Solve every task perfectly.

Transcription

1 Lasers: Solve every task perfectly. Machine Tools / Power Tools Laser Technology / Electronics Medical Technology

2 Impressive diversity. Contents Impressive diversity. 2 Lasers: All around versatility. 4 CO 2 lasers: Cost-effective and robust. 6 The TRUMPF Group is one of the world s leading manufacturers of laser technology and production engineering. We set the standard with our innovations in lasers and laser systems, machine tools, power tools and medical technology. Since 1923, our customers have relied on us for superior-quality technical solutions. TRUMPF Laser GmbH + Co. KG began developing solid-state lasers as early as In 1985, TRUMPF presented its first CO 2 laser with a power of 1 kw. TruFlow 8 TruCoax 12 Solid-state lasers: Variety equals versatility. 14 Today, we are the global market and technology leader in industrial lasers and laser systems. You will find that we have the most comprehensive product portfolio in the world, with the right laser to suit every need. Through systematic research and development, we are extending the advantages we provide our customers well into the future. TruDisk 16 TruDiode 22 TruFiber 26 TruPulse 29 TruMark 34 TruMicro 36 Beam guidance for solid-state lasers. 38 TruServices: Service like no other. 42 2

3 TruFlow fast axial flow CO 2 lasers Reliable and robust, for universal use in cutting and welding a wide range of materials. TruCoax diffusion-cooled CO 2 lasers Light and compact with a high beam quality, these lasers are ideal for processing nonmetallic materials. TruDisk disk lasers For maximum power when welding, brazing and for high-productivity thin-sheet cutting. TruDiode diode lasers With maximum energy efficiency, these lasers are the preferred option for welding and brazing applications. TruFiber fiber lasers For filigree welding and cutting work at high processing speeds. TruPulse pulsed solid-state lasers Thanks to a high pulse power, these lasers are ideal for spot and seam welding as well as cutting. TruMicro short and ultra-short pulsed lasers For structuring, ablation, cutting or drilling in microprocessing. TruMark marking lasers For permanent, high-quality and unique markings on a wide range of materials. 3

4 Lasers: All around versatility. Laser cutting from thin to thick. Narrow, high-strength laser weld seams. The laser is the most universal tool for cutting, welding, marking, drilling, coating, curing and structuring surfaces. It works without contact and without wear. The heat-affected zone and the degree of component warping are extremely small in laser processing. Postprocessing work is usually unnecessary. We strive to work economically and responsibly. This is why we use resources sensibly. Reduced reactive power thanks to power factor correction in TruDisk disk lasers. Excellent efficiency of TruDisk disk lasers, TruFiber fiber lasers and TruDiode diode lasers. Up to 25% energy savings thanks to a new generation of TruFlow high-power lasers. You can find additional examples and more information about efficiency+ at 4

5 Filigree spot welding. Microdrilling with extreme precision. TRUMPF laser technology is used in a wide range of industry sectors, including the processing of transmission components and precision parts, exhaust-gas components, sensors and control components, tailored blanks, tubes and profiles, and deep-drawn parts or hot formed workpieces. Our lasers also repair and coat items and protect them against wear. And there s more: not only do they create markings on pacemakers and apples, they also structure solar cells, cut microstructures in stents and drill tiny holes in PCBs. Be it metal, plastic, glass, ceramics, wood or paper our products open up a world of completely new possibilities for you. Everything from a single source. The advantage of diversity. Benefit from our decades of practical experience in all laserrelated fields. With TRUMPF, you get everything from a single source from laser units and beam-guidance components, to focusing optics and software, right through to complete systems. Our laser components can be adapted to any task and can be effortlessly integrated into your production environment. Laser light is universal. It is used as a tool for processing everything from the most filigree structures in medical technology to 30-mm-thick metal sheets in the shipbuilding industry. The diverse applications place different demands on laser technology. As a result, there is no one single laser for all situations, but rather each application has its own ideal laser technology. TRUMPF gives you the choice: as global market leader, we offer a complete range of laser sources and the comprehensive service to match. 5

6 CO 2 lasers: Cost-effective and robust. Integration made easy. For decades, CO 2 lasers have been the standard tool for efficient and cost-effective processing of a wide variety of materials. Today, more than 20,000 of our laser sources provide reliable service day after day, around the world whether for cutting, welding or surface treatment of two- or three-dimensional workpieces. Thanks to their compact and robust construction and open interface architecture, TRUMPF CO 2 lasers are easy to integrate into existing system concepts even on moving components. They deliver first-class quality and high system availability. 6

