COOL-CUT GRINDING TOOLS FOR THE KNIFE AND CUTTING TOOLS INDUSTRY. A Company of the SWAROVSKI Group

Size: px

Start display at page:

Download "COOL-CUT GRINDING TOOLS FOR THE KNIFE AND CUTTING TOOLS INDUSTRY. A Company of the SWAROVSKI Group"

Ralf Bridges
5 years ago
Views:

1 COOL-CU GRINING OOLS FOR HE KNIFE AN CUING OOLS INUSRY A Company of the SAROVSKI Group

3 EXPLANAION OF SYMBOLS AN ERMINOLOGY A... Number of nuts, 1... External diameter of grinding wheel B... E... GE... Pitch circle diameter for thread bush Base thickness of grinding wheel hread diameter H, H 1... Bore diameter J... N... iameter of graduation on offset grinding wheels Height of graduation, 1... idth of the grinding wheel V, V 1... Edge profile angle... X... v s... all thickness Incremental width of edge profiles Peripheral speed SANAR SHAPES V1 V1 V N Shape 209 Shape 2 R4 Shape 210 Shape 6 H J E V N 20 Shape 211 N 1 Shape 37S GE B 1 ia. Ø 6,56.5 (2 x (2180 ) x 180 ) only nur bei with 450mm

polishing wheels 7 Scissor machining 8 Scalpel machining 9 Serrated knife grinding 10 iamond roller

4 CONENS COOL-CU GRINING OOLS Grinding and polishing tools for the knife, scissor and cutting tools industry 3 Knife grinding 4 ual-layer grinding and polishing wheels 5 Knife hollow grinding 6 Fine polishing wheels 7 Scissor machining 8 Scalpel machining 9 Serrated knife grinding 10 iamond roller dresser 11 Patented flexible grinding wheels to replace magnesite 12 Solution expertise application technology 13 ata sheet 14

COOL-CU GRINING AN POLISHING OOLS FOR HE KNIFE, SCISSOR AN CUING OOL INUSRY After a period of intense research, YROLI has developed COOL-CU, a high-performance cool-grinding tool.

stock removal rates Cool grinding for high feed rates Self-sharpening, no dressing required Environmentally friendly Standard tool colours Green Bond B740 Soft Yellow Bond B760 Medium Red Bond B780

Scissor machining Claret Bond B33 Knife hollow grinding hite Bond B41 Knife grinding his catalogue is intended to give you an overview of the different applications in the cutting tools industry.

5 COOL-CU GRINING AN POLISHING OOLS FOR HE KNIFE, SCISSOR AN CUING OOL INUSRY After a period of intense research, YROLI has developed COOL-CU, a high-performance cool-grinding tool. Advantages of the new system: One bond system for the machining of many different types of steel and a variety of knife styles both forged and steel plate knives Higher productivity due to improved stock removal rates Cool grinding for high feed rates Self-sharpening, no dressing required Environmentally friendly Standard tool colours Green Bond B740 Soft Yellow Bond B760 Medium Red Bond B780 Hard Special model colours Light grey Bond B745 Medium-hard, open-pore Blue Bond B71P Magnesite wheel replacement (soft) Grey Bond B61P Magnesite wheel replacement (hard) Black Bond B63 Pink Bond B22 Scissor machining Claret Bond B33 Knife hollow grinding hite Bond B41 Knife grinding his catalogue is intended to give you an overview of the different applications in the cutting tools industry. COOL-CU is also an alternative to magnesite wheels. YROLI is one of the world's largest manufacturers of bonded grinding, cutting, drilling and dressing tools. As the leading brand in innovation and technology, the yrolit name is today synonymous with each and every conceivable abrasive application. yrolit has 25 production plants in 16 countries, and a global network of sales organisations and distributors. YROLI is part of the SAROVSKI Group. Only suitable for wet grinding. For an explanation of symbols and terminology, please consult the fold-out page. Grinding parameter data sheet 1 3

