IN-STOCK SUPERABRASIVE TOOLING. abrasive technology. Setting the global standards for Superabrasive Tooling
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1 IN-STOCK SUPERABRASIVE TOOLING abrasive technology Setting the global standards for Superabrasive Tooling
2 WELCOME TO ABRASIVE TECHNOLOGY S UK EXPRESS LINE CATALOGUE This catalogue is a listing of standard products we carry in stock for next day delivery. In addition to the products listed on these pages, we have experienced Customer Service associates and Technical Specialists ready to assist you in determining the best tool for your needs. If you do not find what you need within these pages, please call us at For information about our Company and its resources available to you, visit our Web Site at or your name and number to us and we ll contact you! RESIN S PBS I N C E QUALITY Abrasive Technology manufactures a complete line of Resin Bond wheels for a wide spectrum of grinding applications. Our Resin Bond wheels are made using the highest quality superabrasive and raw materials to ensure superior performance. The wheels presented in this catalogue are designed to satisfy the basic needs of tool room grinding applications, where a cost effective wheel is required for sharpening carbide tipped tools. In addition, we have experienced Technical Specialists and the equipment necessary to design and manufacture wheels to suit your specific needs. TOOLING 1971 Some basic information regarding our products: ELECTROPLATED In addition to the in-stock tools on pages 3 & 4, Abrasive Technology manufactures a complete line of custom engineered Electroplated tools. Our electroplating processes and equipment can produce extremely complex forms with close tolerances. We also have the necessary equipment to measure and document these precision capabilities. Recommended usage for Electroplated products: A wide range of bespoke PCD and PCBN tooling is also produced by Abrasive Technology, together with the complete spectrum of natural diamond cutting and dressing tools. The range includes PCD combination tooling for machining nonferrous materials and PCD wear parts for use in the Bearing industry. You will find in this catalogue a range of single point Diamond Dressers and PCD tipped ISO inserts. Our Technical Specialists are available to provide solutions to your specific requirements. Low wheel speed is one of the major causes of poor performance in superabrasive grinding. Low speeds will cause loading and excessive heat build-up. We recommend that our products operate in the range of 25 to 60 M/S. 46 M/S is optimum. To prolong wheel life, use adequate coolant whenever possible. 2
3 ELECTROPLATED NEEDLE FILES 160mm files 80mm abrasive length Shape Grit Size Part No. Flat (5pk) D126 SY720019N Half Round (5pk) D126 SY720021N Three Square (5pk) D126 SY720026N Square (5pk) D126 SY720023N Round (5pk) D126 SY720025N Mixed (5pk) D126 SY720150N ROUTER Head Shank Grit Dia. Length Shank Length Size Part No. 6mm 25mm 6mm 50mm D427 SY200013N LASER WELDED SAW BLADES Fits all standard saws 20mm bore (can be customised to your requirements) Dia. Application Part No. 12 inches Concrete SY990096N 12 inches Asphalt SY990097N 9 inches Multi-purpose SY990098N 5 inches Multi-purpose SY990099N 4 1/2 inches Multi-purpose SY990100N CONTINUOUS RIM SAWS FOR FIBREGLASS Blank Grit Dia. Width Bore Size Part No. 100mm 1mm 3/4 D427 SY330130N 100mm 1mm 20mm D427 SY330131N 3
4 SIDE SPOKED SAWS FOR FIBREGLASS Blank Grit Dia Width Bore Size Part No. 100mm 1mm 3/4 D427 SY330132N 100mm 1mm 20mm D427 SY330133N ELECTROPLATED DYCLADS For off-hand grinding For faster, cooler cutting Clean non-residual grinding 1A1 DYCLAD Grit Dia. Width Bore Size Part No /4 Coarse SY400056N /4 Medium SY400051N /4 Fine SY400078N 6 3/4 1 1/4 Coarse SY400027N 6 3/4 1 1/4 Medium SY400026N 6 3/4 1 1/4 Fine SY400038N 6A2 DYCLAD Face Grit Dia. Width Bore Size Part No /4 Coarse SY410011N /4 Medium SY410032N /4 Fine SY410033N 4
