Seven Million lx. PF Series. High Power Strobe LED Light Units/Control Unit. Extreme Power Strobe Lights. PF series. CCS Inc.

Transcription

1 PF series High Power Strobe LED Light Units/Control Unit Extreme Power Strobe Lights Seven Million lx Peak illuminance of LDL-PF-5X3SW (LWD=3 mm) Applications Appearance inspection of electronic components Defect inspection of metal parts Inspection of paper label position Appearance inspection of printings CCS Inc.

2 High Power Strobe LED Light Units/Control Unit Series Extreme Power Strobe Lights only made possible by mastering LEDs. Peak illuminance: 7 million lx Measured using LDL-PF-5X3SW (LWD=3 mm) Results for individual products may vary. : to μs 99 levels (. μs increments) High Power Strobe Light enables further acceleration of fast moving production lines. Dim : 56 μs Line speed: x Bright Line speed: 4 x : 4 μs Comparison between the LDR-PF-36SW and LDR-3SW, a conventional product. Improving productivity through increased inspection speed. Brightness x Brightness Approx. 7 x At least times the strobe time is required to obtain the same amount of light with a conventional product. Comparison between the LDL-PF-5X3SW and LDL-74X3SW, a conventional product. (LWD= mm) 5 μs 5 μs Results for individual products may vary.

3 Brightness comparable to xenon flash lamps Inspection of chip component 5 W xenon flash lamp :.75 μs (measured value) High Power Strobe Light Unit : 5 μs Achieved the same inspection speed made possible by xenon lamps. Common problems with xenon lamps Solution with LEDs Brightness Fluctuant Stable Inspection accuracy is affected. Flashing sometimes fails. Inspection accuracy is not affected. Flashing does not fail. Available light control features Scarce Light intensity control is available, but with a fixed strobe time. Abundant Light intensity, strobe time, and lighting delay can be set through various external control methods. Ethernet enabled Light intensity 5 levels Lighting delay time 99, levels levels Operational lifetime Short Long Extended lifetime Design variations General xenon lamp: 3, hours Few Long lifetime of 5, hours* * Expected lifetime for % light intensity, 5 us strobe time, and 5 ms strobe interval (% duty ratio). Actual lifetimes may vary. Many Hours 5, Only white light sources are available. Filters must be used to change the color. The product lineup includes white and red. We accept custom orders for other colors. Environmental impact Large Small Xenon lamps use mercury. Special care is required to dispose of used xenon lamps. Good for CO reduction and energy conservation. eco Operating noise Abrasive Quiet A distinctive noise is made upon flashing. No noise is made. Number of channels One Additional fiber cables and light sources are required to conduct multiple inspections at the same time. Two Two channels are provided. Multiple Light Units can be controlled with just one Control Unit.

4 High Power Strobe LED Light Units/Control Unit Innovative Applications Using the flash as a camera shutter Example Camera exposure period LDR-3SW + PTU LDR-PF-36SW + PF-A μs 4 μs Long strobe time due to lack of brightness leads to image blurring. High power emission enables instantaneous imaging. Eliminating image blur Horizontal blur Long exposure period and insufficient brightness result in image blur. The shortened exposure time reduces blur. Dim Bright When used for a fast moving production line, image blurring results. Applicable for fast moving production lines. Vertical blur Adjusting aperture to compensate for dim lighting reduces depth of field. High brightness allows for smaller aperture and increased depth of field. Dim Depth of field Shallow Bright Depth of field Deep Vertical vibration Vertical vibration 3 Vibration causes image blur. Image unaffected by vibration.

