Gladiator. Doppler Microwave Series. Manual. A Higher Level of Performance. Sultan Sonar Manual Rev 1.0. Product Flow Detection Circular Polarisation

Transcription

1 Sultan Sonar Manual Rev.0 A Higher Level of Performance Manual Gladiator Doppler Microwave Series Product Flow Detection Circular Polarisation For more information, please visit >

2 Table of Contents Contents Overview Principle of Operation Typical Uses Function Features Dimensions Remote Microwave System MA Series Weldments and Windows (UHMW / PTFE) MA Series Weldments and Windows (Ceramic) MD Series Weldments and Windows Weldments and Windows (Ceramic Tile & Firebrick Assemblies) Mounting General Guidelines Mounting 0 Mounting With Windowed Weldments 0 Wiring Remote System Connection - HAWK Supplied Cable Remote System Connection - Customer Supplied Cable Alternate Cable Type Between Amplifier and Sensors Integral System Connection Wiring - Relay Functions Functionality Layout Integral System Remote Software Operational Diagnostics Remote Software Main Menus & Interface Quickset Menu - Parameters 0 Advanced Menu - Parameters Integral Test Switch Integral Receiver Test Switch Functions Troubleshooting Troubleshooting Error Codes Safety Information FCC Regulations Part Numbering Remote Version Integral Version Accessories MA Series Mounting Accessories MD Series Mounting Accessories - Kit MD Series Mounting Accessories - Parts Specifications 0 A Higher Level of Performance Commissioning Remote System Integral System PROPRIETARY NOTICE The information contained in this publication is derived in part from proprietary and patent data. This information has been prepared for the express purpose of assisting operating and maintenance personnel in the efficient use of the instrument described herein. Publication of this information does not convey any rights to use or reproduce it, or to use for any purpose other than in connection with the installation, operation and maintenance of the equipment described herein. WARNING This instrument contains electronic components that are susceptible to damage by static electricity. Proper handling procedures must be observed during the removal, installation, or handling of internal circuit boards or devices: Handling Procedure:. Power to unit must be removed prior to commencement of any work.. Personnel must be grounded, via wrist strap or other safe, suitable means, before any printed circuit board or other internal devices are installed, removed or adjusted.. Printed circuit boards must be transported in a conductive bag or other conductive container. Boards must not be removed from protective container until the immediate time of installation. Removed boards must be placed immediately in a protective container for transport, storage, or return to factory.

3 Overview Principle of Operation The HAWK Gladiator Doppler Microwave flow switch is used in process applications requiring highly reliable non-contact, non intrusive product flow detection and movement. The system operates by sending out bursts of microwave energy toward the target product being monitored. The target product will reflect some of the microwave energy back to the system where it is processed to determine if the product is flowing or moving. The system uses the Doppler principle to determine if the product is moving by monitoring small charges in the reflected signal frequency. When product flow is detected or stops the user set delay period begins and then the relay output is switched for alarm or control purposes. The system also has adjustable Sensitivity to compensate for product dielectrics or movement speeds that may partially reflect the microwave energy. The relay can be set to either energize or de-energise when product flow is detected. LED indicators are provided to indicate flow detection and relay status. Typical Uses Detection of moving materials or moving objects where the microwave energy will be reflected back to the sender/receiver from the falling material or moving objects, where a switch point or continuous output is required. Features State of the art Circular transmission Flow / No Flow detection LCD push button setup / diagnostics on remote amplifier Simple sensitivity adjustment and calibration Remote sensor or Integral all in one types Relay outputs: Integral ( + failsafe) Remote () Remote test function Adjustable ON and OFF delays (0-0 sec) Remote G HAWKlink connection option Remote amplifier to sensor separation up to 00 meters (0 ft) Bright visual status indication on sensors Independent housing alignment after mounting sensor.