5 TOOLING SINGLE POINT DRESSERS 2 ranges - economy and superior application For dressing straight grinding wheels and simple profiles Consumable Shank Carat Size Economy Part No. Superior Part No. 3/8 x 3 1/4 CN240001N CN240007N 3/8 x 3 1/3 CN240002N CN240008N 1/2 x 3 1/2 CN240003N CN240009N 1/2 x 3 3/4 CN240004N CN240010N 1/2 x 3 1 CN240005N CN240011N 1/2 x 3 2 CN240006N CN240012N 3/8 x 3 1 CN240013N CN240014N PCD TIPPED ISO INSERTS The benefits of polycrystalline diamond (PCD) over carbide are many. Tool life Surface finish Down time Value for money Product consistency Superior edge condition Abrasive Technology can manufacture the full range of PCD tipped ISO inserts. The following are held in stock. ISO No. CPMW TPGN DCMT11T304 VBMW Part No. CL180000N CL180001N CL180002N CL180003N 5
6 RESIN BOND WHEELS Express Line wheels are designed for general purpose carbide and steel grinding. For additional products and information, please call our Customer Service group or refer to our Resin Bond diamond and CBN catalogue. DIAMOND GRINDING WHEELS 11V9 12A2 1A1 Wheel Size (mm) Grit Con Depth Part No mm SR290258N 3.2mm SR290259N 95 x 38 x mm SR290260N 3.2mm SR290261N mm SR290262N 3.2mm SR290263N mm SR290264N 3.2mm SR290265N 125 x 45 x mm SR290266N 3.2mm SR290267N mm SR290268N 3.2mm SR290269N 100 SR300211N 150 x 20 x SR300212N W = 5mm 220 SR300213N 100 SR300214N 150 x 20 x W = 9.5mm SR300215N 220 SR300216N 100 x 6.5 x SR010524N 180 SR010525N 150 x 12.5 x SR010526N 180 SR010527N 150 x 6.5 x SR010528N 180 SR010529N Note: To maximize wheel life and productivity, Resin Bond superabrasive wheels should be operated within a range of 18 to 36 M/S, using an adequate coolant flow. Maximum in-feed depths of.002 per pass are recommended and Resin Bond wheels must be running true before use. Occasional dressing will enhance wheel performance. DIAMOND GRINDING WHEELS (cont.) 1A1 1A1R 6A2C Wheel Size (mm) Grit Con Depth Part No. 150 x 9.5 x SR010530N 180 SR010531N 175 x 12.5 x SR010532N 180 SR010533N 175 x 6.5 x SR010534N 180 SR010535N 175 x 9.5 x SR010536N 180 SR010537N 100 x 1 x mm SR020045N 125 x 1 x mm SR020082N 150 x 1 x mm SR020046N 150 x 1.1 x mm SR020047N 150 x 1.5 x mm SR020048N 150 x 20 x W = 20mm mm 3.2mm 1.6mm 6.5mm SR210233N SR210234N SR210235N SR210236N 6
7 RESIN BOND WHEELS (cont.) CBN GRINDING WHEELS 11V9 PROJECT 1 WHEELS (Dry grinding, Free standing rim wheels) 11V9 1A1 Wheel Size (mm) Grit Con Depth Part No x 38 x x 38 x mm SR290250N 3.2mm SR290251N 1.6mm SR290252N 3.2mm SR290253N 1.6mm SR290254N 3.2mm SR290255N 1.6mm SR290256N 3.2mm SR290257N 150 x 6.5 x mm SR010522N 175 x 9.5 x mm SR010523N 11V9 Wheel Size (mm) Grit Con Part No SR290072N 90 x 3 x 10 x SR290246N SR290276N 90 x 2 x 10 x SR290294N Custom Products Available ROTATRIM DEVICES FOR DRESSING AND TRUEING For a fast, easy and cost effective way to restore, dress and true Diamond & CBN wheels. Item Centrifugal Braking - For general purpose use Air Driven - For large and very small diameter wheels Replacement Wheels 60 SIC (5 pk) (medium) Part No. CN220003N CN220002N CN220007N (For more information, please contact our Customer Service department at ) 7
8 World headquarters in Lewis Center, Ohio USA ADDITIONAL PRODUCTS We manufacture a full range of Diamond and CBN, Electroplated, Metal Bond, Resin Bond, and Vitrified Bond grinding wheels, as well as a full range of Diamond, PCD and PCBN Tooling. CUSTOM ENGINEERED TOOLING We welcome the opportunity to work together to meet your specific requirements. When requesting quotes, please forward complete drawings and specifications to our experienced Customer Service department. DELIVERY All items in this catalogue are in stock. We endeavour to despatch all orders received by noon on the same working day. TERMS All prices are exclusive of VAT. MasterCard, Visa, American Express or net 30 days with approved credit. All prices are exworks. Distribution discounts apply (for full range of distribution discounts please call our Marketing Department on +44 (0) ). All carriage and related charges will be added to the invoice. There is a minimum order requirement of 25.00, abrasive technology WORLD HEADQUARTERS EUROPEAN HEADQUARTERS ASIAN HEADQUARTERS Abrasive Technology, Inc. Abrasive Technology Ltd. Abrasive Technology Asia Pacific Pte. Ltd Green Meadows Dr. Roxby Place Fulham, London Blk 1093 Lower Delta Rd /13 P.O. Box 545 SW6 1RT United Kingdom Tiong Bahru Industrial Estate Lewis Center, Ohio USA Ph: Singapore Ph: Fax: Ph: Fax: (UK) Fax: Express Line is a USA registered trademark Rotatrim is a trademark of Abrasive Technology Copyright 2001 Abrasive Technology, Inc. Printed 6/01 Rev2 10 LOCATIONS WORLDWIDE
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