5 Other Features Wide variety of available Light Units Choose the appropriate Light Unit according to the type of workpiece and inspection. The product lineup includes a total of models. Ring Lights Outer diameter Ø36, Ø54, Ø75 Two colors of LEDs available: white and red. Bar Lights Coaxial Lights Emitting surface size 5x8, x8, 5x8, 5x3, x3, 5x3 Emitting 34x38, 5x5 surface size Freely adjustable flash timing You can use the lighting delay time setting of the Control Unit to adjust the timing of the flash to be within the exposure period of the camera. Exposure period of camera Insufficient amount of light Lighting delay time Strobing before the exposure period of the camera leads to an insufficient amount of light. Delaying the timing of the flash enables strobing within the exposure period of the camera. Dedicated Control Unit PF-A448- Light intensity: 5 levels Duty ratio: % max. : to μs Adjustable within 99 levels (. μs increments) Lighting delay time: to μs Adjustable within levels (. μs increments) 4

6 High Power Strobe LED Light Units/Control Unit Applications Introducing Various Examples Obtained by Using Extreme Power Strobe Lights Usage examples Appearance inspection for metal parts, printings, electronic components including printed characters on them, beverage containers, paper labels, etc. Metal Parts Industry Imaging Drill Tips Workpiece Captured image Drill 4 μs Light Unit in use: LDR-PF-54RD (Red) Printing Industry Imaging the External Appearance of Playing Cards Workpiece Captured image Playing card 6 μs Light Unit in use: LDL-PF-X8SW (White) Note: The workpiece imaging examples included in this brochure are intended to serve only as references to help you select a suitable Light Unit. Please verify the functionality and conditions required for your particular application before you make a final selection. 5

7 Electronic Components Industry Imaging the External Appearance of Chip Components Workpiece Captured image Chip component Approx. mm 3 μs Light Unit in use: LDR-PF-36SW (White) Electronic Components Industry Imaging the External Appearance of Electronic Components Workpiece Captured image Electronic component 38 μs Light Unit in use: LDL-PF-5X8SW (White) Food Industry Imaging the External Appearance of Paper Label with Barcode Workpiece Captured image Beverage bottle μs Light Unit in use: LDL-PF-X8SW (White) The polarizing plate is used. 6

8 High Power Strobe LED Light Units/Control Unit Ring Lights Data (representative) LWD Characteristics Uniformity Peak illuminance (lx) 7,, 6,, LDR-PF-75SW 5,, 4,, 3,,,, LDR-PF-75RD,, LWD (mm) White: LDR-PF-75SW Red: LDR-PF-75RD LWD=3 mm 5 mm LWD=3 mm 5 mm 5 Output level (%) Common Specifications LED color White (SW) Red (RD) Correlated color temp. (typ.) 7,5 K - Peak wavelength (typ.) - 67 nm Input voltage (max.) Lighting conditions Connector Cooling method Operating env. (indoors only) Storage environment CE marking Environmental regulations Case material Light spectrum 48 VDC Maximum strobe time: 5 μs, Maximum duty ratio: % EL connector (ELP-4NV) Natural air-cooling Temperature: to 4 C, Humidity: to 85%RH (with no condensation) Temperature: - to 6 C, Humidity: to 85%RH (with no condensation) Safety standard: Conforms to EN 647- RoHS compliant Aluminum alloy, Resin Relative radiant intensity (%) 8 White: 75 K 6 Red: 67 nm Wavelength (nm) Note: The data included is for reference only. Results for individual products may vary. Bar Lights Data (representative) LWD Characteristics Uniformity Peak illuminance (lx),,,, 8,, LDL-PF-5X3SW 6,, 4,,,, LDL-PF-5X3RD LWD (mm) White: LDL-PF-5X3SW Red: LDL-PF-5X3RD LWD=3mm mm LWD=3mm mm 5 Output level (%) Common Specifications LED color White (SW) Red (RD) Correlated color temp. (typ.) 7,5 K - Peak wavelength (typ.) - 67 nm Input voltage (max.) Lighting conditions Connector Cooling method Operating env. (indoors only) Storage environment CE marking Environmental regulations Case material Light spectrum 48 VDC Maximum strobe time: 5 μs, Maximum duty ratio: % EL connector (ELP-4NV) Natural air-cooling Temperature: to 4 C, Humidity: to 85%RH (with no condensation) Temperature: - to 6 C, Humidity: to 85%RH (with no condensation) Safety standard: Conforms to EN 647- RoHS compliant Aluminum alloy, Resin Relative radiant intensity (%) 8 White: 75 K 6 Red: 67 nm Wavelength (nm) Note: The data included is for reference only. Results for individual products may vary. 7 Coaxial Lights Data (representative) LWD Characteristics Uniformity Peak illuminance (lx) 34 mm 4,, 3,5, 3,, LFV-PF-35SW,5,,,,5,,, 5, LFV-PF-35RD LWD (mm) White: LFV-PF-35SW LWD= mm 38 mm Red: LFV-PF-35RD LWD= mm 38 mm Note: The data included is for reference only. Results for individual products may vary. 5 Output level (%) Common Specifications LED color White (SW) Red (RD) Correlated color temp. (typ.) 7,8 K - Peak wavelength (typ.) - 67 nm Input voltage (max.) Lighting conditions Connector Cooling method Operating env. (indoors only) Storage environment CE marking Environmental regulations Case material Light spectrum 48 VDC Maximum strobe time: 5 μs, Maximum duty ratio: % EL connector (ELP-4NV) Natural air-cooling Temperature: to 4 C, Humidity: to 85%RH (with no condensation) Temperature: - to 6 C, Humidity: to 85%RH (with no condensation) Safety standard: Conforms to EN 647- RoHS compliant Aluminum alloy, Resin Relative radiant intensity (%) 8 White: 78 K 6 Red: 67 nm Wavelength (nm)