7 Comprehensive product range. Our portfolio includes fast axial flow lasers from the TruFlow series as well as TruCoax diffusion-cooled lasers. With the wide range of available power and excellent beam characteristics, we can tailor lasers as a tool to your production needs. Lasers in the low power range cut thin metal sheets particularly efficiently. They also cut nonmetallic materials such as wood, paper or plastics and are well suited to melting glass and perforating ceramic substrates. Above a laser power of 2 kw, CO 2 lasers are used for cutting 2D or 3D sheet-metal components and for welding transmission parts, exhaust-gas components, and tubes and profiles. With TruFlow lasers in the highest power range from 12 to 20 kw, thick metal sheets can be welded reliably for example in the shipbuilding industry and in transmission component manufacturing for commercial vehicles. 7

8 TruFlow Compact, square resonator structure. TruFlow: Benefits at a glance. Universal and specialized Utterly reliable. Highest productivity. Maximum parameter stability. Minimal operating costs. Full flexibility for various part thicknesses. The entire series of TruFlow CO 2 lasers is modular in design, meaning the laser you receive will be tailored precisely to your requirements. You can choose the required beam parameters for your application from a power range of between 700 and 20,000 W. In addition to standard production lasers for universal cutting and welding applications, we also offer custom solutions, for example extremely focusable lasers. 8

9 Utterly reliable. Robust, economical and utterly reliable TruFlow lasers are all of these, even under extremely tough conditions. Their compact, square resonator structure enables maximum resonator lengths for the best beam quality, while keeping the external dimensions to a minimum. The resonator s essential components are water-cooled. It is mechanically stable and can be installed directly on machine frames, even on moving bridges. The turbo radial fan, mounted on magnets and wear- and maintenance-free, circulates laser gas constantly, enabling very efficient cooling and a high degree of laser efficiency. Highly productive. TruFlow lasers also work reliably in continuous operation in industrial environments, secondary processing times are accordingly low greatly improving productivity. Your TruFlow laser can be used with flexibility for burr-free cut edges with a narrow kerf and also for thin, low-spatter weld seams with a small heat-affected zone. Top: Laser cut sheet-metal components. Center: Laser welded transmission parts. Bottom: Laser welded pipes and profiles. 9

10 TruFlow Maximum parameter stability. The high beam quality and power of the TruFlow series ensure optimum process reliability. From the first part onwards you achieve consistent processing results, regardless of the operating situation and environment. The absolute temperature stability of the resonator and its components guarantees outstanding parameter stability. This applies both to the laser power and to the shape, alignment and focusability of the laser beam. It is unrivalled among other industrial high-power CO 2 lasers. The technology behind CO 2 lasers gives them a wide process window, and they deliver reliable results across a wide range of applications. Minimal operating costs. Because it is the cleanest and most reliable form of laser excitation, we use only capacitive high-frequency excitation in our TruFlow lasers. It ensures a high level of efficiency, consistent beam parameters and excellent controllability of the laser power. For you, this excitation technology means extremely low energy and maintenance costs and correspondingly low operating costs. The latest generation TruFlow high-power lasers even help you to minimize your overhead costs. Its optimized cooling concept substantially reduces energy consumption and permits heat recovery. The state-of-the-art transistorbased laser excitation significanctly cuts costs for power and spare parts. What s more, the optimized stand-by mode also conserves resources. 10

11 Technical data TruFlow 700 TruFlow 1200 TruFlow 1500 TruFlow 2000 TruFlow 2700 TruFlow 3200 TruFlow 3600 TruFlow 4000 Wavelength [1] 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm Laser power 700 W 1200 W 1500 W 2000 W 2700 W 3200 W 3600 W 4000 W Beam quality K (M 2 ) 0.6 (1.67) 0.6 (1.67) 0.6 (1.67) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82) TruFlow 5000 TruFlow 6000 TruFlow 7000 TruFlow 8000 TruFlow TruFlow TruFlow TruFlow Wavelength [1] 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm 10.6 µm Laser power 5000 W 6000 W 7000 W 8000 W W W W W Beam quality K (M 2 ) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82) 0.55 (1.82) 0.52 (1.9) 0.26 (3.8) 0.24 (4.2) 0.22 (4.5) [1] Others on request. 11

