High-Performance Connector Contacts

Transcription

1 AS39029 QPL and Glenair Commercial High-Performance Connector Contacts U n i t e d S t a t e s U n i t e d K i n g d o m G e r m a n y F r a n c e N o r d i c I t a l y S p a i n J a p a n F i r s t E d i t i o n J a n u a r y

2 Aircraft On Ground? Need Contacts Now? AS39029 In Stock (Specials Too!) 1211 Air Way Glendale, California Telephone: Facsimile: U n i t e d S t a t e s U n i t e d K i n g d o m G e r m a n y N o r d i c F r a n c e I t a l y S p a i n J a p a n

3 SAE-AS39029 QPL and Commercial Contacts and Accessories Introduction Intro Introduction Complete Overview of Qualified and Commercial Contacts Intro A AS39029 Crimp Contacts M39029 Contact Selection Guide Electrical Pin and Socket Crimp Contacts A B High Performance Shielded Contacts Shielded Contact Cross Reference Coaxial Twinax Quadrax Other Shielded Contacts B C D E Fiber Optic Termini MIL-PRF for D38999 MIL-PRF Series 80 Mighty Mouse Special Size #16 COTS Front Release ARINC Type Glenair High Density (GHD) GFOCA Next Generation NGCON Special Purpose Contacts Series 80 Mighty Mouse #23 Contacts High Power Contacts Sealing Plugs Pneumatic Contacts Thermocouple Contacts PC Tail Contacts Tools and Accessories Insertion and Extraction Tools Crimp Tools C D E Index Index Part Number Index Index INTRO-1

4 Introduction Introduction to Crimp Contacts SAE-AS39029 Glenair brings a new perspective to the supply of high-performance Mil-Spec and commercial contacts: High Availability! Whether you need a standard duty socket for a MIL-DTL connector or an extended duty pin for MIL-DTL Series III, we have you covered with products that are always in stock with no dollar or quantity minimums. In addition to the broadest selection and availability, Glenair also delivers outstanding interconnection compatibility. Glenair QPL SAE-AS39029 as well as our proprietary contact series are guaranteed to mate properly and perform at the upper limits of application requirements. About SAE AS39029 Crimp Contacts In a marketplace saturated with specialty interconnection media, the SAE-AS39029 crimp contact is still the bread and butter of the circular connector world. Serving platforms like the D38999, M28840 and countless others, AS39029 crimp contacts continue to offer reliable power and signal transmission in ruggedized applications. A myriad of sizes, termination options and materials mean that end users don t have to compromise performance or reliability. High-Performance Connector with Crimp Contacts (Cutaway View) Insert Retention Clip EMI Spring Environmental Grommet Crimp Pin Contact Insert Retention Clip Environmental Grommet Connector Shell Interfacial Seal Contact Retention Clip Insulators Crimp Socket Contact with Hood RTV Sealing Crimping results in a gas tight connection between the wire and its terminal. Although there are certainly alternatives to crimping, such as ultrasonic welding, resistance welding, insulation displacement technologies and so on, no other available technology delivers the short cycle times, flexibility and low overall cost of crimping making it the termination technology of choice for most high-performance connector systems. Crimp connectors are most commonly used to terminate stranded wire. Crimp-on terminals are attached by inserting the stripped end of the wire into the barrel end of the terminal, which is then mechanically deformed (crimped). Special crimp tools are a must, and are supplied with appropriate accessory attachments to ensure reliable terminations for every wire and contact combination. Military Specification MIL-DTL provides the aerospace/defense industry with a common set of rugged, reliable hand crimp tools. This specification controls the voltage drop and tensile strength of crimp terminations. Daniels Manufacturing Corporation is the leading manufacturer of these tools. The AS39029 product series supplied by Glenair includes all the most popular standard and extended duty pin and socket contacts for use in high-performance circular and rectangular multi-pin connectors. We are also well positioned to supply special-purpose contacts to meet unique application requirements. INTRO-2

5 Introduction to Crimp Contacts High Performance Shielded Introduction About High Performance Shielded Contacts Glenair shielded contacts are fabricated from the best available materials and manufacturing processes. Conductive elements are gold-plated copper alloy. Dielectrics are high-performance fluorocarbon. When applicable, contacts are approved to SAE AS Shielded Coaxial Contacts Shielded coaxial contacts have a special role in the interconnect system and are designed for use in a wide range military and aerospace connectors that service analog radio frequency or microwave applications. Most Glenair cylindrical connectors, including MIL- DTL-38999, can accomodate shielded coaxial contacts. Rectangular connector packages, such as our high-performance HiPer-D are also ideally suited for shielded high frequency contacts. Glenair coaxial contacts are specified according to size, cable choice and impedance. The contacts are easily incorporated into standard 8, 12 and 16 size contact cavities, enabling users to interchange high-frequency contacts into connector insert arrangements originally designed for power or signal contacts. Special 50 Ohm matched impedance contacts are also available. Various grades of coaxial cables can be supplied directly by Glenair, or other commercial suppliers. Quadrax Shielded Concentric Twinax These contacts are designed for high-speed twisted pair applications that count on reliable shielding and contact durability. The concentric twinax cartridge is designed for easy crimp termination of twisted pair cable and shielding, and are designed specifically for use in MIL-DTL connectors. Unlike standard twinax designs, Glenair concentric twinax contacts deliver outstanding shield integrity from the conductor through the connector and do not require contact polarization within the insert. Glenair size #8 concentric twinax contacts feature a hooded socket and hardened plating for outstanding durability. Pin contacts are chamfered for easy and reliable mating. Termination is supported with easy to follow crimp instructions. Assembly tooling is available for these and all Glenair contacts. INTRO-3 A Quadrax contact is really a connector within a connector. These unique high-speed contacts house four discrete size 24 pin or socket contacts within each keyed size 8 crimp body. Two sets of twisted pair wires terminate to the size 24 contacts, while the overall shield is grounded via the outer size 8 shell affording 360 shielding. These high speed contacts have outstanding EMI compatibility for high data transfer digital applications where little or no power is needed. Standard crimping tools can be used to terminate all components, making shop or field assembly fast and simple.

6 Introduction Introduction to Crimp Contacts Fiber Optic Termini About Fiber Optic Contacts Today, the use of fiber optic systems to carry digitized video, voice and data is universal. High-performance fiber optic interconnect technologies, combined with satellite and other broadcast media, enable high-speed specialized applications in avionics, robotics, weapon systems, sensors, space and other high performance environments. Highly engineered fiber optic contacts, or termini, are the key to delivering low data loss and reliable, repeatable performance in fiber optic connection systems. Fiber Optic Interconnect Termini Fiber optic connectors are designed to be connected and disconnected many times without affecting the optical performance of the fiber circuit. Connectors can be thought of as transition devices which make it possible to divide fiber optic networks into interconnected subsystems and to facilitate the attachment of individual branches of the system to a transmitter, receiver or another fiber. The MIL-DTL connector is currently the most commonly specified multi-pin cylindrical interconnect in both fiber and copper conductor aerospace applications. When used to connect multiple strands of fiber simultaneously, the D38999 connector functions as a container or shell for the precision termini which perform the actual marriage of the fiber strands. Over the past two decades there have been dramatic tolerance improvements in terminus design to ensure precise, repeatable, axial and angular alignment between pin and socket termini within the connector shell. Ferrule design, critical to the performance of the termini, has traditionally relied on a machined stainless steel ferrule incorporating a precision micro-drilled hole. Glenair s fiber optic termini for D38999 Series III connectors are qualified to MIL-PRF-29504/4 and /5 requirements. Unique precision ceramic ferrules, with concentricity and diametric tolerances controlled within a micron ( of an inch), meet the needs of high bandwidth and low allowable insertion loss applications. Glenair s ferrules are approximately 10 times more accurate than alternative designs, and have reduced insertion loss values from 1.5dB to less than.5db. These products are ideally suited for aerospace applications. Glenair has also manufactured and qualified fiber optic interconnection systems for other branches of the military, including those used in mission-critical ground, sea and space applications. Contact termini for these fiber optic systems incorporate many of the latest technologies, including integrated retention clips, IPC polish keying, environmental sealing and more. Our single and multichannel fiber optic termini utilize the latest materials technology and are designed for use with Glenair s family of fiber optic connectors as well as third party products. From MIL-DTL to MIL-DTL-28876, Glenair has a fiber optic terminus for virtually every highperformance fiber optic system in use today and we are on the design and standards committees creating fiber optic interconnect solutions for tomorrow s mission-critical applications. Fiber Optic Costs and Benefits When evaluating the costs and benefits of moving to fiber, it is important to adopt both a short and long term view. In the short term, it is arguably less expensive to simply continue using copper cabling to meet an incremental expansion of data communication needs. This avoids the expense of adding the transmitters, converters, repeaters, connectors, termini, receivers and so on needed for integrating optical fiber into an existing electronic system. Taking the long view, investing in the conversion to fiber optics often makes good sense, especially given the performance benefits EMI immunity, security, weight reduction, bandwidth, etc. as well as cost of ownership factors such as reduced cable maintenance costs and ease of installation. INTRO-4

7 Introduction to Crimp Contacts Series 80 Mighty Mouse Introduction About Our Series 80 Mighty Mouse Size #23 Crimp Contacts Like all high-performance crimp contact systems, Series 80 Mighty Mouse contacts are terminated to wire using precision crimp tools, and are then snapped into place by hand or with a hand held insertion tool. Damaged or miswired contacts may be removed from the connector using special extraction tools. Although the connectors are supplied with a full complement of contacts, extra contacts are commonly purchased as spares or to use for quality assurance purposes, such as crimp tensile tests. Coaxial contacts are also typically ordered separately, as customers prefer to specify the exact performance values for these specialized shielded contacts. Mighty Mouse contacts conform to the requirements of Aerospace Standard AS This SAE specification defines the design, dimensions and performance of contacts used in aerospace grade electrical connectors. The general specification covers a variety of contacts including thermocouple, hermetic, coaxial and triaxial types. The slash sheets contain dimensions and other information for specific types of contacts. Each contact is assigned a Basic Identification Number (BIN), a non-significant three digit code corresponding to the color code on the contacts. Series 80 Size #23 and size #20HD contacts conform to AS39029 requirements, but are not covered by a slash sheet. Size #20, #16 and size #12 contacts are standard AS39029 contacts. Series 80 "Mighty Mouse" Connector with Special Size #23 Crimp Contacts Copper Alloy Retention Clip Fluorosilicone Grommet Plug G Load Anti- Decoupling Spring Machined Aluminum or Stainless Steel Integral Shield Attachment Platform or Accessory Thread Fluorosilicone O-Ring Peripheral Seal LCP Insulators Gold-Plated Copper Alloy Pin Contacts Jam Nut Receptacle Fluorosilicone Interfacial Seal M39029 Type Split-Tine BeCu Socket Contact with Stainless Steel Hood Closed Entry Insulator About Thermocouple and Other Special Purpose Contacts Glenair produces a wide range of special purpose contacts including high power and high ampacity contacts, pneumatic contacts, PC Tail contacts for board terminations and thermocouple contacts for use in temperature measuring applications. We also produce all the small accessory items, such as sealing plugs, that make us a convenient one-stop-shopping destination for users of high-performance Mil-Spec and commercial connectors and contacts. We invite our customers to take advantage of the breadth and depth of our contact product line, especially in terms of its high-availability and our willingness to engineer unique and special-purpose contact solutions for virtually any interconnect challenge. INTRO-5

8 Introduction Connector and Contact Glossary of Useful Terms Barrel - (Conductor Barrel) - The section of the terminal, splice or contact that accommodates the stripped conductor. BIN (Basic Identification Number) - color bands on the crimp barrel of a contact to identify contact part number. Each BIN code corresponds to only one slash sheet, thus identifying the complete M39029/XX- part number. Closed entry - A contact or contact cavity design in the insert or body of the connector which limits the size or position of the mating contact or printed circuit board to a predetermined dimension. Coaxial contact - A contact having two conducting surfaces, a center contact and a coaxially placed sleeve Contact - The conductive element in a connector that makes actual contact, for the purpose of transferring electrical energy. Contact area - The area in contact between two conductors, two contacts, or a conductor and a contact permitting the flow of electricity. Contact arrangement - The number, spacing and arrangement of contacts in a connector. Contact resistance - Electrical resistance of a pair of engaged contacts. Resistance may be measured in ohms or millivolt drop at a specified current over the engaged contacts. Contact retainer - A device either on the contact or in the insert to retain the contact in an insert or body. Contact retention - The axial load in either direction which a contact can withstand without being dislodged from its normal position within an insert or body. Contact size - An assigned number denoting the size of the contact engaging end. Contact shoulder - The flanged portion of a contact which limits its travel into the insert. Crimp - The physical compression (deformation) of a contact barrel around a conductor in order to make an electrical connection. Crimp contact - A contact, pin or socket, whose back portion (wire barrel) is a hollow cylinder into which a stripped wire (conductor) is inserted. The sidewalls of the wire barrel are then mechanically compressed (uniformly deformed) using a crimping tool to captivate the conductor. Crimping dies - Portion of the crimping tool that shapes the crimp. Crimping tool - Mechanism used for crimping. Depth of Crimp - The distance the indenter penetrates into the barrel. Die Closure - The gap between indenter dies at full handle closure. Usually defined by Go/No-Go dimensions. Indenter - That part of a crimping die, usually the moving part, which indents or compresses the contact barrel. Inspection hole - A hole placed at the bottom end of a contact wire barrel to permit visual inspection to see that the conductor has been inserted to the proper depth in the barrel prior to crimping. Installing tool - A device used to install contacts into a connector. A device used to install taper pins into taper pin receptacles. Locator - Device for positioning terminals, splices, or contacts into crimping dies, positioner, or turret heads. Milivolt drop test - A test designed to determine the voltage loss due to resistance of a crimped joint. Pin contact - A contact having an engagement end that enters the socket contact. INTRO-6

9 Connector and Contact Glossary of Useful Terms Introduction Plating - The overlaying of a thin coating of metal on metallic components to improve conductivity, provide for easy soldering or prevent rusting or corrosion. Positioner - A device when attached to a crimping tool locates the contact in the correct position. Power contact - Type of contact used in multi-contact connectors to support the flow of rated current. Pull-out force - Force necessary to separate a conductor from a contact or terminal, or a contact from a connector, by exerting a tensile pull. Radio frequency contact (RF contact) - An impedance matched shielded contact. Range, wire - The sizes of conductors accommodated by a particular barrel. Also the diameters of wires accommodated by a sealing grommet. Removal tool - A device used to remove a contact from a connector. A device used to remove a taper pin from a taper pin receptacle. Sealing plug - A plug which is inserted to fill an unoccupied contact aperture in a connector insert. Its function is to seal all unoccupied apertures in the insert, especially in environmental connectors. Shielded contact - A contact which carries alternating current and is shielded from unwanted signals (RFI and EMI). Socket contact - A contact having an engagement end that will accept entry of a pin contact. Solderless connection - The joining of two metals by pressure means without the use of solder, braze, or any method requiring heat. Strip - To remove insulation from a conductor. (See details elsewhere in technical section of this cat.) Thermocouple contact - Contact of special material used in connectors employed in thermocouple applications. Material often used are iron, constantan, copper, chromel, alumel and others. Turret Head - A device that contains more than one locator which can be indexed by rotating a circular barrel, and when attached to a crimping tool, positions the contact. INTRO-7

10 Tired of Cooling Your Heels? Glenair Rapid-Response Contact Manufacturing and Same-Day Stocking Saves You Time, Money and Hassle 1211 Air Way Glendale, California Telephone: Facsimile: U n i t e d S t a t e s U n i t e d K i n g d o m G e r m a n y N o r d i c F r a n c e I t a l y S p a i n J a p a n

11 SAE-AS39029 Crimp Contacts General Information AS39029 SAE-AS39029 QPL High Performance Pin and Socket Crimp Contacts Outstanding Product Availability Glenair brings a new perspective to the supply of Mil-Spec crimp contacts: High Availability! Whether you need a standard duty socket for a MIL-DTL connector or an extended duty pin for MIL-DTL Series III we have got you covered with products that are always in stock with no dollar or quantity minimums. In addition to the broadest selection and availability, Glenair also delivers outstanding interconnection compatibility. Glenair QPL SAE- AS39029 contacts are guaranted to mate properly and perform at the upper limits of application and specification requirements. A Errata Catalog contents including part numbers, materials and dimensions are accurate to the best of our ability when we go to print. When errors or mistakes are brought to our attention, corrected content is posted immediately to. Qualified to SAE-AS39029 on Dozens of Contacts and Growing! Same Day Inventory on Popular and Hard-to-Find Styles Highest Quality Materials Including Enhanced Durability Plating Fully Intermatable with Equivalent AS39029 QPL Contacts A-1

12 AS39029 SAE-AS39029 Crimp Contact Selection Guide Military Part Number Glenair Part Number Contact Size Wire Accommodation Pin / Socket BIN Color Striping Product Page M39029/ AWG Socket Orange Yellow Grey A M39029/ AWG Socket Orange Green Brown M39029/ AWG Socket Orange Green Red A-6 M39029/ AWG Socket Orange Green Orange M39029/ AWG Socket Green Red Violet M39029/ AWG Socket Orange Green Yellow M39029/ AWG Socket Orange Green Violet M39029/ AWG Socket Orange Green Grey A-8 M39029/ AWG Socket Orange Green White M39029/ AWG Pin Orange Blue Black M39029/ AWG Pin Orange Blue Orange M39029/ AWG Pin Orange Blue Yellow A-10 M39029/ AWG Pin Orange Blue Green M39029/ AWG Pin Green Red Grey M39029/ AWG Socket Orange Blue Grey A-12 M39029/ AWG Pin Orange Blue White A-13 BIN Color Coding 0 BLACK 1 BROWN 2 RED 3 ORANGE 4 YELLOW 5 GREEN 6 BLUE 7 VIOLET 8 GREY 9 WHITE A-2

13 SAE-AS39029 Crimp Contact Selection Guide AS39029 Military Part Number Glenair Part Number Contact Size Wire Accommodation Pin / Socket BIN Color Striping Product Page M39029/ AWG Pin Yellow Green Black M39029/ AWG Pin Yellow Green Brown M39029/ AWG Pin Green Black Grey A-14 A M39029/ AWG Socket Yellow Green Red M39029/ AWG Socket Yellow Green Orange A-16 M39029/ AWG Socket Green Black White M39029/ AWG Socket Blue Brown Yellow M39029/ AWG Socket Blue Brown Green M39029/ AWG Socket Blue Brown Blue A-18 M39029/ AWG Socket Blue Brown Violet M39029/ AWG Socket Blue Brown Grey M39029/ AWG Pin Blue Red Black M39029/ AWG Pin Blue Black Brown M39029/ AWG Pin Blue Red Red A-20 M39029/ AWG Pin Blue Red Orange M39029/ AWG Pin Blue Red Yellow BIN Color Coding 0 BLACK 1 BROWN 2 RED 3 ORANGE 4 YELLOW 5 GREEN 6 BLUE 7 VIOLET 8 GREY 9 WHITE A-3

14 AS39029 Contact Performance Specifications A Test Current Rating Contact Millivolt Drop Performance Specifications (meets SAE-AS39029, paragraph ) Maximum Amps Contact Size Crimp 22D Maximum Millivolt Drop Contact Size Crimp 22D Tensile Strength Wire Size Axial Load (Pounds) Silver Tin-Plated Copper Wire Nickel-Plated Copper Wire Initial Condition Values Thermal Condition Values Initial Condition Values Thermal Condition Values Wire Size Axial Load (Pounds) Silver Tin-Plated Copper Wire Initial Condition Values Thermal Condition Values Nickel-Plated Copper Wire Initial Condition Values Thermal Condition Values CONTACT MATERIALS AND SPECIFICATIONS Component Material Notes Pin Contact Socket Contact Beryllium copper alloy per ASTM B197, 50 microinches gold plated per ASTM B488 Type II Code C Class 1,27 over nickel plate per QQ-N-290 Class 2, microinches Beryllium copper alloy per ASTM B197, 50 microinches gold plated per ASTM B488 Type II Code C Class 1,27 over nickel plate per QQ-N-290 Class 2, microinches. Approved for Space Flight Approved for Space Flight Socket Contact Hood Stainless steel, passivated per AMS-QQ-P-35 Approved for Space Flight A-4