9 7 Specifications Peak current Weight Peak current Weight LDR-PF-36SW 5.4 A 7 g LDR-PF-54SW.8 A g LDR-PF-36RD LDR-PF-54RD Peak current Weight LDR-PF-75SW.6 A 5 g LDR-PF-75RD 8A Dimensions (mm) LDR-PF-36SW/RD LDR-PF-54SW/RD LDR-PF-75SW/RD 3 4 x M3 x6 7 Specifications Peak current Weight LDL-PF-5X8SW LDL-PF-5X8RD LDL-PF-X8SW LDL-PF-X8RD LDL-PF-5X8SW 5.4 A.8 A 6. A 4 g g 9 g LDL-PF-5X8RD Dimensions (mm) Emitting width: 8 mm 9 x M C (Emitting surface) B Peak current Weight LDL-PF-5X3SW LDL-PF-5X3RD LDL-PF-X3SW LDL-PF-X3RD LDL-PF-5X3SW 9 A 8 A 7 A 8 g 7 g 38 g LDL-PF-5X3RD 3 8 (Emitting surface) A ( : ) x M3 Nut slots x M3 3 A.5 B C LDL-PF-5X8SW/RD LDL-PF-X8SW/RD LDL-PF-5X8SW/RD Using LDL-PF-5X3-series Light Unit There are two input connectors on the LDL-PF- 5X3-series Light Unit. Connect these input connectors to the L- and L- output connectors of the PF-A448- Control Unit. For details, refer to The L- and L- Output Connectors at the end of page. Use two High Power Strobe Extension Cables of the same length to connect the LDL-PF-5X3-series Light Unit. Using cables of different lengths may cause uneven light emission due to different cable specifications. Emitting width: 3 mm ETHERNET PARALLEL C A.5 (Emitting surface) 4 x M3 Nut slots B * The LDL-PF-5X3-series Light Unit has two connectors. B C LDL-PF-5X3SW/RD LDL-PF-X3SW/RD LDL-PF-5X3SW/RD L- L- L Specifications Peak current Weight Peak current Weight LFV-PF-35SW 4.4 A 3 g LFV-PF-5SW.6 A 4 g LFV-PF-35RD.8 A LFV-PF-5RD 8 A Dimensions (mm) LFV-PF-35SW/RD LFV-PF-5SW/RD x M3 x Emitting surface 34 mm x 38 mm (5) 7 4 x M3 x x M Emitting surface 5 mm x 5 mm (6) x M Ø 3 45 Ø 3 45 Ø35 45 Ø Ø36 Ø4 Ø54 4 x M3 x 6 7 Ø5 Ø75 4 x M3 x 6 7 () x M * * 3 3 (Emitting surface) A ( : ) x M3 7 7 () 4 x M x 4 4 x M x 4 8

