High Reliability Of Fiber Optic Amplifier For Convenient Mounting

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1 Amplifier Reliability Of Amplifier For Convenient Mounting Features speed response: Max. 0.5ms Auto (Button setting)/remote synchronization input, mutual interference protection, selfdiagnosis Reverse power polarity and shortcircuit (Overcurrent) protection circuit Timer function: Selectable None / 40ms Delay timer (fixed) (Standard type, remote type only) Automatically selectable Light / Dark Precise detection of small target and easy to install in the complicated place Standard type synchronization input type Accessory Mounting bracket, Bolts/nuts Approval Unit weight Approx. 65g : Frequency (Normal mode): Max. 0.5ms, Frequency : Max. 0.7ms The temperature or humidity mentioned in Environment indicates a non freezing or condensation environment. Remote sensitivity setting type Model BF4RP BF4GP BF4R BF4G BF4RE BF4GE BF4RR BF4GR Response frequency Max. 0.5ms (Frequency ), Max. 0.7ms (Frequency ) Power supply 4VDC ±0% (Ripple PP: Max.0%) Current consumption Max. 45mA Light source (modulated light) Red Green Red Green Red Green Red Green Sensitivity adjustment Sensitivity adjustment button (/) Operation mode Automatic selection of Light /Dark accordance with button setting NPN or PNP open collector Control voltage: Max. 30VDC current: Max. 00mA Residual voltage NPN: Max. V (load current: 00mA), Max. 0.4V (load current:6ma) / PNP: Max..5V state under unstable sensing (When the target stays for 300ms in unstable area), Selfdiagnosis state when control is shortcircuited voltage: Max. 30VDC current: Residual voltage NPN: Max. V (load current: 50mA), Max. 0.4V (load current:6ma) / PNP: Max..5V Protection circuit Reverse power polarity, shortcircuit (overcurrent) protection circuit Indication Operation indicator: Red LED, Stability indicator: Green LED when the target stays in stable sensing level Input of stop transmission function Builtin synchronization Builtin (Gate/Trigger) function Remote sensitivity setting function Builtin Interference prevention function Timer function (selectable) Noise resistance Dielectric strength Insulation resistance Vibration Shock Ambient illumination Environment Material Cable Please read Caution for your safety in operation manual before using. Specifications Ambient temperature Ambient humidity Builtin differential frequency mode (set by frequency or by / button) Builtin delay timer, Approx. 40ms fixed Builtin delay timer, Approx. 40ms fixed ±40V the square wave noise (pulse width: μs ) by the noise simulator,000vac 50/60Hz for minute Min. 0MΩ (at 500VDC megger).5mm amplitude at frequency of 0 to 55Hz (for min.) in each X, Y, Z direction for hours 500m/s² (approx. 50G) in each X, Y, Z direction for 3 times Sunlight: Max. 000lx, Incandescent lamp: Max. 3000lx (received illumination) 0 to 50, storage: 0 to to 85% RH, storage:35 to 85% RH Case: Heatresistance ABS, Cover: PC Ø4mm, 4wire, Length: m (AWG, Core diameter: 0.08mm, Number of cores: 60, Insulator out diameter: Ø.5mm) Ø4mm, 6wire, Length: m (AWG4, Core diameter: 0.08mm, Number of cores: 40, Insulator out diameter: Ømm) & s B3

2 Control Output Diagram BF4R / BF4G BF4RP / BF4GP optic sensor circuit Connection optic sensor circuit Connection (Brown)V (Black) Control Max. 00mA Selfdiagnosis 4VDC ±0% (Brown)V Max. 00mA (Black)Control Selfdiagnosis 4VDC ±0% BF4RE / BF4GE BF4RR / BF4GR optic sensor circuit Connection optic sensor circuit Connection (Brown)V (Brown)V (Pink) synchronization input (Pink) input of remote (Orange) (Orange) Emission 4VDC ±0% input of remote disable input (Black) Control Selfdiagnosis Max. 00mA Self diagnosis Max. 00mA 4VDC ±0% Connect Diode at external terminal for inductive load. Connections BF4R / BF4G BF4RP / BF4GP (Brown) V (Brown) V Selfdiagnosis (Blue) 0V 4VDC±0% Selfdiagnosis (Blue) 0V 4VDC±0% BF4RE / BF4GE BF4RR / BF4GR (Brown) V (Pink) synchronization input (Orange) Emission disable input Selfdiagnosis (Blue) 0V 4VDC±0% (Brown) V (Pink) input of remote (Orange) input of remote Selfdiagnosis 4VDC±0% B3

