DIAMOND DRESSERS INNOVATOR IN TECHNOLOGY

Transcription

1 IAMON ESSES INNOATO IN TECHNOOGY

2 INNOATO IN TECHNOOGY EHA IAMON Since 1975, Ehwa iamond has been growing rapidly by developing long-term partnerships with customers worldwide and continues to strive towards excellence in providing the very best customer satisfaction through product innovation and improvements. IAMON ESSES INNOATO IN TECHNOOGY S ( Single-point iamond ressers ) Manufactured by sintering a selected diamond crystal with metal matrix into a steel shank. F ( Forming iamond ressers ) Manufactured by shaping a selected high-quality diamond. M ( Multi-point iamond ressers ) Two or more selected diamonds are set in metal matrix. I ( Impregnated iamond ressers ) Manufactured by sintering selected diamond particles with metal matrix. PC dresssers Manufactured by brazing Poly-crystalline diamonds. 2

3 Contents Materials 4 Comparison chart by material 5 S (Single-point iamond ressers) 6 (Natural / Synthetic) F (Forming iamond ressers) 9 (oof / Chisel / Cone) M (Multi-point iamond ressers) 12 (Natural / Blade types) I (Impregnated iamond ressers) 16 (Non-patterned I / Patterned I) Special tools 18 (Burnishing tools / PC / Contact gauges) Applications Used for straight type conventional abrasive wheels. Used for simple profile, thread and gear grinding abrasive wheels. Used for straight type and conventional abrasive profile wheels. Able to dress complex forms and profiles with precision. Ideal for dressing larger and wider conventional abrasive wheels. Used for dressing conventional surface and center-less abrasive wheels. Used for dressing complex forms and profiles. iamond dressers S, I F, M M, I PC dressers Expression of EHA diamond dressers S - A 01 resser type Shank type Material EHA IAMON INUSTIA TOOS INNOATO IN TECHNOOGY SINCE

4 MATEIAS Materials Synthetic diamonds F: MONO CYSTA Almost same property as natural diamond Applications : S, F G: C ( Chemical apor eposition ) Applications : S, F, M H: PC Applications : PC dresser Natural diamonds A: OCTAHEON Point angle 90 degree / Applications : S, Natural diamond-m B: OECAHEON Point angle 120 degree / Applications : S, Natural diamond-m C: EONGATE Oblong shape Applications : F cone type : MACCE Triangle shape Applications : F chisel type E: SHAPE ound, Flat shape Applications : F chisel type 4

5 Comparison chart by material Property Natural iamond Mono Crystal C iamond PC C (K10) Thermal conductivity (/mk) Hardness (GPa) 50~100 50~100 80~ Toughness (MPam-m ) ~6 8~ Tensile strength (Gpa) 1000~ ~ ~ Compressive strength (Gpa) TS (Gpa) ecommended diamond dresser by wheel shape Straight S, M, I Concave F, M Tapered S, M, I Angled F, M Convex S, F, M Multi-angled F, M EHA IAMON INUSTIA TOOS INNOATO IN TECHNOOGY SINCE COMPAISON CHAT BY MATEIA

6 S ingle-point diamond dressers : Single-point diamond dressers are versatile and economical to dress straight type conventional abrasive wheels. Customers can choose diamond carat and materials dependent upon working conditions such as wheels size, wheel width, depth of cut, etc. ecommended epth of Cut : heel grit size 20~60 : mm ~ 0.05 mm heel grit size 80~140 : mm ~ heel grit size 160~200 : 0.01 mm ~ ecommended iamond Carat : heel iameter 100~150 : 1/7 ct heel iameter 175~250 : 1/5 ct heel iameter 300~350 : 1/4 ct heel iameter 350~400 : 1/3 ct heel iameter 400~500 : 1/2 ct heel iameter 500~600 : 3/4 ct heel iameter 600~ : 1 ct 6

7 Natural Synthetic Available diamond : Available carat : A ( Octahedron ) Max 1 ct ~ Min 1/30 ct B ( odecahedron ) Available diamond : Available size : F ( Mono Crystal ) 0.6 mm X 0.6 mm X 3 mm G ( C ) 0.8 mm X 0.8 mm X 3 mm 1.0 mm X 1.0 mm X 3 mm 1.5 mm X 1.5 mm X 3 mm Specifications S (Single-point iamond resser) S-A01 S-A S E Standard Standard S-A03 S-A09 Pich S E Standard M8X Standard MT1 EHA IAMON INUSTIA TOOS INNOATO IN TECHNOOGY SINCE

8 S (Single-point iamond resser) S-A Standard 12 8 Specifications Standard S-A S-A13 S-A Standard Standard S-A Standard

9 F orming iamond ressers : Forming diamond dressers are used for dressing specific forms into conventional abrasive wheels requiring longer tool life. Natural diamonds have very high resistance while they could be easily broken and have unsteady tool life. On the other hand, synthetic diamonds have steady tool life. Generally, the bigger radius of diamonds can ensure longer tool life. However, the much bigger radius can get grinding wheels to be burned because it makes the grinding wheels grit blunt. ecommended angle and radius (For chisel dresser ) ough grinding : 0.3~0.5, 50 ~ 60 Finish grinding : 0.1~0.25, 30 ~ 45 EHA IAMON INUSTIA TOOS INNOATO IN TECHNOOGY SINCE

