LNIS/LNIS-FN Series. Streak Inspection Best for Finding Moving-direction Scratches. Oblique Angled Lights for Line Sensor. CCS Inc.

Transcription

1 Oblique Angled Lights for Line Sensor LNIS/LNIS-FN Series Streak Inspection Best for Finding Moving-direction Scratches Applications Visual inspection CCS Inc.

2 LNIS/ Bi-directional angled light with unique light-focusing technology Best for finding moving-direction scratches Crossing angled lighting Conventional lighting Recommended irradiation range Imaging example Imaging moving-direction scratches on a film Conventional light-focusing Line Light: LNSP series Line scan camera Line Light (LNIS-3SW) Line scan camera Line Light (LNSP-3SW) Moving direction Moving direction Scratch Scratch Moving direction Moving direction 1 Imaging condition: % intensity Only a scratch is selectively highlighted. Brightness and noises of the background do not increase even in the high intensity. Imaging condition: 5% intensity Imaging condition: % intensity It is hard to highlight only a scratch with ordinary lighting. Brightness and noises of the background increase in the high intensity, so that a contrast ratio is not enhanced.

3 Finding moving-direction scratches Designed for detecting moving-direction scratches Under a brand-new concept, the main purpose of the is to find moving-direction scratches, which are difficult to find using conventional Line Lights. For higher intensity, CCS provides the to meet more applications. Illuminance (lx) 1,, 9, 8, 7, 6, 5, 4, 3, 2,, Illuminating distance LNSP series * Actual measurement values at the center of the emitting surface, % intensity (This does not guarantee product quality.) Irradiation uniformity Length variation Characteristics Illuminance Brightness Space saving (fan-less model) (with fans) The are: 1) Fan-less (natural air-cooling) 2) Space-saving 3) 1, mm max. in length (standard products) 4) Driven by the constant-voltage system If you need higher intensity, use the LNIS-FN series which are equipped with cooling fans. The support more than 1, mm length with standard product. Uniformity of the emitting surface is good due to the constant-current driven system. Series Illuminance 678, lx LWD = 5 mm Quietness 31, lx LWD = 5 mm LNIS Length variation Fan-less model LNIS-FN Min. Max. Min. Min. mm Max. 1, mm Specify the emitting surface length. Min. mm COMING SOON COMING SOON Select the emitting surface length from to 1,5 mm with a mm pitch. (1, mm max. for the ) Please contact your CCS sales representative for details. With fans Max. Max. 1,5 mm You can specify the emitting surface length more than 1, mm. * You may find a joint portion of the optical component on the emitting surface whose length is 1,3 mm and more. However, there is no problem for use in dark-field imaging. 2

4 Conceptual image of the irradiation Example: LNIS-5SW Fan-less (Natural air-cooling) 5 mm White Direction of measurement Short side Graph of effective illumination range Recommended irradiation range (Refer to the table on p.4) 4 mm 35 mm LWD: 3 mm LWD: 5 mm Illuminating distance: 3 mm Relative illuminance (%) 9 8 * The values are based on the simulation. This does not guarantee product quality Lateral position 3 mm LWD: 7 mm Illuminating distance: 5 mm * The values are based on the simulation. This does not guarantee product quality. 24 mm LWD: mm Relative illuminance (%) Lateral position Illuminating distance: 7 mm * The values are based on the simulation. This does not guarantee product quality. Relative illuminance (%) Lateral position Illuminating distance: mm Relative illuminance (%) Lateral position * The values are based on the simulation. This does not guarantee product quality. The section on the graph where "" and "" overlap is the section where light from the left and right sides overlaps. The recommended illumination range is the range in this overlapping section where each illuminance is ensured for 8% or higher of the peak. 3 * LWD is the distance from the Line Light to the workpiece. * These graphs are for reference only and do not guarantee product quality.

5 Graph of the change in illuminance Light Unit used: LNIS-5SW, LNIS-4SW-FN * Actual measurement values at the center of the emitting surface, % intensity (This does not guarantee product quality.) Illuminance (lx) 1,, 9, 8, 7, 6, 5, 4, 3, 2,, Irradiation distance Characteristics of the irradiation distribution Light Unit used: LNIS-4SW * This graph is for reference only and does not guarantee product quality. Measuring direction: long side Measuring direction: short side Irradiation distribution: short side Angle (deg) Relative irradiation strength Graph of the correlation between intensity and light output Irradiation amount (%) Light output characteristics of each intensity range when using Analog Control Unit (constant voltage) PSB3-324 Intensity range 15 to 24 V Perfect for the Intensity range 18 to 24 V Intensity range 12 to 24 V Intensity scales (Steps) Light Unit used: LNIS-5SW * Actual measurement values when using Analog Control Unit PSB3-324 (This does not guarantee product quality). Irradiation amount (%) Light output characteristics when using Analog Control Unit (constant current) PSCC Intensity scales (Steps) Light Unit used: LNIS-15SW-FN * Actual measurement values when using Analog Control Unit PSCC-648 (This does not guarantee product quality). Table of the recommended irradiation range Emitting surface length LWD 1 LNIS/ (Where illuminance of the left/right beam is 8% of the peak value or more.) , , 1,2 1,3 1,4 1,5 1,4 1,14 1,24 1,34 1, , 1, 1,2 1,3 1, ,5 1,15 1,25 1, , 1, 1,2 1, ,4 1,14 1,24 * The values are based on the simulation. Actual range of the effective irradiation depends on your imaging environment. * LWD is the distance from the Line Light to the workpiece. 4