12 TruCoax The diffusion-cooled TruCoax CO 2 laser has an average laser power of 1,000 W. With its high beam quality and precise pulsing capabilities, it is ideal for cutting, drilling and perforating nonmetallic materials. It can also be used for welding and cutting thin sheet metal. Perforated packaging. The TruCoax laser is top of the class when it comes to maintenance. The built-in premix gas cylinder does not need changing. There s also no need for the regular general overhaul lasers in this power class usually require. What s more, thanks to its transistor-based excitation, the TruCoax laser has no wear parts such as tubes. The laser s unique design guarantees precise process results with output, pointing and mode stability. Which in turn translates into high quality and reproducibility of applications. The TruCoax laser achieves its highest processing speeds in pulsed operation. Even at high pulse frequencies, it delivers stable pulse power and hence fast feed rates. The laser s compact construction means it can be easily integrated. This is thanks to both its transistor-based excitation and the design of its resonator. Laser cut wood panels. TruCoax: Benefits at a glance. Laser cut tube interconnector Maintenance-free laser operation. Excellent process accuracy. Highest processing speeds in pulsed operation. Easy to integrate. Universally applicable. 12

13 Technical data TruCoax 1000 Wavelength 9.3 µm Average laser power 1000 W Beam quality K (M 2 ) 0.9 (1.1) 13

14 Solid-state lasers: Variety equals versatility. The power spectrum of our solid-state lasers ranges from 20 W to 16,000 W. On request, we can provide even higher powers. Depending on the type of laser, the lasers work in continuous operation or pulsed operation with pulse durations of milli-, micro-, nano-, pico- or even femtoseconds. This opens up a vast range of possible applications. Whether for welding, brazing or cutting, TruDisk disk lasers impress in all high-quality metal applications where continuous maximum power is required. The TruDiode direct diode lasers are popular for use in welding metals as well as plastics and in brazing. They produce precise and visually perfect weld seams, are energy-efficient and extremely efficient in operation. TruFiber is the first choice for cutting and welding fine contours in thin sheet metal applications. The single-mode fiber lasers produce small weld seams and narrow kerfs quickly and precisely. The principal applications of the TruPulse pulsed lasers are spot welding and seam welding. Cold welding with the TruPulse is suitable in particular for components in which the amount of heat introduced and the degree of deformation must be very low. Materials with a high melting point can be welded in the same way as materials with a high thermal conductivity. Our TruMicro lasers are used wherever you want to ablate very small structures in a controlled, highly precise and reproducible manner. For structuring, cutting or drilling metals, semiconductors, glass and ceramics, too we have developed these diode-pumped solid-state lasers especially for the needs of microproduction technology. 14

15 Flexible integration. The great advantage of solid-state lasers is that the laser beam can be transmitted through glass fibers, meaning it can be guided with flexibility in laser light cables from the laser source to the processing location. As a result, the lasers can be easily integrated into production plants or connected to robots. Intelligently built. The control unit for the solid-state lasers is fast and dynamic. The laser power is digitally regulated in real time, guaranteeing reproducible results right from the outset. All conventional interfaces are provided for communicating with external control systems. Intuitive operation. Secure data transmission. The user interface is well-organized, clear and self-explanatory. It is operated via a touch screen. The convenient control panel can be separated from the laser unit you can take it with you to the processing location and control all functions from there. The operating software is capable of storing up to 200 programs. You can edit and scale pulse forms graphically. A single command is sufficient for ramping. With the TelePresence portal, we provide an internationally unique service for solid-state lasers. Hundreds of values are constantly measured in the laser unit and, if you wish, are monitored by our service experts via secure remote access. As a result, all errors can be quickly diagnosed and often immediately rectified regardless of where in the world your laser is located. 15

16 TruDisk TruDisk: Benefits at a glance. Optics design in a TruDisk disk laser Maximum availability with low operating costs. Process stability through consistent, reproducible results. Brilliant beam quality. Impressive in the laser network. Secure and stable. Highly efficient, attractively priced and compact: TruDisk disk lasers ensure your components are produced economically. They combine the advantages of solid-state and diode lasers. Using a disk as the laser medium guarantees brilliant beam quality, and using a diode laser as the pump source provides the excitation energy and ensures high efficiency. TruDisk disk lasers deliver maximum performance for welding and brazing and also for high-productivity, thin-sheet cutting. These powerhouses are available with laser power up to 16 kw, or even higher on request. Fields of application range from the automotive and supply industries to aerospace and heavy industry. 16

17 Maximum availability with low operating costs. The beam generation, beam guidance, power supply, cooling and control units of the TruDisk laser are modular in design and are accommodated in a compact housing. All components are thought through in detail and coordinated with one another. The lasers have maximum availability and are easy to service. Excitation is generated using extremely long-life laser diodes. As a result, you attain a high level of efficiency and low operating costs. In the event the diodes do lose power, the pump diodes act as substitutes for one another. The power to the modules is automatically increased to ensure there is no loss of power at the workpiece. Brilliant beam quality. As a result of the disk geometry, your TruDisk provides excellent beam quality into the high multikilowatt range. This means you can achieve optimum results in such diverse processes as remote and hybrid welding and high-speed thin-sheet cutting. The constant divergence angle for all operating modes and powers guarantees a standardized beam quality, allowing you to use all of the TRUMPF focusing optics. Top: Compact construction: the TruDisk Bottom: Reliable pump modules. 17