15 Contact Performance Specifications AS39029 Test Durability Performance Specifications (meets SAE-AS39029, paragraph 3.5.9) No electrical or mechanical defects after 500 cycles of engagement and disengagement Contact Retention Pin Engagement End (meets MIL-DTL-38999, paragraph 3.23) The axial displacement of the contact shall not exceed.012 inch (0.30 mm). No damage to contacts or inserts shall result. (meets SAE-AS39029 paragraph 3.4.1) Unless otherwise specified, the mating end of all contacts (except size 22 and smaller) shall be formed with an approximate spherical radius. A Permeability (meets SAE-AS39029, paragraph 3.5.1) When tested as specified in paragraph 4.7.2, the relative magnetic permeability of the contact shall be no greater than 2.0. Vibration (meets SAE-AS39029, paragraph ) When contacts are tested as specified in paragraph , there shall be no electrical discontinuity of 1 microsecond or greater. There shall be no defects detrimental to the mechanical or electrical performance. Salt Spray (corrosion) (meets SAE-AS39029, paragraph ) When tested as specified in , mated contacts shall withstand 48 hours of salt spray conditioning without defects detrimental to the mechanical or electrical performance. Temperature life (meets SAE-AS39029, paragraph ) When tested as specified in paragraph , mated contacts shall withstand temperature conditioning for 1,000 hours without defects detrimental to mechanical or electrical performance. There shall be no diffusion/migration of the base metal through the contact outer plating.class A - Maximum operating temperature +125 C. per paragraph Dielectric withstanding voltage (meets SAE-AS39029, paragraph ) When tested as specified in paragraph , crimped contacts shall show no evidence of breakdown or flashover. Workmanship (meets SAE-AS39029, paragraph 3.7) Contacts shall be processed in such a manner as to be uniform in quality and shall be free from foreign material and burrs or sharp corners that might damage the connector or affect mating of the contacts. Burrs and sharp edges shall be removed inch maximum. A-5

16 AS39029 M39029/ Standard Duty Electrical Socket Contact D38999 Ser. I, III, IV Standard Socket Crimp Contact for MIL-DTL Series I, III and IV Connectors A Mating End Size Wire Accomodation Military Part Number Glenair Part Number AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ / Min. A (Ref) M S 3rd 2nd1st Color Bands H x 45 Ø F Ø P Ø B Ø E Ø G Ø C N.166 Min Mfgr. Symbol V Ø D Thru One Side Only K Ø Typ.004 Ø U Ø G Typ Only Only Material and Finish* Pin Contact: Copper Alloy/Gold Plated Socket Contact: Copper Alloy/Gold Plated Socket Contact Hood: Passivated Stainless Steel * See pages A-4 and A-5 for detailed material specifications A-6

17 M39029/ Standard Duty Electrical Socket Contact AS39029 TABLE I: CONTACT DIMENSIONS Size Part Number Military Number A (ref) M39029/ Ø B Min M39029/ M39029/ M39029/ M39029/ Ø C Ø D Ø E Ø F Max Ø G Ø H K Min A Size Part Number Military Number M N M39029/ M39029/ M39029/ M39029/ M39029/ TABLE I (Continued): CONTACT DIMENSIONS Ø P Min.047 Full R.146 S Ø U V Color Bands 1st 2nd 3rd Orange Yellow Grey Orange Green Brown Orange Green Red.118 Orange Green Orange Green Red Violet TABLE II: TOOL COMPATIBILITY Size Part Number Military Number AWG Handling Crimp Tool Positioner Insertion Tool Extraction Tool M39029/ , 24, 26, 28 M22520/2-01 M22520/7-01 M22520/2-07 M22520//7-05 M81969/14-01 M81969/8-01 M81969/14-01 M81969/ M39029/ , 22, 24 M22520/7-01 M22520/2-01 M22520/1-01 M22520/7-08 M22520/2-10 M22520/1-04 (Red) M81969/8-05 M81969/14-02 M81969/8-06 M81969/ M39029/ , 18, 20 M22520/1-01 M22520/7-01 M22520/1-04 (Blue) M22520/7-04 M81969/8-07 M81969/14-03 M81969/8-08 M81969/ M39029/ , 14 M22520/1-01 M22520/1-04 (Yellow) M81969/8-09 M81969/14-04 M81969/8-10 M81969/ M39029/ Daniels 1716P-1 Daniels 1716P-1 M81969/14-05 and M81969/8-11 M81969/14-05 and M81969/8-12 A-7

18 AS39029 M39029/ Standard Duty Electrical Socket Contact D38999 Series II M24308 M55302 M83733 Standard Socket Crimp Contact for MIL-DTL Series II Connectors A Mating End Size Wire Accomodation Military Part Number Glenair Part Number AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ Hood J L A (Ref) M rd 2nd 1st Color Bands H x 45 Ø F Ø P Ø B Ø E Ø G Ø C Ø Typ Typ N.166 Min Ø D Thru Manufacturer Symbol One Side Only K Only Material and Finish* Pin Contact: Copper Alloy/Gold Plated Socket Contact: Copper Alloy/Gold Plated Socket Contact Hood: Passivated Stainless Steel * See pages A-4 and A-5 for detailed material specifications A-8

19 M39029/ Standard Duty Electrical Socket Contact AS39029 TABLE I: CONTACT DIMENSIONS Size Part Number Military Number A (ref) ø B Min. ø C ø D ø E ø F Max. ø G H J M39029/ M39029/ A M39029/ M39029/ Size Part Number Military Number TABLE I (Continued): CONTACT DIMENSIONS K Min. L Min M39029/ M39029/ M39029/ M39029/ M N Ø P Min. Color Bands 1st 2nd 3rd.047 Orange Green Yellow.053 Orange Green Violet.084 Orange Green Gray.118 Orange Green White Size Part Number Military Number AWG Handling M39029/ , 24, 26, M39029/ , 22, 24 TABLE II: TOOL COMPATIBILITY Crimp Tool Positioner Insertion Tool Extraction Tool M22520/2-01 M22520/7-01 M22520/7-01 M22520/2-01 M22520/1-01 M22520/2-06 M22520//7-06 M22520/7-08 M22520/2-10 M22520/1-04 (Red) M81969/14-01 M81969/8-01 M81969/8-05 M81969/14-02 M81969/14-01 M81969/8-02 M81969/8-06 M81969/ M39029/ , 18, 20 M22520/1-01 M22520/7-01 M22520/1-04 (Blue) M22520/7-04 M81969/8-07 M81969/14-03 M81969/8-08 M81969/ M39029/ , 14 M22520/1-01 M22520/1-04 (Yellow) M81969/8-09 M81969/14-04 M81969/8-10 M81969/14-04 A-9

20 AS39029 M39029/ Standard Duty Electrical Pin Contact D38999 Ser. I, II, III, IV M24308 M55302 M83733 Standard Pin Crimp Contact for MIL-DTL Series I, II, III and IV Connectors A Mating End Size Wire Accomodation Military Part Number Glenair Part Number AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ Color Bands S T (Ref) H x 45 2nd 1st 3rd M Ø B Ø F (Flat) Ø C Ø G Ø E V Ø D Thru One Side Only K Manufacturer Symbol S A Rad.010 Typ.004 Ø G Ø U Ø Only 60 Typ Material and Finish* Pin Contact: Copper Alloy/Gold Plated Socket Contact: Copper Alloy/Gold Plated Socket Contact Hood: Passivated Stainless Steel * See pages A-4 and A-5 for detailed material specifications A-10

21 M39029/ Standard Duty Electrical Pin Contact AS39029 TABLE I: CONTACT DIMENSIONS Size Part Number Military Number A (rad) ø B Min. ø C ø D ø E ø F ø G H M39029/ M39029/ M39029/ M39029/ M39029/ max.015 max A TABLE I (Continued): CONTACT DIMENSIONS Size Part Number Military Number K Min M39029/ M39029/ M39029/ M39029/ M39029/ M S T (Ref) Ø U V Color Bands 1st 2nd 3rd.531 Orange Blue Black.531 Orange Blue Orange.531 Orange Blue Yellow.531 Orange Blue Green Green Red Gray TABLE II: TOOL COMPATIBILITY Size Part Number Military Number AWG Handling M39029/ , 24, 26, M39029/ , 22, 24 Crimp Tool Positioner Insertion Tool Extraction Tool M22520/2-01 M22520/7-01 M22520/7-01 M22520/2-01 M22520/1-01 M22520/2-09 M22520//7-07 M22520/7-08 M22520/2-10 M22520/1-04 (Red) M81969/14-01 M81969/8-01 M81969/8-05 M81969/14-02 M81969/14-01 M81969/8-02 M81969/8-06 M81969/ M39029/ , 18, 20 M22520/1-01 M22520/7-01 M22520/1-04 (Blue) M22520/7-04 M81969/8-07 M81969/14-03 M81969/8-08 M81969/ M39029/ , 14 M22520/1-01 M22520/1-04 (Yellow) M39029/ Daniels 1716P-1 Daniels 1716P-1 M81969/8-09 M81969/14-04 M81969/14-05 and M81969/8-11 M81969/8-10 M81969/14-04 M81969/14-05 and M81969/8-12 A-11

22 AS39029 M39029/ Standard Duty Electrical Socket Contact M24308 Standard Socket Crimp Contact for MIL-DTL A Mating End Size Wire Accomodation Military Part Number Glenair Part Number AWG M39029/ / Max Spring Engagement Gray Blue Orange Color Bands 45 Ø Ø.0415 Min Ø Ø /.290 Manufacturer s Symbol Ø Thru One Side Only Ø Ø Material and Finish* Pin Contact: Copper Alloy/Gold Plated Socket Contact: Copper Alloy/Gold Plated Socket Contact Hood: Passivated Stainless Steel *See pages A-4 and A-5 for detailed material specifications Tools Crimp Tool: M22520/2-01 Positioner: M22520/2-08 Insertion/Extraction Tools: M81969/14-02 or M81969/1-02 A-12

23 M39029/ Standard Duty Electrical Pin Contact AS39029 M24308 Standard Pin Crimp Contact for MIL-DTL Mating End Size Wire Accomodation Military Part Number Glenair Part Number AWG M39029/ A.549 Color Bands White Blue Orange Ø Ø Ø Ø Ø Thru One Side Only Manufacturer s Symbol Ø Ø Material and Finish* Pin Contact: Copper Alloy/Gold Plated Socket Contact: Copper Alloy/Gold Plated Socket Contact Hood: Passivated Stainless Steel *See pages A-4 and A-5 for detailed material specifications Tools Crimp Tool: M22520/2-01 Positioner: M22520/2-08 Insertion/Extraction Tools: M81969/14-02 or M81969/1-02 A-13

24 AS39029 M39029/ Standard Duty Electrical Pin Contact M28840 Standard Pin Crimp Contact for MIL-DTL Connectors A Mating End Size Wire Accomodation Military Part Number Glenair Part Number AWG M39029/ AWG M39029/ AWG M39029/ st 3rd 2nd Manufacturer Symbol G Ø.077 ±.001 Ø.064 ±.003 Ø.088 ± ±2.206 ± ± / ± ± ±.003 R Color Bands 30 ±5.497 ±.005 Ø Flat 32 Ø.040 ±.001 Ø B.180 ±.010 Ø C Thru One Side Only Ø.069 ±.001 Ø.047 ± Ø.069 ± SR.015 Material and Finish* Pin Contact: Copper Alloy/Gold Plated Socket Contact: Copper Alloy/Gold Plated Socket Contact Hood: Passivated Stainless Steel * See pages A-4 and A-5 for detailed material specifications A-14

25 M39029/ Standard Duty Electrical Pin Contact AS39029 TABLE I: CONTACT DIMENSIONS Size Part Number Military Number Ø B Ø C M39029/ M39029/ Color Bands 1st 2nd 3rd Green Black Grey Yellow Green Black A M39029/ Yellow Green Brown TABLE II: TOOL COMPATIBILITY Size Part Number Military Number AWG Handling Crimp Tool Positioner Insertion Tool Extraction Tool M39029/ , 22, 24 M22520/34-01 M22520/34-02 M81969/33-01 M81969/ M39029/ , 24, 26 M22520/34-01 M22520/34-02 M81969/33-01 M81969/ M39029/ , 30, 32 M22520/34-01 M22520/34-02 M81969/33-01 M81696/34-01 A-15

26 AS39029 M39029/ Standard Duty Electrical Socket Contact M28840 Standard Socket Crimp Contact for MIL-DTL Connectors A Mating End Size Wire Accomodation Military Part Number Glenair Part Number AWG M39029/ AWG M39029/ AWG M39029/ Ø.053 Ø.043 ± Max To Spring Ø.899 ± R ± ± ± ± /.029 Ø.088 ±.001 Ø.069 ± ±2 Ø.064 ± ±.001 Manufacturer Symbol 45 ±1 2nd 3rd 1st Ø.069 ± Ø.047 ±.002 Ø.069 ± ±.010 Ø B Ø C Thru One Side Only G Color Bands Material and Finish* Pin Contact: Copper Alloy/Gold Plated Socket Contact: Copper Alloy/Gold Plated Socket Contact Hood: Passivated Stainless Steel * See pages A-4 and A-5 for detailed material specifications A-16

27 M39029/ Standard Duty Electrical Socket Contact AS39029 TABLE I: CONTACT DIMENSIONS Size Part Number Military Number Ø B Ø C M39029/ M39029/ Color Bands 1st 2nd 3rd Green Black White Yellow Green Red A M39029/ Yellow Green Orange TABLE II: TOOL COMPATIBILITY Size Part Number Military Number AWG Handling Crimp Tool Positioner Insertion Tool Extraction Tool M39029/ , 22, 24 M22520/34-01 M22520/34-02 M81969/33-01 M81969/ M39029/ , 24, 26 M22520/34-01 M22520/34-02 M81969/33-01 M81969/ M39029/ , 30, 32 M22520/34-01 M22520/34-02 M81969/33-01 M81696/34-01 A-17

28 AS / Extended Duty Electrical Socket Contact D38999 Ser. I, III, IV M29600 Extended Duty Socket Crimp Contact for MIL-DTL Series I, III and IV Connectors A Mating End Size Wire Accomodation Military Part Number Glenair Part Number AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ / Min A (Ref) M S 3rd 2nd 1st Color Bands H x 45 Ø F Ø P Ø B Ø E Ø G Ø C N.166 Min Manufacturer Symbol Ø D Thru One Side Only T K V.010 Typ.004 Ø U Ø G Ø Only Typ Only Material and Finish Copper alloy, plated with 5 μinches gold over 45 μinches palladium alloy. Rated to 1500 cycles of durability. A-18

29 39029/ Extended Duty Electrical Socket Contact AS39029 TABLE I: CONTACT DIMENSIONS Size Part Number Military Number A (ref) ø B Min. ø C ø D ø E M39029/ M39029/ M39029/ M39029/ M39029/ ø F Max ø G ø H A TABLE I: (Continued) CONTACT DIMENSIONS Size Part Number Military Number K Min. M N M39029/ M39029/ M39029/ M39029/ M39029/ Full Radius ø P Min..047 S ø U V Color Bands 1st 2nd 3rd Blue Brown Yellow Blue Brown Green Blue Brown Blue.118 Blue Brown Violet Blue Brown Gray TABLE II: TOOL COMPATIBILITY Size Part Number Military Number AWG Handling M39029/ , 24, 26, 28 Crimp Tool Positioner Insertion Tool Extraction Tool M22520/2-01 M22520/7-01 M22520/2-07 M22520/7-05 M81969/8-01 M81969/14-01 M81969/8-02 M81969/ M39029/ , 22, 24 M22520/1-01 M22520/2-01 M22520/7-01 M22520/1-04 (red) M22520/2-10 M22520/7-08 M81969/8-05 M81969/14-10 M81969/8-06 M81969/ M39029/ , 18, 20 M22520/1-01 M22520/7-01 M22520/1-04 (blue) M22520/7-04 M81969/8-07 M81969/14-03 M81969/8-08 M81969/ M39029/ , 14 M22520/1-01 M22520/1-04 (yellow) M39029/ Daniels 1716P-1 Daniels 1716P-1 M81969/8-09 M81969/14-04 M81969/14-05 and M81969/8-11 M81969/8-10 M81969/14-03 M81969/14-05 and M81969/8-12 A-19

30 AS39029 M39029/ Extended Duty Electrical Pin Contact D38999 Ser. I, III, IV M29600 Extended Duty Pin Crimp Contact for MIL-DTL Series I, III and IV Connectors A Mating End Size Wire Accomodation Military Part Number Glenair Part Number AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ T (Ref) Color Bands S H x 45 2nd 1st 3rd M Ø B Ø F (Flat) Ø C Ø G Ø E Ø D Thru One Side Only K Manufacturer Symbol A Rad S.010 Typ.004 Ø Ø G Ø U 60 Typ Only V Only Material and Finish Copper alloy, plated with 5 μinches gold over 45 μinches palladium alloy. Rated to 1500 cycles of durability. A-20

31 M39029/ Extended Duty Electrical Pin Contact AS39029 TABLE I: CONTACT DIMENSIONS Size Part Number Military Number A Rad ø B ø C ø D ø E ø F ø G H M39029/ M39029/ M39029/ M39029/ M39029/ max.015 max A TABLE I: (Continued) CONTACT DIMENSIONS Size Part Number Military Number K M S M39029/ M39029/ M39029/ M39029/ M39029/ T (Ref) Ø U V Color Bands 1st 2nd 3rd.531 Blue Red Black.531 Blue Red Brown.531 Blue Red Red.531 Blue Red Orange Blue Red Yellow TABLE II: TOOL COMPATIBILITY Size Part Number Military Number AWG Handling M39029/ , 24, 26, 28 Crimp Tool Positioner Insertion Tool Extraction Tool M22520/2-01 M22520/7-01 M22520/2-09 M22520/7-07 M81969/8-01 M81969/14-01 M81969/8-02 M81969/ M39029/ , 22, 24 M22520/1-01 M22520/2-01 M22520/7-01 M22520/1-04 (red) M22520/2-10 M22520/7-08 M81969/8-05 M81969/14-10 M81969/8-06 M81969/ M39029/ , 18, 20 M22520/1-01 M22520/7-01 M22520/1-04 (blue) M22520/7-04 M81969/8-07 M81969/14-03 M81969/8-08 M81969/ M39029/ , 14 M22520/1-01 M22520/1-04 (yellow) M39029/ Daniels 1716P-1 Daniels 1716P-1 M81969/8-09 M81969/14-04 M81969/14-05 and M81969/8-11 M81969/8-10 M81969/14-04 M81969/14-05 and M81969/8-12 A-21

32 SERIES quadrax Glenair MIL-DTL Series III Type Quadrax Connectors Glenair doesn t just make a complete range of high-frequency shielded contacts. We also make the connector packaging too from Quadrax equipped circular connectors to Coax-equipped ARINCs, D-Subminiatures and our own Series 79 Micro-Crimp. As we like to say, we produce the complete solution soup to nuts. And because we have decades of experience with all classes of high performance connectors, we re well positioned to design and manufacture a truly complete interconnect solution, including wire and cable, contacts, connectors, shielding, backshells, dust caps, shrink boots, you name it. Simply put, nobody else in the interconnect industry can offer such a comprehensive solution. Sure, we re happy to just be your contact supplier. But if you like our high-availability approach to that business (ample manufacturing capacity, same-day shipment inventory and the best and most available technical support team in the industry) we re thinking you ll love the service and support we bring to all our product lines. So give us a try. We promise you ll appreciate the extra value of working with a supplier that truly understands what availability is all about Air Way Glendale, CA Tel: Fax:

33 High Performance Shielded Contacts General Information Shielded Contacts Shielded Contacts High Performance: Coax, Twinax and Quadrax From Coax... Shielded coaxial contacts have a special role in the interconnect system and are designed for use in a wide range of military and aerospace connectors that service analog radio frequency or microwave applications. Most Glenair cylindrical connectors, including our D38999 type, can accommodate shielded contacts. Rectangular connector packages, such as our high-performance HiPer-D are also ideally suited for these shielded contacts. B...to Twinax and Quadrax High-speed differential impedance contacts, such as those used in advanced digital communications applications, are another key specialty at Glenair. Our Twinax and Quadrax contacts are exactingly engineered and manufactured using the best available materials and manufacturing processes. Conductive elements are gold-plated copper alloy. Dielectrics are highperformance fluorocarbon. When applicable, our shielded contacts are approved to SAE AS Qualified to SAE-AS39029 on Dozens of Contacts and Growing! Same Day Inventory on Popular and Hard-to-Find Styles Highest Quality Materials Including Enhanced Durability Plating Fully Intermatable with Equivalent AS39029 Contacts B-1

34 Shielded Contacts High Performance Shielded Contacts Cross Reference Military Part Number Glenair Part Number Contact Size Pin / Socket Type BIN Color Striping M39029/ Socket Coaxial Red Brown Black Product Page M39029/ Socket Coaxial Yellow Black Red M39029/ Socket Coaxial Yellow Black Orange M39029/ Socket Coaxial Yellow Black Yellow M39029/ Socket Coaxial Yellow Black Green B-4 B M39029/ Socket Coaxial Yellow Black Blue M39029/ Socket Coaxial Yellow Black Violet M39029/ Socket Coaxial Yellow Black Gray M39029/ Pin Coaxial Red Brown Brown M39029/ Pin Coaxial Yellow Black White M39029/ Pin Coaxial Yellow Brown Black M39029/ Pin Coaxial Yellow Brown Brown M39029/ Pin Coaxial Yellow Brown Red B-6 M39029/ Pin Coaxial Yellow Brown Orange M39029/ Pin Coaxial Yellow Brown Yellow M39029/ Pin Coaxial Yellow Brown Green M39029/ Socket Coaxial Orange Blue Blue B-14 M39029/ Pin Coaxial Orange Blue Violet B-15 M39029/ Socket Coaxial Yellow Brown Blue M39029/ Socket Coaxial Yellow Brown Violet M39029/ Socket Coaxial Yellow Brown Gray M39029/ Socket Coaxial Yellow Brown White M39029/ Socket Coaxial Yellow Red Black B-8 M39029/ Socket Coaxial Yellow Red Brown M39029/ Socket Coaxial Yellow Red Red M39029/ Socket Coaxial Yellow Red Orange M39029/ Pin Coaxial Yellow Red Yellow M39029/ Pin Coaxial Yellow Red Green B-16 B-2

35 High Performance Shielded Contacts Cross Reference Shielded Contacts Military Part Number Glenair Part Number Contact Size Pin / Socket Type BIN Color Striping M39029/ Pin Coaxial Yellow Red Blue M39029/ Pin Coaxial Yellow Red Violet Product Page B-16 M39029/ Socket Coaxial Yellow Red Gray M39029/ Socket Coaxial Yellow Red White M39029/ Socket Coaxial Yellow Orange Black M39029/ Socket Coaxial Yellow Orange Brown M39029/ Socket Coaxial Yellow Orange Red M39029/ Socket Coaxial Yellow Orange Orange M39029/ Socket Coaxial Yellow Orange Yellow M39029/ Socket Coaxial Yellow Orange Green B-18 B-20 B M39029/ Pin Concentric Twinax Green Red White B-22 M39029/ Socket Concentric Twinax Green Orange Black B-23 M39029/ Pin Coaxial Green Green Gray B-10 M39029/ Socket Coaxial Green Green White B-12 M39029/ Pin Concentric Twinax Blue Red Green M39029/ Pin Concentric Twinax Blue Red Blue M39029/ Socket Concentric Twinax Blue Red Gray M39029/ Socket Concentric Twinax Blue Red White B-24 B-25 N/A Pin Quadrax N/A N/A Pin Quadrax N/A N/A Pin Quadrax N/A B-26 N/A Pin Quadrax N/A N/A Pin Quadrax N/A N/A Socket Quadrax N/A N/A Socket Quadrax N/A N/A Socket Quadrax N/A B-27 N/A Socket Quadrax N/A N/A Socket Quadrax N/A B-3

36 Shielded Contacts M39029/ Size 12 Coaxial Socket D38999 Series II Size #12 Coaxial Socket Contacts for MIL-DTL Series II Connectors These #12 contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV rating is 1000 Vac rms sea level, 250 Vac at 50,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. Approved to SAE AS megohm insulation resistance. B Military Part Color Band Type Cable Accommodation Part Number Number 1st 2nd 3rd RG174, RG316, RG M39029/ Red Brown Black RG M39029/ Yellow Black Red Microdot M39029/ Yellow Black Orange Socket Raychem , 5022E M39029/ Yellow Black Yellow Raychem , 9530D M39029/ Yellow Black Green Raychem 7624D1311, 9527A M39029/ Yellow Black Blue Gore GWN1159A M39029/ Yellow Black Violet 1S50MU-16, -20, -40, -70 (D24643/28) M39029/ Yellow Black Gray Ø F Outer Contact Barrel Ø After Ø G Crimp Z Ø D Shield Crimp Sleeve R.003 Max.560 Max X.248 Min * Ø E.063 Min.166 Min Depth BIN Color Bands (See Table) Outer Contact Mates with Ø.095/.093 Pin (Spring Design Optional) Ø B 47 /43 Ø C Ø A Max Inner Pin Contact R.002 Min Ø M Ø L N P R U Ø.020 Thru One Wall Only.013 Radial Location Optional 47 /43 32 S T Inner Pin Contact Ø V Spherical Radius Ø W K Ø J Ø H Shield Crimp Sleeve Material and Finish Contact Body: Copper Alloy/Gold Plated Hood: Stainless Steel/Passivated Center Contact: Copper Alloy/Gold Plated Crimp Sleeve: Copper Alloy/Gold Plated Insulator: Teflon * Indicates point at which a square ended pin of the same basic diameter as the mating contact first engages the outer contact spring B-4

37 M39029/ Size 12 Coaxial Socket Shielded Contacts BIN Code Table I ØA Max ØB ØC ØD Max ØE ØF ØG Max ØH Min ØJ Max K ØL Min (4.1) (4.1) (4.1) (4.1) (4.1) (4.1) (4.1) (2.54) (2.46) (2.54) (2.46) (2.54) (2.46) (2.54) (2.46) (2.54) (2.46) (2.54) (2.46) (2.54) (2.46) (4.1) (2.54) (3.1) (3.0) (3.1) (3.0) (3.1) (3.0) (3.1) (3.0) (3.1) (3.0) (3.1) (3.0) (3.1) (3.0) (3.1) (3.0) (2.3) (2.7) (2.7) (2.3) (2.3) (3.0) (2.3) (2.7) (3.84) (3.76) (3.84) (3.76) (3.84) (3.76) (3.84) (3.76) (3.84) (3.76) (3.84) (3.76) (3.84) (3.76) (3.84) (3.76) (4.6) (4.5) (4.6) (4.5) (4.6) (4.5) (4.6) (4.5) (4.6) (4.5) (4.6) (4.5) (4.6) (4.5) (4.6) (4.5) (4.0) (3.2) (4.3) (4.0) (3.7) (4.3) (4.0) (3.7) (4.3) (4.0) (3.2) (4.3) (4.0) (3.2) (4.3) (4.0) (4.0) (4.4) (4.0) (3.7) (4.3) (4.0) (4.0) (4.4) (3.2) 0.115(2.9) (3.2) 0.115(2.9) (3.2) 0.115(2.9) (3.2) 0.115(2.9) (3.2) 0.115(2.9) (3.2) 0.115(2.9) (3.2) 0.115(2.9) (3.2) 0.115(2.9) (5.7) (5.7) (9.0) (9.0) (5.7) 0.27 (6.9) (5.7) (9.0) B BIN Code Table I (continued) ØM Max N Min P R S T U Ref ØV ØW X ØZ Max (1.3) (2.8) (1.3) (2.8) (1.3) (2.8) (1.3) (2.8) (1.3) (2.8) (1.3) (2.8) (1.3) (2.8) (1.3) (2.8) (2.6) (2.4) (2.6) (2.4) (2.6) (2.4) (2.6) (2.4) (2.6) (2.4) (2.6) (2.4) (2.6) (2.4) (2.6) (2.4) (3.7) (3.6) (3.7) (3.6) (3.7) (3.6) (3.7) (3.6) (3.7) (3.6) (3.7) (3.6) (3.7) (3.6) (3.7) (3.6) (1.0) (0.8) (1.0) (0.8) (1.0) (0.8) (1.0) (0.8) (1.0) (0.8) (1.0) (0.8) (1.0) (0.8) (1.0) (0.8) (5.64) (5.56) (5.64) (5.56) (5.64) (5.56) (5.64) (5.56) (5.64) (5.56) (5.64) (5.56) (5.64) (5.56) (5.64) (5.56) (9.2) (9.2) (9.2) (9.2) (9.2) (9.2) (9.2) (9.2) (0.52) (0.5) (0.52) (0.5) (0.52) (0.5) (0.52) (0.5) (0.52) (0.5) (0.52) (0.5) (0.52) (0.5) (0.52) (0.5) 0.035(0.9) (0.8) 0.035(0.9) (0.8) 0.035(0.9) (0.8) 0.035(0.9) (0.8) 0.035(0.9) (0.8) 0.035(0.9) (0.8) 0.035(0.9) (0.8) 0.035(0.9) (0.8) (7.0) (6.8) (7.0) (6.8) (7.0) (6.8) (7.0) (6.8) (7.0) (6.8) (7.0) (6.8) (7.0) (6.8) (7.0) (6.8) (2.8) (3.2) (3.2) (2.8) (2.8) (2.8) (3.2) Inner Contact Basic Crimping Tool Positioner Table III Outer Contact Basic Positioner Crimping Tool M22520/2-01 M22520/2-34 M22520/31-01 M22520/31-02 Insertion Tool M81969/8-09 or M81969/14-04 Extraction Tool M81969/8-10 or M81969/14-04 B-5

38 Shielded Contacts M39029/ Size 12 Coaxial Pin D38999 Ser. I, II, III, IV Size #12 Coaxial Pin Contacts for MIL-DTL Series I, II, III and IV Connectors These #12 pin contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV rating is 1000 Vac rms sea level, 250 Vac at 50,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. Approved to SAE AS megohm insulation resistance. Mates with: M39029/75. B Military Part Color Band Type Cable Accommodation Part Number Number 1st 2nd 3rd RG174, RG316, RG M39029/ Red Brown Brown RG M39029/ Yellow Black White Microdot M39029/ Yellow Brown Black Pin Raychem , 5022E M39029/ Yellow Brown Brown Raychem , 9530D M39029/ Yellow Brown Red Raychem 762D1311, 9527A M39029/ Yellow Brown Orange Gore GWN1159A, M17/ M39029/ Yellow Brown Yellow 1S50MU-16, -20, -40, -70 (D24643/28) M39029/ Yellow Brown Green.570 Max H Outer Contact Barrel *.262 Min Outer Contact Ø F Ø G Shield Crimp Sleeve R.003 Max R Inner Socket Contact Shield Crimp Sleeve Ø D Ø E After Crimp Ø Z Ø B Ø A BIN Color Bands (See Table) Ø C.166 Min Depth Ø V Ø W Ø J Ø K N M L Ø S.063 Min Thru One Wall Only Radial Location Optional Ø U Material and Finish Contact Body: Copper Alloy/Gold Plated Center Contact: Copper Alloy/Gold Plated Crimp Sleeve: Copper Alloy/Gold Plated Insulator: Teflon P R Inner Socket Contact Mates with ØT Pin * Indicates point at which a square ended pin of the same basic diameter as the mating contact first engages the outer contact spring B-6

39 M39029/ Size 12 Coaxial Pin Shielded Contacts BIN Code Table I ØA ØB Min ØC ØD ØE Max ØF Min ØG Max H ØJ Max ØK Min ØL Ref (2.41) (2.36) (2.41) (2.36) (2.41) (2.36) (2.41) (2.36) (2.41) (2.36) (2.41) (2.36) (2.41) (2.36) (2.41) (2.36).090 (2.3).090 (2.3).090 (2.3).090 (2.3).090 (2.3).090 (2.3).090 (2.3).090 (2.3) (3.84) (3.76) (3.84) (3.76) (3.84) (3.76) (3.84) (3.76) (3.84) (3.76) (3.84) (3.76) (3.84) (3.76) (3.84) (3.76) (4.62) (4.55) (4.62) (4.55) (4.62) (4.55) (4.62) (4.55) (4.62) (4.55) (4.62) (4.55) (4.62) (4.55) (4.62) (4.55) (4.0) (3.2) (4.3) (4.0) (3.7) (4.3) (4.0) (3.7) (4.3) (4.0) (3.2) (4.3) (4.0) (3.2) (4.3) (4.0) (4.0) (4.4) (4.0) (3.5) (4.4) (4.0) (4.0) (4.4) (3.2) (2.9) (3.2) (2.9) (3.2) (2.9) (3.2) (2.9) (3.2) (2.9) (3.2) (2.9) (3.2) (2.9) (3.2) (2.9) (1.3) (0.6) (9.2) (1.3) (0.6) (9.2) (1.3) (0.9) (9.2) (1.3) (0.9) (9.2) (1.3) (0.6) (9.2) (1.3) (0.7) (9.2) (1.3) (0.6) (9.2) (1.3) (0.9) (9.2) B BIN Code Table I (continued) M N Min P R S Min T U ØV ØW ØZ Max (2.6) (2.4) (2.6) (2.4) (2.6) (2.4) (2.6) (2.4) (2.6) (2.4) (2.6) (2.4) (2.6) (2.4) (2.6) (2.4) (2.8) (2.8) (2.8) (2.8) (2.8) (2.8) (2.8) (2.8) (3.7) (3.6) (3.7) (3.6) (3.7) (3.6) (3.7) (3.6) (3.7) (3.6) (3.7) (3.6) (3.7) (3.6) (3.7) (3.6) (5.64) (5.56) (5.64) (5.56) (5.64) (5.56) (5.64) (5.56) (5.64) (5.56) (5.64) (5.56) (5.64) (5.56) (5.64) (5.56) (4.0) (4.0) (4.0) (4.0) (4.0) (4.0) (4.0) (4.0) (0.52) (0.50) (0.52) (0.50) (0.52) (0.50) (0.52) (0.50) (0.52) (0.50) (0.52) (0.50) (0.52) (0.50) (0.52) (0.50) (0.9) (0.8) (0.9) (0.8) (0.9) (0.8) (0.9) (0.8) (0.9) (0.8) (0.9) (0.8) (0.9) (0.8) (0.9) (0.8) (0.7) (0.6) (0.7) (0.6) (0.7) (0.6) (0.7) (0.6) (0.7) (0.6) (0.7) (0.6) (0.7) (0.6) (0.7) (0.6) (1.5) (1.4) (1.5) (1.4) (1.5) (1.4) (1.5) (1.4) (1.5) (1.4) (1.5) (1.4) (1.5) (1.4) (1.5) (1.4) (2.8) (3.2) (3.2) (2.8) (2.8) (3.5) (2.8) (3.2) Inner Contact Basic Crimping Tool Positioner Table III Outer Contact Basic Positioner Crimping Tool M22520/2-01 M22520/2-34 M22520/31-01 M22520/31-02 Insertion Tool M81969/8-09 or M81969/14-04 Extraction Tool M81969/8-10 or M81969/14-04 B-7

40 Shielded Contacts M39029/ Size 12 Coaxial Socket D38999 Ser. I, III, IV Size #12 Coaxial Socket Contacts for MIL-DTL Series I, III and IV Connectors These #12 socket contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV rating is 1000 Vac rms sea level, 250 Vac at 50,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. Approved to SAE AS megohm insulation resistance. Mates with: M39029/28. B Type Cable Accommodation Part Number M17/119-RG174, M17/113-RG316, M17/094-RG179, Times AA3248, Teledyne 11299, Haveg , Thermax BCCWXE, Tensolite 3088/L707YX-1 Military Part Number Color Band 1st 2nd 3rd M39029/ Yellow Brown Blue Socket M17/095-RG, Raychem 9527D1514-2L, Raychem 9528A1318, Microdot M39029/ Yellow Brown Violet Microdot M39029/ Yellow Brown Gray Raychem , 5022E M39029/ Yellow Brown White Raychem , 9530D M39029/ Yellow Red Black Raychem 7624D1311, 9527A M39029/ Yellow Red Brown Gore GWN1159A, M17/ M39029/ Yellow Red Red 1S50MU-16, -20, -40, -70 (D24643/28) M39029/ Yellow Red Orange K Ø J Ø H Shield Crimp Sleeve Shield Crimp Sleeve Outer Contact Barrel R.003 Max Max X.585 Min Ø G Ø F After Ø Z Ø D Ø B Ø C Ø A Crimp Max * Outer Contact Mates with Ø.095/.093 Pin R.002 Min Ø Inner Pin Contact BIN Color Bands (See Table) Thru One Wall Only Radial Location Optional U N 47 /43 P Spherical Radius 32 Ø M Ø L Ø V Ø W R S T Ø E.063 Min.166 Min Depth Material and Finish Contact Body: Copper Alloy/Gold Plated Hood: Stainless Steel/Passivated Center Contact: Copper Alloy/Gold Plated Crimp Sleeve: Copper Alloy/Gold Plated Insulator: Teflon Inner Pin Contact * Indicates point at which a square ended pin of the same basic diameter as the mating contact first engages the outer contact spring B-8

41 M39029/ Size 12 Coaxial Socket Shielded Contacts Table I BIN Code ØA Max ØB ØC ØD Max ØE ØF ØG Max ØH Min ØJ Max K ØL Min (4.1) (4.1) (4.1) (4.1) (4.1) (4.1) (4.1) (4.1).100 (2.54).097 (2.46).100 (2.54).097 (2.46).100 (2.54).097 (2.46).100 (2.54).097 (2.46).100 (2.54).097 (2.46).100 (2.54).097 (2.46).100 (2.54).097 (2.46).100 (2.54).097 (2.46).123 (3.1).118 (3.0).123 (3.1).118 (3.0).123 (3.1).118 (3.0).123 (3.1).118 (3.0).123 (3.1).118 (3.0).123 (3.1).118 (3.0).123 (3.1).118 (3.0).123 (3.1).118 (3.0).090 (2.3).108 (2.7).108 (2.7).090 (2.3).090 (2.3) (3.0).090 (2.3).108 (2.7).151 (3.84).148 (3.76).151 (3.84).148 (3.76).151 (3.84).148 (3.76).151 (3.84).148 (3.76).151 (3.84).148 (3.76).151 (3.84).148 (3.76).151 (3.84).148 (3.76).151 (3.84).148 (3.76).182 (4.6).179 (4.5).182 (4.6).179 (4.5).182 (4.6).179 (4.5).182 (4.6).179 (4.5).182 (4.6).179 (4.5).182 (4.6).179 (4.5).182 (4.6).179 (4.5).182 (4.6).179 (4.5).156 (4.0).127 (3.2).169 (4.3).156 (4.0).144 (3.7).169 (4.3).156 (4.0).144 (3.7).169 (4.3).156 (4.0).127 (3.2).169 (4.3).156 (4.0).127 (3.2).169 (4.3).156 (4.0).156 (4.0) (4.4).156 (4.0).138 (3.5) (4.4).156 (4.0).156 (4.0) (4.4).125 (3.2).115 (2.9).125 (3.2).115 (2.9).125 (3.2).115 (2.9).125 (3.2).115 (2.9).125 (3.2).115 (2.9).125 (3.2).115 (2.9).125 (3.2).115 (2.9).125 (3.2).115 (2.9).0225 (.57).0225 (.57).0355 (.90).0355 (.90).0225 (.57).0270 (.70).0225 (.57).0355 (9.0) B BIN Code ØM Max (1.3).112 (2.8) (1.3).112 (2.8) (1.3).112 (2.8) (1.3).112 (2.8) (1.3).112 (2.8) (1.3).112 (2.8) (1.3).112 (2.8) (1.3) (9.0) Table I (Continued) N Min P R S T U Ref ØV ØW X.103 (2.6).096 (2.4).103 (2.6).096 (2.4).103 (2.6).096 (2.4).103 (2.6).096 (2.4).103 (2.6).096 (2.4).103 (2.6).096 (2.4).103 (2.6).096 (2.4).103 (2.6).096 (2.4).146 (3.7).140 (3.6).146 (3.7).140 (3.6).146 (3.7).140 (3.6).146 (3.7).140 (3.6).146 (3.7).140 (3.6).146 (3.7).140 (3.6).146 (3.7).140 (3.6).146 (3.7).140 (3.6).039 (1.0).033 (0.8).039 (1.0).033 (0.8).039 (1.0).033 (0.8).039 (1.0).033 (0.8).039 (1.0).033 (0.8).039 (1.0).033 (0.8).039 (1.0).033 (0.8).039 (1.0).033 (0.8).222 (5.64).219 (5.56).222 (5.64).219 (5.56).222 (5.64).219 (5.56).222 (5.64).219 (5.56).222 (5.64).219 (5.56).222 (5.64).219 (5.56).222 (5.64).219 (5.56).222 (5.64).219 (5.56).3635 (9.2).3635 (9.2).3635 (9.2).3635 (9.2).3635 (9.2).3635 (9.2).3635 (9.2).3635 (9.2).0205 (.52).0195 (.50).0205 (.52).0195 (.50).0205 (.52).0195 (.50).0205 (.52).0195 (.50).0205 (.52).0195 (.50).0205 (.52).0195 (.50).0205 (.52).0195 (.50).0205 (.52).0195 (.50).035 (0.9).033 (0.8).035 (0.9).033 (0.8).035 (0.9).033 (0.8).035 (0.9).033 (0.8).035 (0.9).033 (0.8).035 (0.9).033 (0.8).035 (0.9).033 (0.8).035 (0.9).033 (0.8).613 (15.6).603 (15.3).613 (15.6).603 (15.3).613 (15.6).603 (15.3).613 (15.6).603 (15.3).613 (15.6).603 (15.3).613 (15.6).603 (15.3).613 (15.6).603 (15.3).613 (15.6).603 (15.3) ØZ Max.110 (2.8).127 (3.2).127 (3.2).110 (2.8).110 (2.8).136 (3.5).110 (2.8).127 (3.2) Inner Contact Basic Crimping Tool Positioner Outer Contact Basic Crimping Tool Positioner Table III M22520/2-01 M22520/2-34 M22520/31-01 M22520/31-02 Insertion Tool M81969/8-09 or M81969/14-04; DAK95-12B or DAK Extraction Tool M81969/8-10 or M81969/14-04; DRK95-12B or DRK B-9