6 LNISseries Fan-less (Natural air-cooling) Specifications LED color Correlated color temperature Case material White 5,8 K (typ.) Aluminum alloy, Resin A: Emitting surface B: Total length Power consumption (W) (g) (max.) Connector Operating environment 3 mm Metal SRCN1A16-7P (JAE) to 4 C, Humidity: 2 to 85%RH (with no condensation) LNIS-SW LNIS-2SW Storage environment CE marking Environmental regulations -2 to 6 C, Humidity: 2 to 85%RH (with no condensation) Safety standard: EN compliant RoHS compliant LNIS-3SW LNIS-4SW ,9 1,42 Cooling method Light spectrum Relative irradiation strength (%) Natural air-cooling Wavelength (nm) LNIS-5SW LNIS-6SW LNIS-7SW LNIS-8SW LNIS-9SW ,74 2,7 2,4 2,73 3,5 LNIS-SW 1, 1, ,38 LNIS- SW : Emitting surface length 21 (Emitting surface) 8 B: Total length (not including the cable) A: Emitting surface (18) Detail Diagram C (Ø6.9) Mounting slot 4, M5 nut slots See Detail Diagram C. Options Light Unit cables These cables are used to connect the Light Unit and the Control Unit. You can choose from 2 m, 3 m, 5 m, 1 m, and 2 m. FCB SQ-ME7 2 m 43 g FCB SQ-ME7 3 m 58 g FCB SQ-ME7 5 m 1, g FCB SQ-ME7 1 m 2, g FCB-2-2.SQ-ME7 2 m 5, g FCB-n-1.25SQ-ME7 (n = 2, 3, 5, 1) Ø1.6 n X 1, FCB-2-2.SQ-ME7 Ø1.6 2, Ø11.7 Ø1.6 Cable permitted bending radius: 63.6 mm Cable permitted bending radius: 63.6 mm 5

7 With fans Specifications LED color Correlated color temperature Case material White 5,8 K (typ.) Aluminum alloy, Steel sheet, Resin A: Emitting surface B: Total length Power consumption (W) (including fans) (g max.) Number of cooling fan 3 mm LNIS-SW-FN Connector Metal (PRC4-12A26S-37M18) LNIS-2SW-FN ,4 2 Operating environment to 4 C, Humidity: 2 to 85%RH (with no condensation) LNIS-3SW-FN ,9 3 Storage environment -2 to 6 C, Humidity: 2 to 85%RH (with no condensation) LNIS-4SW-FN ,4 4 CE marking Safety standard: EN compliant EMC standard: Conforms to EN6-6-2, EN6-6-4 LNIS-5SW-FN ,9 5 Environmental regulations RoHS compliant LNIS-6SW-FN ,4 6 Cooling method Forced air-cooling LNIS-7SW-FN ,9 7 Accessories Frame nuts (four for emitting surface length up to 1, mm, seven for emitting surface length over 1, mm), FG line (2 m) x1, M3 Mounting screw x1 LNIS-8SW-FN LNIS-9SW-FN ,4 4,9 8 9 Light spectrum Relative irradiation strength (%) Wavelength (nm) LNIS-SW-FN LNIS-1SW-FN LNIS-12SW-FN LNIS-13SW-FN LNIS-14SW-FN LNIS-15SW-FN 1, 1, 1,2 1,3 1,4 1,5 1,44 1,144 1,244 1,344 1,444 1, ,5 6, 6,5 7, 7,5 8, LNIS- SW-FN : Emitting surface length 62 B: Total length (not including the cable) (6.7) 34 A: Emitting surface 23 (Emitting surface) Detail Diagram C (Ø13.6) 56.5 (11.3) Fan air inlets Mounting slot 2xM3 (For FG line installation, Same for opposite side) 4, nut slots See Detail Diagram C. Options Light Unit cables These cables are used to connect the Light Unit and the Control Unit. Use the cable that is suitable for your installation site. QCBM-2 2 m 8 g QCBM-3 3 m 1, g QCBM-5 5 m 1,5 g QCBM-1 1 m 2,7 g QCBM-2 2 m 5, g QCB-2 2 m 1, g QCB-3 3 m 1,5 g QCB-5 5 m 2,4 g QCB-1 1 m 4,6 g QCB-2 2 m 8,9 g QCBM-n (Ø12.6) n x (n = 2, 3, 5, 1, 2) QCB-n Ø16.5 n x (n = 2, 3, 5, 1, 2) Applicable Control Unit: PSCC-348 Cable permitted bending radius: 75.6 mm Applicable Control Unit: PSCC-648 Cable permitted bending radius: 99 mm 6