18 TruDisk Maximum power: the TruDisk laser with 16 kw. User interface of the TruDisk laser. Consistent, reproducible results. Impressive in the laser network. The power of your laser can be controlled in real time. The laser power required at the workpiece remains constant at all times, meaning that you achieve perfectly reproducible results for years, starting from the very first second. Operation is not affected by back reflections. The TRUMPF LaserNetwork is flexible, reliable and available around the clock. It has been used for years with great success in the automotive industry. In the laser network, one or more TruDisk lasers can be networked with various processing stations and enabling the laser power to be intelligently distributed. One TruDisk can supply up to six workstations if required, either simultaneously or alternatively. That means you can even combine different applications, for instance welding and cutting, which allows you to utilize your lasers to full capacity and increase system availability. Upgrading laser power or increasing the number of outputs in the field is no problem. 18

19 Laser welded seat structure. Application of a powder coating to a die-forged tool. Safe processes, safe operation. When scaling the laser power, the internal power density of the TruDisk lasers always remains in the safe range. Its patented resonator design means that the TruDisk is not sensitive to back reflections and is extremely stable during production. Even highly reflective materials can be processed without limitation. TruDisk lasers also have a noncritical power density for all optical components. The TruDisk cuts a very wide range of different materials and sheet thicknesses. 19

20 Technical data Wavelength Laser power [1] Beam quality Minimum ø laser light cable Wavelength Laser power [1] Beam quality Minimum ø laser light cable 20

21 TruDisk 1000 TruDisk 2000 / 2002 / 2004 TruDisk 3001 / 3002 / 3006 TruDisk 4001 / 4002 / 4006 TruDisk 5001 / 5003 / 5006 TruDisk nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1000 W 2000 W 3000 W 4000 W 5000 W 5300 W 2 mm mrad 2 / 4 / 16 mm mrad 4 / 8 / 25 mm mrad 4 / 8 / 25 mm mrad 4 / 12 / 25 mm mrad 8 mm mrad 50 µm 50 / 100 / 400 µm 100 / 200 / 600 µm 100 / 200 / 600 µm 100 / 300 / 600 µm 200 μm TruDisk 6001 / 6003 / 6006 TruDisk 6602 TruDisk 8002 TruDisk / TruDisk / TruDisk / nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 6000 W 6600 W 8000 W W W W 4 / 12 / 25 mm mrad 8 mm mrad 8 mm mrad 8 / 12 mm mrad 8 / 12 mm mrad 8 / 12 mm mrad 100 / 300 / 600 µm 200 μm 200 μm 200 / 300 µm 200 / 300 μm 200 / 300 μm [1] At the workpiece regardless of the ambient temperature. Higher laser powers on request. 21

22 TruDiode Compact 19" version of the TruDiode 301. Internal beam guidance in the TruDiode 903. Optics design in the TruDiode TruDiode: Benefits at a glance Reproducible results. Maximum availability. Low operating costs. The extremely energy-efficient TruDiode direct diode lasers impress due to their optimum results and low operating costs. Whether for deep welding, brazing, thermal-conduction welding, deposition welding or plastics welding, the performancestable TruDiode lasers provide excellent seam qualities into the multikilowatt range. In the power class up to 300 W, TruDiode lasers are the ideal tool for welding plastics and for selective brazing. Typical applications for TruDiode lasers with higher output power are in the automotive industry and supply industries as well as the tube- and profile-processing sector. 4 5 Upgrade options. Compact and modular in design. Reproducible results. The power of the TruDiode lasers is regulated in real time, and the laser control is fast and highly dynamic. With its high beam quality and power outputs of 150 to 6,000 W, the laser guarantees optimum and reproducible results right from the start. At the same time, it keeps investment and operating costs low. 22

23 Plastics welding achieves dense and aesthetically pleasing connections. Laser brazed component. Always ready. Upgradable in the field. Your laser achieves maximum availability and efficiency thanks to its long-life, passively-cooled diode modules. The innovative concept of the diode lasers not only guarantees high durability over the entire life cycle, it also provides a high level of efficiency at the sockets and consistent laser power at the workpiece. Low operating costs. TruDiode lasers contain virtually no wearing parts, which, together with their high efficiency, results in very low operating costs. The beam quality of the robust diode lasers is comparable with lamp-pumped, high-power lasers but with significantly lower variable operating costs. Thanks to their modular design, TruDiode lasers can also be upgraded retrospectively without issue. For example, the laser power or the number of ouputs can be adjusted in the field, should your requirements change. Compact and modular. The laser s modular and space-saving design allows it to be easily integrated into existing production systems. The modularity also allows repairs to be carried out quickly in the field. Beam guidance via laser light cables is a tried and tested technique which can be inserted into systems without issue. 23