4 Dimensions Remote Microwave System Remote Amplifier. mm (. ) mm (. ). mm (. ) mm (. ) mm (0. ) 0. mm (. ). mm (0. ). mm (. ) mm (. ) 0 mm (. ) 0 mm (. ) 0 mm (. ) 0 mm (. ). mm (. ). mm (. ). mm (. ) mm (. ) 0 mm ( ) mm (. ) mm (0. ) mm (. ) mm (. ). mm (. ) Remote Sensor Integral Sensor Mounting Bracket Ø mm (. ) Ø mm (. ) 0 mm (. ) mm (. ) 0 mm ( ) 0 mm (. ) mm (0.0 ). mm (. ). mm (. ) 0 mm ( ) 0 mm (. ) mm (0.0 ). mm (. ). mm (. ) x mm (0. ) holes 0 mm (. ) (A) Alignment marks x 0mm (0. ) holes Ø mm (. ) Ø0 mm (. ) Ø mm (. ) Ø0 mm (. ) Ø. mm (. )

5 Dimensions MA Series Weldments and Windows (UHMW / PTFE) Weldment with UHMW / PTFE Windows Weldment is welded to the vessel. Window threads into Weldment G Window Weldment F A B E C D Size A B C D E F G 00 (. ) (. ) 0. (. ) NPT NPT NPT UHMW / PTFE Window mm (.") (0. ). (0. ) 0 (. ) Ø.mm (0. ) Places I (0. ) (0. ) (0. ) H mm (0."). (. ) 0 (. ) (. ) (. ) (. ) (. ) Size H I NPT NPT NPT (0. ) (0. ). (0. ). (. ) (. ) 0 (. ) Weldment / Window Parts Part Size Window Weldment Number MA0 MA MA MA MA MA MA MA MA MA0 MA MA

6 Dimensions MA Series Weldments and Windows (Ceramic) Weldment with Ceramic Windows Weldment is welded to the vessel. Window is locked into Weldment with Locking Retainer. Locking Retainer Window Weldment J K R N O P Q Weldment / Window Parts Part Size Window Weldment Number MA MA L M Size J K L M N O P Q R S T U V 00 (. ) (. ) NPT NPT (0. ). (0. ) (0. ) (0. ) (. ) 0 (. ) (. ) 0 (. ). (. ) 0 (. ) (. ) (. ) (0. ) (0. ) (. ) 00 (. ) (. ) 0 (. ) NPT NPT. (. ) 00. (. ) Locking Retainer Ceramic Window Ø.mm (0. ) Places U T V S.mm (0. ) -.mm (0.-0. )

7 0 Dimensions MD Series Weldments and Windows Weldment with UHMW or PTFE Windows The Weldment is welded to the vessel. The Window locks into the weldment using a locking ring. UHMW / PTFE Window Weldment mm (0. ) Assembled Piece N x M x.mm (0. ) mm (0. ) mm (0. ) H F G D P.C.D. E C B A Part No. Window Material A B C D E P.C.D No. Holes mm in mm in mm in mm in mm in mm in MD-X UHMW MD-X UHMW MD-X UHMW MD-X PTFE MD-X PTFE MD-X PTFE X = Weldment Material Selection Part No. Window Material F G H P.C.D No. Holes mm in mm in mm in mm in MD-X UHMW..0.. MD-X UHMW MD-X UHMW MD-X PTFE..0.. MD-X PTFE MD-X PTFE X = Weldment Material Selection

8 Dimensions Weldments and Windows (Ceramic Tile & Firebrick Assemblies) Weldment with Ceramic Windows Weldment is welded to the vessel. Window is locked into Weldment with Locking Retainer Weldment / Window Parts Part Number Size Window Weldment MA MA0 MA MA Special Special Mounting Assemblies.mm (.0") 0.mm (.0").mm (.").mm (.") 0.mm (.0") Ceramic Tile Firebrick 0.mm (.0").mm (.0").mm (").mm (.").mm (.0").mm (.0")

9 Mounting General Guidelines. When looking for a mounting location it is important to locate and mount the interior of the window/sensor face for each unit flush with the vessel wall and where minimal build-up will occur. The system can penetrate through generous amounts of buildup of various products, however, the better the position, the more reliably it will operate. A cavity in the vessel mount position where build up is possible will result in a plug forming in front of the beam path resulting in unit performance issues.. Microwave energy cannot penetrate through steel linings or other conductive linings. You must cut a viewing hole and use an appropriate windowed weldment.. For high vibration applications, it is necessary to isolate the electronics to keep them from long term damage. This is most often accomplished using UHMW or Teflon windowed weldments in the vessel walls, and mounting the Microwave to a separate stable structure (I-beam, handrail) to isolate them from vibration. Isolation shock mounts can also be provided to help protect the electronics. with Mount Do not mount cavity Do not mount where sensor can be damaged by material flush with wall in safe location. For high temperature applications (precipitators, cement cyclones, etc.), it is necessary to ensure that the sensors do not exceed maximum temperature. This is normally achieved by installation of temperature resistant windows of ceramic or firebrick, and positioning of the Sender and Receiver in line with the windows. Mount behind flush Window/ Weldments