8 PARALLEL ON/OFF INTENSITY RESET SERIAL I D FG - + PSCC-648 M O D E MANUA L EXTERNAL ETHERNET KEYLOCK LOCK UNLOCK PARALLEL ON/OFF INTENSITY PSB3-324 MODE MANUAL EXTERNAL RANGE HIGH MIDDLE LOW ID ANALOG/SERIAL POWER L1-1 L1-3 L1-2 L1-4 Applicable Analog Control Unit for the PSB3-324 [3 W capacity] Characteristics Constant-voltage system Variable voltage control 1 channel Light output is 1 channel with 4 s (Metal s x 2, EL s x 2). Equipped for parallel, serial, and analog external control all in a single Unit. Select the appropriate voltage range for the Light Unit with Light intensity range selector to set the optimum intensity. Refer to our website for product details. CCS PSB3-324 Search Use a search engine. You can also use your smartphone or cell phone. Setting switch (Pushbutton dial) Digital display Parallel communications ON/OFF input Front view Manual/external mode selector Light intensity range selector ID switch EIA-485 communications/ analog input 245 Fan exhaust outlets Fan air inlets Side view Output s (EL s) AC inlet POWER Rear view Output s (Metal s) Fan exhaust outlet Power switch Four, M3 bottom mounting screw holes (Insertion depth of 5 mm max.) Bottom view Applicable Analog Control Unit for the Characteristics Constant-current system Variable current control 1 channel Refer to our website for product details. CCS PSCC Search Use a search engine. You can also use your smartphone or cell phone. Intensity control is performed by varying the current. Equipped for parallel, EIA-485, and Ethernet communications external control all in a single Unit. Error detection function notifies insufficient speed or stoppage of the cooling fans in the Light Unit, and also notifies LED burnout errors due to an open or shorted LED circuit. PSCC-348 [3 W capacity] Parallel communications Ethernet Output (19-pin metal ) Bottom mounting screw holes 4-M3 (Insertion depth 5 mm) Fan exhaust outlet PSCC-648 [6 W capacity] Setting switch Digital display Manual/external mode selector Ethernet Air inlets Fan exhaust outlet Output (37-pin metal ) Bottom mounting screw holes 4-M4 (Insertion depth 5 mm) Air inlets Air inlets ON/OFF input EIA-485 communications Air inlets AC inlet Power switch ON/OFF Input Connector Key lock switch ID switch Power switch 16.5 Parallel communications EIA-485 communications AC inlet CCS, LIGHTING SOLUTION, LNIS, LNIS-FN, PSB, and PSCC are registered trademarks or trademarks of CCS Inc. CAUTION To ensure proper and safe use of the product, please read the Instruction Guide completely before using the product. The design and specifications of this product are subject to change without notification for product improvement. The workpiece imaging examples included in this pamphlet are intended to serve only as references to help you select a suitable Light Unit. Please verify the functionality and conditions required for your particular application before you make a final selection. The sample workpieces used in this pamphlet have been processed specifically for sample imaging. They are not intended to represent product quality and performance. CCS Inc. Headquarters Shimodachiuri-agaru, karasuma-dori, kamigyo-ku, Kyoto JAPAN TEL : / FAX : URL : sales@ccs-inc.co.jp CCS Asia PTE LTD 63 Hillview Avenue #7-1, Lam Soon Industrial Building, Singapore TEL : / FAX : URL : sales@ccs-asia.com.sg CCS America, Inc 5 Burlington Woods Suite 24 Burlington, MA 183 USA TEL : / FAX : URL : info@ccsamerica.com CCS Inc. Shanghai Office Room 38B-39, CIMIC Tower No.19 Century Avenue, Pu Dong New Area, Shanghai 212, P.R. China TEL : / FAX : ccschina@ccs-inc.co.jp CCS Europe NV/SA Bergensesteenweg 423, Bus Sint-Pieters-Leeuw, Belgium TEL : +32-() / FAX : +32-() info@ccseu.com CCS Inc. Shenzhen office 17B,China Economic Trade Building, 7Rd Zizhu, Zhuzilin, Futian District, Shenzhen 5184 P.R.China TEL : / FAX : ccschina@ccs-inc.co.jp Copyright 215 CCS Inc. All s Reserved. Content current as of Junuary LNIS