42 Shielded Contacts M39029/ Size 12 Coaxial Pin D38999 Ser. I, II, III, IV Size #12 Coaxial Pin Contacts for MIL-DTL Series I, II, III and IV Connectors These contacts offer improved frequency response compared to standard coaxial contacts. VSWR is 1.32:1 at 3GHz. Nominal impedance is 50 ohms. Insertion loss at 3GHz is 0.20 db maximum. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV voltage rating is 1000 Vac rms sea level, 250 Vac at 50,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. Inner and outer contacts are gold-plated copper alloy megohm insulation resistance. B Type Pin Cable Accommodation M17/113-RG316 M17/094-RG179 Part Number Military Part Number Color Band 1st 2nd 3rd M39029/ Green Green Gray Shield Crimp Sleeve Outer Contact Ø E Max Ø D After Crimp Ø Z Ø B R.003 Max.570 Max Min * Outer Contact Inner Socket Contact Ø A BIN Color Band (See Table) Ø C.162 Min Depth Ø V.067 Min H M N Ø S Min Thru One Wall Only Radial Location Optional Ø U Ø F Ø G Shield Crimp Sleeve Ø K Min Inner Socket Contact Designed to Meet Engagement/ Separation Force Requirements B-10

43 M39029/ Size 12 Coaxial Pin Shielded Contacts BIN Code 558 Table I ØA ØB Min ØC ØD ØE Max ØF Min ØG Max.095 (2.41).093 (2.39).066 (1.7).151 (3.84).148 (3.76).182 (4.62).179 (4.55).156 (4.0).127 (3.2).169 (4.3) BIN Code 558 Table I (continued) H ØK Min M N S Min U ØV ØZ Max.180 (4.6).170 (4.3).022 (.6).088 (2.2).063 (1.6).100 (2.5).084 (2.1).135 (3.4).035 (.9).031 (.8).027 (.7).025 (.6).110 (2.8) B Table III Inner Contact Basic Crimping Tool Positioner Outer Contact Basic Crimping Tool Die Insertion Tool Extraction Tool Daniels MH992 Glenair or K1721 M22520/5-01 M22520/5-03 M81969/8-09 or M81969/14-04 M81969/8-10 or M81969/14-04 Material and Finish Contact Body: Copper Alloy/Gold Plated Hood: Stainless Steel/Passivated Center Contact: Copper Alloy/Gold Plated Crimp Sleeve: Copper Alloy/Gold Plated Insulator: Teflon * Indicates point at which a square ended pin of the same basic diameter as the mating contact first engages the outer contact spring B-11

44 Shielded Contacts M39029/ Size 12 Coaxial Socket D38999 Ser. I, III, IV Size #12 Coaxial Socket Contacts for MIL-DTL Series I, III and IV Connectors These contacts offer improved frequency response compared to standard coaxial contacts. VSWR is 1.32:1 at 3GHz. Nominal impedance is 50 ohms. Insertion loss at 3GHz is 0.20 db maximum. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV voltage rating is 1000 Vac rms sea level, 250 Vac at 50,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. Inner and outer contacts are gold-plated copper alloy megohm insulation resistance. B Type Socket Cable Accommodation M17/113-RG316 M17/094-RG179 Part Number Military Part Number Color Band 1st 2nd 3rd M39029/ Green Green White Shield Crimp Sleeve Outer Contact Barrel R.003 Max.896 Max X Min * R.002 Min Ø F Ø G After Crimp Ø Z Max Ø D Min Ø C Ø A BIN Color Bands (See Table) Ø E.166 Min Depth Inner Pin Contact.067 Min K Ø H Min Ø J Max N P Ø Thru One Wall Only Radial Location Optional Spherical Radius Shield Crimp Sleeve Ø L Min Inner Pin Contact Ø V B-12

45 M39029/ Size 12 Coaxial Socket Shielded Contacts BIN Code 559 Table I ØA ØC ØD ØE ØF.160 (4.06).158 (4.01).123 (3.1).118 (3.0).069 (1.8).066 (1.7).151 (3.84).148 (3.76).182 (4.62).179 (4.55) ØG Max.156 (4.0) ØH Max.127 (3.2) ØJ Max.169 (4.3) BIN Code 559 K.180 (4.6).170 (4.3) ØL Min.022 (.6) Table I (continued) N P ØV X.100 (2.5).084 (2.1).088 (2.2).063 (1.6).0205 (.52).0195 (.50).613 (15.6).603 (15.3) ØZ Max.110 (2.8) B Inner Contact Basic Crimping Tool Positioner Outer Contact Basic Crimping Tool Table III Die Daniels MH992 M22520/2-34 M22520/5-01 M22520/5-03 Note: May be crimped or soldered Insertion Tool M81969/8-09 or M81969/14-04 Extraction Tool M81969/8-10 or M81969/14-04 Material and Finish Contact Body: Copper Alloy/Gold Plated Hood: Stainless Steel/Passivated Center Contact: Copper Alloy/Gold Plated Crimp Sleeve: Copper Alloy/Gold Plated Insulator: Teflon * Indicates point at which a square ended pin of the same basic diameter as the mating contact first engages the outer contact spring B-13

46 Shielded Contacts M39029/ Size 8 Coaxial Socket D38999 Ser. I, III, IV Size #8 Coaxial Socket Contacts for MIL-DTL Series I, III and IV Connectors These #8 socket contacts accept 95 ohm coaxial cable. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV rating is 1,300 Vac rms sea level, 250 Vac at 50,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. Approved to SAE AS megohm insulation resistance. Mates with: M39029/60. B Cable Military Part Color Band Type Accommodation Part Number Number 1st 2nd 3rd Socket M17/095-RG M39029/ Orange Blue Blue Insertion Tool None Required - Hand Installed Table II - Tools Extraction Tool Insulator Expander Tool (crimp only) MIL-I-81969/ ±.020 (Ø.0355) Table III - Tools (contact) Center Contact Tooling Shield Crimp Sleeve Tooling Basic Crimping Tool M22520/2-01 Contact Positioner M22520/2-31 Basic Crimping Tool M22520/5-01 M22520/10-1 Die Part or Identifying No. M22520/5-05 Die Closure B M22520/10-07 Die Closure B Ø.051 Max Ø.027 Min Ø Thru One Side Only Inner Pin Contact Shield Crimp Sleeve BIN Color Bands.562 Max.005/.002 Break or Radius Leading Edge.405 Min Ø.286± Max To Engagement with a.2180 Dia Basic Square End Pin Ø.274 Ø.165 Min Ø.151 Max Ø.106 Min Ø.0355±.0010 Ø.263±.002 Ø.221 Max Ø.219 Max After Crimping Ø.314 ± Min ± ±.006 ± Outer Contact Mates With Ø.2180 ±.0010 Pin Inner Contact Pin.242±.005 Wrench Flats Material and Finish Contact Body: Copper Alloy/Gold Plated Center Contact: Copper Alloy/Gold Plated Ferrule: Copper Alloy/Gold Plated Insulator: Teflon B-14

47 M39029/ Size 8 Coaxial Pin Shielded Contacts D38999 Ser. I, III, IV Size #8 Coaxial Pin Contacts for MIL-DTL Series I, III and IV Connectors These #8 pin contacts accept 95 ohm coaxial cable. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV rating is 1,300 Vac rms sea level, 250 Vac at 50,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. Approved to SAE AS megohm insulation resistance. Mates with: M39029/60. Cable Military Part Color Band Type Accommodation Part Number Number 1st 2nd 3rd Socket M17/095-RG M39029/ Orange Blue Violet B Insertion Tool None Required - Hand Installed Table II - Tools Extraction Tool ± Insulator Expander Tool (crimp only) MIL-I-81969/ Table III - Tools (contact) Center Contact Tooling Shield Crimp Sleeve Tooling Basic Crimping Tool M22520/2-01 Contact Positioner M22520/2-31 Basic Crimping Tool M22520/5-01 M22520/10-1 Die Part or Identifying No. M22520/5-05 Die Closure B M22520/10-07 Die Closure B Ø.051 Max Ø.027 Min Ø Thru One Side Only Inner Contact Socket Mates With Ø.0355±.0010 Pin Shield Crimp Sleeve BIN Color Bands.562 Max ± Outer Contact.045 Max To Engagement with a Ø.0355 Basic Square End Pin Ø.274 Ø.165 Min Ø.151 Max Ø.106 Min ± Ø.2180 Ø.314 Ø.221 Max Ø.219 Max After Crimping ± Min.260 Min.005/.002 Break or Radius Leading Edge Inner Contact Socket Mates With Ø.0355±.0010 Pin.242±.005 Wrench Flats Material and Finish Contact Body: Copper Alloy/Gold Plated Center Contact: Copper Alloy/Gold Plated Ferrule: Copper Alloy/Gold Plated Insulator: Teflon B-15

48 Shielded Contacts M39029/ Size 16 Coaxial Pin D38999 Ser. I, II, III, IV Size #16 Coaxial Pin Contacts for MIL-DTL Series I, II, III and IV Connectors These #16 pin contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV rating is 800 Vac rms sea level, 250 Vac at 50,000 feet. Contacts are packaged individually and are unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. Approved to SAE AS VSWR rating 1.5:1 maximum up to 700 MHz megohm insulation resistance. Mates with: M39029/77 and /78. B.570 Max Shield Crimp Sleeve Outer Contact Barrel Ø E Ø D After Ø Z Ø B Crimp R.003 Max *.262 Min Outer Contact Inner Socket Contact R ØA BIN Color Bands (See Table) Ø C.063 Min.166 Min Depth ØV ØW H N M L S R Thru One Wall Only Radial Location Optional Ø F Ø G ØJ ØK ØU Shield Crimp Sleeve P R Inner Socket Contact Mates With ØT Pin Material and Finish Contact Body: Copper Alloy/Gold Plated Center Contact: Copper Alloy/Gold Plated Crimp Sleeve: Copper Alloy/Gold Plated Insulator: Teflon * Indicates point at which a square ended pin of the same basic diameter as the mating contact first engages the outer contact spring B-16

49 M39029/ Size 16 Coaxial Pin Shielded Contacts Type Cable Accommodation Part Number Pin M17/119-RG174, M17/113-RG316, M17/094-RG179, Times AA3248, Teledyne 11299, Haveg , Thermax BCCWXE, Tensolite 3088/L707YX-1 Military Part Number Color Band 1st 2nd 3rd M39029/ Yellow Red Yellow M19/093-RG M39029/ Yellow Red Green Haveg , Revere WH M39029/ Yellow Red Blue Haveg , Haveg , Haveg , Tensolite 24713/A955KK1, Tensolite 26723/A955KK M39029/ Yellow Red Violet B Table I BIN Code ØA ØB Min ØC ØD ØE Max ØF Min ØG Max H ØJ Max ØK Min ØL Ref (1.61) (1.56) (1.61) (1.56) (1.61) (1.56) (1.61) (1.56).0670 (1.7018).0575 (1.4605).0670 (1.7018).0575 (1.4605) (2.62) (2.57) (2.62) (2.57) (2.62) (2.57) (2.62) (2.57) (3.3) (3.2) (3.3) (3.2) (3.3) (3.2) (3.3) (3.2) (2.7) (2.7) (3.0) (2.7) (2.4) (3.0) (2.7) (2.7) (3.0) (2.7) (2.4) (3.0) (2.7) (2.4) (2.7) (2.4) (2.7) (2.4) (2.7) (2.4) (1.2).0210 (0.5).392 (10.0) (1.2).0210 (0.5).392 (10.0) (1.3).0355 (0.9).392 (10.0) (1.2).0270 (0.7).392 (10.0) Table I (continued) BIN Code M N Min P R S Min T U ØV ØW ØZ Max (2.4) (2.2) (2.4) (2.2) (2.4) (2.2) (2.4) (2.2) (2.6) (2.6) (2.6) (2.6) (3.2) (3.0) (3.2) (3.0) (3.2) (3.0) (3.2) (3.0) (6.9) (6.8) (6.9) (6.8) (6.9) (6.8) (6.9) (6.8) (4.0) (4.0) (4.0) (4.0) (.39) (.37) (.39) (.37) (.39) (.37) (.39) (.37) (.8) (.7) (.8) (.7) (.8) (.7) (.8) (.7) (.6) (.5) (.6) (.5) (.6) (.5) (.6) (.5) (1.04) (.097) (1.04) (.097) (1.04) (.097) (1.04) (.097) Inner Contact Basic Crimping Tool Positioner Table III Outer Contact Basic Crimping Positioner Tool M22520/2-01 M22520/2-35 M22520/4-01 M22520/4-02 Insertion Tool M81969/8-07 or M81969/14-03 Extraction Tool M81969/8-08 or M81969/14-03 B-17

50 Shielded Contacts M39029/ Size 16 Coaxial Socket D38999 Ser. I, III, IV Size #16 Coaxial Socket Contacts for MIL-DTL Series I, III and IV Connectors These #16 socket contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV rating is 800 Vac rms sea level, 250 Vac at 50,000 feet. Contacts are packaged individually and are unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. Approved to SAE AS VSWR rating 1.5:1 maximum up to 700 MHz megohm insulation resistance. Mates with: M39029/76. B ØF Shield Crimp Sleeve ØG After Crimp R.003 Max Max X * Min R.002 Min ØZ ØD ØC Outer Contact Mates with.0635/.0615 Pin (Spring Design Optional) ØA Max Outer Contact Barrel BIN Color Bands (See Table) ØE.063 Min.166 Min Depth ØB Inner Pin Contact ØM ØL N P U R /43 32 Thru One Wall Only Radial Location Optional Spherical Radius ØJ K ØH R S Inner Pin Contact T ØV ØW Shield Crimp Sleeve Material and Finish Contact Body: Copper Alloy/Gold Plated Hood: Stainless Steel/Passivated Center Contact: Copper Alloy/Gold Plated Crimp Sleeve: Copper Alloy/Gold Plated Insulator: Teflon * Indicates point at which a square ended pin of the same basic diameter as the mating contact first engages the outer contact spring B-18

51 M39029/ Size 16 Coaxial Socket Shielded Contacts Type Cable Accommodation Part Number Military Part Number Color Band 1st 2nd 3rd M17/119-RG174, M17/113-RG316, M17/094-RG179, Times AA3248, Teledyne 11299, Haveg , Thermax BCCWXE, Tensolite 30888/L707YX M39029/ Yellow Red Gray Socket M17/093-RG M39029/ Yellow Red White Haveg , Revere WH M39029/ Yellow Orange Black Haveg , Haveg , Haveg , Tensolite 24713/A955KK1, Tensolite 26723/A955KK M39029/ Yellow Orange Brown B BIN Code ØA Max (2.9) (2.9) (2.9) (2.9) ØB.068 (1.73).065 (1.65).068 (1.73).065 (1.65).068 (1.73).065 (1.65).068 (1.73).065 (1.65) ØC.089 (2.3).084 (2.1).089 (2.3).084 (2.1).089 (2.3).084 (2.1).089 (2.3).084 (2.1) ØD Min.670 (17.0) (14.6).670 (17.0) (14.6) ØE Table I.103 (2.62).101 (2.57).103 (2.62).101 (2.57).103 (2.62).101 (2.57).103 (2.62).101 (2.57) ØF.130 (3.3).127 (3.2).130 (3.3).127 (3.2).130 (3.3).127 (3.2).130 (3.3).127 (3.2) ØG Max.108 (2.7).108 (2.7).108 (2.7).108 (2.7) ØH Min.105 (2.7).094 (2.4).105 (2.7).094 (2.4) ØJ Max.120 (3.0).120 (3.0).120 (3.0).120 (3.0) K.105 (2.7).095 (2.4).105 (2.7).095 (2.4).105 (2.7).095 (2.4).105 (2.7).095 (2.4) ØL Min.0210 (0.5).0210 (0.5).0355 (0.9).0270 (0.7) BIN Code ØM Max.046 (1.2).046 (1.2) (1.3).046 (1.2) N Min.103 (2.6).103 (2.6).103 (2.6).103 (2.6) Table I (continued) P R S T U Ref ØV ØW X.094 (2.4).087 (2.2).094 (2.4).087 (2.2).094 (2.4).087 (2.2).094 (2.4).087 (2.2).125 (3.2).119 (3.0).125 (3.2).119 (3.0).125 (3.2).119 (3.0).125 (3.2).119 (3.0).079 (2.0).073 (1.9).079 (2.0).073 (1.9).079 (2.0).073 (1.9).079 (2.0).073 (1.9).269 (6.83).266 (6.76).269 (6.83).266 (6.76).269 (6.83).266 (6.76).269 (6.83).266 (6.76).3895 (9.9).3895 (9.9).3895 (9.9).3895 (9.9).0155 (.39).0145 (.37).0155 (.39).0145 (.37).0155 (.39).0145 (.37).0155 (.39).0145 (.37).030 (0.8).028 (0.7).030 (0.8).028 (0.7).030 (0.8).028 (0.7).030 (0.8).028 (0.7).611 (15.5).601 (15.3).611 (15.5).601 (15.3).611 (15.5).601 (15.3).611 (15.5).601 (15.3) ØZ Max.085 (2.2).076 (1.9).085 (2.2).076 (1.9) Inner Contact Basic Crimping Tool Positioner Table III Outer Contact Basic Crimping Positioner Tool M22520/2-01 M22520/2-35 M22520/4-01 M22520/4-02 Insertion Tool M81969/8-07 or M81969/14-03 Extraction Tool M81969/8-08 or M81969/14-03 B-19