10 Mounting General Guidelines Mount with minimal distance between Sensor face and chute wall. Mount adjacent to falling product flow For slower moving materials (such as product on conveyor) mount at degree angle to incoming material direction for optimal signal return Mounting With Windowed Weldments Windowed Weldments are designed to protect the Microwave from the hazards of the application. The weldment is welded to the chute/application wall, and then the window is threaded or locked into position. The Microwave pulse will pass through plastics and ceramics. However it will not pass through metallic type lining. Chute Walls UHMW Windowed Weldment 0

11 Wiring Remote System Connection - HAWK Supplied Cable The black wire of HAWK supplied cable comes with one end GND and the other GND / SHLD together. The GND / SHLD end is a larger cable which has been heat shrunk. The GND only end is the same size as the other cables. STATUS The GND / SHLD end must be connected to the amplifier. BLK BLU Signal WHT STATUS Sender / Receiver (GND 0only end) BRN BRN microwave sender Amplifier (GND / SHLD end) Add wire between terminal and ground screw Ground screw NO COM NC NO COM + N DC-In AC-In* Ground screw Ground screw COM COM TEST IN MASTER OUT SLAVE IN BROWN BLACK Inputs model dependent SENSOR SENSOR NO NO COM NC DC-In NC NO NC + 0 COMMS NO NC COM 0 COMMS Remote Receiver 0 L AC-In* + L N A TEST IN MASTER OUT SLAVE IN N + B A BROWN 0 + Sender B WHITE BLUE BROWN BLACK DC-In AC-In Remote Receiver **Ground the housing to vessel if vessel is metallic. Ground the housing to plant ground if vessel is non-metallic. L A BROWN 0 **Ground the housing to vessel if vessel is metallic. MIC-SENDER RELAY RELAY Ground the housing to plant ground if vessel is 0 0 non-metallic. Sender WHITE AC-In* L DC-In Inputs model dependent -0mA ceiver Gladiator Remote Amplifier + *AC-In is replacedmic-sender by -0VDC with Power Input RELAY RELAY Gladiator Remote Amplifier Option C. BLUE wire between Add wire Add between SENSOR and COMMS terminal terminal and ground screw ground screw Remote Receiver -0mA Is TEST IN MASTER OUT B WHITE BLUE BROWN Ground screw BLACK + BLACK COMMS N 0 A B WHITE BROWN NC SLAVE IN BROWN NO COM NC NO Status LED Green when powered 0 High illumination = no movement detected Low / flickering illumination = flow detected COM 0 0 STATUS Signal Signal BLU -0mA BLU BLACK TEST IN MASTER OUT ** RELAY Remote Receiver NC SLAVE IN RELAY Sender 0 ** nt Add wire between Ground screw terminal and ground screw ** te Amplifier STATUS BRN 0 WHT Is Ground screw RELAY 0 en RELAY BRN WHT BLK Is STATUS sender microwave BRN BLK BLK BRN BLU WHT BRN Signal MIC-SENDER microwave sender remote STATUS Inputs model dependent BLACK STATUS Ground screw Gladiator Remote Amplifier Use long nose pliers to extract terminals ** Remote Sensor