3 Amplifier Dimensions 6 Connect the bracket Ø4 (unit: mm) Bracket R Cable:Ø4, m mm DIN rail useable Installations Mounting amplifier unit When mounting the amplifier Hook the front part of the amplifier on DIN rail (or bracket). Press the rear part of the amplifier on DIN rail (or bracket). When releasing the amplifier Push the back of amplifier toward 3 and lift the hole for fiber toward 4 up then simply take it out without tools. Installation of fiber optic cable In case of using L bracket Fixing nut L bracket In case of using screw Tightening torque: Max. kgf. cm Connection of fiber optic cable & amplifier Unit Description BF4R / BF4G / BF4RP / BF4GP / BF4RR / BF4GR Control indicator (red) Stability indicator (green) Mode selection switch Timer selection switch N: Not using timer function OFD: Delay timer Sensitivity setting button Notice: If setting bolt is tightened with over specified tightening torque, hood of fiber optic cable may be damaged. Open the lock lever to " " direction. Insert the fiber optic cable in the amplifier slowly. (Depth: approx. 0mm) 3 Close the lock lever to " " direction. BF4RE / BF4GE Control indicator (red) Stability indicator (green) Mode selection switch synchronization selection switch GATE: Gate synchronization TRIG: Trigger synchronization Sensitivity setting button & s B33

4 Setting Mode Change the mode selection switch to SET SET LOCK Light Sensitivity setting Dark Set interference protection function Press at the same time for sec. Press [] button at light Press [] button at light Press [] button at light Press [] button at light indicator flashes one time when the difference of sensitivity between and is enough, but indicator flashes 5 times when the difference is not enough indicator flashes continuously Cancellation of interference protection function (Normal mode) Press [], [] buttons at the same time (Normal mode, Response time: Max. 0.5ms) Select the frequency Press [] button (Frequency, Response time : Max. 0.5ms) indicator turns off Setting of interference protection function (Differential frequency mode) Select the frequency Press [] button (Frequency, Response time : Max. 0.7ms) Set the mode selection switch to LOCK (Completes setting) SET LOCK Sensitivity Adjustment Adjustment by the button (Common) Light The control turns on at Light status and turns off at Light status. Order Setting method Mount the fiber optic cable within sensing distance. 3 Change the mode selection switch to [SET]. Diffuse reflective: Press [] button with a sensing target. Transmitted beam: Press [] button without a sensing target. Mark ( ( Light Light Dark The control turns off at Light status and turns on at Light status. <How to set sensitivity> Most of adjustments except 3 & 5 are same as Light mode. 3 state Diffuse reflective: Press [] button without a sensing target. Throughbeam: Press [] button with a sensing target. Mark ( Light Light ( Stability indicator flashes at state. (Check the target position) Diffuse reflective: Press [] button without a sensing target. Transmitted beam: Press [] button with a sensing target. Light Light Mark ( ( When there is enough sensitivity difference between state and state, the indicator flashes one time only at stable sensing level. When there is not enough sensitivity difference between state and state, the indicator flashes five times at unstable sensing level. Change the mode selection switch to [LOCK], even though the button is touched, setting sensitivity shall not be changed. 5 state Diffuse reflective: Press [] button with a sensing target. Throughbeam: Press [] button without a sensing target. Mark ( Light Light (. The sensitivity can be set at unstable sensing area. When the power is, the set sensitivity is saved. After completing, do not move or bend fiber cable. It may cause that the object is not detected properly. B34

5 Amplifier To set as max. sensitivity (Common) Execute the general. Set the mode selection switch to [SET] mode. 3 If there is no sensing target, Light : Press the [ ] button Dark : Press the [ ] button 4 Set the mode selection switch to [LOCK] mode. Light (From above 3) input ( ) input ( ) Dark Mode (From above 3) input ( ) input ( ) < Application > To extend sensing distance by the diffuse reflective type: If fiber optic sensor is used in place where there are targets with high reflectivity and low reflectivity, it is able to get stable detection by adjusting max. sensitivity. When it is used as transmitted beam type at bad environment: If fiber optic sensor is used in place where there is lots of dust or moisture, it might cause malfunction. It can perform the stable detection by using max. sensitivity. Remote sensitivity adjustment[bf4r R] BF4RR/BF4GR type can adjust the sensitivity with input signal lines regardless of the mode selection switch as following diagram ; (Brown) V Prohibition of inputting [BF4R R] Even though mode switch is at Lock position, it is able to input external when Switch and Switch are. Therefore please install Switch 3 in order to prevent from malfunction as below. SW3 : Disable to set external sensitivity SW3 : Enable to set external sensitivity (Brown) V Selfdiagnosis (Pink) input of remote (Orange) input of remote S/W3 S/W S/W Switch for prohibiting Answer Back function[bf4r R] When or input of remote is applied, after 300ms, selfdiagnosis turns on for 40ms and then the sensor keeps normal sensing state. (Note: Time chart) Selfdiagnosis does not turn on if there is no difference of sensitivity between input and input and stable sensing is not executed, but stable sensing operates after 340ms. <Time Chart: Light mode > Selfdiagnosis (Pink) input of remote (Orange) input of remote S/W S/W Power supply Remote sensitivity setting input () () T T Adjustment at Light input of remote (SW): SW turns on and then turns off instead of 3 state of input of remote (SW): SW turns on and then turns off instead of 5 state of Adjustment at Dark input of remote (SW): SW turns on and then turns off instead of 3 state of input of remote (SW): SW turns on and then turns off instead of 5 state of < input signal condition> State Signal condition 4.530VDC or Open 0VDC *Input impedance:0kω Remote sensitivity setting input Selfdiagnosis (Answer back function) Sensing () () T3 T5 T4 T T3 T4 Detectable During period T3 (Approx. 300ms), do not change the light value by moving the object, etc.. T,000ms (After power turns on, it can be set after sec.). T 5ms ( or input time of remote sensitivity setting must be min. 5ms) 3. T3 300ms (When or input of remote sensitivity setting is applied, selfdiagnosis turns on after 300ms) 4. T4 40ms ( time of selfdiagnosis ) 5. T5 500ms (When input of remote is applied and then apply input of remote sensitivity setting after 500ms) & s B35