10 High Power Strobe LED Light Units/Control Unit Dedicated Control Unit Maximizes performance of the High Power Strobe LED Light Units. PF-A448- Features Front View Brightness adjustment with fixed camera settings Brightness is controlled by adjusting the exposure period of the camera and the strobe time of the Light Unit. You can adjust the brightness of the Light Unit holding the settings for the exposure period of the camera and the strobe time of the Light Unit. Parameter registration for individual inspections Rear View Brightness is adjusted through output voltage control. ON 5 Brightness can be adjusted without any effect on other parameters. You can register sets of parameters called scenes that consist of the light control settings. Applying a scene to the channels allows you to change the settings easily. Up to scenes can be registered. OFF Brightness adjustment 56 5 levels of light intensity PC Scene # Channel L Channel L Light intensity range Light intensity range Output voltage Output voltage Scene registration Up to scenes Scene # Scene #9 Scene #8 Scene #7 Scene #6 Scene #5 Scene #4 Scene #3 Scene # Scene # Easy parameter registration via Ethernet. Lighting delay Lighting delay PLC or other device It takes time and is troublesome to change the system setup for inspections. Quick scene change via a trigger cable. Switch between scenes as needed. It saves time and is helpful to change the system setup for inspections. 9 Light Intensity Ranges You can specify either one of the light intensity ranges shown below for each channel. The output voltage of the output connector varies, depending on the light intensity range. High light intensity range (default): 33 to 48 VDC Low light intensity range: to 48 VDC Output voltage (V) Output Voltage Characteristics (Reference Information) High light intensity range 4 8 Low light intensity range Output voltage set value