12 Wiring 0 BLK BLU WHT r STATUS Signal BRN BLK microwave sender BRN STATUS 0 Remote System Connection - Customer Supplied Cable Add wire between terminal and ground screw Ground screw NO COM NC NO TEST IN COM 0 + DC-In AC-In* Add wire between SENSOR COMMS terminal and ground Remotescrew Receiver L 0 N A B BROWN WHITE Ground screw NO COM N L NC NO TEST IN NC 0 COM MASTER OUT A SLAVE IN BROWN BLACK DC-In AC-In Sender ote Receiver -0mA SENSOR B + BROWN WHITE AC-In* BLUE DC-In **Ground housing to vessel if vessel is metallic. Inputs the model dependent Ground the housing to plant groundrelay if vessel is MIC-SENDER RELAY non-metallic. NO Is COM COMMS NC NO COM NC + L SENSOR 0 BLACK TEST IN N A BLUE WHITE MASTER OUT Gladiator Remote Amplifier ** RELAY Status LED Green when powered 0 High illumination = no movement detected Low / flickering illumination = flow detected B SLAVE IN der RELAY *AC-In is replaced by -0VDC with Power Input Option C. Remote Receiver BROWN BROWN NDER 0 Sender BLUE Is ** pendent + -0mA Add wire between Ground screw terminal and ground screw Ground screw emote Amplifier 0 0 between and rew BLU WHT STATUS BRN RELAY NC BLACK RELAY Signal BLK BLK SLAVE IN MIC-SENDER microwave sender MASTER OUT Inputs model dependent BLU WHT BRN Signal BRN remote STATUS Ground screw Gladiator Remote Amplifier BROWN Use long nose pliers to extract terminalsstatus ** BLACK Remote Sensor COMMS Remote Receiver **Ground the housing to vessel if vessel is metallic. Ground the housing to plant ground if vessel is non-metallic. Alternate Cable Type Between Amplifier and Sensors or conductor ( used) shielded twisted pair instrument cable. Conductor size dependent on cable length. BELDEN 0A, DEKORON or equivalent. Max: BELDEN 0A = 00m (0 ft). pairs, conductor not used. Alternate Cable Colour Equivalents Pairs HAWK Belden 0A Dekoron Pair Red Black Red Black White Black Pair White Blue Yellow Green White Black Pair Brown --- Brown White (not used) White Black (not used) Pair not used not used not used

13 Wiring Integral System Connection RECEIVER TERMINAL LAYOUT nd-cable must be ound screw inside sing AC power. to vessel if vessel is ** ousing to plant ground c. Ground Ground screw screw 0 0 The AC earth / ground-cable must be connected to the ground screw inside the housing when using AC power. **Ground the housing to vessel if vessel is ** the housing to plant ground metallic. Ground if vessel is non-metallic. Ground screw L 0. N AC-IN.. + B OFF. ON.. Signal FSL CAL TEST A LO DC-IN. OFF microwave sender FSH ON. Test HI COMMS NO FSLSTATUS OFF NC RELAY ity. ON. COM CAL TEST Delay LO Signal FSH ON Use long nose pliers to extract terminals Sensitiv HI Delay Sensitiv ity OFF 0 RS -0VDC 0-0VAC ** Note AC power terminals may only be used when universal AC power supply option has been selected see part numbers - AC terminals have no function in products without universal AC power option.

14 Wiring Wiring - Relay Functions Switch contact actions. Relay - (Integral Version) Relay - (Remote Version) FailSafe Low FSL Relay Action FailSafe High FSH (default) State NC COM NO NC COM NO Relay Status Smart Integral Receiver terminal numbers Remote Amplifier terminal function labels LED Status No product flow detected State NC COM NO NC COM NO Product flow detected POWER FAILURE NC COM NO NC COM NO FailSafe Switch Contact Action Relay - Remote version only. For Integral units, the Test terminal can act as a solid state output with a similar function. POWER FAILURE OR INTERNAL FAILURE SYSTEM OPERATING NORMALLY NC COM NO NC COM NO NC COM NO NC COM NO

15 LO Signal FSL OFF OFF Functionality Layout 0 Integral System ** () Sensitivity dial In Hi switch mode used to set unit Gain Sensitiv HI LO Signal FSH ON FSL CAL TEST ON OFF Lo mode for low sensitivity to movement. () FSH / FSL switch FSH relay normally closed. OFF () Hi / Lo switch Hi mode for High Sensitivity to movement Delay 0 ity In Lo switch mode used to adjust unit sensitivity FSL relay normally open. 0 () Status LEDs Green: Solid LED indicates no movement Flashing / Flickering LED indicates movement Red: Relay indication. Illuminated when closed. () Cal switch Sec 0. Sec Delay. Sec Fluorescent light frequency filter. Cal (up) for 0Hz. Off (down) for 00Hz () Test switch Can be used for a failsafe / test relay. () Delay pot Rotate clockwise to increase Relay on/off delay time.

16 Commissioning Remote System. Mount the units according to Mounting Guidelines To protect from surges, ensure that an external ground wire is connected between the outside ground screw on the Gladiator housing and the vessel or other ground source.. Power the unit. Set the Sensitivity parameters. Typically start with a high value (such as %).. Set the Relay Switch %Perform A low value (<%) is typical for most applications. When the Sensor Value % exceeds this point the relay will switch. Select Relay Action The Relay can switch ON or OFF as when material flow is detected. Select Failsafe Hi for normally closed relay, or Failsafe Low for normally open relay.

