UV2 Series. High-output UV LED Light Units. UV2 Series. Expanded Lineup. CCS Inc.

Transcription

1 UV2 s UV2 Expanded Lineup now supported Applications Magnetic particle inspection Penetrant inspection Coating agent inspection Adhesive application inspection and more CCS Inc.

2 Ideal for observation by fluorescence Replacing black lights s Coating Inspection Application Example Visible Light High-output UV Light Unit Only the coating agent on the board is captured. Narrow-range irradiation With Lenses Wide-range irradiation Lensless Expanded Lineup now supported LDR2-1UV2-365-N () Typical black light (Reference value) * The data included is for reference only. Actual values may vary. Irradiance Approx. 3 x * LDR2-1UV2-365-W () Long Distance Irradiation * Comparison with the wide type product. (LWD=8 mm, typical value) Comparing brightness and irradiation range by types High High (Light Condensing) Narrow 75 mm 148 mm Spot Light 61 mm width 195 mm width 128 mm width 75 mm The irradiation is concentrated in a narrow range using lenses. 1 mm The irradiation covers a wide range. Brightness (Irradiance) Ø18 mm Outer diameter Outer diameter Ø6 mm Ø1 mm Outer diameter Outer diameter Ø6 mm Ø1 mm Brightness (Irradiance) 71 mm width 138 mm width 25 mm width 339 mm width 71 mm width 138 mm width 25 mm width 339 mm width Irradiation range (Short side) Workpiece: Sticky note (75x75 mm) Workpiece: Postcard (1x148 mm) Wide Wide Image subject: Packing tape on a film Image subject: Invisible ink Irradiation range Irradiation range (Long side) 1 Light Unit: LDR2-1UV2-365-N Light Unit: LDR2-1UV2-365-W

3 Product Lineup Narrow range irradiation Wide range irradiation LDR2-6UV2-365-N LDR2-1UV2-365-N LDR2-6UV2-365-W LDR2-1UV2-365-W LDR2-6UV2-365-N LDR2-6UV2-365-W LDR2-1UV2-365-N LDR2-1UV2-365-W Type Peak wavelength (typ.) Input voltage (max.) 365 nm 24 VDC Power consumption (max.) 7.6 W 23 W Dimensions (mm) Outer dia.: Ø6, Inner dia.: Ø3, Height: 34 (narrow)/3 (wide) Outer dia.: Ø1, Inner dia.: Ø3, Height: 19 (narrow)/15 (wide) Weight (max. g) Applicable Control Units PD3, PD2, PSB, BB, CC-ST-124* * For LDR2-6UV2-365-N/-W only. Note: These Light Units cannot be used with CCS Strobe Control Units which have overdrive specifications. For details on the applicable Control Units, refer to the general catalog or the CCS website. Narrow range irradiation Wide range irradiation LDL SERIES mm mm mm mm LDL SERIES mm mm mm mm Newly designed length Peak wavelength (typ.) Input voltage (max.) Power consumption (max.) dimensions (mm) Weight (max. g) Applicable Control Units LDL-71X12UV2-365-N LDL-138X12UV2-365-N LDL-25X12UV2-365-N LDL-339X12UV2-365-N LDL-71X12UV2-365 LDL-138X12UV2-365 LDL-25X12UV2-365 LDL-339X12UV W 71x W 138x12 5 *1: Excluding the LDL-339X12UV2-365-N/-365. *2: For LDL-71X12UV2-365-N/-365 only. Note: These Light Units cannot be used with CCS Strobe Control Units which have overdrive specifications. For details on the applicable Control Units, refer to the general catalog or the CCS website. 365 nm 24 VDC 23 W 25x12 7 PD3, PD2, PSB * 1, BB * 1, CC-ST-124* 2 38 W 339x12 19 (Light Condensing) LN SERIES mm mm mm Peak wavelength (typ.) Input voltage (max.) Power consumption (max.) dimensions (mm) Weight (max. g) Applicable Control Units LN-61UV W 61x16 45 LN-128UV nm 24 VDC 16 W 128x16 LN-195UV W 195x16 PD3, PD2, PSB, BB, CC-ST-124* * For LN-61UV2-365 only. Note: These Light Units cannot be used with CCS Strobe Control Units which have overdrive specifications. For details on the applicable Control Units, refer to the general catalog or the CCS website Spot Light HLV2-24UV2-365 Ø18 mm Peak wavelength (typ.) Input current (max.) Power consumption (max.) Dimensions (mm) Weight (max. g) Applicable Control Units HLV2-24UV nm.7 A 3.2 W Outer dia.: Ø28 (lens), Inner dia.: Ø24 (mounting hole), Height: 54 5 PJ, CC-PJ-77, PD3 * * Must be one of the HLV2-series compatible models. Note: This Light Unit cannot be used with CCS Strobe Control Units which have overdrive specifications. For details on the applicable Control Units, refer to the general catalog or the CCS website. We accept custom orders for products to fit your needs in length, etc. Please feel free to ask your CCS representative for more details. 2