52 Shielded Contacts M39029/ Size 16 Coaxial Socket D38999 Series II Size #16 Coaxial Socket Contacts for MIL-DTL Series II Connectors These #16 socket contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at 1 amp, the outer contact 12 amps. DWV rating is 800 Vac rms sea level, 250 Vac at 50,000 feet. Contacts are packaged individually and are unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are gold-plated copper alloy. Approved to SAE AS VSWR rating 1.5:1 maximum up to 700 MHz megohm insulation resistance. Mates with: M39029/76. B ØF Outer Contact Barrel ØG After Crimp.560 Min X.248 Min * R.003 Max Outer Contact Mates with.0635/.0615 Pin R.002 Min ØZ ØD ØC ØA Max Shield Crimp Sleeve BIN Color Bands (See Table) ØE.063 Min.166 Min Depth ØB Inner Pin Contact K N P U R /43 32 Thru One Wall Only Radial Location Optional Spherical Radius ØJ ØH ØM ØL R S T ØV ØW Shield Crimp Sleeve Inner Pin Contact Material and Finish Contact Body: Copper Alloy/Gold Plated Hood: Stainless Steel/Passivated Center Contact: Copper Alloy/Gold Plated Crimp Sleeve: Copper Alloy/Gold Plated Insulator: Teflon * Indicates point at which a square ended pin of the same basic diameter as the mating contact first engages the outer contact spring 2012 Glenair, Inc. CAGE Code B-20

53 M39029/ Size 16 Coaxial Socket Shielded Contacts Type Cable Accommodation Part Number Military Part Number Color Band 1st 2nd 3rd M17/119-RG174, M17/113-RG316, M17/094-RG179, Times AA3248, Teledyne 11299, Haveg , Thermax BCCWXE, Tensolite 3088/L707YX M39029/ Yellow Orange Red Socket M17/093-RG M39029/ Yellow Orange Orange Haveg , Revere WH M39029/ Yellow Orange Yellow Haveg , Haveg , Haveg , Tensolite 24713/A955KK1, Tensolite 26723/A955K M39029/ Yellow Orange Green B BIN Code ØA Max (2.9) (2.9) (2.9) (2.9) ØB.068 (1.73).065 (1.65).068 (1.73).065 (1.65).068 (1.73).065 (1.65).068 (1.73).065 (1.65) ØC.089 (2.3).084 (2.1).089 (2.3).084 (2.1).089 (2.3).084 (2.1).089 (2.3).084 (2.1) ØD Min.670 (17.0) (14.6).670 (17.0) (14.6) ØE Table I.103 (2.62).101 (2.57).103 (2.62).101 (2.57).103 (2.62).101 (2.57).103 (2.62).101 (2.57) ØF.130 (3.3).127 (3.2).130 (3.3).127 (3.2).130 (3.3).127 (3.2).130 (3.3).127 (3.2) ØG Max.108 (2.7).108 (2.7).108 (2.7).108 (2.7) ØH Min.105 (2.7).094 (2.4).105 (2.7).094 (2.4) ØJ Max.120 (3.0).120 (3.0).120 (3.0).120 (3.0) K.105 (2.7).095 (2.4).105 (2.7).095 (2.4).105 (2.7).095 (2.4).105 (2.7).095 (2.4) ØL Min.0210 (0.5).0210 (0.5).0355 (0.9).0270 (0.7) BIN Code ØM Max.046 (1.2).046 (1.2) (1.3).046 (1.2) N Min.103 (2.6).103 (2.6).103 (2.6).103 (2.6) Table I (continued) P R S T U Ref ØV ØW X.094 (2.4).087 (2.2).094 (2.4).087 (2.2).094 (2.4).087 (2.2).094 (2.4).087 (2.2).125 (3.2).119 (3.0).125 (3.2).119 (3.0).125 (3.2).119 (3.0).125 (3.2).119 (3.0).079 (2.0).073 (1.9).079 (2.0).073 (1.9).079 (2.0).073 (1.9).079 (2.0).073 (1.9).269 (6.83).266 (6.76).269 (6.83).266 (6.76).269 (6.83).266 (6.76).269 (6.83).266 (6.76).3895 (9.9).3895 (9.9).3895 (9.9).3895 (9.9).0155 (.39).0145 (.37).0155 (.39).0145 (.37).0155 (.39).0145 (.37).0155 (.39).0145 (.37).030 (0.8).028 (0.7).030 (0.8).028 (0.7).030 (0.8).028 (0.7).030 (0.8).028 (0.7).274 (7.0).264 (6.7).274 (7.0).264 (6.7).274 (7.0).264 (6.7).274 (7.0).264 (6.7) ØZ Max.085 (2.2).076 (1.9).085 (2.2).076 (1.9) Inner Contact Basic Crimping Tool Positioner Table III Outer Contact Basic Crimping Positioner Tool M22520/2-01 M22520/2-35 M22520/4-01 M22520/4-02 Insertion Tool M81969/8-07 or M81969/14-03 Extraction Tool M81969/8-08 or M81969/ Glenair, Inc. CAGE Code B-21

54 Shielded Contacts M39029/ Size 8 Concentric Twinax Pin D38999 Ser. I, II, III, IV Size #8 Concentric Twinax Pin for MIL-DTL Series I, II, III and IV Connectors (Inactive for New Design Replaced by M39029/113) B These #8 concentric twinax pin contacts accept MIL-STD-1553 data bus twinax cable. Center and intermediate contacts are rated at 1 amp, the outer contact 12 amps. DWV rating is 500 Vac rms sea level, 125 Vac at 70,000 feet. Operating frequency is 0-20 MHz. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contact, intermediate contact and shield crimp bushing. All contacts are gold-plated copper alloy. Approved to SAE AS megohm insulation resistance. Mates with: M39029/91. Cable Military Part Color Band Type Accommodation Part Number Number 1st 2nd 3rd Pin M17/ M39029/ Green Red White B-22

55 M39029/ Size 8 Concentric Twinax Socket Shielded Contacts D38999 Ser. I, III, IV Size #8 Concentric Twinax Socket for MIL-DTL Series I, III and IV Connectors (Inactive for New Design Replaced by M39029/114) These #8 concentric twinax socket contacts accept MIL-STD-1553 data bus twinax cable. Center and intermediate contacts are rated at 1 amp, the outer contact 12 amps. DWV rating is 500 Vac rms sea level, 125 Vac at 70,000 feet. Operating frequency is 0-20MHz. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contact, intermediate contact and shield crimp bushing. All contacts are gold-plated copper alloy. Approved to SAE AS megohm insulation resistance. Mates with: M39029/90. B Cable Military Part Color Band Type Accommodation Part Number Number 1st 2nd 3rd Socket M17/ M39029/ Green Orange Black B-23

56 Shielded Contacts M39029/ Size 8 Concentric Twinax Pin D38999 Ser. I, III, IV Size #8 Concentric Twinax Pin for MIL-DTL Series I, III and IV Connectors These #8 concentric twinax pin contacts accept MIL-STD-1553 data bus twinax cable. Center and intermediate contacts are rated at 1 amp, the outer contact 12 amps. DWV rating is 500 Vac rms sea level, 125 Vac at 70,000 feet. Operating frequency is 0-20 MHz. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contact, intermediate contact and shield crimp bushing. All contacts are gold-plated copper alloy. Approved to SAE AS megohm insulation resistance. Mates with: M39029/114. B Cable Military Part Color Band Type Accommodation Part Number Number 1st 2nd 3rd Pin M17/ M39029/ Blue Red Green Table II - Tool (Insertion and Extraction) M81969/14-12 Table III Tools (Crimping) Center Contact Tooling Intermediate Contact Tooling Outer Crimp Sleeve Tooling Basic Crimping Tool Contact Positioner Basic Crimping Tool M22520/2-01 M22520/2-37 M22520/5-01 Die Part No. Basic Crimping Die Part No. M22520/5-105 Cavity B M22520/5-01 M22520/5-105 Cavity A After Termination Including Ferrule Min R ±.0005 Ø Ø ±.003 ±.001 Ø.123 Ø.140 Min.218 Ø.257 Max After Crimping Center Pin.265 Min * Outer Pin Ø.15 Min.90± Max Ø.26 Min Hot Melt Adhesive.25 Nom Heat Shrink Boot (Not to Scale) Material and Finish Contact Body: Copper Alloy/Gold Plated Inner and Intermediate Contacts: Copper Alloy/Gold Plated Crimp Sleeve: Copper Alloy/Gold Plated Insulator: Teflon B-24

57 M39029/ Size 8 Concentric Twinax Socket Shielded Contacts D38999 Ser. I, III, IV Size #8 Concentric Twinax Socket for MIL-DTL Series I, III and IV Connectors These #8 concentric twinax socket contacts accept MIL-STD-1553 data bus twinax cable. Center and intermediate contacts are rated at 1 amp, the outer contact 12 amps. DWV rating is 500 Vac rms sea level, 125 Vac at 70,000 feet. Operating frequency is 0-20 MHz. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contact, intermediate contact and shield crimp bushing. All contacts are gold-plated copper alloy. Approved to SAE AS megohm insulation resistance. Mates with: M39029/113. Cable Military Part Color Band Type Accommodation Part Number Number 1st 2nd 3rd Socket M17/ M39029/ Blue Red Violet B Table II - Tool (Insertion and Extraction) M81969/14-12 Table III Tools (Crimping) Center Contact Tooling Intermediate Contact Tooling Outer Crimp Sleeve Tooling Basic Crimping Tool Contact Positioner Basic Crimping Tool Die Part No. Basic Crimping Die Part No. M22520/2-01 M22520/2-37 M22520/5-01 M22520/5-105 M22520/5-01 M22520/5-105 Ø.15 Min Hot Melt Adhesive.25 Nom.90±.03 Heat Shrink Boot (Not to Scale) Ø.314 Ø.26 Min Ø Min to Point of Engagement of Outer Socket with a Ø.218 Basic Pin.586 Min to Point of Engagement of Inner Socket with a Ø.240 Basic Pin After Termination Including Ferrule ±.005 End of Intermediate Pin Mates With Ø.218±.001 Pin See Detail-A A-.186 Min R Ø.055 Min 60 ±3 Ø.257 Max After Crimping B Min Ø Mates With Ø.0240±.0005 Pin Insulator Recess DETAIL-A Ø.034±.002 Insulator Opening.002 M A M B Material and Finish Contact Body: Copper Alloy/Gold Plated Inner and Intermediate Contacts: Copper Alloy/Gold Plated Crimp Sleeve: Copper Alloy/Gold Plated Insulator: PEEK and PTFE (Teflon) B-25

58 Shielded Contacts Crimp Quadrax Pin Contact MIL-DTL Series III Type D38999 Series III Size #8 Quadrax Pin Contact for Glenair Connectors (D38999 Ser. III Type) These #8 quadrax pin contacts accept 100 ohm quadrax cable. Center contacts are rated at 1 amp, the outer contact 12 amps. DWV rating is 500 Vac rms sea level, 125 Vac at 70,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contacts and shield crimp bushing. All contacts are gold-plated copper alloy megohm insulation resistance at 200Vdc. Mates with: Ideally suited for up to 1000 Base-T gigabit ethernet. B Type Pin Glenair Part Number Military Part Number Cable Accommodation Grommet Follower Cable O.D. A Hex Wire Size N/A Tensolite NF26Q AWG N/A Tensolite NF24Q AWG N/A Draka Fileca F AWG N/A Draka Fileca F AWG N/A Tensolite NF22Q AWG Pin No Designator Ref Only, Not Marked on Part Polarization Key.111 Ø Ø Ø A Hex Crimp Ø.0250 ±.0005 Typ.111 B-26 Material and Finish Contact Body: Copper Alloy/Gold Plated Inner Contact: Copper Alloy/Gold Plated Crimp Bushing: Brass or equivalent/gold Plated Insulator: Teflon, Ultem Series 1000 or equivalent Grommet/Follower: Fluorosilicone/Ultem 1000 or equivalent

59 Crimp Quadrax Socket Contact MIL-DTL Series III Type Shielded Contacts D38999 Series III Size #8 Quadrax Socket Contact for Glenair Connectors (D38999 Ser. III Type) These #8 quadrax socket contacts accept 100 ohm quadrax cable. Center contacts are rated at 1 amp, the outer contact 12 amps. DWV rating is 500 Vac rms sea level, 125 Vac at 70,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact, fluorocarbon dielectric, inner contacts and shield crimp bushing. All contacts are gold-plated copper alloy megohm insulation resistance at 200Vdc. Mates with: Ideally suited for up to 1000 Base-T gigabit ethernet. Type Socket Glenair Part Number Military Part Number Cable Accommodation Grommet Follower Ref Cable O.D. A Hex Wire Size N/A Tensolite NF26Q AWG N/A Tensolite NF24Q AWG N/A Draka Fileca F AWG N/A Draka Fileca F AWG N/A Tensolite NF22Q AWG B Polarization Key Pin No Designator Ref Only, Not Marked on Part.111 Ø Ø Ø (.059) A Hex Crimp Socket to Accept Ø.025 Pin Material and Finish Contact Body: Copper Alloy/Gold Plated Inner Contact: Copper Alloy/Gold Plated Crimp Bushing: Brass or equivalent/gold Plated Insulator: Teflon, Ultem Series 1000 or equivalent Grommet/Follower: Fluorosilicone/Ultem 1000 or equivalent B-27

60 Shielded Contacts Size #12 Differential Twinax Socket Contact For Use with Mighty Mouse and Series 79 Micro-Crimp Size #12 Differential Twinax Socket Contact for Multi-Gigabit Data Rate Applications These solder terminated #12 twinax socket contacts accept 100 ohm twinax cable. Current rating is 1 Amp. DWV rating is 500 Vac rms sea level, 125 Vac at 70,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact, center contact and crimp sleeve. All contacts are gold-plated copper alloy megohm insulation resistance at 200Vdc. Mates with: Ideally suited for multi-gigabit data rate applications such as 1000 Base-T gigabit ethernet. Type Glenair Part No. Military Part No. AWG Wire Size Cable Accommodation Impedence Frequency Range VSWR Insertion Loss B Socket N/A Ohms Nominal DC to 10 GHz (.03 * F GHz) 1.3 *F GHz.550 (14.0) Max.040 (1.02) Alignment Key.290 (7.40).280 (7.11).033 (.084) Glenair Differential Pair Cable (Ref. Only) Ø.161 (4.10) Max Ø.151 (3.84) Max Ø.188 (4.78) Max Ø.127 (3.23) Max Material and Finish Contact Body: Copper Alloy/Gold Plated Center Contact: Copper Alloy/Gold Plated Crimp Sleeve: Brass or equivalent/gold Plated Designed for use with Differential Pair Cable Electrical Parameters Differential Impedence: 100-ohms nominal Frequency Range: DC to 10 Ghz VSWR: 1.1+(.03* F GHz) Insertion Loss: 1/3* F GHz Dielectric Withstanding Voltage: 500 Vrms Insulation Resistence: 5000 Megohms minimum Notes Contact is designed to accommodate Glenair P/N cable. For assembly instructions, see AI Socket contact shall mate with Glenair Pin Contact P/N XX. For use in Glenair Mighty Mouse and Series 79 Micro-Crimp connectors only. PCB Tail-equipped contacts also available. Consult factory Glenair, Inc. CAGE Code B-28

61 Size #12 Differential Twinax Pin Contact For Use with Mighty Mouse and Series 79 Micro-Crimp Shielded Contacts Size #12 Differential Twinax Pin Contact for Multi-Gigabit Data Rate Applications These solder terminated #12 twinax pin contacts accept 100 ohm twinax cable. Current rating is 1 Amp. DWV rating is 500 Vac rms sea level, 125 Vac at 70,000 feet. Contacts are packaged individually and shipped unassembled with instruction sheet. One contact consists of outer contact, center contact and crimp sleeve. All contacts are gold-plated copper alloy megohm insulation resistance at 200Vdc. Mates with: Ideally suited for multi-gigabit data rate applications such as 1000 Base-T gigabit ethernet. Type Glenair Part No. Military Part No. AWG Wire Size Cable Accommodation Impedence Frequency Range VSWR Insertion Loss Pin N/A Ohms Nominal DC to 10 GHz (.03 * F GHz) 1.3 *F GHz B.560 (14.2) Max Alignment Key.040 (1.02).300 (7.62).296 (7.52).033 (.084).030 (0.76) Glenair Differential Pair Cable (Ref. Only) Ø.096 (2.44) Max Ø.182 (4.62) Max Ø.151 (3.84) Max Ø.126 (3.20) Max Material and Finish Contact Body: Copper Alloy/Gold Plated Center Contact: Copper Alloy/Gold Plated Crimp Sleeve: Brass or equivalent/gold Plated Designed for use with Differential Pair Cable Electrical Parameters Differential Impedence: 100-ohms nominal Frequency Range: DC to 10 Ghz VSWR: 1.1+(.03* F Ghz) Insertion Loss: 1/3* F Ghz Dielectric Withstanding Voltage: 500 Vrms Insulation Resistence: 5000 Megohms minimum Notes Contact is designed to accommodate Glenair P/N cable. For assembly instructions, see AI Pin contact shall mate with Glenair Socket Contact P/N XX. For use in Glenair Mighty Mouse and Series 79 Micro-Crimp connectors only. PCB Tail-equipped contacts also available. Consult factory Glenair, Inc. CAGE Code B-29

62 Shielded Contacts AI85014 Twinax Socket Contact Assembly Instructions Socket Contact 100 Ohm Parallel Cable STEP 1 B 1. Strip cable to dimensions shown. Be careful not to flare braid open. 2. Pre-tin conductor and braid shield. 3. Clean the solder joint with alcohol. Cable Shield.280 (7.11).170 (4.32) Dielectric Conductors.085 (2.16) STEP 2 1. Insert cable into socket contact. Make sure center conductor lines up to the center socket. STEP 3 1. Install center conductors until they bottom-out in the contact cavity. Inspect to ensure cable shield is visible through the inspection hole. 2. Apply flux and solder through the inspection hole; remove residues and contamination with alcohol after soldering. STEP 4 1. Install M23053/5-204 or M23053/6-204 shrink tubing; cover solder area and extend insulation by minimum of one wire diameter. Shrink Tubing STEP 5 1. Illustrates final assembly Glenair, Inc. CAGE Code B-30

63 AI85015 Twinax Pin Contact Assembly Instructions Shielded Contacts Pin Contact 100 Ohm Parallel Cable STEP Strip cable to dimensions shown. Cable Shield (6.40) Dielectric Be careful not to flare braid open. 2. Pre-tin conductor and braid shield. 3. Clean the solder joint with alcohol..150 (3.81).102 (2.60) Conductors B STEP 2 1. Insert cable into pin contact. Make sure center conductor lines up to the center pin. STEP 3 1. Install center conductors until they bottom-out in the contact cavity. Inspect to ensure cable shield is visible through the inspection hole. 2. Apply flux and solder through the inspection hole; remove residues and contamination with alcohol after soldering. 1. Install M23053/5-204 or M23053/6-204 shrink tubing; cover solder area and extend insulation by minimum of one wire diameter. 1. Illustrates final assembly. STEP 4 STEP 5 Shrink Tubing 2012 Glenair, Inc. CAGE Code B-31

64 SERIES 18 Fiber Optics Mission-Critical Interconnect Systems for Commercial and Military Applications From our MIL-PRF type fiber optic connectors to our MIL-DTL type solutions, Glenair produces advanced performance fiber optic interconnection systems for every military and commercial standard. Fiber optic connectors, termini and cabling offer reduced weight, reduced size, huge bandwidth and EMI immunity and Glenair manufactures a solution for every branch of the military and every mission-critical commercial application. For complete order information please see our fiber optic catalog or visit our website at 1211 Air Way Glendale, CA Tel: Fax:

65 Fiber Optic Termini General Information Fiber Optic QPL and Commercial High Performance Fiber Optic Termini Industry Leading Fiber Optic Technology Glenair Fiber Optic connection systems are well known throughout the aerospace and tactical military applications arena. Our fiber optic contacts are universally recognized to provide consistent performance with extremely low db loss. We are the supplier of choice for some of the world s most advanced fiber optic systems, including the revolutionary F-35 Joint Strike Fighter. Glenair offers the industry s widest range of contacts for both Mil-Spec and proprietary fiber optic connection systems. These highly-available contact termini are guaranteed to deliver outstanding interconnection compatibility. Glenair manufactures fiber optic termini for every popular Mil-Spec and commercial high-performance interconnection system, including the multi-channel MIL-DTL Series III. Our fiber optic termini deliver optimal performance in both our own connectors as well as those produced by other manufacturers. In fact, our MIL-PRF qualified fiber optic termini are often selected as much for their outstanding interconnection compatibility as for their ability to boost the optical performance of third party connectors. C Qualified and Commercial High-Performance, Low db Loss Termini Same Day Inventory for Hundreds of Part Numbers Broadest Range of Mission-Critical Termini in the Mil-Aero Industry Myriad Material and Design Advantages C-1