24 Technical data Wavelength Laser power [1] Beam quality Minimum ø laser light cable Wavelength Laser power [1] Beam quality Minimum ø laser light cable 24

25 TruDiode 151 TruDiode 301 TruDiode 603 TruDiode 903 TruDiode 1006 TruDiode nm nm nm nm nm nm 150 W 300 W 600 W 900 W 1000 W 2000 W < 8 mm mrad < 8 mm mrad < 16 mm mrad < 16 mm mrad 30 mm mrad 30 mm mrad 150 µm 150 µm 300 µm 300 µm 600 µm 600 µm TruDiode 3006 TruDiode 3006 TruDiode 4006 TruDiode 5006 TruDiode nm nm nm nm nm 3000 W 3000 W 4000 W 5000 W 6000 W 30 mm mrad 60 mm mrad 60 mm mrad 60 mm mrad 60 mm mrad 600 µm 600 µm 600 µm 600 µm 600 µm [1] At the workpiece regardless of the ambient temperature. 25

26 TruFiber The TruFiber is a single-mode fiber laser with a monolithic design for fast welding and cutting of filigree contours, allowing you to generate thin weld seams and narrow kerfs to a high quality. Typical fields of application for fiber lasers are information technology, medical technology, precision engineering, precision mechanics, electrical engineering and electronics. All-inclusive. Single-mode fiber laser. TruFiber: Benefits at a glance. 1 Fully fitted. TruFiber lasers come in laser powers of 200, 300, 400 and 500 W, and are available either in a compact 19" format or as a stand-alone version. They are maintenance-free and are equipped with long-life diodes, making their operating costs incredibly attractive. Whichever version you choose, it will feature all the components you need for smooth and convenient integration and operation, including PC, frequency generator, pulse-forming unit and real-time power regulation unit. A very robust and secure laser light cable is used for beam guidance, a technique that has been used time and again in everyday industrial environments. In addition, TRUMPF offers you two versions of the TruFiber 1000 with 1,000 W laser power: a single-mode laser with a fixed, 10-m laser light cable; and a multi-mode version with a fiber-fiber coupler for removable laser light cables of up to 50 m Extremely precise and adjustable. Dynamic power regulation. Optimized precision cutting. Intuitive operation. 26

27 Precise and flexible. The high beam quality ensures a high power density at the workpiece and results in fast processing speeds in appropriately designed systems. With a typical focal diameter of 10 to 100 μm, the emphasis of the TruFiber is on welding and cutting fine contours. With virtually unlimited pulse forms and modulation frequencies of up to 50 khz, it is extremely flexible. Power in real time. The control unit for the TruFiber is fast and dynamic. The laser power is digitally regulated in real time, guaranteeing consistently reproducible results of the highest quality. The TruFiber laser covers a power range of 3 to 100%. TruFiber laser: stand-alone version. Precision cutting. The TruFiber produces narrow kerfs less than 100 μm in width. The optional Cutassist module provides you with assistance for precision blanking. It automatically adapts the laser parameters to the cutting speed, ensuring the best cut quality and maximum productivity. Intuitive operation. Laser cut stator sheet. With the integrated control PC and the detachable touch screen panel, operating the TruFiber is very simple. The user interface is well-organized and self-explanatory. All industry-standard interfaces are provided for communicating with external control systems and are accessible from the front. With an emergency stop function and a separate, fast safety circuit, the safety technology in the TruFiber is compliant with the high performance level e according to EN ISO Laser welded mobile phone battery. 27

28 Technical data TruFiber 200 TruFiber 300 TruFiber 400 TruFiber 500 TruFiber 1000 Wavelength 1070 ± 10 nm 1070 ± 10 nm 1070 ± 10 nm 1070 ± 10 nm 1070 ± 10 nm Laser power [1] 200 W 300 W 400 W 500 W 1000 W Beam quality M 2 < 1.1 M 2 < 1.1 M 2 < 1.1 M 2 < 1.1 M 2 < 1.1 [1] At the workpiece regardless of the ambient temperature. 28