11 Light intensity: 5 levels channels : to μs (. μs increments) Lighting delay: to μs (. μs increments) Specifications PF-A448- Lighting method Strobe lighting Drive method Constant-voltage system Intensity control method Variable-voltage control, control Number of channels channels Number of output connectors Channel L:, Channel L: (ratings) High Power Strobe Light Units from CCS Output voltage Manual Operation on the front panel settings External Command input via TCP/IP or UDP/IP comm. 5 levels Signal input through parallel port Manual Operation on the front panel settings to μs External Command input via TCP/IP or UDP/IP comm. (. μs increments) Signal input through parallel port Lighting delay Manual Operation on the front panel settings to μs External Command input via TCP/IP or UDP/IP comm. (. μs increments) Signal input through parallel port Input power to 4 VAC (+%, -5%), 5/6 Hz Power consumption (typ.) 65 VA Inrush current (typ.) 5 A (at VAC), 36 A (at 4 VAC) from a cold start Ground leakage current 3.5 ma max. (64 VAC, 6 Hz, with no load) Trigger Input Sequence Diagrams Photocoupler OFF Photocoupler ON μs min. An interval that is times the strobe time or more Output voltage (ratings) Output current (peak) Insulation withstand voltage (input-output, input-fg) Overvoltage category Operating environment Storage environment Vibration resistance Cooling method Environmental regulations Weight Accessories High voltage range: 33 to 48 VDC Low voltage range: to 48 VDC.6 A max. per connector The total output current for three connectors is limited to 43. A max. 5 VAC for one minute, Cutoff current: ma, 5 VDC, MΩ min. Category II Temperature: to 4 C, Humidity: % to 85% (with no condensation) Altitude:, m max., Protective ground class: Class I, Pollution degree:, Indoor use only Temperature: to 6 C, Humidity: % to 85% (with no condensation) Acceleration: 9.6 m/s, Frequency: to 55 Hz, Cycles: 3 minutes, Sweep cycle: for hour each in X, Y, and Z directions Forced air cooling CE Marking Safety standard: Conforms to EN 6- EMC standard: Conforms to EN6-6-, EN6-6-4 Material, coating, and surface processing RoHS compliant Steel sheet, Cover thickness:.6 mm, Chassis thickness:. mm, Black (half matte) 9 g max. Instruction guide, -m-long 3-prong AC power cord with ground terminal External Signal Connection Example Sinking (NPN) External circuit 4 VDC PF Control Unit 3 kω Sourcing (PNP) External circuit 4 VDC PF Control Unit 3 kω Light Unit status Not lit. Lit. Not lit. Lit. 5 μs + Setting of the lighting delay Setting of the strobe time Not lit. Transistor (NPN) open collector 4.7 kω Transistor (PNP) 4.7 kω open collector For detailed information, refer to the instruction guide. Dimensions (mm) Optional Accessories PF-A448- Front View LCD 99. Operating knob Side View 9 Extension Cables Model: FCB-n-PF (A) (n=,, 3, 5) Model name FCB--PF Dimension A, Dimension B (mm) Weight g (B) FCB--PF, Ø5.9 5 g 6 Air inlets (3) (3) FCB-3-PF FCB-5-PF 3, 5, Ø7 g 45 g Cable permitted bending radius FCB--PF/-PF/3-PF: 35.4 mm FCB-5-PF: 4. mm Power switch Rear View LAN connector Output connectors (EL connector) Bottom View 5 Parallel Communications Cable Model: EXCB-M-3 3, Trigger Input Cable Model: EXCB-M-3 3, Ø6. -pole MIL connector Cut off on one end 9 Cut off on 9 Ø5 -pole MIL connector one end AC inlet Trigger input connector Parallel communications connector Bottom installation screw holes, 4xM3 (Insertion depth into the case of the Control Unit: 4 mm) (The same holes are used for installing rubber feet.) The L- and L- Output Connectors The PF-A448- Control Unit has three output connectors: the L-, L-, and L connectors. The L- and L- connectors correspond to the channel L and operate with the same settings, such as output voltage, output current, and output ON/OFF. These two output connectors behave in the same way and are mainly used for long Line Lights, such as the LDL-PF-5X3-series Light Unit, which has two input connectors. Parallel Communications and Trigger Input Branch Cable Model: EXCB-MM-3 3, -pole MIL connector 9 9 -pole MIL connector 9 9 Ø7. Cut off on one end