66 Fiber Optic Fiber Optic Termini Selection Guide Glenair Part Number Part Description Contact Size Pin / Socket Connector Series Product Page MIL-DTL Fiber Optic Contacts M29504/5 Socket Terminus 16 Socket D38999 Series III C M29504/4 Pin Terminus 16 Pin D38999 Series III C Socket, Large Core Fiber 16 Socket D38999 Series III C Pin, Large Core Fiber 16 Pin D38999 Series III C-9 C Jewel Pin Terminus 16 Pin D38999 Series III C Jewel Socket Terminus 16 Socket D38999 Series III C Sealing Plug 16 Pin D38999 Series III C #20 Pin Terminus 20 Pin D38999 Series III C #20 Socket Terminus 20 Socket D38999 Series III C-14 MIL-PRF Fiber Optic Contacts M29504/14 Pin Terminus 16 Pin M28876 C M29504/15 Socket Terminus 16 Socket M28876 C M29504/3 Dummy Terminus 16 Dummy M28876 C-33 Series 80 Mighty Mouse Fiber Optic Contacts Mighty Mouse Pin Terminus 16 Pin Series 80 Mighty Mouse C Mighty Mouse Socket Terminus 16 Socket Series 80 Mighty Mouse C-19 C-2

67 Fiber Optic Termini Selection Guide Fiber Optic Glenair Part Number Part Description Contact Size Pin / Socket Connector Series Product Page Special Fiber Optic COTS Contacts Size 16 Front Release Front Release Socket with Pressure Sealing O-Ring(s) 16 Socket COTS C Front Release Pin 16 Pin COTS C Dummy Terminus 16 Dummy COTS C-33 ARINC Type Fiber Optic Contacts ARINC 801 Terminus 16 Genderless Pin ARINC 801 C M29504/6 Pin Terminus 16 Pin ARINC 404, 600 C-25 C M29504/7 Socket Terminus 16 Socket ARINC 404, 600 C-26 Glenair High Density (GHD) Fiber Optic Contacts GHD Terminus, Non-keyed 18 Genderless Pin GHD C GHD Terminus, Keyed 18 Genderless Pin GHD C Dummy Terminus 18 Dummy GHD C-32 Glenair GFOCA Fiber Optic Contacts GFOCA Terminus Genderless Pin GFOCA C Dummy Terminus Dummy GFOCA C-36 Next Generation Fiber Optic (NGCON) Contacts M29504/18 16 Genderless Pin M64266 C-37 C-3

68 Fiber Optic M29504/ Size 16 MIL-DTL Type Fiber Optic Socket Terminus D38999 Series III Ultra low db loss QPL d Socket Terminus for MIL-DTL Glenair s unique alignment techniques maximize optical performance and provide reliable, repeatable interconnection of optical fibers. Ferrule design, critical to the performance of the termini, has traditionally relied on a machined stainless steel ferrule incorporating a precision micro drilled hole. Glenair s unique precision ceramic ferrules, with concentricity and diametric tolerances controlled within a micron ( of an inch) meet the needs of high bandwidth and low allowable insertion loss applications. In fact, Glenair s ferrules are approximately 10 times more accurate than alternative designs, and have reduced insertion loss values from 1.5dB to less than.5db (typical loss for Glenair termini is.3 db)..346 (8.8).265 (6.7) C Protective Cover Alignment Sleeve (Included with Terminus) Protective Cover Alignment Sleeve Ø A.100 (2.5).158 (4.0) Min (28.8).031 (0.8).537 (13.6) (26.0) Ø.130 (3.3) Max Ø.069 (1.8) Ø.062 (1.6) Ø.117 (3.0) Max Shrink Tube.500 (12.7).080 (2.0) Max Dia. Cable Bottoming Surface Material and Finish Ferrule: Zirconia Ceramic Alignment Sleeve: Zirconia Ceramic or Stainless Steel/Passivate. Terminus Assembly: Stainless Steel/Passivate Spacer, Spring, and Cover: Stainless Steel/Passivate Shrink Tube: Kynar Accessories Alignment Sleeve & Protective Cover can also be ordered separately (Table II). Assembly See assembly procedure GAP-015 for complete termination instructions. Recommended insertion/extraction tool: P/N: M81969/14-03 or equivalent C-4

69 M29504/ Size 16 MIL-DTL Type Fiber Optic Socket Terminus Fiber Optic Part Number Fiber Size Core/Cladding* A Dia. (Microns) Reference Only M29504/5-XXXX /125 (Single Mode) M29504/ S 9/125 (Single Mode) M29504/ /125 & 62.5/ M29504/ /125 & 62.5/ M29504/ / M29504/ / N/A / M29504/ /125/155 (Polyimide) M29504/ /125/155 (Polyimide) M29504/ /140/172 (Polyimide) M29504/ C /140/172 (Polyimide) M29504/ / N/A / M29504/ / M29504/ / M29504/ / N/A Ceramic alignment sleeve supplied with terminus. Add K to the end of part number development to supply with optional stainless steel alignment sleeve e.g K. Part Number S K C Accessories Description Ceramic Alignment Sleeve Stainless Steel Alignment Sleeve Protective cover C-5

70 Fiber Optic M29504/ Size 16 MIL-DTL Type Fiber Optic Pin Terminus D38999 Series III Ultra Low db loss QPL d Pin Terminus for MIL-DTL Glenair s unique alignment techniques maximize optical performance and provide reliable, repeatable interconnection of optical fibers. Ferrule design, critical to the performance of the termini, has traditionally relied on a machined stainless steel ferrule incorporating a precision micro drilled hole. Glenair s unique precision ceramic ferrules, with concentricity and diametric tolerances controlled within a micron ( of an inch) meet the needs of high bandwidth and low allowable insertion loss applications. In fact, Glenair s ferrules are approximately 10 times more accurate than alternative designs, and have reduced insertion loss values from 1.5dB to less than.5db (typical loss for Glenair termini is.3 db). C.783 (19.9).300 (7.6).262 (6.7) Min..031 (0.8) Ø.062 (1.6) Ø A Ø.069 (1.8) Ø.130 Max Shrink Tube.500 (12.7).080 (2.0) Max Dia Cable Material and Finish Ferrule: Zirconia Ceramic Terminus Assembly: Stainless Steel/Passivate Shrink Tube: Kynar Assembly Recommended insertion/extraction tool: P/N: M81969/14-03 or equivalent See Glenair assembly procedure GAP-015 for complete termination instructions. C-6

71 M29504/ Size 16 MIL-DTL Type Fiber Optic Pin Terminus Fiber Optic Part Number Fiber Size Core/Cladding* A Dia. (Microns) Reference Only M29504/4-XXXX /125 (Single Mode) M29504/ S 9/125 (Single Mode) M29504/ /125 & 62.5/ M29504/ /125 & 62.5/ M29504/ / M29504/ / N/A / M29504/ /125/155 (Polyimide) M29504/ /125/155 (Polyimide) M29504/ /140/172 (Polyimide) M29504/ C /140/172 (Polyimide) M29504/ / N/A / M29504/ / M29504/ / M29504/ / N/A C-7

72 Fiber Optic Large Core Optical Fiber Socket Terminus MIL-DTL Type D38999 Series III Large Core Fiber Optic MIL-DTL Type Size 16 Socket Terminus Part Number Fiber Size Core/Cladding (Microns) ØA (Microns) Micron Micron (Plastic) Ceramic alignment sleeve supplied with terminus. Add K to the end of part number development to supply with optional stainless steel alignment sleeve e.g K. Part Number S K C Accessories Terminus Accessory Ceramic Alignment Sleeve Stainless Steel Alignment Sleeve Protective Cover C Ø A Min Ø.130 Max. Ø.117 Max Ø.062 Ø.103 Max. Alignment Sleeve Protective Cover.346 See assembly notes below Bottoming Surface Protective Cover.265 Alignment Sleeve Material and Finish Ferrule: Stainless Steel/Passivate Alignment Sleeve: Zirconia Ceramic or Stainless Steel/Passivate Terminus Assembly: Stainless Steel/Passivate Spacer, Spring, and Cover: Stainless Steel/Passivate Tools and Accessories/Assembly Notes Alignment sleeve and protective cover can also be ordered separately (see Table II) Threaded Protective cover must be retained using Threadlocker Loctite 222 prior to insertion and fully seated against terminus body as shown. See Glenair assembly procedure GAP-015 for complete termination instruction. Recommended Insertion/Extraction Tool: P/N M81969/14-03 or equivalent C-8

73 Large Core Optical Fiber Pin Terminus MIL-DTL Type Fiber Optic D38999 Series III Large Core Fiber Optic MIL-DTL Type Size 16 Pin Terminus Part Number Fiber Size Core/ Cladding ØA (Microns) Micron Micron (Plastic) C.262 Min.031 Ø.062 Ø A Ø.103 Max Ø.130 Max Material and Finish Ferrule and Terminus Body: Stainless Steel/Passivate Tools and Assembly Notes Recommended Insertion/Extraction Tool: P/N M81969/14-03 or equivalent See Glenair Assembly Procedure GAP-015 for complete termination instruction. C-9

74 Fiber Optic Size 16 Fiber Optic Jewel Pin Terminus MIL-DTL Type D38999 Series III MIL-DTL Type Fiber Optic Jewel Pin Terminus Part Number Ferrule Hole Ø A (Microns) Typical Fiber Size Core/Cladding/Coating (Microns) /125 (Single Mode) /125, 62.5/ / /125/155 C Part Number Terminus Accessories Terminus Accessory Reducing Sleeve Ø1.90mm Max Cable Jacket /140/ /230 Add L to the end of part number development to supply less epoxy preforms e.g L. Omit to include preforms..547 (13.9) Max.031 (0.8) Ø.103 (2.6) Max Ø A Ferrule Hole Terminus body Ø.130 (3.3) Max Ø.062 (Ø 1.58mm) Ferrule OD Ruby Jewel Material and Finish Terminus Body: Stainless steel/passivate Jewel, Ruby: Synthetic ruby or sapphire Assembly Recommended insertion/extraction tool: M81969/14-03 or equivalent C-10

75 Size 16 Fiber Optic Jewel Socket Terminus MIL-DTL Type Fiber Optic D38999 Series III Fiber Optic Jewel Socket Terminus for MIL-DTL Type Connectors Part Number Ferrule Hole Ø A (Microns) Typical Fiber Size Core/Cladding/ Coating (Microns) /125 (Single Mode) /125, 62.5/ / /125/ /140/ /230 Add L to the end of part number development to supply less epoxy preforms e.g L. Omit to include preforms. Part Number Terminus Accessories Terminus Accessory Reducing Sleeve Ø1.90mm Max Cable Jacket Alignment Sleeve Alignment Sleeve Installation Tool Alignment Sleeve Extraction Tool C Ø.130 Max Max Spring Ø.113 Max Ø.062 (Ø1.58mm) Ferrule OD Ø.103 Max Terminus Body Outer Sleeve Ruby Jewel Alignment Sleeve ØA Ferrule Hole Material and Finish Terminus Body: Stainless Steel/Passivate Jewel/Ruby: Synthetic Ruby or Sapphire Alignment Sleeve: Stainless Steel/Passivate Outer Sleeve: Stainless Steel/Passivate Spring: Stainless Steel/Passivate. Accessories and Assembly Notes Alignment Sleeve, Outer Sleeve, and Spring packaged loose with assembly. Recommended insertion/extraction tool: M81969/14-03 or equivalent. C-11

76 Fiber Optic Size 16 Fiber Optic Sealing Plug For use with MIL-DTL Series III Type Connectors D38999 Series III Dummy Terminus designed to seal against the rear grommet and interfacial seal of MIL-DTL connectors. Part Number Description Dummy Terminus, size 16 C (34.8) Ø.062 (1.6) Ø.130 (3.3) Max Ø.103 (2.6) Max Ø.070 (1.8) Max Material and Finish Terminus: High Grade Engineering Thermoplastic Assembly Recommended insertion/extraction tool: P/N: M81969/14-03 or equivalent C-12

77 Size 20 Pin Terminus MIL-DTL Type Fiber Optic D38999 Series III MIL-DTL Type Size 20 Pin Terminus Part Number Fiber Size Core/Cladding (Microns) Typ. Fiber Type ØA (Microns) /125 Single Mode / /125 Multi Mode C Ø.070 Body Min Ferrule Ø A Ferrule Hole Ø.050 Min. Cable Entry Ø.10 Ø 1.0mm Ferrule O.D. Material and Finish Ferrule: Zirconia Ceramic Body: Stainless Steel/Passivate Assembly Notes Consult factory for appropriate termination and assembly tools/procedures. C-13

78 Fiber Optic Size 20 Socket Terminus MIL-DTL Type D38999 Series III MIL-DTL Type Size 20 Socket Terminus Part Number Fiber Size Ø A Typ. Fiber Core/Cladding (Microns) Type / Single Mode /125 & 62.5/ Multi Mode Part Number S C Terminus Accessories Terminus Accessory Ceramic Alignment Sleeve Protective Cover.150 Min C Ø A Ferrule Hole Ø.075 Protective Cover Front Body Bushing Rear Body Ø 1.0mm Ferrule O.D. Ferrule Alignment Sleeve Spring Ø.10 Ø.070 Ø.050 Min. Cable Entry Bottoming Surface See assembly notes below Material and Finish Material / Finish: Ferrule: Zirconia Ceramic Alignment Sleeve: Zirconia Ceramic Body (Front and Rear): Stainless Steel/Passivate Protective Cover: Stainless Steel/Passivate Bushing: Stainless Steel/Passivate Spring: Stainless Steel/Passivate Assembly Notes Protective cover must be retained using Threadlocker Loctite 222 prior to insertion and fully seated against terminus body as shown. C-14

79 M29504/14 Size 16 MIL-PRF Type Fiber Optic Pin Terminus Fiber Optic M28876 Size 16 M29504/14 Fiber Optic Pin Terminus for MIL-PRF Connectors Part Number ØA (Microns) Fiber Type Fiber Size Core/Cladding (Microns) Mil-Spec Part Number (Reference) C Single Mode 9/125 M29504/ C C Single Mode 9/125 N/A C Single Mode 9/125 M29504/ C Multi Mode 50/125, 62.5/125 M29504/ C C Multi Mode 50/125, 62.5/125 M29504/ C C Multi Mode 100/140 M29504/ C Consult factory for additional sizes C Terminus Assembly Retaining Clip.900 (22.9) Max.102 (2.6) Max Dia.158 (4.0) Min A Dia Ferrule Hole Ø.118 (3.0) Max Ø.077 (2.0) Ø 2.0mm Ferrule OD Crimp Sleeve Environmental Seal Spring Washers Ferrule Part Number Tools and Accessories Terminus Accessory Crimp Sleeve Ø2.4mm Max Jacket (Mil-Spec Type) Material and Finish Ferrule: Zirconia Ceramic Terminus Assembly: Stainless Steel/ Passivate Retaining Clip, Spring Washers: Spring Alloy Seal: Fluorosilicone Crimp Sleeve: Brass Alloy/Nickel Notes Crimp sleeve is supplied with terminus assembly and may be ordered separately (see Table II). For terminus less crimp sleeve, omit C from end of part number. Assembly See Glenair GAP-036 for termination procedure and assembly tools. Dummy terminus part number: C-15

80 Fiber Optic M29504/15 Size 16 Fiber Optic Socket Terminus For MIL-PRF Connectors M28876 Size 16 M29504/15 Fiber Optic Socket Terminus for MIL-PRF Connectors The use of fiber optics in shipboard and ship-to-shore data transmissions is growing rapidly, and the tight-tolerance MIL-PRF interconnect has become the universal standard for Navy shipboard applications. Glenair s qualified offering including QPL d MIL-PRF-29504/14 and /15 contacts delivers all the necessary performance from precise optical alignment, to environmental protection, corrosion resistance and weight reduction. The Glenair MIL-PRF terminus is specifically geared for upgrade and retrofit applications where extending system life-cycles and reducing cost of ownership are principle requirements. C Terminus Assembly Retaining Clip.955 (24.3) Max.800 (20.3) Max Ø.102 (2.6) Max Alignment Sleeve.158 (4.0) Max.158 (4.0) Min A Dia Ferrule Hole Ø.118 (3.0) Max Ø.077 (2.0).118 (3.0) Max Dia Crimp Sleeve Environmental Seal Ferrule Protective Cover Material and Finish Alignment Sleeve, Ferrule: Zirconia Ceramic Protective cover: Spring Alloy / Nickel Terminus Assembly: Stainless Steel / Passivate Retaining Clip: Spring Alloy Seal: Fluorosilicone Crimp Sleeve: Brass Alloy / Nickel Tools and Accessories/Assembly Notes Dummy Terminus: Part Number Crimp sleeve is supplied with terminus assembly and may be ordered separately (see Table II). For terminus less crimp sleeve omit C from end of part number. Alignment sleeve assembly is supplied with terminus assembly (packaged loose) and may be ordered separately (see Table II). See Glenair GAP-036 for termination procedure and assembly tools. C-16

81 M29504/15 Size 16 Fiber Optic Socket Terminus For MIL-PRF Connectors Fiber Optic Part Number ØA (Microns) Fiber Type Fiber Size Core/Cladding (Microns) Mil-Spec Part Number (Reference) C Single Mode 9/125 M29504/ C C Single Mode 9/125 N/A C Single Mode 9/125 M29504/ C Multi Mode 50/125, 62.5/125 M29504/ C C Multi Mode 50/125, 62.5/125 M29504/ C C Multi Mode 100/140 M29504/ C Consult factory for additional sizes C Part Number Accessories Terminus Accessory Alignment Sleeve Assembly Crimp Sleeve Ø2.4mm Max Jacket (Mil-Spec type) C-17

82 Fiber Optic Size 16 Fiber Optic Pin Terminus For Series 80 Mighty Mouse Mighty Mouse Size 16 Fiber Optic Pin Terminus for Series 80 Mighty Mouse Connectors Part Number ØA (Microns) Fiber Size: Core/ Cladding (Microns) Typ. Fiber Type /125 (Single Mode) Single Mode /125 and 62.5/125 Multi Mode.884 C Ø Min..031 Ø.130 Max Ø.103 Max Ø A.300 Material and Finish Ferrule: Zirconia Ceramic Terminus Assembly: Stainless Steel / Passivate Assembly Notes See Glenair GAP-039 for termination procedure and assembly tools. Recommended insertion/extraction tool: P/N M81969/14-03 C-18

83 Size 16 Fiber Optic Socket Terminus For Series 80 Mighty Mouse Fiber Optic Mighty Mouse Size 16 Fiber Optic Socket Terminus for Series 80 Mighty Mouse Connectors Part Number ØA (Microns) Fiber Size: Core/Cladding (Microns) Typ. Fiber Type /125 Single Mode /125, 62.5/125 Multi Mode Ø A Ferrule Hole.087 Ferrule Spring C Ø.062 Ø.103 Max Alignment Sleeve Protective Cover Ø.130 Max Max. Part Number S C Accessories Terminus Accessory Ceramic Alignment Sleeve Protective Cover Material and Finish Ferrule: Zirconia Ceramic Terminus Assembly: Stainless Steel / Passivate Spring: Stainless Steel / Passivate Protective Cover: Spring Alloy / Nickel Assembly Notes See Glenair GAP-039 for termination procedure and assembly tools. Recommended insertion/extraction tool: P/N M81969/14-03 Ceramic alignment sleeve and protective cover are supplied with terminus assembly and may be ordered separately (See Table II). C-19