4 Technical Data for s LDR2-6UV2-365-N LDR2-6UV2-365-W LDR2-1UV2-365-N LDR2-1UV2-365-W LWD characteristics Uniformity (LDR2-1UV2-365-N) (LDR2-1UV2-365-W) Note: At short distances, uniformity of irradiation from narrow type Light Units is reduced. This may affect imaging depending on the type of workpiece. Light Unit in use: LDR2-1UV2-365-N LWD=5 mm LWD=1 mm LWD=15 mm 1 LWD=5 mm LWD=1 mm LWD=15 mm Light Unit in use: LDR2-1UV2-365-W LWD=5 mm LWD=1 mm LWD=15 mm 1 LWD=5 mm LWD=1 mm LWD=15 mm Spot Light HLV2-24UV2-365 Light Unit in use: HLV2-24UV2-365 LWD characteristics Uniformity LWD=1 mm LWD=25 mm LWD=55 mm 1 Relative radiance (%) mm 1 mm 1 mm 1 mm 1 mm 1 mm 1 3

5 LDL-71X12UV2-365-N/-365 LDL-138X12UV2-365-N/-365 LDL-25X12UV2-365-N/-365 LDL-339X12UV2-365-N/-365 LWD characteristics Uniformity (LDL-25X12UV2-365-N) (LDL-25X12UV2-365) Note: At short distances, uniformity of irradiation from narrow type Light Units is reduced. This may affect imaging depending on the type of workpiece. Light Unit in use: LDL-25X12UV2-365-N LWD=4 mm LWD=7 mm LWD=1 mm 1 LWD=4 mm LWD=7 mm LWD=1 mm Light Unit in use: LDL-25X12UV2-365 LWD=4 mm LWD=7 mm LWD=1 mm 1 LWD=4 mm LWD=7 mm LWD=1 mm (Light condensing) LN-61UV2-365 LN-128UV2-365 LN-195UV2-365 Light Unit in use: LN-195UV2-365 width (long side): 195 mm Measurement direction Long side Short side Relative radiance (%) LWD characteristics Uniformity LWD=1 mm 1 Relative irradiance distribution Note: Simulation values. Actual values may vary. LWD=1 mm Lateral position (mm, long side) Lateral position (mm, short side) 4

6 Application Examples Imaging of Scratches by Magnetic Particle Inspection Workpiece (LDL-71X12UV2-365-N) (LDL-71X12UV2-365-N) Metal component Visual inspection Image of magnetic particle inspection viewed with the naked eye. With a high-output UV LED Light Unit, the scratches can be observed by fluorescence. Imaging of Text at the Bottom of an Aluminum Can Monochromatic camera Image of magnetic particle inspection captured using a monochromatic camera. With a high-output UV LED Light Unit, the scratches can be observed by fluorescence. Note: The contrast of the image can be enhanced using the optional filters. Workpiece White Light (LDL2-146X3SW) (LDL-138X12UV2-365-N) Aluminum can Imaging of Packing Tape on Film With white light, it is difficult to capture the printed text at the bottom of the can. With a high-output UV LED Light Unit, observation by fluorescence is possible. Note: The contrast of the image can be enhanced using the optional filters. Workpiece White Light (LDL2-146X3SW2) (LDR2-1UV2-365-N) Sticky notes With white light, it is difficult to capture the sticky notes and the packing tape with high contrast. Imaging of Grease Coating on a Bearing With a high-output UV LED Light Unit, observation by fluorescence is possible. Note: The contrast of the image can be enhanced using the optional filters. Workpiece White Light (LDR2-9SW2) (LDR2-1UV2-365-W) 5 Bearing With white light, it is difficult to capture the grease coating. With a high-output UV LED Light Unit, observation by fluorescence is possible. Note: The contrast of the image can be enhanced using the optional filters. The above sample workpiece has been made specifically for sample imaging.

7 Dimension Diagrams (Unit: mm) LDR2-6UV2-365-N/-W Ø M3x4 Common dimensions for both narrow and wide types 34* (Ø3.5) LDR2-1UV2-365-N/-W Ø Common dimensions for both narrow and wide types 19* 4-M3x4 (Ø3.5) Ø3 Ø3 12 ( ) 6 C B ( ) 15 Same as A Surface A (45.6) 42 (Ø3.5) 3 Common dimensions C 16 ( ) 11 B ( ) 14 Same as A Surface A 14-M3 6 (Ø3.5) M E 3 D (Ø4.5) F xM3x E 3 D (Narrow/Wide) B ( ) C (Overall length) D E LDL-71X12UV2-365-N/-365 LDL-138X12UV2-365-N/-365 LDL-25X12UV2-365-N/ P3x2=6 P3x4=12 P3x6= LDL-339X12UV2-365-N/ P3x1= (47.6) 44 B ( ) C (Overall length) D LN-61UV2-365 LN-128UV2-365 LN-195UV P3x2=6 P3x4=12 P3x6=18 E (34) 2-M3 Ø28 Ø24 18 Ø6 Ø1 * 3 for wide type * 15 for wide type Common dimensions for both narrow and wide types F 6xM3x6 1xM3x6 14xM3x6 22xM3x6 Light Condensing s Spot Light HLV2-24UV2-365 Ø18 ( ) 3 6

