Film Scanner 24V Inverter Replacement

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1 Overview Please read and understand the entire work instruction before beginning any procedures. WARNING: icrco assumes no liability for damage done to the unit while following these instructions. These instructions should be carried out by an icrco approved technician. Necessary Tools 5 #2 Phillips-head Screwdriver; Flathead Eyeglasses Screwdriver; Needle-nose Pliers; Socket Wrench 16 24V Inverter Replacement 1. Ensure that the unit is powered off and unplugged. 2. Using a towel, blanket or some other soft material, orient the unit face down on a flat surface. 3. Remove six (6) 6-32 x 3 flathead screws from the back cover. 4. Slide the back cover out of the unit. 5. Remove the two (2) wires from the Scanning Lamp 24V Inverter board. 1 of 7 Document # FLMIR-04A Rev A September 16, 2009

2 2 of 7 Document # FLMIR-04A Rev A September 16, 2009

3 6. Remove two (2) 4-40 x 3 pan head screws from the Scanning Lamp 24V Inverter board. 7. Remove the Scanning Lamp 24V Inverter board from the unit.. Fasten the new Scanning Lamp 24V Inverter board to the unit using two (2) 4-40 x 3 pan head screws. 9. Reconnect the two pin plug to CN1 (on the bottom of the board) and the three pin connector to port CN2. 3 of 7 Document # FLMIR-04A Rev A September 16, 2009

4 Acrylic Spacer Evaluation At this point, the technician needs to evaluate the acrylic spacers to see which one(s) melted. The acrylic spacers are located behind the Ballast boards. There is one board towards the bottom of the machine, and an assembly of three boards at the top of the machine. The technician may not be able to see all the acrylic boards in the Top Ballast Assembly. The technician may need to do steps one (1) and two (2) from the Top Ballast Assembly section to remove the ballast assembly and evaluate the acrylic spacers. The locations of the ballast boards are shown in the graphic: Bottom Ballast: 1. Disconnect two wires. Use a piece of masking tape and a pen to mark the top and bottom wires. 2. Using the needle-nose pliers, squeeze the two (2) fasteners, and ease the board away from the unit, just high enough to clear the plastic fasteners, then move the board off to the side. CAUTION: There are three (3) fasteners holding the board to the unit, however, removal of the third fastener is not necessary. Do not pull the ballast all the way out of the unit. 4 of 7 Document # FLMIR-04A Rev A September 16, 2009

5 3. Remove the acrylic spacer. Note: The acrylic spacer is fastened to chassis with Goop (non-conductive adhesive). Minimal force is require to loosen the spacer. 4. Insert the new acrylic spacer. 5. Ease the ballast board back onto the fasteners. 6. Using a small eyeglasses screwdriver, move the clips of the plastic fastener outward to ensure the board is fastened to the unit. 7. If the Top Ballast Assembly is not damaged, refasten six (6) 6-32 x 3 flathead screws in the back cover. 5 of 7 Document # FLMIR-04A Rev A September 16, 2009

6 Film Scanner 24V Inverter Replacement Top Ballast Assembly: 1. Disconnect two (2) wires from each of the three (3) boards. Use a piece of masking tape and a pen to label each set of wires. 2. Remove two (2) 6-32 hex nuts from the assembly. CAUTION: The ballast assembly is still connected to the unit. Do not try and pull the ballast assembly all the way out of the unit. 3. Visually inspect the acrylic spacers behind each ballast board to see which spacers need to be replaced. 4. Using the needle-nose pliers, squeeze the three (3) fasteners, and ease the board away from the assembly. 5. Remove the acrylic spacer from behind the board. 6 of 7 Document # FLMIR-04A Rev A September 16, 2009

7 6. Insert the new acrylic spacer. 7. Ease the board back onto the fasteners.. Using a small eyeglasses screwdriver, move the clips of the plastic fastener outward to ensure the board is fastened to the unit. 9. Place the assembly back into the unit. 10. Refasten two (2) 6-32 hex nuts to the assembly. 11. Refasten two (2) wires to each of the three (3) boards. 12. Refasten six (6) 6-32 x 3 flathead screws in the back cover. 7 of 7 Document # FLMIR-04A Rev A September 16, 2009

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