84 Fiber Optic COTS Fiber Optic Socket Terminus Size 16 Front Release Size 16 COTS Front Release Fiber Optic Socket Terminus.341 Max Single O-Ring Design (Standard) Dual O-Ring Design Ø.117 Max Protective cover with captive alignment sleeve C ØA Ferrule Hole Ø.062 Ferrule OD Ø.117 Max.160 (4.1).85 (21.6).71 (18.0) Retention Clip Ø.116 (2.9) Ø.077 (2.0) Protective cover with alignment sleeve Ferrule Single O-Ring (Standard) Crimp sleeve Material and Finish Ferrule, Alignment Sleeve: Zirconia Ceramic Protective Cover: Spring Alloy Terminus Assembly: Stainless Steel/Passivate Retention Clip: Spring Alloy O-Ring: Fluorosilicone Crimp Sleeve: Brass Alloy/Nickel Tools and Accessories/Assembly Notes See Glenair GAP-031 and GAP-031B for complete assembly instructions. Alignment sleeve assembly (protective cover and alignment sleeve) and crimp sleeve are supplied with assembly. Spares may be ordered separately (See Table II). See for dummy terminus. C-20

85 COTS Fiber Optic Socket Terminus Size 16 Front Release Fiber Optic Part Number Fiber Size: Core/Cladding/Coating (Microns) Ø A (Microns) /125 (Single Mode) S 9/125 (Single Mode) /125, 62.5/ / /125/155 (Polyimide) /140/172 (Polyimide) /140/172 (Polyimide) / / C / / Ceramic alignment sleeve supplied with terminus. Add K to the end of part number development to supply with optional stainless steel alignment sleeve e.g K. For dual O-ring design, add D to end of part number development (e.g KD) Part No S K Accessories Terminus Accessories Protective Cover with Ceramic Alignment Sleeve Protective Cover with Stainless Steel Alignment Sleeve Crimp Sleeve, Ø2.2mm Max Jacket C-21

86 Fiber Optic COTS Fiber Optic Pin Terminus Size 16 Front Release Size 16 COTS Front Release Fiber Optic Pin Terminus rapid integration of optical media in a broad range of cylindrical and rectangular connector packages and systems. By placing the retention and environmental sealing components Single O-Ring Design (Standard) Dual O-Ring Design packages without costly tooling and engineering. The secret is the integrated retention clip and environmental O-ring located directly on the contact. Glenair s in-house expertise and capacity for machining connector shells to the precise tolerances required in optical connection systems is the other half of the story. Finished connector systems perform at as MIL-DTL and MIL-PRF C Ø.062 Ferrule O.D. ØA Ferrule Hole.158 (4.0) Min.94 (23.9) Retention Clip Ø.116 (2.9) Ø.077 (2.0) Ferrule Spring Single O-Ring (Standard) Crimp sleeve Material and Finish Ferrule: Zirconia Ceramic Terminus Assembly: Stainless Steel/Passivate Spring: Stainless Steel/Passivate Retention Clip: Spring Alloy O-Ring: Fluorosilicone Crimp Sleeve: Brass Alloy/Nickel Tools and Accessories/Assembly Notes Crimp sleeve supplied with assembly. Spares may be ordered separately (see Table II). See Glenair GAP-031 and GAP-031B for complete assembly instructions. See for dummy terminus. C-22

87 COTS Fiber Optic Pin Terminus Size 16 Front Release Fiber Optic Part Number Fiber Size Core/Cladding/Coating (Microns) Ø A (Microns) C For dual O-ring design, add D to end of part number D) Part No. Terminus Tools and Accessories Terminus Accessories C-23

88 Fiber Optic Genderless Terminus For ARINC 801 Connectors ARINC 801 Genderless Fiber Optic Terminus for ARINC 801 Connectors, Keyed, Rear Release Part Number ØA (Microns) Typ. Fiber Type Pull-Proof N Single Mode no N-126S Single Mode no N Multi Mode no P Single Mode yes P-126S Single Mode yes P Multi Mode yes Consult factory for additional sizes. C (.484 Max) (After Crimp) (Ø.115 Max) (After Crimp) Ø.108 Max.32 Max Ø.134 Max Min Polarization Key ØA Ferrule Hole Crimp Sleeve (Packaged loose with Terminus) Terminus Bodies (Spring Inside) Ø.089 Max Ferrule Ø 1.25mm Ø.159 Max Ø.042 Max Material and Finish Ferrule: Zirconia Ceramic Terminus Bodies: Brass Alloy/Nickel Crimp Sleeve: Brass Alloy/Nickel Spring: Stainless Steel/Passivate Specifications Terminus Accommodates cable diameter 1.73mm (.068) minimum and 2.00mm (.079) maximum. Pull-proof termini are for use with loose structure cable. C-24

89 Size 16 M29504/6 Type Pin Terminus For ARINC 600 and 404 Connectors Fiber Optic Size 16 Fiber Optic M29504/6 Type Pin Terminus Part Number Fiber Size Core/Cladding/Coating (Microns) ØA (Microns) /125 (Single Mode) /125 & 62.5/ / /125/155 (Polyimide) /140/172 (Polyimide) / / / / C ØA Ferrule Hole Ø.103 Max Ø.062 Ferrule O.D. Ferrule Ø.113 Max Ø Body Material and Finish Ferrule: Zirconia Ceramic Body: Stainless Steel/Passivate Specifications Terminus is also designed for use with Glenair Combo D-Sub Receptacle connector. C-25

90 Fiber Optic Size 16 M29504/7 Type Socket Terminus For ARINC 600 and 404 Connectors Size 16 Fiber Optic M29504/7 Type Socket Terminus The precision design of the Glenair and series fiber optic contacts for ARINC type connectors enables reliable and repeatable integration of optical media into industry-standard ARINC connector systems. The Glenair M29504/7 Type socket terminus and M29504/6 Type pin terminus provide low db loss performance. The precision ceramic ferrule and alignment sleeve ensure precise optical alignment of fiber media. Available for singlemode and multimode glass fiber as well as and micron polyimide media. C Ø.062 Ferrule O.D. Protective Hood Alignment Sleeve Spring Ø.103 Max ØA Ferrule Hole Ferrule.134 Ø.127 Body Bottoming Surface *See Assembly Notes Material and Finish Ferrule, Alignment Sleeve: Zirconia Ceramic Body, Spring and Protective Hood: Stainless Steel/Passivate Tools and Accessories/Assembly Notes Alignment Sleeve and Protective Cover can also be ordered separately (Table II) *Threaded Protective cover must be retained using Threadlocker Loctite 222 prior to insertion and fully seated against terminus body as shown. C-26

91 Size 16 M29504/7 Type Socket Terminus For ARINC 600 and 404 Connectors Fiber Optic Part Number Fiber Size Core/Cladding/Coating (Microns) ØA (Microns) /125 (Single Mode) /125 & 62.5/ / /125/155 (Polyimide) /140/172 (Polyimide) / / / / C Terminus Accessories Part Number S C Terminus Accessory Ceramic Alignment Sleeve Protective Cover C-27

92 Fiber Optic GHD Glenair High Density Fiber Optic Genderless Terminus Size 18 Non-Keyed Terminus Glenair High Density Size 18 Non-Keyed Front Release Glenair High Density (GHD) Genderless Terminus The Glenair High Density Fiber Optic Connector System is designed for applications that require reduced size and weight as well as outstanding optical and environmental performance. The System offers insertion loss values less than.5db (typical loss for Glenair termini is.3 db). Dense cavity spacing is acheived with an innovative front release terminus design and accomodation for M85045/16 cable. The genderless 18 gauge GHD contact delivers nearly double the density of M28876 and D38999 with superior optical performance. C Ø.081 Max Max Retaining Clip Crimp Sleeve (see Table II) Ferrule Ø 1.25mm Ferrule O.D. Ø A Ferrule Hole (.200) Spring Ø.102 Max Environmental Seal Material and Finish Ferrule: Zirconia Ceramic Terminus Assembly: Stainless Steel/Passivate Retaining Clip: Spring Alloy Spring: Stainless Steel/Passivate Seal: Fluorosilicone Crimp Sleeve: Brass Alloy/Nickel Tools and Accessories/Assembly Notes Crimp Sleeve is supplied with Terminus Assembly, and may be ordered separately (see Table II). For terminus less crimp sleeve, omit C from end of part number (e.g ) See Glenair assembly procedure GAP-032 for complete termination instructions. C-28

93 GHD Glenair High Density Fiber Optic Genderless Terminus Size 18 Non-Keyed Terminus Fiber Optic Part Number ØA (Microns) Typ. Fiber Type C Single Mode C Single Mode C Single Mode OR Multi Mode C Multi Mode C Multi Mode C Multi Mode C Multi Mode C Multi Mode C Multi Mode C C Multi Mode C Multi Mode C Multi Mode C Multi Mode CRIMP SLEEVE Part Number Description Crimp Sleeve Ø2.2mm Max Jacket C-29

94 Fiber Optic GHD Glenair High Density Fiber Optic Genderless Terminus Size 18 Keyed Terminus for APC Polish Glenair High Density Size 18 Glenair High Density (GHD) Fiber Optic Genderless Terminus, Keyed for APC Polish The Glenair High Density Fiber Optic Connector System is designed for applications that require reduced size and weight as well as outstanding optical and environmental performance. The System offers insertion loss values less than.5db (typical loss for Glenair termini is.3 db). Dense cavity spacing is acheived with an innovative front release terminus design and accomodation for M85045/16 cable. The version is equipped with a single keying feature for APC polish (28.2) Max C.200 (5.1) 1.25 mm Ferrule OD Compression Bushing Retaining Clip A Ø A Ferrule Ferrule Hole Ø.081 Max Spring Environmental Seal A Key.066 (1.7 Max).035 (00.9) Max View A-A Crimp Sleeve (see Table II) Material and Finish Ferrule: Zirconia Ceramic Terminus Assembly: Stainless Steel/ Passivate Retaining Clip: Spring Alloy Spring: High Tensile Stainless Steel/ Passivate O-Ring: Fluorosilicone Crimp Sleeve: Brass Alloy/Nickel Tools and Accessories Crimp Sleeve is supplied with Terminus Assembly, and may be ordered separately (see Table II). For terminus less crimp sleeve, omit C from end of part number (e.g ) See Glenair assembly procedure GAP-032 for complete termination instructions. C-30

95 GHD Glenair High Density Fiber Optic Genderless Terminus Size 18 Keyed Terminus for APC Polish Fiber Optic Part Number ØA (Microns) Typ. Fiber Type C Single Mode C Single Mode C Single Mode OR Multi Mode C Multi Mode C Multi Mode C Multi Mode C Multi Mode C Multi Mode C Multi Mode C C Multi Mode C Multi Mode C Multi Mode C Multi Mode CRIMP SLEEVE Part Number Description Crimp Sleeve Ø2.2mm Max Jacket C-31

96 Fiber Optic GHD Glenair High Density Size 18 Dummy Terminus Glenair High Density Glenair High Density (GHD) Size 18 Fiber Optic Dummy Terminus Description Part Number Dummy Terminus, size Max C Ø.102 Max Terminus Body Ø.080 Max Ø.082 Max Environmental Seal Retaining Clip Material and Finish Terminus Body: Stainless Steel/Passivate Retaining Clip: Spring Alloy Environmental Seal: Fluorosilicone C-32

97 M29504/ MIL-PRF Type Size 16 Dummy Terminus Fiber Optic M28876 MIL-PRF Size 16 Dummy Terminus Description Part Number Dummy Terminus, size (14.2) Max C Terminus Body Retaining Clip Ø.118 (.299) Max.102 (2.6) Dia Environmental Seal Material and Finish Terminus Body: Stainless Steel/Passivate Retaining Clip: Spring Alloy/Nickel Seal: Fluorosilicone Tools and Accessories/Assembly Notes See Glenair GAP-036 for assembly tools and procedures. C-33

98 Fiber Optic M29504/16 Type Genderless GFOCA Fiber Optic Terminus GFOCA M29504/16 Type Genderless GFOCA Fiber Optic Terminus Most commonly used by the army for long-run battlefield communications, the GFOCA Connection System is also well suited to dockside naval communications, down-hole drilling and other harsh environment applications. The hermaphroditic system utilizes low insertion loss butt-joint termini and a ruggedized coupling mechanism for reliable, repeatable mating. The genderless mating system is rated to cycles depending on fiber media selection Max C Ø A Ferrule Hole Max Min Terminus Housing.204 2x Ø.202 Spring.218 2x Ø.216 Crimp Sleeve (See Table II) Ø 2.5 mm Ferrule ID Alignment Sleeve (see Table II) Ferrule Ø Sealing Feature Compression Bushing Material and Finish Ferrule: Ceramic Terminus Housing: Stainless Steel/Passivate Spring: Stainless Steel/Passivate Compression Bushing: Stainless Steel/Passivate Crimp Sleeve: Brass Alloy/Nickel Seal(s): Elastomeric Rubber Specifications Terminus is designed to meet the general requirements of MIL-PRF-29504/16 Terminus is intended for use with the following connectors: : Plug, Hermaphroditic : Recp, Jam Nut Mount : Recp, Flange Mount Tools and Accessories/Assembly Notes Alignment Sleeve (not supplied with Terminus) may be ordered separately (see table II) Crimp sleeve is supplied with terminus assembly, and may be ordered separately. For terminus less crimp sleeve, omit C from end of part number (e.g ) C-34

99 M29504/16 Type Genderless GFOCA Fiber Optic Terminus Fiber Optic Part Number ØA (Microns) Fiber Type (Typical) C Single Mode C Single Mode C Single Mode AND Multi Mode C Multi Mode C Multi Mode C Multi Mode Accessories C Part Number S Terminus Accessory Split Ceramic Alignment Sleeve Crimp Sleeve, Ø2.4mm Max Cable Jacket C-35

100 Fiber Optic GFOCA Fiber Optic Dummy Terminus GFOCA GFOCA Fiber Optic Dummy Terminus Description Part Number GFOCA Dummy Terminus Max C.60 Ø.090 Max Ø.218 Max Terminus Body Seal Material and Finish Terminus Body: Stainless Steel/Passivate Seal: Elastomer Specifications Terminus is intended for use with the following connectors: : Plug, Hermaphroditic : Receptacle, Jam Nut Mount : Receptacle, Flange Mount C-36

101 MIL-PRF-29504/18 Type NGCON Fiber Optic Terminus Fiber Optic NGCON M29504/18 (NGCON) Genderless Rear Release Pin with Integrated Retention Clip Part Number ØA (Microns) Fiber Type (Typical) Typical Fiber Type Size Core/Cladding/Coating (Microns) Mil-Spec Style M29504/18-XXX (Reference) C SM 9/ , -201, C SM 9/ , -202, SC SM 9/ , -203, C MM 50/125, 62.5/ , C MM 50/125, 62.5/ , C MM 100/ C MM 100/ C MM 62.5/125/ C MM 62.5/125/ C MM 100/140/ C MM 100/140/ C.233 Min Ø 1.25mm Ferrule O.D Max Seal Spring Retention Clip Crimp Sleeve (See Table II) Ø A Ferrule Hole Ø.091 Max Compression Bushing Ø.122 Max Ø.077 Part No Crimp Sleeve Description Crimp Sleeve, Ø2.4mm Max Jacket (MIL-SPEC Type) Material and Finish Ferrule: Zirconia Ceramic Terminus Assembly: Stainless Steel/Passivate Retention Clip: Spring Alloy Spring: Stainless Steel/Passivate Seal: Elastomeric Rubber Crimp Sleeve: Brass Alloy/Nickel Accessories See Glenair GAP-044 for termination assembly instructions and appropriate tools. Crimp sleeve is supplied with terminus assembly and may be ordered separately (see Table II). For terminus less crimp sleeve, omit C from part number (e.g ) C-37

102 SERIES 80 Mighty Mouse Up To 71% Weight Savings and 52% Size Savings Compared to MIL-DTL The World's Best Availability Thousands of Part Numbers In Stock and Ready for Immediate Same-Day Shipment Series 801 Mighty Mouse 7 Contacts MIL-DTL Contacts 1211 Air Way Glendale, CA Tel: Fax:

103 Special Purpose Contacts General Information Special Purpose Special Purpose High Performance Contacts: Thermocouple, Pneumatic, PC Tail, High Power, Solder Cup and More A Solution for Every Challenge Glenair produces a wide range of special purpose contacts including high power and high ampacity contacts, pneumatic contacts, PC Tail contacts for board terminations and thermocouple contacts for use in temperature measuring applications. We also produce all the small accessory items, such as sealing plugs, that make us a convenient one-stop-shopping destination for users of high-performance Mil-Spec and commercial connectors and contacts. We invite our customers to take advantage of the breadth and depth of our contact product line, especially its high-availability and our willingness to engineer unique and special-purpose contact solutions for virtually any interconnect challenge. D SAE-AS39029 QPL d and Commercial Contacts Same Day Inventory on Popular and Hard-to-Find Styles Highest Quality Materials Including Enhanced Durability Plating Unique and Hard-to-Find Contacts D-1

104 Special Purpose Special Purpose Contacts Selection Guide Glenair Part Number Part Description Contact Size Type Product Page Grommet Sealing Plugs (MS27488 Type) 0-23 Sealing Plug D Series 80 Mighty Mouse Pin Contact 23 Crimp Contact D Series 80 Mighty Mouse Socket Contact 23 Crimp Contact D Pneumatic Socket Contact for Series Pneumatic D Pneumatic Pin Contact for Series Pneumatic D PCB Pin Contact to fit D38999/20 and / PCB Pin D PCB Socket Contact to fit D38999/20 and / PCB Socket D High Power Socket Contact 8 Power Socket D High Power Pin Contact 8 Power Pin D M39029/56 Type Socket Contact with Solder Cup Solder Cup D-12 D Pin Contact with Solder Cup Solder Cup D M39029/58 Type Pin Contact with Solder Cup Solder Cup D M39029/ Type Socket Contact 22 Crimp Contact D M39029/ Type Pin Contact 22 Crimp Contact D M39029/57 Type Socket Contact 22 Crimp Contact D M39029/58 Type High Power Pin with PC Tails 8 PCB Power D M39029/56 Type High Power Socket with PC Tails 8 PCB Power D Wire to Contact Crimp Adapter 4-22 Crimp Adapter D M39029/87 Thermocouple Pin Contact Thermocouple D M39029/88 Thermocouple Socket Contact; Series I, II, IV Thermocouple D M39029/89 Thermocouple Socket Contact; Series II Thermocouple D-28 D-2

105 Grommet Sealing Plugs MS27488 Type Size 0 Through 23 Special Purpose Grommet Sealing Plugs Grommet sealing plugs are used to seal unwired contact cavities. The size #23 sealing plug is specially designed to fit Glenair Series 80 Mighty Mouse grommets. Sizes 20 through 0 plugs conform to MS27488 requirements. After installing unwired contacts into unused cavities, insert knob end of sealing plug into grommet until it bottoms against the unwired contact per illustration. Install sealing plugs with standard contact insertion/extraction tools. Size #23 plug is polyphenylsulphone, other sizes are per MS27488 requirements. Fig. Size Color Part Number Military Part Number Insertion/ Extraction Tool A Ref. B Ref. C Ref. D Ref. in. mm. in. mm. in. mm. in. mm. 1 #23 Black (None) M81969/ #20 Red MS M81969/ #16 Green MS M81969/ #12 Orange MS M81969/ N/A #8 Red MS Not Recommended N/A #4 Blue MS Not Recommended N/A #0 Yellow MS Not Recommended B Ø C D Ø A D Here's a Tip! Installation of Sealing Plugs When installing sealing plug in connector cavities without contacts, the end opposite the knob shall be inserted first and the knob shall be seated against the grommet face. When installing into cavities with contacts, the sealing plugs shall be installed knob end first and shall bottom on the contact wire barrel. (NAVAIR 01-1A Installation manual) SEALING PLUG UNWIRED CONTACT D-3