17 Commissioning Integral System. Mount the units according to Mounting Requirements. If units are AC powered ensure proper grounding is connected to ground screw.. Power the unit. Select the required relay action The Relay can switch ON (FSL) or OFF (FSH) FSH is recommended (ordinarily on/energized, switches off/ DEN when no movement is detected.. Choose Hi / Lo Sensitivity mode For Hi Sensitivity setup - use the Sensitivity dial to adjust Sensitivity to movement (clockwise to increase sensitivity) For Lo Sensitivity setup - First set the switch to Hi mode and the rotate the dial to set Gain setting (clockwise increases Gain making the unit more sensitive to movement). After this, set switch to Lo mode. You can now rotate Sensitivity dial to adjust Sensitivity to movement (clockwise to increase sensitivity). Most applications should start in Hi mode with pot fully clockwise.. Set Delay timer Choose relay delay time. Approximate values indicated. Sec Sec Delay 0. Sec Typical Setup Sensitivity HI ON FSH CAL TEST ON Delay Sensitivity Pot: - o clock Sensitivity Switch: Hi Delay Pot: o clock LO FSL OFF OFF

18 Remote Software Operational Diagnostics Diagnostic Description Notes Sensor Value SW On SW Off Max Min Delay Temp Normal Failed Signal Sensor value indicates the amount of detected movement ranging 0-00%. When this % exceeds the Switch On% the relay will trigger For the level relay to switch to state '', the Sensor value must exceed this SW On % for the duration of the on delay time. For the level relay to switch to state '', the Sensor value must drop below this SW Off % for the duration of the off delay time. The maximum recorded Sensor value % since last log reset The minimum recorded Sensor value % since last log reset Dynamic switch delay time indication Measured temperature inside the Sensor Unit in normal operation Unit is in failsafe condition Signal strength measured in Hz. This value increases during faster movement Switch mode 'Auto' will automatically set the SW Off % to /rds of SW On % Gain Gain% applied. This is set via the 'Sensitivity' parameter. Noise Noise interference in V - Noise from interfering received frequencies or along the communications wiring.

19 Remote Software Main Menus & Interface Note: Parameters may vary depending on older software revisions Press CAL Sensor Value 0% Press CAL To view Operational Diagnostics CAL Select / Edit / Save Press UnLock 0 CAL Default Unlock code = 0 RUN Run / Return / Escape QuickSet Standard parameters Scroll up / down Press Advanced Advanced parameters

20 Remote Software Quickset Menu - Parameters Parameter Description Options Sensitivity Sensitivity to movement. This is the primary setup parameter. The higher the value the easier it is for the system to detect movement. 0-00% Switch Point For the level relay to switch to state, the Sensor value must exceed this SW On % for the duration of the on delay time. Switch Off% will default to /rds of this value On Delay Adj Set on delay time for the first relay. Adjustable in seconds Off Delay Adj Set off delay time for the first relay. Adjustable in seconds RelayAction Adjust the Relay action to be energised or de-energised during normal operation FailSafe Hi FailSafe Low Lock Code Set a lock code to prevent unauthorised access Default 0 0

21 Remote Software Advanced Menu - Parameters Parameter Description Sub Menu Switch Mode Auto - Switch On% set in Quickset, Switch Off% automatically configured Manual - Manually adjust Switch On and Switch Off % Off - Switch mode disabled in Analog (Density) mode Switch On% Switch Off% RelayAction Set RelayAction as one of the below: Failsafe - Relay triggers on failsafe conditions Relay - Mirrors Relay action to act as a second / backup relay for the system View Log View measured max/min values log Reset Log Comms Type Back Light Operating Mode Display Span Probe Avg LoadDefaults InputVolChk Re-set log Adjust baud rate and Device ID. All GSA units by default include Modbus. Turn on / off LCD backlight Remote: Default setting for standard remote system Master: Set system to Master mode for system anti-crosstalk Slave: Set system to Slave mode for system anti-crosstalk Probe Avg is a output damping parameter. Increase to smooth out unwanted fluctuations or instability. Reset system to defaults (amplifier and/or sensor) Used for power related failsafe. When active the unit will switch to failsafe mode if input voltage drops below required power. When not active unit will display Input Voltage too low' on the display if input voltage drops below required power. DeviceNet (not functional) Profibus (not functional) HART (not functional) Modbus For further information see 'Cross Talk Prevention / Sequencer Wiring' section