29 TruPulse The pulsed solid-state lasers in the TruPulse series enable short, energy-rich pulses at a high power. A pulse power of several kilowatts for a few milliseconds makes spot welding, seam welding and cutting possible even where other methods are not effective. As a result of the low amount of heat introduced, TruPulse enables materials with a high melting point and high thermal conductivity to be welded. TruPulse: Benefits at a glance Finely graduated. Modular and compact. Precise laser power. Efficient: power regulated burst. Helpful support. 29

30 TruPulse Left: Laser welded connectors. Right: Laser cut titanium implants. Left: Laser welded power sensor module. Right: Laser deposition welding on beryllium copper. Finely graduated. In terms of power, energy and focusability the TruPulse series covers the entire range of parameters for welding and cutting. The pulse energy and pulse duration parameters are variable, and the laser unit can be precisely configured for your application. With maximum pulse powers of up to 10 kw, pulse durations of 0.2 to 50 ms and pulse energies of up to 120 J, the TruPulse lasers can be used in a diverse range of contexts both in manual and automated applications. Modular and compact. The beam generation, beam guidance, power supply, cooling and control units are modular in design and have been thought through in detail. The compact laser can supply up to six processing stations with its laser beam being either split or guided to the workpieces in series. With TruPulse lasers of up to 150 W, you can decide for yourself whether your laser unit should be aircooled or water-cooled. 30

31 Pulse forms. Burst function. Precise power. Support included. The switched power supply is highly dynamic. It enables an extremely short pulse rise time and together with the fast realtime power regulation a high level of pulse-to-pulse stability. This means your processing results are always consistent. Power regulated burst. You can determine the optimum weld parameters for your application using the optional Weldassist database application. TRUMPF application specialists are also at hand. The Datastore software module is particularly helpful if your components are subject to strict quality requirements, as it records, evaluates and documents the relevant laser parameters. The pulse frequency of a laser is normally limited by the pulse energy and the average power. With the power regulated burst the average power can briefly be exceeded many times over. This minimizes the weld time for each processing cycle and increas es your productivity. 31

32 Technical data TruPulse 21 TruPulse 33 TruPulse 44 TruPulse 62 TruPulse 74 TruPulse 103 Wavelength 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm Average laser power [1] 20 W 30 W 40 W W W W Max. pulse power 1.5 kw 3 kw 3 kw 3 5 kw 4 6 kw kw Max. pulse energy 15 J 30 J 30 J J J J Pulse duration ms ms ms ms ms ms Beam quality 4 mm mrad 12 mm mrad 16 mm mrad 8 mm mrad 16 mm mrad 12 mm mrad Minimum ø laser light cable 100 μm 300 μm 400 μm 200 μm 400 μm 300 μm [1] At the workpiece, regulated over the entire lamp life, depending on pulse duration and pulse energy settings. 32

33 Technical data TruPulse 106 TruPulse 124 TruPulse 156 TruPulse 203 TruPulse 304 TruPulse 556 Wavelength 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm Average laser power [1] 110 W W W 200 W 300 W 530 W Max. pulse power 4 kw kw kw 6 8 kw kw kw Max. pulse energy 30 J J J J J J Pulse duration ms ms ms ms ms ms Beam quality 25 mm mrad 16 mm mrad 25 mm mrad 12 mm mrad 16 mm mrad 25 mm mrad Minimum ø laser light cable 600 μm 400 μm 600 μm 300 μm 400 μm 600 μm [1] At the workpiece, regulated over the entire lamp life, depending on pulse duration and pulse energy settings. 33

34 TruMark The lasers in the TruMark series allow you to produce precise and consistent markings. Thanks to simple programming, you can transfer information from your production environment directly onto your workpieces. The permanent laser markings make your products fully traceable. Typical marking processes are engraving, ablating, and annealing metals as well as coloring, ablating, and foaming plastics. In addition, your TruMark laser can produce functional layers, clean surfaces or create design elements. TruMark Series 1000 TruMark Series 3000, 5000 and The compact design of the TruMark Series 1000 is an impressive feature: The laser head and the supply unit are brought together in the same device and this enables the laser to be integrated quickly and easily. Its low investment costs make it attractive as an entry laser. The short pulses and excellent beam quality promise you high quality markings. The lasers are capable of marking a wide range of materials, including metals, plastics and organic materials. TruMark: Benefits at a glance Excellent beam quality. High processing speed. Outstanding marking precision. TruMark Series 3000 The marking lasers of the TruMark Series 3000 are outstanding for their excellent beam quality, pulse peak powers of up to 100 kw and high pulse-to-pulse stability. Thanks to the simple connection between processing head and supply unit, the lasers are highly suitable for integration. They operate in green and infrared wavelengths, which means they can mark metals and plastics cost-efficiently and precisely. 4 Multiple fields of application. 34