6 COOL-CU GRINING OOLS FOR FACE GRINING V N 20 GE B 1 ia. Ø 6,5 6.5 (2 (2 x x 180 ) only nur bei with 450mm SANAR IMENSIONS Application: Face grinding of cutting tools such Shape /1 /N V B GE A as knives, axes, etc. 37S A 350/ / M8 6 Machine types: 37S J 450/ / M8 6 e.g. Berger, Siepmann 37S K 450/ / M8 6 Peripheral speed: vs = up to 40 m/s; B740 vs 32 m/s 37S N 450/ / M8 6 Grinding wheel shapes: 37S / / M S with nuts 37S / M8 8 For wet grinding only, no dressing required 37S B 500/ M8 8 Additional specifications and wheel 37S A 500/ M8 8 dimensions available on request 37S F 710/ / M S A M S C 710/ / M S A M10 10 Recommendation and stock types Shape x - Specification ype No. 37S x A120S14B * * Stock type 4

COOL-CU GRINING OOLS UAL LAYER, GRINING AN POLISHING HEELS Z Elast. Außenzone outer X V N GE B 1 Application: Grinding and polishing of cutting tools in a single process, e.g. knives, scissors, etc.

Berger, Siepmann Peripheral speed: v s = up to 40 m/s; B740 vs 32 m/s Grinding wheel shapes: 2, 209, 210, 211, 37 S For wet grinding only, no dressing required Additional specifications and wheel

7 COOL-CU GRINING OOLS UAL LAYER, GRINING AN POLISHING HEELS Z Elast. Außenzone outer X V N GE B 1 Application: Grinding and polishing of cutting tools in a single process, e.g. knives, scissors, etc. Machine types: e.g. Berger, Siepmann Peripheral speed: v s = up to 40 m/s; B740 vs 32 m/s Grinding wheel shapes: 2, 209, 210, 211, 37 S For wet grinding only, no dressing required Additional specifications and wheel dimensions available on request SANAR IMENSIONS Shape 1 N V X B GE A 37S H M C S A M A A S Q M8 6 37S C M8 6 37S M8 6 37S P M B B S L M8 6 37S A M8 6 37S F M10 10 Recommendation and stock type Shape x - Specification ype No. 37S A 450 x A120S14B745Z 50871* * Stock type 5

Specifications available on request SANAR IMENSIONS Shape H J E V 6-1383A 125 130 55 115 17.

8 COOL-CU GRINING OOLS FOR KNIFE HOLLO GRINING Application: Hollow grinding of knives Machine types: e.g. Berger, Siepmann Peripheral speed: vs = max. 32 m/s Grinding wheel shape: 6 For wet grinding only, no dressing required For wall thicknesses less than 12. Specifications available on request SANAR IMENSIONS Shape H J E V A C E A B Recommendation Standard 93A100P0B33 Specification Longer life 93A100R0B33 Ordering example Shape x x H Specification A 125 x 130 x 55 93A100P0B33* * 2 items = 1 set 6

V E COOL-CU GRINING OOLS FINE CONGLOMERAE POLISHING HEELS Shape 37S H 1 1 GE 12x300 B Shape 2 20 H Application: Fine polishing consists of a surface treatment using flexible grinding wheels.

In addition, fine polishing is employed as an interim processing step after grinding high-quality mirror-finish knives.

20 m/s SANAR IMENSIONS Shape 1 V H E B GE A 2-1034B 530 50 70 40 15 35 30 - - - 2-1034C 530 60 80 40 15 35 30 - - - 2-1034G 530 50 70 40 10 55 30 - - - 2-1010B 530 55 75 40 15 51 30 - - - 2-1110B 530

9 V E COOL-CU GRINING OOLS FINE CONGLOMERAE POLISHING HEELS Shape 37S H 1 1 GE 12x300 B Shape 2 20 H Application: Fine polishing consists of a surface treatment using flexible grinding wheels. he surface receives a matt gloss finish across the knife s longitudinal axis. Fine polishing also makes knives more resistant to corrosion. In addition, fine polishing is employed as an interim processing step after grinding high-quality mirror-finish knives. hese wheels require the use of solid or liquid polishing or grinding paste as an additive (or emulsion). Peripheral speed v s = max. 20 m/s SANAR IMENSIONS Shape 1 V H E B GE A B C G B B A E S M B S A M8 12 Recommendation Stock types Application Standard specification Machine type For standard knives A100-BE14FK2 Siepmann or Berger machine For large knives C100-BE1405FK Siepmann or Berger machine For finer surfaces C150-BE1405FK Siepmann or Berger machine For longer tool life C100-BE15FK Siepmann or Berger machine Shape x - Specification ype No. 37S x C100-BE1405FK * * Stock type 7