22 Integral Test Switch Integral Receiver Test Switch Functions The test terminal has two potential modes of operation for Integral units and always operates in the test input mode for Remote units. Remote units have a separate, failsafe relay contact, which is always functional. Test Input Mode Test Switch: ON Test terminal acts as an input for remote testing of the instrument s switching function. Used to check for malfunction of unit from a remote position, PLC, SCADA etc. Test Input from PLC/SCADA/DCS Digital Output Receiver Terminal Block PLC / SCADA / DCS Output Test! PLC/SCADA/DCS GROUND MUST CONNECT BACK TO GLADIATOR GROUND OR DC - TERMINALS Operator Controlled Press To Test Receiver Terminal Block Externally provided test button Test Failsafe Output Mode! EXTERNAL PUSH BUTTON GROUND MUST CONNECT BACK TO GLADIATOR GROUND OR DC - TERMINALS Test Switch: OFF Test terminal will provide an output which is able to switch an external failsafe relay or PLC/SCADA/DCS input. During normal system operation this terminal will internally switch a solid state (transistor) output to ground (or DC - ). If power fails or an internal system failure occurs, the terminal will act as an open circuit. To switch an external relay To a PLC input +-Vdc Receiver Terminal Block -Vdc Test Receiver Terminal Block Test Coil rating 00mW max or 0mA max Relay will turn on during normal system operation or off in failed or unpowered conditions. max 0mA Pull up PLC SCADA DCS Input Input will detect 0 state during normal system operation, or in failed or unpowered conditions.

23 Troubleshooting Troubleshooting Unit not responding to movement Increase Sensitivity and reduce Switch Point. The system should will detect a moving hand very easily Ensure the sensor face is as close to the application movement as possible If the system is operating correctly increase 'Probe Avg' to create a smoother displayed value. Check for build up or obstructions If the system does not respond to pressing the 'Test' button There may be a potential hardware fault. Relays & LCD intermittently dimming and dropping out. Check incoming voltage with a multimeter in line. Confirm it is as per Specification If the unit is AC powered put a multimeter over the DC +/- terminals. The unit generates a diagnostic DC voltage in these terminals. If powered by AC. This should read at least V consistently. If this is unstable and dropping below V while your incoming AC is stable there is likely a problem with the internal power supply. Contact your local distributor or HAWK. First confirm wiring runs are correct (see Error 0 codes for further information on wiring checks). Swap our hardware with functional spare or remove hardware and perform isolated bench test on the units.

24 Troubleshooting Error Codes Error 0: Amplifier/Transmitter can not communicate with sender/receiver. Error No 0 is displayed on power up with a reset loop or after unit has successfully operated and subsequently failed. Check wiring terminals for a loose or incorrect connection (including junction box / cable extensions). Check the cables for any signs of damage. Ensure any customer supplied cable meets HAWK specifications. Ensure correct power is applied to the correct terminals. DC only version units will not support AC. Use a multimeter to check voltage supply for the Remote Sender & Receiver on the red/black labeled terminals of the Amplifier. You should get approximately as below: Error 0: Error Codes can also indicate communication data failures or corruption between Amplifier and Sender/Receiver. Ensure any junction box / wiring extensions are as per HAWK wiring guide. Make sure wiring is correct especially look to the screen (earth). Error 0: Incorrect comms protocol selected in software (eg Profibus, FF). GSA units are only available with Modbus Error 0: Amplifier is programmed with incorrect software. Contact your local support. Remote Sensor -0VDC Disconnect Sender and Receiver from amplifier and use a multimeter to check kohm resistance values (approximate) across the following wires. White: Blue -kohm Black: White or Blue -kohm Brown: Blue or White 0-0kohm Brown: Black 0-0kohm

25 Safety Information FCC Regulations Qualifications The Federal Communications Commission imposes strict requirements on radiating sources. This unit is tested to, and meets these requirements, which include operating frequency and stability, harmonic and spurious generations and power output. The HAWK Gladiator Microwave System complies with FCC Rules Part for industrial controls. No licenses or approvals are required to use the system. Requirements (A) OSHA - 0mW/cmof radiated power. (B) ANSI - mw/cm of radiated power. The HAWK Gladiator Microwave Systems have approximately 0µW/cm of radiated power. Note: The HAWK Microwave Systems are well below the stringent safety standards required by both the above governing bodies. It is regarded as a SAFE level control and may be used with no special precautions.