35 Left: TruMark Series Right: Data matrix code for permanent traceability in series production. Left: Laser marked circuit breaker. Right: Laser marked titanium implant. TruMark Series 5000 TruMark Series 6000 The fiber laser based TruMark Series 5000 combines particularly high performance with high pulse frequencies and adjustable pulse duration. This enables you to achieve incredible processing speeds to boost your productivity. Like all TruMark lasers, the 5000 series also has a systematic modular design. The scanner optics, processing unit and power-supply unit are coupled via plug connections, meaning that the lasers can be fitted in a very easy, assembly-friendly manner into your production system or machine set-up. The air-cooled lasers are very compact and have numerous interfaces: a big advantage during integration. The TruMark Series 6000 marking lasers offer you high performance combined with excellent beam quality. They are available for the infrared and ultraviolet wavelengths. Their particular strengths are extremely short processing times, excellent marking precision, and constant marking quality. You can even use two scanner optics per laser head, which increases your output considerably. The TruMark Series 6000 lasers are typically used for processing plastics, metals, ceramics, glass and a variety of organic materials. You can find out more about the TruMark series lasers and their applications, and about the TruMark Station marking system, in the separate brochure Marking with TruMark: Marked simplicity. 35

36 TruMicro The TruMicro short and ultra-short pulsed lasers enable micromachining with a perfect combination of quality, productivity and profitability. Whether for structuring, ablation, cutting or drilling, the laser has become indispensable in microproduction technology. TRUMPF provides innovative solid-state lasers precisely tailored to these processing tasks. TruMicro Series 2000 Optical design of a TruMicro laser. What makes the TruMicro Series 2000 fiber-based picosecond lasers impressive is their compact, lightweight construction. Their low average outputs make them ideal for cutting films or ablating thin layers. TruMicro Series 3000 TruMicro: Benfits at a glance. 1 2 High beam quality for absolute precision. Maximum productivity and profitability. The modular design and compact construction of the TruMicro Series 3000 nanosecond lasers makes them easy to integrate in your industrial production lines. They are used wherever high-precision and reproducible ablation of material is important. Typical applications include the ablation of thin layers in solar cells, the structuring of semiconductors and metal oxides as well as the drilling of glass. 3 4 Zero or only targeted heat penetration. High stability for optimum quality. 36

37 Left: TruMicro Series Right: Edge deletion with the TruMicro Left: Laser processed brittle materials. Right: Drilled PCB. TruMicro Series 5000 TruMicro Series 7000 The TruMicro Series 5000 pico- and femtosecond lasers are particularly impressive thanks to their extremely short pulses of less than 10 ps and high pulse energies of up to 250 μj. They vaporize almost any material so fast that there is no detectable influence of heat. This makes them ideal for processing semiconductor materials, metals, dielectrics, plastics and glass. The TruMicro Series 7000 high-power nanosecond lasers are based on disk laser technology and combine short pulses and high pulse energies even at high frequencies. This enables fast ablation of layers over a large area as well as drilling or cutting at very high throughput rates. Thanks to flexible beam guidance using laser light cables, you can integrate the laser easily into your production facility. You can find out more about the TruMicro series lasers and their applications in the separate brochure TruMicro: Power meets precision. 37

38 Beam guidance for solidstate lasers. Transporting light with flexibility: the laser light cable. Solid-state lasers can be set up independently of the processing location because their beam can be guided via laser light cables. At the workstation itself, all you need are small and easily integrated optics to focus the laser light on your workpiece. The laser beam can be split or switched between six outputs. In this way, you can supply up to six processing stations at once. You can connect the laser light cable very easily yourself, with its plug-and-play capability. 38

39 The TRUMPF LaserNetwork. Networking and intelligent distribution with the TRUMPF LaserNetwork, the available laser energy from one or more lasers is used at various different processing stations. This increases not only the utilization rates for individual laser units but also overall system availability. All the necessary information about the laser unit and the optical path are transmitted via the laser light cable even if you unplug and reconnect it. The entire safety circuit is monitored at all times and the safety of the laser is always guaranteed. BEO D25 focusing optics. The right optics for every job. We offer a wide range of focusing optics for all applications for welding, cutting, drilling and coating. All TRUMPF optics can be individually adapted to your requirements with a variety of options. BEO: robust and approved. The BEO focusing optics series consists of three basic models which differ fundamentally in terms of their size and collimator focal length. Depending on the laser used, focal diameters of between 10 μm and 1 mm can be achieved. The BEO D25 focusing optics are the most compact optics in the series. They are used for welding using pulsed lasers of up to 200 W and can be particularly well integrated into automatic assembly machines. The BEO D35 is used for welding, cutting or drilling using pulsed or cw solid-state lasers up into the kilowatt range. The BEO D70 focusing optics are impressive thanks to their large working distances and small focal diameter combined with laser powers which extend into the high kilowatt range. More than 10,000 BEO series focusing optics are being used reliably in industrial settings. BEO D35 focusing optics with camera. BEO D70 focusing optics. 39