12 Optional Accessories Diffusion Plates Reduces glare, especially problematic in the imaging of glossy workpieces. Ring Lights Bar Lights Coaxial Lights Light-color Dark-color DF-LDR-PF-36 DF-LDR-PF-54 DF-LDR-PF-75 LDR-PF-36 LDR-PF-54 LDR-PF-75 An adapter is needed for attachment to the Light Unit. DF-LDL-PF-5X8 DF-LDL-PF-X8 DF-LDL-PF-5X8 DF-LDL-PF-5X3 DF-LDL-PF-X3 DF-LDL-PF-5X3 LDL-PF-5X8 LDL-PF-X8 LDL-PF-5X8 LDL-PF-5X3 LDL-PF-X3 LDL-PF-5X3 Transmission: High This is the same Diffusion Plate as the one installed at the factory. DF-LFV3-35 LFV-PF-35 DF-LFV3-5 LFV-PF-5 Transmission: Low DF-LFV3-35-UF DF-LFV3-5-UF LFV-PF-35 LFV-PF-5 Polarizing Plates Reduces glare when used in combination with a Polarizing Filter on the camera. Ring Lights Bar Lights Coaxial Lights Polarizing Filters For use with camera lenses PL-LDR-PF-36 PL-LDR-PF-54 PL-LDR-PF-75 LDR-PF-36 LDR-PF-54 LDR-PF-75 An adapter is needed for attachment to the Light Unit. Light Control Films Improves parallelism of light to reduce light diffraction. Coaxial Lights PL-LDL-PF-5X8- PL-LDL-PF-X8- PL-LDL-PF-5X8- PL-LDL-PF-5X3- PL-LDL-PF-X3- PL-LDL-PF-5X3- LDL-PF-5X8 LDL-PF-X8 LDL-PF-5X8 LDL-PF-5X3 LDL-PF-X3 LDL-PF-5X3 : Polarizing direction HO: Light is polarized parallel to the longer edge of the plate. VE: Light is polarized parallel to the shorter edge of the plate. Brackets Secures Light Units. Bar Lights PL-LFV3-35 PL-LFV3-5 LFV-PF-35 LFV-PF-5 Adapters PL-5 PL-5-NL PL-7 PL-7-NL PL-3 PL-3-NL PL-4 PL-4-NL PL-46 Note: "-NL" models have a lock. Notes M5.5 P.5 M5.5 P.5 M7. P.5 M7. P.5 M3.5 P.5 M3.5 P.5 M4.5 P.5 M4.5 P.5 M46. P.75 For attaching a Diffusion Plate or Polarizing Plate to the Light Unit. Ring Lights LC-LFV3-35 LC-LFV3-5 LFV-PF-35 LFV-PF-5 BK-LDL-PF LDL-PF-5X8 LDL-PF-X8 LDL-PF-5X8 LDL-PF-5X3 LDL-PF-X3 LDL-PF-5X3 AD-LDR-PF-36 AD-LDR-PF-54 AD-LDR-PF-75 LDR-PF-36 LDR-PF-54 LDR-PF-75 Polarizing Plates and Diffusion Plates are wear and tear items. Please inspect them periodically and replace them if they are discolored or deformed. For optional accessories, we recommend keeping several to use as replacement parts. CCS, LIGHTING SOLUTION, LDR, LDL, and LFV are registered trademarks or trademarks of CCS Inc. CAUTION To ensure proper and safe use of the product, please read the Instruction Guide completely before using the product. The design and specifications of this product are subject to change without notification for product improvement. The workpiece imaging examples included in this pamphlet are intended to serve only as references to help you select a suitable Light Unit. Please verify the functionality and conditions required for your particular application before you make a final selection. The sample workpieces used in this pamphlet have been processed specifically for sample imaging. They are not intended to represent product quality and performance. CCS Inc. Headquarters Shimodachiuri-agaru, karasuma-dori, kamigyo-ku, Kyoto 6-8 JAPAN TEL : / FAX : URL : sales@ccs-inc.co.jp CCS Asia PTE LTD 63 Hillview Avenue #7-, Lam Soon Industrial Building, Singapore TEL : / FAX : URL : sales@ccs-asia.com.sg CCS America, Inc 5 Burlington Woods Suite 4, Burlington, MA 83 USA TEL : / FAX : URL : info@ccsamerica.com CCS Inc. Shanghai Office Room 38B-39, CIMIC Tower No.9 Century Avenue, Pu Dong New Area, Shanghai, P.R. China TEL : / FAX : ccschina@ccs-inc.co.jp CCS Europe NV/SA Bergensesteenweg 43, Bus 3, 6 Sint-Pieters-Leeuw, Belgium TEL : +3-() / FAX : +3-() info@ccseu.com CCS Inc. Shenzhen office 7B,China Economic Trade Building, 7Rd Zizhu, Zhuzilin, Futian District, Shenzhen 584 P.R.China TEL : / FAX : ccschina@ccs-inc.co.jp Copyright 6 CCS Inc. All Rights Reserved. Content current as of May PF