4 Nanodyne Replacement Illuminator for Nikon Labophot 2 Microscope Installation Instructions: Included Items. Tape to secure wires.

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1 Nanodyne Replacement Illuminator for Nikon Labophot Microscope : Included Items PN 07 TPI Main ssy with LED dditional Items Included ut Not Shown: PN 056 Hex Key.5mm (for pot install - M screws) PN 057 Hex Key.5mm (for M mounting screws) PN 090 Hex Key 5/6 inch (for -56 mounting screws) PN 07 SHCS M x 0.5 x 6mm ( pcs) PN 07 PI O-Ring VS Tape to secure wires. PN 07 SHCS -56 x 0.5 ( pcs) PN 0 Nikon Labophot dapter Plate PN 00 Pot Cable ssy PN 07 Power Supply - XP Power 5V and PN 07 Cable ssy.5mm ID x.5mm OD R plug to US, 6 foot. PN 078 Slide Pot ssembly Labophot (includes pcs SHCS M x 0. x 6mm) Pot Knob (save from microscope) The illuminator may be powered by plugging the cable into the power supply provided, or into a suitable US port on a computer or other device. PN 076 Rubber plug to block unused C power recepticle. PN 07 Labophot faceplate Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Power supplies are subject to substitution without notice due to availability issues and changes in regulations. Han-Seung Yang /9/09 PN 07 Nikon Labophot OF 0

2 Nanodyne Replacement Illuminator for Nikon Labophot Microscope - Step. old lamp housing. Photo b the existing lamp housing and the five screws that hold the lamp to the back of the microscope. Carefully remove the condenser lens from its cavity and set it aside in a safe place so that it does not get broken, as it will be replaced at the end of the installation. Photo a Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang /9/09 PN 07 Nikon Labophot OF 0

3 Nanodyne Replacement Illuminator for Nikon Labophot Microscope - Step. microscope cover, old circuitry and wiring. Cut these connections (recommended) Photo a Cut these connections Photo b the screws that hold the microscope cover in place, as shown in the left image. Once these are removed, take off the cover as shown in the right image. Note that for the purposes of illustration, the microscope neck was removed from the scope, and is not a necessary step to remove the cover. t this point, any of the electronics housed within the microscope base are no longer necessary, and any or all of the circuitry and wiring may be removed as desired. efore completing this step, be sure that the microscope is not plugged in to a wall outlet. t a minimum, it is recommended to cut the connections to the C power receptacle as a safety measure so that if the microscope was mistakenly plugged in while being maintained, there is a minimized risk of electric shock. The silicone rubber C receptacle plug provided also serves to prevent the microscope from being plugged in to a wall outlet in the first place. lso, cut the connections to the old lamp unit, and remove it from the microscope. Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang /9/09 PN 07 Nikon Labophot OF 0

4 Nanodyne Replacement Illuminator for Nikon Labophot Microscope - Step. old power switch and pot knob. Depress this tab to free the switch from the microscope Photo a Photo b Cut the connections to the power switch, and remove it from the scope by using a flathead screwdriver to depress the tabs on the side of the switch, as indicated in the left image, and push it outward from the scope. The switch can then be discarded. the potentiometer knob by pulling it straight outward from the microscope. Set this aside, as it will be replaced on the microscope later in the installation. Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang /9/09 PN 07 Nikon Labophot OF 0

5 Nanodyne Replacement Illuminator for Nikon Labophot Microscope - Step. old front plate and potentiometer. Photo a Photo b the front plate by pushing through the inside of the microscope. any adhesive residue so that the new replacement plate will have a good surface to bond. Once the plate is removed, cut the connections to the potentiometer and remove it from the microscope by unscrewing the two screws that hold it in place. The front plate and potentiometer may now be discarded. Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang /9/09 PN 07 Nikon Labophot 5 OF 0

6 Nanodyne Replacement Illuminator for Nikon Labophot Microscope - Step 5. Install new potentiometer. Old recepticle Potentiometer Photo 5a Photo 5b Install the new potentiometer using the two M x 6mm screws and the.5mm hex key provided. When installing the potentiometer, ensure that it is in the correct orientation. If installed correctly, the side of the potentiometer circuit board that says MIN should be on the left side of the potentiometer opening. When this is completed, remove the backing on the new front plate and install it where the old plate resided. Press the plate along its length to ensure that it has a good bond to the base of the microscope. Re-install the potentiometer knob onto the new potentiometer, ensuring that it is not inserted too far in as to prevent the potentiometer from sliding smoothly. * Note: Left image for potentiometer (PN 078 with an old pin recepticle) is outdated. It is currently replaced to revised one (PN 078 R with a new pin recepticle). Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang /9/09 PN 07 Nikon Labophot 6 OF 0

7 Nanodyne Replacement Illuminator for Nikon Labophot Microscope - Step 6. Install potentiometer cable. Photo 6b Potentiometer Photo 6a Potentiometer cable Install the potentiometer cable onto the potentiometer as shown in the left image, noting that the connector only seats one way. Route the other end of the cable through the opening in the back of the microscope shown in the right image. * Note: Left image for potentiometer (PN 078) and potentiometer cable (PN 096) are outdated. It is currently replaced to revised ones (PN 078 R and PN 00, respectively). Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang /9/09 PN 07 Nikon Labophot 7 OF 0

8 Nanodyne Replacement Illuminator for Nikon Labophot Microscope - Step 7. Place condenser lens and install Nanodyne adapter plate. Photo 7b Pull the potentiometer cable through the back of the microscope as shown in the left image. Replace the condenser lens at the back of the microscope, and then install the adapter plate onto the back of the microscope where the old lamp unit resided. Secure it into place using the four M x 6mm screws and.5mm hex key provided. If not done so already, install the silocone rubber C receptacle plug as shown below. Photo 7a Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang /9/09 PN 07 Nikon Labophot 8 OF 0

9 Nanodyne Replacement Illuminator for Nikon Labophot Microscope - Step 8. Connect the Pot Cable to the Illuminator. Connect the plug at the end of the Pot Cable ssembly to the mating socket of the illuminator, as shown in the pictures on this page. NOTE THT THE PLUG IS KEYED TO ONLY GO INTO THE SOCKET ONE WY, S SHOWN. Partially insert the plug into the mating socket of the illuminator by holding the wire next to the plug with your finger (photo ). Use your fingernails, if you have them, or tools like a tiny screwdriver or tweezers pushing on the side of the plug to fully insert it (photo ). The socket cannot be fully engaged by pushing on the wires, as the wires would just collapse. To disconnect it if needed, pull the wire straight out by firmly gripping the black heat shrink tubing. Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang /9/09 PN 07 Nikon Labophot 9 OF 0

10 Nanodyne Replacement Illuminator for Nikon Labophot Microscope - Step 9. Install Nanodyne illuminator. Secure the illuminator box to the adapter by using the four -56 x 0.5in screws and the 5/6in hex key provided (image ). Note that the screws will install on the four inner holes on the illuminator box. Once this is completed, plug in the potentiometer cable onto the bottom of the illuminator (details were described in page 9) and route any slack cable back into the microscope (image ). fter this is completed, re-install the microscope covers and plug in the illuminator (image ); it is now ready for use. Copyright 09 Nanodyne Measurement Systems. Document authorized for installation of Nanodyne equipment only. Wayne onin Han-Seung Yang /9/09 PN 07 Nikon Labophot 0 OF 0

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