40 Beam guidance for solidstate lasers. Controlled focusing optics CFO. Reflective focusing optics RFO. CFO: controlled functions. RFO: minimized focus shift. The focusing optics in the CFO series are similar to the BEO series in terms of the design of the optics. However, they also have sensors for monitoring operation. They check the soiling of the cover slide, the temperature and flow rate of cooling water and shielding gas and also the pressure of the cross jet. At your request, the monitoring data can be called up by our service specialists via the TelePresence portal. This makes it possible to diagnose and rectify errors quickly and over the entire beam path, too. RFO reflective focusing optics are used for welding in combination with high-brilliance lasers and high laser power. The objective is to guarantee minimal focus shift during processing and ensure reproducible results. Special mirrors are used for this purpose instead of transmissive optical components. In the RFO, camera surveillance can be performed by the mirror, enabling an extremely compact design. Another advantage of the RFO is the optional monitoring of the cover slide, which immediately notifies you when the cover slide needs to be replaced. 40

41 PFO 3D programmable focusing optics. PFO 20 programmable focusing optics. Programmable and dynamic. The programmable focusing optics in the PFO series are scanner optics for welding. The laser beam is positioned inside the processing field with the aid of two mirrors. The change in direction of the mirrors is very precise and highly dynamic. They are used in combination with pulsed or cw solid-state lasers to weld spots and seams without moving your workpiece or the focusing optics. Thanks to the F-theta lens, the focusing conditions and the processing quality are identical at every point in the processing field. We offer the programmable focusing optics in four models: The PFO 14 and 20 are used in particular for spot and seam welding in relatively small work areas. The PFO 33 and the PFO 3D are combined with a laser of high beam quality such as the TruDisk laser. This makes them suitable for remote welding, which is to say welding at large working distances. With the PFO 3D you can even perform welding tasks at different levels, as the integrated Z-axis enables the focal distance to be varied by up to 140 mm. Synchronizing the control unit of the PFO with that of a robot significantly increases your processing range. For manual applications. For manual welding, we offer focusing optics with a stereomicroscope. Combined with the integrated glare shield, you are able to see everything and achieve outstanding quality. Even the finest of welding wires can be processed by hand. The diameter of the weld point can be customized to the respective task with a motorized adjustment. 41

42 TruServices: Service like no other. Providing service from the outset. All-around support. Our comprehensive service ranges from the planning of your configuration to the optimization of your process flow. It begins even before you choose a TRUMPF laser or laser system. We have specially-equipped Laser Application Centers in the largest world markets. This is where we test the feasibility of the requested applications and show you what our lasers will do for your production. Let s get started. Following delivery, your laser is ready for use in next to no time. Because the lasers, beam guidance, focusing optics, programming and control units have been developed for each other at TRUMPF, there are no interface problems. We will provide you with tailor-made support services throughout the life cycle of your system: We will service the laser or the laser system and upgrade it with new options on request. We will train you and your employees so that you can fully utilize the potential of your laser. Our service even goes as far as optimizing the parameters of your machines on site. We will keep downtime and on-site maintenance visits to a minimum because once you have given your permission, our specialists can access the control unit and solve problems online via the TelePresence portal. The award-winning TRUMPF spare-parts logistics service is also available to you around the clock. You will usually receive delivery of parts within 24 hours. 42

43 Throughout the lifecycle of your laser. Pre-owned Machine Finance Consulting Software Customer Training Punching Tools Product Enhancements Bending Tools Service Agreements Spare Parts Technical Service Regardless of the TRUMPF technology you use, you will always get the best possible service. TRUMPF Leasing offers you in dividual financing solutions quickly and without a lot of paper work. Our service technicians are highly trained and always available when you need them. A service agreement is the ideal way of ensuring the best possible availability of your laser. Should your requirements change, we offer flexible upgrading options and technical innovations to make your system even better. Our broad range of training courses with experienced trainers and significant hands-on practice will provide you with the knowledge to keep you ahead of the competition. You can find out more about our services at 43

44 TRUMPF is certified according to ISO 9001:2008 (for further information see Ident no _201305_F Content subject to change without notice. TRUMPF Laser- und Systemtechnik GmbH P.O. Box Ditzingen Germany Phone +49 (0) Fax +49 (0) Homepage