8 Common Specifications Input voltage Operating environment Storage environment Light spectrum 24 VDC (max.) Temperature: to 4 C, Humidity: 2% to 85% RH (with no condensation) Temperature: 2 to 6 C, Humidity: 2% to 85% RH (with no condensation) Relative energy (%) Standard products: 365 nm Wavelength (nm) CE Marking Environmental regulations Cooling method Relative energy (%) Conforms to safety standard EN RoHS compliant Natural air cooling Orders are accepted for custom Light Units with a peak wavelength of 385 nm Wavelength (nm) Optional UV Products Transmits UV light waves and absorbs visible light. Ultraviolet Transmission Filters U34 Absorbs wavelengths of 42 nm and shorter and passes longer wavelengths. Ultraviolet Cutting Filters L42 Transmittance (%) Filter Characteristics and UV LED Spectrum Comparison nm UV LED L-42 Filter U-34 Filter U34-25 U34-27 U34-3 U34-4 U34-46 Size M25.5 P.5 M27. P.5 M3.5 P.5 M4.5 P.5 M46. P.75 L42-25 L42-27 L42-3 L42-4 L42-46 Size M25.5 P.5 M27. P.5 M3.5 P.5 M4.5 P.5 M46. P Wavelength (nm) Application Example (Shrink Film) For assistance in selecting a Filter that is suitable for the excitation wavelength, contact your CCS sales representative. Transmits blue light only. Blue Filters V44 Cuts specific range of wavelength. R6 Sharp-cut Filters R64 Without Filter Other Filters Customized Filters With Ultraviolet Cutting Filter Green, yellow, and more. For details on the customized filters, please contact your CCS sales representative. Transmits wavelengths within 35 to 52 nm. Cuts 6 nm and shorter. Cuts 64 nm and shorter. CCS has various standard filters suitable for wavelengths other than those above. For details, refer to the Product Options page of our website or contact your CCS sales representative. Precautions for UV Products CAUTION Never look directly at or touch an ultraviolet light source. When the Light Unit is ON, always wear protective UV glasses and be sure not to let any ultraviolet light enter your eyes. Do NOT look directly at the radiating of the Light Unit while it is turned on. Also, do NOT turn it towards others. Wear long sleeves and gloves and do not expose your skin to the ultraviolet light during operation. Make sure that everyone in the vicinity of the Light Unit is aware of the dangers of ultraviolet light LEDs. Example: Protective UV glasses CCS, LIGHTING SOLUTION, LDR, LDL, HLV, LNSP, and HLUV are registered trademarks or trademarks of CCS Inc. CCS Inc. CAUTION Carefully read the User Manual before using the product to ensure correct operation. For product improvement, specifications and designs are subject to change without notice. Use the workpiece imaging examples provided in this pamphlet as reference material for the selection of Light Units. The sample workpieces used in this pamphlet have been made specifically for sample imaging, and are not intended to represent product quality and performance. Headquarters Shimodachiuri-agaru, karasuma-dori, kamigyo-ku, Kyoto JAPAN TEL : / FAX : URL : sales@ccs-inc.co.jp CCS Asia PTE LTD 63 Hillview Avenue #7-1, Lam Soon Industrial Building, Singapore TEL : / FAX : URL : sales@ccs-asia.com.sg CCS America, Inc 5 Burlington Woods Suite 24, Burlington, MA 183 USA TEL : / FAX : URL : info@ccsamerica.com CCS Inc. Shanghai Office Room 38B-39, CIMIC Tower No.19 Century Avenue, Pu Dong New Area, Shanghai 212, P.R. China TEL : / FAX : ccschina@ccs-inc.co.jp CCS Europe NV/SA Bergensesteenweg 423, Bus 13, 16 Sint-Pieters-Leeuw, Belgium TEL : +32-() / FAX : +32-() info@ccseu.com CCS Inc. Shenzhen office 17B,China Economic Trade Building, 7Rd Zizhu, Zhuzilin, Futian District, Shenzhen 5184 P.R.China TEL : / FAX : ccschina@ccs-inc.co.jp Copyright 216 CCS Inc. All Rights Reserved. Content current as of February UV2