The Pörner Bitumen Packing System Invented and patented by Pörner
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1 The Pörner Bitumen Packing System Invented and patented by Pörner Vienna, January 2014 Pörner Ingenieurgesellschaft mbh
2 WORLD BITUMEN DEMAND Bitumen demand is expected to increase substantially by Demand is expected to reach 130mln tons Demand increases in following countries: China + 10MT/yr. Turkey + 2МТ/ yr. Central and Western Africa + 3МТ/yr. Russia, Kazakhstan + 4МТ/yr. industrial developing countries like India, Brazil, Indonesia Stable demand in industrial countries Main exporters, including Iran, Mexico and Venezuela increase their own demand International bitumen trade becomes more important 2 Pörner Bitumen Packing System Vienna, January 2014
3 BITUMEN TRADE ROUTES WORLDWIDE 3 Pörner Bitumen Packing System Vienna, January 2014
4 THE PÖRNER BITUMEN PACKING SYSTEM Pörner Bitumen Bag Enables storage of bitumen in cold condition Does not involve fixed costs when there is no bitumen production Does not require any special infrastructure for transportation Allows shipment of bitumen in any volume Economic: up to 50% of cost savings on logistics Bitumen production can be maintained independently from season 4 Pörner Bitumen Packing System Vienna, January 2014
5 THE PÖRNER BITUMEN PACKING SYSTEM The Pörner Bitumen Packing System consists of three elements: I. The Pörner Cooling & Packing Unit II. The Pörner Bitumen Bag TM III. The High-Performance Melter An integrated solution for the bitumen storage, transport and distribution in cold condition 5 Pörner Bitumen Packing System Vienna, January 2014
6 I. PÖRNER COOLING & PACKING UNIT Pörner Bitumen Packing offers new opportunities for the bitumen industry: I. Cooling & Packing Unit II. Pörner Bitumen Bag TM III. High-Performance Melter Energy efficient Environmentally safe Flexible capacity Safe transportation No quality loss High loading capacity High capacity Energy efficient Applicable anywhere 6 Pörner Bitumen Packing System Vienna, January 2014
7 I. PÖRNER COOLING & PACKING UNIT OIL REFINERY STEEL DRUMS HIGH-PERFORMANCE MELTER ROAD TRUCKS KRAFT BAGS RAILWAY PÖRNER BITUMEN BAG Seasonal Storage BUFFER TANKS CONTAINER TANKS SEAGOING VESSELS COOLING & PACKING UNIT END USER 7 Pörner Bitumen Packing System Vienna, January 2014
8 I. PÖRNER COOLING & PACKING UNIT Basic Data Packing and cooling of bitumen safe, efficient and economic Nominal capacity 10 tons per hour Can be operated 24h/day, 7,200h/year Up to 240t/day per modul Filling temperature is controlled that Bitumen still can be pumped and the plastic liner material stays stable The low filling temperature minimizes the emission of off gases 8 Pörner Bitumen Packing System Vienna, January 2014
9 II. THE PÖRNER BITUMEN BAG TM Pörner Bitumen Packing System offers new opportunities for the bitumen industry: I. Cooling & Packing Unit II. Pörner Bitumen Bag TM III. High-Performance Melter Energy efficient Environmentally safe Flexible capacity Safe transportation No quality loss High loading capacity High capacity Energy efficient Applicable anywhere 9 Pörner Bitumen Packing System Vienna, January 2014
10 II. THE PÖRNER BITUMEN BAG TM OIL REFINERY STEEL DRUMS HIGH-PERFORMANCE MELTER ROAD TRUCKS KRAFT BAGS RAILWAY PÖRNER BITUMEN BAG Seasonal Storage BUFFER TANKS CONTAINER TANKS SEAGOING VESSELS COOLING & PACKING UNIT END USER 10 Pörner Bitumen Packing System Vienna, January 2014
11 II. THE PÖRNER BITUMEN BAG TM Basic Data Pörner Bitumen Bags are economical, flexible and environmentally friendly Flexible bag with self-stabilizing design Capacity: up to 1000kg of bitumen Suitable for packing in liquid condition Optimized for 20 ft. container or truck loading Storage at any place, even outdoors Inner liner bag is melted and therefore integrated with the bitumen at target destination Bearing outer bag can be recycled The innovative Pörner Bitumen Bag has been developed and filed for patent by Pörner and is produced by world leading companies in industrial packing. 11 Pörner Bitumen Packing System Vienna, January 2014