Berger, Siepmann Peripheral speed: v s = up to 40 m/s Grinding wheel shape: 6 For wet grinding only, no dressing required SANAR IMENSIONS Shape H J E N 6-1112 200 90 150 188 5 17 6

10 COOL-CU GRINING OOLS FOR SCISSOR MACHINING E N R4 H J Application: Grinding scissors Machine types: e.g. Berger, Siepmann Peripheral speed: v s = up to 40 m/s Grinding wheel shape: 6 For wet grinding only, no dressing required SANAR IMENSIONS Shape H J E N F A C B E B A C B Recommendation Easy cutting 89A180S14B780 Specification Standard 91A150R14B800 Ordering example Shape x x H Specification 6F C 200 x 90 x A150R14B800 8

COOL-CU GRINING OOLS FOR SCALPELS E N R4 H J Application: Grinding

polishing wheels GRINING Shape H E Specification V max.

11 COOL-CU GRINING OOLS FOR SCALPELS E N R4 H J Application: Grinding and polishing of knives for medical applications Machine types: e.g. Berger, Siepmann Peripheral speed: v s = see table Grinding wheel shapes: 1, 2, 209, 6 et grinding for grinding and sharpening wheels et and dry grinding for polishing wheels GRINING Shape H E Specification V max F A C A150R14B m/s B E L A180S14B m/s SHARPENING Shape H Specification V max. yp No A120P6BY40 32 m/s POLISHING Shape H Specification V max. ype No C80 - BE15 25 m/s 7186* C150 - BE15 25 m/s 2661* C240 - BE15 25 m/s * C400 - BE15 25 m/s 22411* C400 - BE16 32 m/s 71212* C800 - BE11 25 m/s * C800 - BE11 25 m/s * * Stock type 9

12 H COOL-CU PROUC EXRAS CERAMIC GRINING HEELS FOR SERRAE PROFILE GRINING Application: Profile grinding of serrated knives For wet grinding only Profiling is performed by the customer using a profile or crushing roller Other specifications and dimensions on request Bond V3 cuts easier than V112 V112 is better at retaining its profile Ordering example Shape x x H Specification ype No x 129 x x 220 x x 270 x x 280 x x 300 x x 180 x x 109 x x 130 x A100K6V112/ A120J9V3 92A 180 J9 V x 120 x A180H9AV

42,40 H COOL-CU PROUC EXRAS IAMON ROLLER

request Ordering example Shape x x H / U - R

13 42,40 H COOL-CU PROUC EXRAS IAMON ROLLER RESSER 0,02 A k R A 8 B 4 U 0,02 A 0,02 B Application: Profiling Cool-Cut grinding rings Additional finishes available on request Ordering example Shape x x H / U - R Specification 14 S1N 69.6 x 62.8 x 25 / R X G36 11

30 7 COOL-CU GRINING OOLS FLEXIBLE GRINING HEELS: PAENE SPECIAL VERSION P Shape 207 460 19 437 18 Application: Magnesite wheel replacement For maximum stock removal with simultaneous cool

Grinding wheel shapes: 207, 209, 210, 211, 37S Grinding wheel dimensional range: Ø 350-950 mm For wet grinding only, no dressing required Other shapes and dimensions on request SANAR IMENSIONS

150 60 8 211 710/715 190/15 100-207 - 1001B 460 150 95 - Recommendation Application Standard specification Machine type For large knives 89A90L4B61P e.g. Siepmann Agricultural knives 89A100K4B71P e.