26 Part Numbering Remote Version Remote Amplifier GSA Gladiator Amplifier (compatible with all Gladiator products), Modbus Housing S Polycarbonate Power Supply B -0 VDC C -0VDC U -0VDC and 0-0VAC Output Options S x SPDT Relays X x SPDT Relays & -0mA output E x SPDT Relays & Ethernet TCP/IP Approval A ATEX Grp II Cat GD T C IP Tamb -0 C to 0 C GSA S U S Remote Sensor Connection Cable GDMR Gladiator Doppler Microwave Remote Frequency 0. GHz Transducer Facing Material Selection 0 UHMW Polyethylene PTFE Teflon m 0m 0m 0m cable cable cable cable 00 00m cable Transducer Housing Material Aluminum / Mild Steel CA-GMR 0 L Stainless Steel Output Option X Not Required - Outputs generated from GSA amplifier Approval Standard X Not Required CA-GMR Pre-cut cable for remote sender or receiver Lengths above 00m available via special order GDMI 0 X X

27 Part Numbering Integral Version GDMI Gladiator Doppler Microwave Integral Power Supply B -0 VDC U -0VDC and 0-0VAC Frequency 0. GHz Transducer Facing Material Selection 0 UHMW Polyethylene PTFE Teflon Transducer Housing Material Aluminum / Mild Steel Full stainless steel Output Option X Not Required for Sender units S x SPDT relay with Modbus Approval Standard X Not Required GDMI B 0 S X Accessories HAWKLink Modem Model HL HAWKLink Type R Remote stand alone system Power Supply B -0VDC U -0VDC and 0-0VAC Network Type G G Simcard S Australian Simcard expires after month S Australian Simcard expires after month X Not Required (customer supplied data enabled simcard) HAWKlink-USB HAWKlink USB PC connector for GosHawkII HL R U G S

28 Part Numbering MA Series Mounting Accessories MA Standard Mounting Accessories Type 0 Weldment, each UHMW Window & Weldment each UHMW Window & Weldment each UHMW Window & Weldment each PTFE Window & Weldment each PTFE Window & Weldment each PTFE Window & Weldment each x, fire brick assembly each 0 x ceramic brick assembly each Shock/vibration insulation mounts pack of Adjustable mounting bracket (UHMW window) each Adjustable mounting bracket (PTFE window) each Flanged Focaliser tube (extension pipe) (mild steel) Ceramic Window & Weldment each Ceramic Window & Weldment each Microwave Weldment only each Stainless steel Weldment only for UHMW each 0 UHMW Window only each UHMW Window only each Stainless steel Weldment only for UHMW each Flanged Focaliser tube (extension pipe) (L) 0-P UHMW Window with 0mm insertion depth (fits Weldment) MA MD Series Mounting Accessories - Kit MD series includes Locking Ring MD Mounting Accessories Kit Window Facing Material UHMW Window (-0 C to + C) UHMW Window (-0 C to + C) UHMW Window (-0 C to + C) PTFE Window (-0 C to +00 C) PTFE Window (-0 C to +00 C) PTFE Window (-0 C to +00 C) - Weldment Material A SS0 S SS M Mild Steel MD - A

29 Part Numbering MD Series Mounting Accessories - Parts BASE Weldment Only - Weldment Size WIN Window only - Window Facing Material MD MD MD Matches MD & MD Matches MD & MD Matches MD & MD - Material A SS0 S SS M Mild Steel MD MD MD MD MD MD WIN - MD UHMW for MD (-0 C to + C) UHMW for MD (-0 C to + C) UHMW for MD (-0 C to + C) PTFE for MD (-0 C to +00 C) PTFE for MD (-0 C to +00 C) PTFE for MD (-0 C to +00 C) BASE - MD - A LRING Locking Ring Only - Ring Size MD Matches MD & MD MD Matches MD & MD MD Matches MD & MD - Material A SS0 S SS M Mild Steel MD Series Part Combinations Full Kit Size Window Weldment Locking Ring MD-X WIN-MD BASE-MD-X LRING-MD-X MD-X WIN-MD BASE-MD-X LRING-MD-X MD -X WIN-MD BASE-MD-X LRING-MD-X MD-X WIN-MD BASE-MD-X LRING-MD-X MD-X WIN-MD BASE-MD-X LRING-MD-X MD-X WIN-MD BASE-MD-X LRING-MD-X X = Material Selection LRING - MD - A