6 Off Delay Timer Function (BF4R/BF4RP/BF4RR/BF4G/BF4GP/BF4GR) Standard type and Remote type both contain the builtin Delay timer, approx. 40ms. The timer works when the timer selection switch is set to 'OFD'. The turns off after remaining for additional 40ms at position of the sensing. It is useful when the response time of the connected device is slow or when the sensing signal from a tiny object is too short. <Time Chart> Sensing Sensing state Non Output operation Sensing Normal Timer Light Dark Light Dark Synchronization Input Function [BF4R E] By using external synchronization function, the time for making sensing can be specified by external synchronization. Trigger synchronization and gate synchronization are available. (Note) Sensing signal synchronization input Control T Trigger synchronization Approx. 40ms Control is fixed as 40ms. T T T T Gate synchronization T T 40ms Timer selection switch Stop Transmission Function [BF4R E]Operation Test Below test is available under Light state only. If input of stop transmission is at state, transmission light will be stopped. It can check normal or abnormal state of the sensor without moving the target. [If input of stop transmission is at or Open state, light is transmitted.] [If input of stop transmission is at, light is transmitted.] Input of stop transmission Sensing (If it is in state when light is not received) () () T T T : Transmission area, : Stop transmission area (Note) If transmission is stopped, control must turn on, but if control does not turn on, it seems that sensor has some problems. T 0.5ms (When using interference prevention function T 0.7ms) <Input signal condition for Stop transmission> State Signal condition 4.530VDC or Open 0VDC (Orange)Input of stop transmission Normal or Open (Orange)Input of stop transmission (Note) Abnormal synchronization selection switch TRIG GATE T 0.5ms (using interference prevention function: T 0.7ms) (Note) Actual signal detected by sensor. <Input signal condition for synchronization> State Signal condition 4.530VDC or Open 0VDC B36

7 Amplifier SelfDiagnosis Function (Common) When fiber hood is contaminated by dust, transmitted light is lowered by element ability loss or received light is lowered by missing of optical axis, the selfdiagnosis will turn on. Light mode Move to Unstable operation level Stability indicator Control indicator () Selfdiagnosis (Alarm) Light incomplete 300ms Out of The selfdiagnosis turns off during stable detection. ( position) When detecting state remains for 300ms at unstable level between stable light level and stable light level, self diagnosis turns on, selfdiagnosis turns off at lower than stable light level and upper than stable light level. ( position) 3When the control turns on, if an overcurrent condition exists in control, then selfdiagnosis turns on. Move to Light incomplete 300ms Move to Stable light level Control operation level Stable light off level Light Light Interference Prevention Function (Common) BF4R series has interference prevention function, two fiber optic cables can be mounted very closely by setting different transmission frequencies. Interference prevention function (Operation of differential frequency mode) First sensor Frequency (Response time: max. 0.5ms) Set the mode selection switch to [SET]. Press the [] & [] buttons for sec. at the same time. 3 The [] indicator flashes continuously. 4 Press the [] button. 5 The [] indicator turns off. Flashing 6 Set the mode selection switch to [LOCK]. Second sensor Frequency (Response time: max. 0.7ms) Set the mode selection switch to [SET]. Press the [] & [] buttons for sec. at the same time. 3 The [] indicator flashes continuously. 4 Press the [] button. 5 The [] indicator turns off. Light off Flashing 6 Set the mode selection switch to [LOCK]. Light off & s Interference prevention function (Operation of normal mode) Set the mode selection switch to [SET]. Press the [] & [] buttons for sec. at the same time. 3The stable indicator flashes continuously. 4 Press the [] & [] buttons at the same time. 5The [] indicator turns off. 6Set the mode selection switch to [LOCK]. When interference prevention function is used, hysteresis & response time will be longer than normal operation (Response time: Max. 0.5ms). B37

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