10 oof F (Forming iamond resser) Chisel Cone Available diamond : ( Maccle ), E ( Shape ), F ( Mono crystal ), G ( C ), H ( PC ) Available diamond : ( Maccle ), E ( Shape ), F ( Mono crystal ), G ( C ) Available diamond : C ( Elongated ), G ( C ) Available carat : Max 3/4 ct ~ Min 1/4 ct Available carat : Max 3/4 ct ~ Min 1/4 ct Available carat : Max 1/2 ct ~ Min 1/4 ct Specifications F-C01 F-C Standard Standard F-C14 F-C Standard Standard

11 F-01 Standard F F-12 Standard F F (Forming iamond resser) w 1 Standard Standard F-17 F-19 Standard Standard F-20 Standard EHA IAMON INUSTIA TOOS INNOATO IN TECHNOOGY SINCE

12 Multi iamond ressers : Two or more selected diamonds are set in a metal matrix to provide multi diamond points for dressing larger and wider conventional abrasive wheels. Multi-point diamond dressers have two types. One is a general type for dressing straight type conventional abrasive wheels; the other a blade type for dressing larger and conventional abrasive profile wheels at lower cost. Multi-point diamond dressers using diamonds made by chemical vapor deposition are suited to get high quality surface finish and consistent performance. On the other hand, multi-point diamond dressers made of elongated natural diamonds, which is called Fliesen tool, have longer tool life. 12

13 Natural Blade type Available diamond : A ( Octahedron ), B ( odecahedron ) Available carat : Max 1/3 ct ~ Min 1/30 ct Available size : C 0.4 mm X 0.4 mm X 5 mm C 0.6 mm X 0.6 mm X 5 mm C 0.8 mm X 0.8 mm x 3 mm C 0.8 mm X 0.8 mm X 6 mm C 1.0 mm X 1.0 mm X 3 mm Elongated 1/20 ct ~ 1/80 ct M (Multi-point iamond resser) Specifications M-A01 M-A05 Standard Standard M-A09 M-A10 1 Taper Standard MT#No.1 Standard EHA IAMON INUSTIA TOOS INNOATO IN TECHNOOGY SINCE

14 M (Multi-point iamond resser) M-G11 T Standard 28 5 Specifications M-G12 H T Standard H 6.1 M-G13 M-G14 T H T H Standard Standard M-G21 M-G Standard Standard

15 M-G23 Standard M-G24 1 Standard M (Multi-point iamond resser) M-C12 M-C14 T H T H Standard Standard M-B13 M-B12 T H T Standard Standard EHA IAMON INUSTIA TOOS INNOATO IN TECHNOOGY SINCE

16 TECHNOOGY I mpregnated iamond ressers : Impregnated diamond dressers have tiny diamond particles bonded in metal matrix. ressing force is spread across the fine diamonds; impregnated diamond dressers can achieve longer tool life at lower cost. andomly distributed impregnated diamond dressers cannot optimally show their performance as required. That is why Ehwa has developed patterned impregnated diamond dressers manufactured with technology for dressing with precision. I (Patterned Impregnated iamond resser) Patent no / US Suitable for longer tool life and better performance Available mesh : # 20 ~ # 60 Impregnated iamond resser Used for economical dressing Available mesh : #20 ~#140 16

17 Specifications I-S01 I-S03 Standard I-S04 13 T 6 Standard I-S05 T 6 15 I (Impregnated iamond resser) 1 T 1 2 T Standard Standard I-01 I-03 1 T 1 T Standard Standard I-04 I T Standard Standard EHA IAMON INUSTIA TOOS INNOATO IN TECHNOOGY SINCE

18 SPECIA TOOS Burnishing tools Burnishing tools are manufactured by natural or mono crystalline diamonds. The burnishing process is a cold process using proper pressure without removal of the work pieces. The burnishing tools are very useful for metalworking because they help get high quality mirror-like surface finish and meet dimensions as requested. The diamond burnishing tools can ensure longer tool life and good surface finish. PC (Poly-crystalline diamond) dressers PC dressers are cost-effective alternative in dressing conventional abrasive profile wheels. The PC is easier to get desired shapes than the other diamond materials. As a result, PC dressers can dress grinding wheels with complex profiles. The relatively lower tool life can be compensated by lower price. Contact gauges Contact gauges with natural diamonds or poly-crystalline diamonds have almost 100 times longer tool life than tungsten carbides or high-speed steel. The diamond contact gauges can ensure highly accurate measurement with ultra wear resistance. 18

19 OCATIONS Korea IAMON ESSE TOOS Headquarters Osan Factory Osan (Semiconductor) Factory ongtan Factory Pyungtaek Factory Seochun Factory Oksan Overseas Factory eihai, China Factory Shanghai, China Factory Fujian, China Office Nagoya, Japan Office Ehwa Europe Frankfurt, Germany Factory, Thailand Office, GT, U.S.A.

20 IAMON ESSES EHA IAMON INUSTIA CO., T , on-dong, Osan-city, Gyeonggi-o, Korea ( ) / bkkim@ehwadia.co.kr Tel : +82-(31) / Fax : +82-(31) Printed by Ehwa iamond. 2 / 2008