz and 30kHz (T4). 1 Important: See Transducer / Cone / Flange combination table for valid part combinations 2 See Flange Dimension Standards table for full Flange specification Transducer / Cone / Flange Combination Table Each line represents fitting combinations. Flange Dimension Standard A, D or J replaces underscore (_) position Transducer Cone Flange Option 1 Flange Option 2 Flange Option 3 Flange Option 4 50 / 40kHz C02 F_3A F_4A 30kHz (T6) C02 F_3A F_4A 30kHz (T4) C03-4-Z F_3A C04 F_3A F_4A F_6A F_8A-4-C4 Back Cap Mount (TB30) 20kHz Back Cap Mount (TB30) 15kHz Back Cap Mount (TB30) 9 / 10kHz Back Cap Mount (TB50) 4 / 5kHz Back Cap Mount (TB50) F_4A FA6A C03-4-Z F_3A C04 F_3A F_4A F_6A F_8A-4-C4 F_4A F_6A C04 F_4A F_6A C08 F_8A F_10A F_6D50-4 C10 F_8A F_10A F_6D50-4 F_4A F_6A C08 F_8A F_10A F_6D50-4 C10 F_8A F_10A F_6D50-4 F_6D50-4 F_8D50-4 F_10D50-4 C08 F_8A F_10A F_6D50-4 C10 F_8A F_10A F_6D50-4 F_6D50-4 F_8D50-4 F_10D50-4 Accessories HAWKLink Data Modem Model HLR Remote stand alone HAWKLink system Power Supply B 12-30VDC U 12-30VDC and VAC Network Type G3 3G Autoband Sim Card S3 Australian Sim Card expires after 3 month S12 Australian Sim Card expires after 12 month HLR U G3 S3 HAWKLink USB PC connector for GosHawkII HAWKLink-USB Stainless Steel Sunhood SUNHOOD Junction Box for twin Transducer applications AWRT-JB-01 AWRT-JB-06 (includes 6m cable) Extra Cable (Belden 3084A) CA-TXCC-R-C15 15m cable CA-TXCC-R-C30 30m cable CA-TXCC-R-C50 50m cable CA-TXCC-R-C m cable Not Recommended 14

15 Specifications Frequency 4kHz, 5kHz, 9kHz, 10kHz, 15kHz, 20kHz, 30kHz, 40kHz, 50kHz (4kHz & 9kHz are special long range versions). Operating Voltage 12-30VDC (residual ripple no greater than 100mV) VAC 50 / 60Hz 48VDC, 48VAC - 90VAC 50 / 60Hz. Power Consumption 24VDC 240VAC 48VDC, 48VAC - 90VAC. Analogue Output 4-20mA Recommended 250 ohms with 24VDC supply, max. 750 ohms. Communications GosHawk, HART, Modbus, Profibus PA, Profibus DP, DeviceNet, Foundation Fieldbus Mulitidrop mode can address units over 4 wires. Relay Output: (2) Integral (5) Remote Form C (SPDT) contacts, rated 0.5A at 240VAC non-inductive All relays have independently adjustable dead bands Remote failsafe test facility for one relay. Blanking Distance 50kHz = 0.25 m (10 ) 40kHz = 0.30 m (12 ) 30kHz = 0.35 m (14 ) 20kHz = 0.45 m (17 ) Maximum Range 5 m (16ft) 7 m (22ft) 11 m (33ft) 20 m (65ft) 30 m (98ft) 40 m (165ft) 60 m (196ft) 195 m (640ft) Resolution 50kHz 40kHz 30kHz 20kHz 15kHz 10kHz 5kHz 4 / 9kHz for extended range 1 mm (0.04 ) 50, 40, 30,20, 15, 10, 5kHz 4 mm (0.2 ) 9, 4kHz. Sensor Accuracy +/- 0.25% of measured range. Operating Temperature 15kHz = 0.60 m (24 ) 10 / 9kHz = 1.0 m (39 ) 5 / 4kHz = 1.5 m (59 ) Integral System -40 C (-40 F) to 80 C (176 F) Remote Electronics -40 C (-40 F) to 80 C (176 F) Remote Transducer -40 C (-40 F) to 80 C (176 F). Transducer / Amplifier Separation Up to 1000m using specified extension cable. Cable 4 conductor shielded twisted pair instrument cable Conductor size dependent on cable length BELDEN 3084A, DEKORON or equivalent Max: BELDEN 3084A = 500m (1640 ft) Max: DEKORON IED183AA002 = 350m (980 ft). Maximum Operating Pressure +/- 7.5 PSI (+/- 0.5 Bar). Beam Angle 7.5 without focaliser 50kHz / 40kHz / 30kHz 4 with focaliser 50kHz / 40kHz 6 with focaliser 30kHz / 20kHz / 15kHz / 10kHz / 5kHz 10 with focaliser 9kHz / 4kHz Display 2 line x 12 digit alphanumeric LCD. Memory Non-Volatile (No backup battery required) >10 years data retention. Enclosure Sealing Integral System IP67 Remote Electronics IP65 (Nema 4x) Remote Transducer IP68. Cable Entries Integral: 3 x M16 Glands Remote: 3 x 20mm, 1 x 16mm knock outs. Mounting ANSI, JIS or DIN Flange 4 in / 100mm to 10 in / 250mm 2in BSP Thread / NPT Thread. Typical Weight IMPORTANT USE SPECIFIED CABLE ONLY Sultan System with appropriate flange and cone Frequency kg lb 4 or 5kHz Transducer or 10kHz Transducer kHz Transducer or 30kHz (3 ) Transducer , 40 or 50kHz (2 ) Transducer Configuration kg lb Remote Amplifier with 6m cable Remote Amplifier with 15m cable Remote Amplifier with 30m cable Remote Amplifier with 50m cable All company or product names are registered trademarks or trademarks of their respective owners. Hawk Measurement Systems Hawk Measurement (Head Office) 96 Glenn Street Maurice Court Lawrence, MA 01843, USA Nunawading VIC 3131, AUSTRALIA Phone: HAWKLEVEL ( ) Phone: Phone: Fax: Fax: info@hawk.com.au info@hawkmeasure.com For more information and global representatives: Additional product warranty and application guarantees upon request. Technical data subject to change without notice. Represented by: DOC-S234-POS-DAT Rev