30 Specifications Operating Voltage Integral -0VDC / Remote -0VDC (residual ripple no greater than 00mV) Integral 0-0VAC / Remote 0-0VAC 0 / 0Hz. Remote -0VDC Power Consumption VDC VAC VDC 0VAC Relay Output: () Integral () Remote Form C (SPDT) contacts, rated A at 0VAC resistive Remote fail-safe test facility for one relay. Operating Temperature Remote electronics -0 C (-0 F) to 0 C ( F) Integral Units -0 C (-0 F) to C (0 F)* Remote Sensors -0 C (-0 F) to C (0 F)*. *For higher temperature applications, remote mounting with refractory windows is necessary. Power Density Rated from emitter to receiver at approximately 0µW/cm² Complies with FCC Title Rules Part (Beam Blockage) Caution sign posting not required. Transmitted Signal Circular transmission polarity Frequency: 0.GHz Sensitivity -dbm Power: +0dBm/00mW Beam width º Fail-Safe Selectable - presence or absence of material High level fail-safe: relay is activated when material is present Low level fail-safe: relay is activated when no material is present. Sender / Receiver to Amplifier Separation Maximum Operating Pressure BAR Display (Remote version only) line x character alphanumeric LCD Backlight standard. Memory - Remote Non-Volatile (No backup battery required) >0 years data retention. Enclosure Sealing Integral Sensors IP/ Remote Sensors IP/ Remote Electronics IP (NEMA x). Cable Entries Remote Sensors: xm0 Gland / / NPTF threaded adapter Remote Amplifier: x0mm (0. ), xmm (0. ) knock outs Integral Units: xm0 Glands / / NPTF threaded adapters. Mounting male NPT thread or four 0mm (0. ) holes in flange MA / MA adjustable mounting bracket Environment Seal, and weldments for standard mounting on vessel wall with PTFE and UHMW windows Flange for mounting separate from vessel wall - isolation shock mounts are available Ceramic window assemblies Firebrick window assemblies available on custom basis Waveguides - custom assemblies available for high temperature and limited access applications. Weight GSA kg GDMR kg GDMI kg Up to 00m (0ft) using specified extension cable. Alternate cable type between Amplifier and Sensors or conductor ( used) shielded twisted pair instrument cable Conductor size dependent on cable length BELDEN 0A, DEKORON or equivalent Max: BELDEN 0A = 00m (0 ft). pairs, conductor not used Max: DEKORON IEDAA00 = 0m (0 ft). pairs, conductors not used. 0

31 A Higher Level of Performance HAWK, Since Hawk Measurement Systems Pty Ltd (HAWK) was established in. It's founding members saw the universal requirement of various industries requiring improved process control and efficiency in their operations. We Can Help HAWK understands the difficulties customers face when seeking accurate level measurement. Every application is different, involving a multitude of environmental factors. This is where HAWK excels. Our aim is to ensure that customers not only feel comfortable with our technology, but also to ensure a consistent and reliable solution is in place for the long term. We believe that a combination of application and product expertise, as well as forward thinking and proactive support policies are the foundation of successful customer-supplier relationships. Progressive Technical Support HAWK believes that the future of the Level Measurement Industry revolves around the quality of pre and post sales - support. Our aim is for all sales & support staff to be product experts, and more importantly application experts making our customers applications as efficient and consistent as possible. Remote Innovation HAWK understands the need for immediate technical assistance. The HAWKLink G communication device allows any computer with Internet access and our free GosHawk diagnostic & calibration software; to dial in, calibrate, test, and check the performance of HAWK products. This innovative system allows our Global Support Team to assist with commissioning and after sales service of HAWK equipment worldwide. Measurement problems are addressed as they happen; not days or weeks later. Knowledge Sharing HAWK believes that knowledge sharing is key to creating long term relationships. Empowering our customers and our worldwide distribution network, whilst being available at all times to lend a helping hand, is the perfect recipe for long term solutions and relationships. HAWK openly extends an invitation to share our plus years of level measurement experience, and ensure that your day to day processes are efficient, understood, and always working. All company or product names are registered trademarks or trademarks of their respective owners. Hawk Measurement Systems Hawk Measurement (Head Office) 0 Glenn Street - Maurice Court Suite 00B, Lawrence, MA 0, USA Nunawading VIC, AUSTRALIA Phone: + HAWKLEVEL (---) Phone: + 0 Phone: Fax: + Fax: + 0 info@hawk.com.au info@hawkmeasure.com For more information and global representatives: DOC-DOP-MIC--MAN v..00 0