12 II. THE PÖRNER BITUMEN BAG TM An innovative solution in bitumen logistics Perfect balance between price and quality up to 50% of costs savings in logistics Fully compatible with environmental requirements Does not require any special infrastructure Long-term storage without quality loss Adapted for regional and international transportation 12 Pörner Bitumen Packing System Vienna, January 2014
13 CONVENIENCES OF THE PÖRNER BITUMEN BAG TM 13 Pörner Bitumen Packing System Vienna, January 2014
14 III. High-Performance Melter Pörner Bitumen Packing System offers new opportunities for the bitumen industry: I. Cooling & Packing Unit II. Pörner Bitumen Bag TM III. High-Performance Melter Energy efficient Environmentally safe Flexible capacity Safe transportation No quality loss High loading capacity High capacity Energy efficient Applicable anywhere 14 Pörner Bitumen Packing System Vienna, January 2014
15 III. High-Performance Melter OIL REFINERY STEEL DRUMS HIGH-PERFORMANCE MELTER ROAD TRUCKS KRAFT BAGS RAILWAY PÖRNER BITUMEN BAG Seasonal Storage BUFFER TANKS CONTAINER TANKS SEAGOING VESSELS COOLING & PACKING UNIT END USER 15 Pörner Bitumen Packing System Vienna, January 2014
16 III. High-Performance Melter Basic Data Melting of bitumen in Pörner Bitumen Bags 2 Step process: Liquefaction by melting grid (patent pending) Further heating up to application temperature in the collecting tank (approx. 150 C) 20 ft. tank with heating tubes Tank volume approx. 27m³ Required personnel 2 persons per shift Parallel operation of several units possible At normal ambient conditions the High-Performance Melter can liquefy up to 4 TPH. 16 Pörner Bitumen Packing System Vienna, January 2014
17 III. High-Performance Melter Energy maintenance The Melter is operated with hot gas produced by a burner (oil or gas fired) in a combustion chamber. For liquefying the bitumen from Pörner Bitumen Bags a special heating grid is used. This grid consists of several single heating elements with triangle profile. Piece per piece charging from the top prevents heat energy loss and guarantees a safe operation. 17 Pörner Bitumen Packing System Vienna, January 2014
18 III. High-Performance Melter Heating process Each heating element is provided with internal gas guiding device (Patent Pörner): to distribute the hot gas to maintain similar heating temperature over the surface of the heating elements gas temperature at inlet is approx. 400 C and outlet approx. 250 C surface temperature on the heating elements when bitumen is liquefied is approx C. This setup warrants the complete dissolving of the plastic film. The hot gas from outlet (250 C) is used for further heating of the bitumen in the collecting tank. 18 Pörner Bitumen Packing System Vienna, January 2014
19 III. High-Performance Melter Capacity In full operation the melting speed is approx. 1cm/sec At normal ambient temperature (20 C) a volume of 95 Tons can be liquefied per day The High-Performance Melter is applicable at any place where bitumen is needed. 19 Pörner Bitumen Packing System Vienna, January 2014
20 III. High-Performance Melter Supplementary Equipment Optionally the energy contained in the exhaust gas from collecting tank can also be recovered to: preheat the hot gas for the melter grid this saves approx % of the general energy consumption of the melting system The High-Performance Melter can be part of a local bitumen supply terminal or situated directly adjacent to a hotmix plant. 20 Pörner Bitumen Packing System Vienna, January 2014
21 International Implementation 1. How to start Pörner conducts a preliminary market study Pörner designs the complete system Pörner supports marketing and distribution of product together with its partners in the bitumen industry 2. Implementing the Pörner Bitumen Packing System Pörner supplies Cooling & Packing Units, and High-Performance Melter Pörner supplies packing material (Pörner Bitumen Bags TM ) Pörner provides maintenance, back-up and service throughout the unit s life cycle Pörner is the leading technology provider for bitumen production and handling, licensor and contractor of more than 50 Biturox Plants! 21 Pörner Bitumen Packing System Vienna, January 2014
22 Thank you for your attention Pörner Ingenieurgesellschaft mbh Hamburgerstraße Vienna Austria Tel.: Fax: vienna@poerner.at
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