14 30 7 COOL-CU GRINING OOLS FLEXIBLE GRINING HEELS: PAENE SPECIAL VERSION P Shape Application: Magnesite wheel replacement For maximum stock removal with simultaneous cool grind on slow-running machines (18 - to max. 25 m/s) Magnesite wheel replacement! Important: Only suitable for wheel wall thicknesses of at least 50 mm and peripheral speeds of up to 25 m/s. Grinding wheel shapes: 207, 209, 210, 211, 37S Grinding wheel dimensional range: Ø mm For wet grinding only, no dressing required Other shapes and dimensions on request SANAR IMENSIONS Shape /1 /N V / / / / / / / / / / / / / / / B Recommendation Application Standard specification Machine type For large knives 89A90L4B61P e.g. Siepmann Agricultural knives 89A100K4B71P e.g. Giustina, Bach Mower blades (trapezium blade) 89A54L4B61P e.g. Siepmann ools 89A46K4B71P e.g. Bach, Berger Ordering example Shape imensions Specification /558 x 200/ A90L4B61P 12

SOLUIONS EXPERISE APPLICAION ECHNOLOGY Successful enterprises expect not only top products from their partners, but also process know-how and a programme of comprehensive support for

ith the wealth of process expertise commanded by our team of application engineers, we are able to provide our customers with sustained solutions in line with today s demanding technical

centre as required. 3 Realise the solution he process solution is then taken direct to the customer where it is put into practice on the relevant machine.

lubricant and kinematic setting parameters. 4 Share the know-how Our know-how in the field of grinding technology is crucial to successful cooperation.

15 SOLUIONS EXPERISE APPLICAION ECHNOLOGY Successful enterprises expect not only top products from their partners, but also process know-how and a programme of comprehensive support for their individual requirements. Concentrating on the production and supply of top quality tools is in itself no longer sufficient. Good software has to be offered alongside the hardware. ith the wealth of process expertise commanded by our team of application engineers, we are able to provide our customers with sustained solutions in line with today s demanding technical and economical expectations. 1 Clarify the task e place great emphasis on knowing the objectives of our customers. Application technology specialists analyse the task in detail. A requirements profile which takes technological and economic efficiency aspects into account is then drawn up together with the customer. 2 efine the concept he team of experienced application engineers defines approaches to the solution, calling on the additional input from our specialists in R& and our technology test centre as required. 3 Realise the solution he process solution is then taken direct to the customer where it is put into practice on the relevant machine. ithin the scope of sustained process optimisation, the application engineer sets the mode of operation for the grinding tool, the interaction between machine, workpiece, material, cooling lubricant and kinematic setting parameters. 4 Share the know-how Our know-how in the field of grinding technology is crucial to successful cooperation. One-time optimisation at the client's site is not enough. Sustainable success is only achieved by widely applying experiences already gained. e also offer our customers practical-oriented information, data preparation, training and seminar services. address of Application echnology Group: Appleng_SUS@tyrolit.com 13

Customer Precision ata Sheet AB number: arget group: Requirement of item: Customer: * epartment: Contact: Recorded by: on: Country: Product family: Classification: Customer number: Phone / fax:

16 Customer Precision ata Sheet AB number: arget group: Requirement of item: Customer: * epartment: Contact: Recorded by: on: Country: Product family: Classification: Customer number: Phone / fax: Customer Shape: * imensions (mm): * imensions (mm): Specifications: Manufacturer: Vs max. (m/s) * 1 set = units: olerance: Current price: Quantity ordered: Customer Grinding process: Machine manufacturer: Vs (m/s): Coolant / lubricant: ressing tool: ressing cycle: ressing amount: ork piece Objective orkpiece: * imensions (mm): * Material group: * Stock (mm): Condition: * Hardness: * Surface finish: Contact time: heel life: Additive: Information Sample Copies to: Specifications: Specifications: Specifications: rawing: 14 * MANAORY fields have a grey background

18 yrolit Schleifmittelwerke SAROVSKI K.G. Swarovskistraße Schwaz Austria el Fax Our worldwide subsidiary companies can be found on our website at GB-0814 Follow us on Facebook facebook.com/yroli

Super Abrasives. Technical Information 276 Grinding Wheels 277 Diamond Dressing Tools 283

Super Abrasives. Technical Information 276 Grinding Wheels 277 Diamond Dressing Tools 283 Technical Information 276 Grinding Wheels 277 iamond ressing Tools 283 275 Technical Information The Flexovit Super Abrasive range provides technical solutions for the most popular applications encountered