106 Special Purpose #23 Electrical Pin Contact For Series 79 Micro-Crimp and Series 80 Mighty Mouse Size #23 Crimp Pin Contact for Micro-Crimp and Mighty Mouse Connectors Contact Type Wire Size Material Part Number Standard size #23 contacts accept #22 to #28 AWG wire. Choose "small bore" versions for #26 to #30 AWG wire. For thermocouple applications, specify alumel or chromel contacts. Contacts are bulk packaged. Terminate with standard M22520 crimper with special positioner. Ø A Color Band In. mm. Pin #22 #28 BeCu None Pin #26 #30 BeCu Blue Pin #22 #28 Alumel A None Pin #22 #28 Chromel C None.289 (7.34).283 (7.19).165 (4.19).160 (4.06) Ø.048 (1.22).044 (1.12) D Ø.0275 (0.699).0265 (0.673).034 (0.86).029 (0.74) Spherical Radius.015 (0.38) Max Flat Color Band Ø A Ø.056 (1.42) Max crimp tensile strength Wire Gage Values are in pounds and are minimums. Silver or Tin Coated Copper Wire Nickel Coated Copper Wire # # # # # Material and Finish Beryllium copper alloy per ASTM B196 or B197, 50 microinches gold plated per ASTM B488 Type 3 Code C Class 1,27 over nickel plate per QQ-N-290 Class 2, microinches. Thermocouple contacts: alumel or chromel alloy, unplated, per ANSI 96.1 Socket contact hood: stainless steel, passivated per AMS-QQ-P-35. Specifications Current Rating: 5 Amps maximum Voltage Drop (at 5 Amps and 25 C): 70 millivolts maximum Temperature Range: -65 to C Socket Contact Minimum Separation Force: 0.5 ounces Crimp Tools and Insertion/Extraction Tools Crimper: or AFM8 Positioner: (std). Use P/N for small bore contacts and Standard Insertion/Extraction Tool: D-4

107 #23 Electrical Socket Contact For Series 79 Micro-Crimp and Series 80 Mighty Mouse Special Purpose Size #23 Crimp Socket Contact for Micro-Crimp and Mighty Mouse Connectors Contact Type Wire Size Material Part Number Standard size #23 contacts accept #22 to #28 AWG wire. Choose "small bore" versions for #26 to #30 AWG wire. For thermocouple applications, specify alumel or chromel contacts. Contacts are bulk packaged. Terminate with standard M22520 crimper with special positioner. Ø A Color Band In. mm. Socket #22 #28 BeCu None Socket #26 #30 BeCu Blue Socket #22 #28 Alumel A None Socket #22 #28 Chromel C None Color Band Hood.440 (11.18) Max Ø.048 (1.22).044 (1.12) Ø.053 (1.35) Max.275 (6.99).265 (6.73).031 (0.79).025 (0.64) Ø A Ø.055 (1.40) Max D crimp tensile strength Wire Gage Values are in pounds and are minimums. Silver or Tin Coated Copper Wire Nickel Coated Copper Wire # # # # # Material and Finish Beryllium copper alloy per ASTM B196 or B197, 50 microinches gold plated per ASTM B488 Type 3 Code C Class 1,27 over nickel plate per QQ-N-290 Class 2, microinches. Thermocouple contacts: alumel or chromel alloy, unplated, per ANSI 96.1 Socket contact hood: stainless steel, passivated per AMS-QQ-P-35. Specifications Current Rating: 5 Amps maximum Voltage Drop (at 5 Amps and 25 C): 70 millivolts maximum Temperature Range: -65 to C Socket Contact Minimum Separation Force: 0.5 ounces Crimp Tools and Insertion/Extraction Tools Crimper: or AFM8 Positioner: (std). Use P/N for small bore contacts and Standard Insertion/Extraction Tool: D-5

108 Special Purpose Size #12 Pneumatic Socket Contact Size #12 Pneumatic Contacts Contact Type Tube I.D. Part Number Socket.094 (2.38) Ø Ø Ø D Ø.160 Max Ø Stainless steel pneumatic contacts attach to 3/32 inch (2.38) diameter tubing. Socket contact has o-ring and PTFE backup washers. Contacts snap into size #12 connector cavities. These pneumatic contacts are rated for 200 PSI maximum air pressure. No installation tool is required. Remove contacts with plastic extraction tool Material and Finish Body and Cap: stainless steel, passivated O-ring: fluorosilicone Washers: PTFE Specifications Contact may be used for air pressures up to 200±10% PSIG Fits #12 socket contact cavities in Series 79 connectors Notes High pressure pneumatic contacts available. Consult factory for more information. D-6

109 Size #12 Pneumatic Pin Contact Special Purpose Size #12 Pneumatic Contacts Contact Type Tube I.D. Part Number Pin.094 (2.38) Ø Ø Ø Ø Ø Ø D D-7 Stainless steel pneumatic contacts attach to 3/32 inch (2.38) diameter tubing. Contacts snap into size #12 connector cavities. These pneumatic contacts are rated for 200 PSI maximum air pressure. No installation tool is required. Remove contacts with plastic extraction tool Material and Finish Body and Cap: stainless steel, passivated O-ring: fluorosilicone Washers: PTFE Specifications Contact may be used for air pressures up to 200±10% PSIG Fits #12 socket contact cavities in Series 79 connectors Notes High pressure pneumatic contacts available. Consult factory for more information.

110 Special Purpose M39029/58 Type PCB Pin Contact for D38999/20 and /24 PCB Pin Contact to Fit MIL-DTL-38999/20 and /24 Connectors TABLE I Size Ø A Ø B Ø C Ø D Mating End Size Glenair Part Number D Ø C Ø D Ø A Ø B Ø See Detail A for 22 Ø C Ø B Detail A 22 Only Material and Finish Copper alloy, plated with 50 microinches gold per ASTM B488 Type II code C over micro inches nickel IAW SAE AMS-QQ-N-290, class II D-8

111 M39029/56 Type PCB Socket Contact for D38999/20 and /24 Special Purpose PCB Socket Contact to Fit MIL-DTL-38999/20 and /24 Connectors Mating End Size Glenair Part Number Size Ø A Max TABLE I Ø B Ø C Ø D D Ø C Ø D Ø A Ø B Ø See Detail A For 22 Ø C Ø B Detail A 22 Only Material and Finish Copper alloy, plated with 50 microinches gold per ASTM B488 Type II code C over microinches nickel IAW SAE AMS-QQ-N-290, class II D-9

112 Special Purpose Size 8 Socket Contact High Power #8 High Power Socket Contact Mating End Size Wire Accommodation Glenair Part Number 8 8 AWG Ø.046 Thru One Side Only Socket to Accept Ø.219 / Ø.217 Pin Ø x Ø Ø Ø Ø D SST Hood Material and Finish Contact Body: Copper alloy, plated with 50 microinches gold per ASTM B488 Type II code C over microinches nickel IAW SAE AMS-QQ-N-290, class II Hood: CRES, passivated Crimp Tools and Insertion/Extraction Tools From Pico Corporation Crimp Tool: 500-D-1 Crimp Die: 514DA-8N Consult factory for cable accommodation and respective tool compatibility. Notes For use with Glenair series power connectors. D-10

113 Size 8 Pin Contact High Power Special Purpose #8 High Power Pin Contact Mating End Size Wire Accommodations Glenair Part Number 8 8 AWG Ø.046 Thru One Side Only Ø Smooth Blend R x Ø After Plating Ø Ø Ø D Material and Finish Contact Body: Copper alloy, plated with 50 microinches gold per ASTM B488 Type II code C over microinches nickel IAW SAE AMS-QQ-N-290, class II Crimp Tools and Insertion/Extraction Tools From Pico Corporation Crimp Tool: 500-D-1 Crimp Die: 514DA-8N Consult factory for cable accommodation and respective tool compatibility. Notes For use with Glenair series power connectors. D-11

114 Special Purpose M39029/56 Type Socket Contact With Solder Cup Socket Contact with Solder Cup For D38999 Series I, III and IV Connectors Mating End Size Glenair Part Number D Full Radius Optional Ø F 3.626/ Min A (Ref) Ø P Ø B Ø E Ø G Ø C M S W H x 45 N.166 Min Ø D Thru One Side Only Radial Location Optional K V.010 Typ.004 Ø U Ø G Ø Only Typ Only D-12 Material and Finish Contact Body: Copper alloy, plated with 50 microinches gold per ASTM B488 Type II code C over microinches nickel IAW SAE AMS-QQ-N-290, class II Hood: 305 CRES, passivated

115 M39029/56 Type Socket Contact With Solder Cup Special Purpose TABLE I: CONNECTOR DIMENSIONS Size Part Number A Ref Ø B Min Ø C Ø D Ø E Ø F Max Ø G Ø H TABLE I: (Continued) CONNECTOR DIMENSIONS Size Part Number K M N Ø P Min S Ø U V W D Full Radius D-13

116 Special Purpose M39029/58 Type Pin Contact With Solder Cup Pin Contact with Solder Cup for D38999 Series I, III and IV Connectors Mating End Size Glenair Part Number D H X 45 Ø C Ø G Ø E W S T (Ref) M Ø B Ø F (Flat) Ø D Thru one side only Radial location optional A Rad S Typ K V Ø (Ø G) (Ø U) 60 Typ ONLY -22 ONLY D-14 Material and Finish Contact Body: Copper alloy, plated with 50 microinches gold per ASTM B488 Type II code C over microinches nickel IAW SAE AMS-QQ-N-290, class II

117 M39029/58 Type Pin Contact With Solder Cup Special Purpose Size Part Number A Rad TABLE I: CONNECTOR DIMENSIONS Ø B Ø C Ø D Ø E Ø F Ø G H max.015 max TABLE I: (Continued) CONNECTOR DIMENSIONS Size Part Number K M S T (Ref) Ø U V W D D-15

118 Special Purpose M39029/58 Type Pin Contact With Extended Rear Solder Cup Pin Contact with Extended Rear Solder Cup Mating End Size Military Part Number Glenair Part Number 22 N/A N/A N/A N/A D Ø C Ø G H X 45 Ø E W M K S Ø B Ø F (Flat) Ø D Thru one side only Radial location optional A Rad S Typ (.220) Ø ONLY 60 Typ Ref. Solder cup length connector shown for ref only D-16

119 M39029/58 Type Pin Contact With Extended Rear Solder Cup Special Purpose TABLE I: CONNECTOR DIMENSIONS Size Part Number A Rad Ø B Ø C Ø D Ø E Ø F Ø G H K M S W max.015 max D Material and Finish Contact Body: Copper alloy, plated with 50 microinches gold per ASTM B488 Type II code C over microinches nickel IAW SAE AMS-QQ-N-290, class II D-17

120 Special Purpose M39029/ Type Size 22 Socket Contact with Expanded Wire Accommodation Mating End Size Glenair Part Number (.855).626/ Min Ø.031 Min Hood Ø A ± 10 Ø.062 Max Ø.047 Min Ø Ø.048/ / Min Ø.022/.018 Thru one side only D 2X R.003 Max 2X Ø Typ DETAIL A Material and Finish Contact Body: Copper alloy, plated with 50 microinches gold per ASTM B488 Type II code C over microinches nickel IAW SAE AMS-QQ-N-290, class II Hood: 305 CRES, passivated Notes May be used with up to 20AWG wire D-18

121 M39029/ Type Size 22 Pin Contact with Expanded Wire Accommodation Special Purpose Mating End Size Glenair Part Number (.531) Min.062 Ø ± 10 Ø Ø A Ø.0305/.0295 Ø.011 Max flat R.020/ Ø.022/.018 Thru one side only R.003 Max 2X R D 2X.041 Ø Typ R.003 Max DETAIL A Material and Finish Contact Body: Copper alloy, plated with 50 microinches gold per ASTM B488 Type II code C over microinches nickel IAW SAE AMS-QQ-N-290, class II Notes May be used with up to 20AWG wire D-19

122 Special Purpose M39029/57 Type Socket Contact with Expanded Wire Accommodation Mating End Size Glenair Part Number (.518) Ø.031 Min Hood.289/.279 Ø A Min ± 10 Ø.062 Max Ø.047 Min Ø Ø /44 D.166 Min 2X Ø.022/.018 Thru one side only R.003 Max 2X Ø Typ DETAIL A Material and Finish Contact Body: Copper alloy, plated with 50 microinches gold per ASTM B488 Type II code C over microinches nickel IAW SAE AMS-QQ-N-290, class II Hood: 305 CRES, passivated Notes May be used with up to 20AWG wire D-20

123 M39029/58 Type 8 Gauge Pin Contact with PC Tails Special Purpose Mating End Size PC Tail Length (A Dim.) Overall Length (B Ref) Glenair Part Number.150 (3.8) (35.6) (5.7) (37.5) (8.3) (40.0) (B).145 Ø.141 A Ø.142 Ø.305 D Material and Finish Contact Body: Copper alloy, plated with 50 microinches gold per ASTM B488 Type II code C over microinches nickel IAW SAE AMS-QQ-N-290 Notes This contact is designed IAW M39029/58 and is for use in special MIL-DTL Series III rear release contact retention systems using 8 gauge power contacts. Shoulder on PC tail to protrude.030 (nominally) past the grommet seal or end of connector (jam nut type). D-21

124 Special Purpose M39029/56 Type 8 Gauge Socket Contact with PC Tails Mating End Size PC Tail Length (A Dim.) Overall Length (B Ref) Glenair Part Number.150 (3.8) (45.0) (5.7) (46.9) (8.3) (49.5) (B).145 Ø.141 A D Ø.305 Hood optional Material and Finish Contact Body: Copper alloy, plated with 50 microinches gold per ASTM B488 Type II code C over microinches nickel IAW SAE AMS-QQ-N-290 Notes This contact is designed IAW M39029/56 and is for use in special MIL-DTL Series III rear release contact retention systems using 8 gauge power contacts. Shoulder on PC tail to protrude.030 (nominally) past the grommet seal or end of connector (jam nut type). D-22

125 Wire to Contact Adapter Special Purpose Basic Part Number Wire Accommodation AWG AWG AWG AWG AWG AWG AWG Z Available Finishes Z2 - Gold Plate Z3 - Silver Plate Z4 - Tin Plate Contact Wire Barrel Size 4, 8, 12, 16, 20, 22 C E Full Radius.010 Flat Permissable D A D Contact (Ref) Adapter ( ) Wire (Ref) Material and Finish Contact Body: Tellurium copper alloy with gold, silver or tin plate (see part number development) Notes Wire must be crimped or soldered to adapter prior to crimping or soldering electrical contact to adapter. For dimensional data, please consult factory. Outside diameter may exceed contact crimp-pot diameter, and is therefore not recommended for use in rear release contact style connectors. D-23

126 Special Purpose AS39029/87 Type Thermocouple Pin Contact D38999 Ser. I, II, III, IV Thermocouple Pin Contact to Fit D38999 Series I, II, III and IV Connectors Mating End Size Wire Accomodation Military Part Number Glenair Part Number AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ D Typ Max.041 Ø Typ (.531) -22-XXX Only ØC ØG Color Bands H X 45 ØE K R.003 Max 2nd 3rd 1st R Or Break On Leading Edges 32 ØB ØF (Flat) Ø D Thru One Side Only M Manufacturer Symbol R.003 Max A Rad D-24

127 AS39029/87 Type Thermocouple Pin Contact Special Purpose TABLE I: CONTACT DIMENSIONS Size Glenair Part Number M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ Military Number A (rad) ø B Min. ø C ø D ø E ø F ø G H max.015 max Size Glenair Part Number TABLE I (Continued): CONTACT DIMENSIONS Military Number K M Color Bands 1st 2nd 3rd Material Plating M39029/ Yellow Violet Black Constantan None M39029/ Yellow Violet Brown Alumel None M39029/ Yellow Violet Red Chromel None M39029/ Yellow Violet Orange Iron Cadmium Plate* M39029/ Yellow Violet Yellow Constantan None M39029/ Yellow Violet Green Alumel None M39029/ Yellow Violet Blue Chromel None M39029/ Yellow Violet Violet Iron Cadmium Plate* M39029/ Yellow Violet Gray Constantan None M39029/ Yellow Violet White Alumel None M39029/ Yellow Gray Black Chromel None M39029/ Yellow Gray Brown Iron Cadmium Plate* *Chromate Clear Coat. D TABLE II: TOOL COMPATIBILITY Size Glenair Part Number Military Number M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ AWG Handling 22, 24, 26 20, 22, 24 16, 18, 20 Crimp Tool Positioner Insertion Tool Extraction Tool M22520/2-01 M22520/7-01 M22520/7-01 M22520/2-01 M22520/1-01 M22520/1-01 M22520/7-01 M22520/2-09 M22520//7-07 M22520/7-08 M22520/2-10 M22520/1-04 (Red) M22520/1-04 (Blue) M22520/7-04 M81969/14-01 M81969/8-01 M81969/8-05 M81969/14-02 M81969/8-07 M81969/14-03 M81969/14-01 M81969/8-02 M81969/8-06 M81969/14-02 M81969/8-08 M81969/14-03 D-25

128 Special Purpose AS39029/88 Type Thermocouple Socket Contact D38999 Ser. I, III, IV Thermocouple Socket Contact to Fit D38999 Series I, III and IV Connectors Mating End Size Wire Accomodation Military Part Number Glenair Part Number AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ Max Typ D Ø Typ -22-XXX Only / Min A (Ref) K R.003 Max Color Bands Max Gap 3rd 2nd 1st H X 45 ØF ØP ØB ØE ØG ØC N.166 Min Manufacturer Symbol M ØD Thru One Side Only D-26

129 AS39029/88 Type Thermocouple Socket Contact Special Purpose Size Military Number Glenair Part Number M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ TABLE I: CONTACT DIMENSIONS A (ref) ø B ø C ø D ø E ø F Max ø G ø H Min Min TABLE I (Continued): CONTACT DIMENSIONS Size Military Number Glenair Part Number K M Color Bands 1st 2nd 3rd Material Plating M39029/ Yellow Gray Red Constantan None M39029/ Yellow Gray Orange Alumel None M39029/ Min Yellow Gray Yellow Chromel None M39029/ Yellow Gray Green Iron Cadmium Plate* M39029/ Yellow Gray Blue Constantan None M39029/ Yellow Gray Violet Alumel None M39029/ Yellow Gray Gray Chromel None M39029/ Yellow Gray White Iron Cadmium Plate* M39029/ Yellow White Black Constantan None M39029/ Yellow White Brown Alumel None M39029/ Yellow White Red Chromel None M39029/ Yellow White Orange Iron Cadmium Plate* *Chromate Clear Coat. D TABLE II: TOOL COMPATIBILITY Size Military Number Glenair Part Number M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ AWG Handling 22, 24, 26 20, 22, 24 16, 18, 20 Crimp Tool Positioner Insertion Tool Extraction Tool M22520/2-01 M22520/7-01 M22520/7-01 M22520/2-01 M22520/1-01 M22520/1-01 M22520/7-01 M22520/2-07 M22520//7-05 M22520/7-08 M22520/2-10 M22520/1-04 (Red) M22520/1-04 (Blue) M22520/7-04 M81969/14-01 M81969/8-01 M81969/8-05 M81969/14-02 M81969/8-07 M81969/14-03 M81969/14-01 M81969/8-02 M81969/8-06 M81969/14-02 M81969/8-08 M81969/14-03 D-27

130 Special Purpose AS39029/89 Type Thermocouple Socket Contact D38999 Series II Thermocouple Socket Contact to Fit D38999 Series II Connectors Mating End Size Wire Accomodation Military Part Number Glenair Part Number AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ AWG M39029/ Max Typ D Ø Typ (A) -22-XXX Only Min K Hood R Or Break On Leading Edge R.003 Max 3rd 2nd 1st Color Bands H X 45 ØF ØP ØB ØE ØG ØC N.166 Min.006 Max Gap M Manufacturer Symbol ØD Thru One Side Only D-28

131 AS39029/89 Type Thermocouple Socket Contact Special Purpose TABLE I: CONTACT DIMENSIONS Size Military Number Glenair Part Number M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ A (ref) ø B Min ø C ø D ø E ø F Max ø G H Size Military Number Glenair Part Number K Min TABLE I (Continued): CONTACT DIMENSIONS M N ØP Min Color Bands 1st 2nd 3rd Material Plating M39029/ Yellow White Yellow Constantan None M39029/ Yellow White Green Alumel None M39029/ Yellow White Blue Chromel None M39029/ Yellow White Violet Iron Cadmium Plate* M39029/ Yellow White Gray Constantan None M39029/ Yellow White White Alumel None M39029/ Green Black Black Chromel None M39029/ Green Black Brown Iron Cadmium Plate* M39029/ Green Black Red Constantan None M39029/ Green Black Orange Alumel None M39029/ Green Black Yellow Chromel None M39029/ Green Black Green Iron Cadmium Plate* *Chromate Clear Coat. D TABLE II: TOOL COMPATIBILITY Size Military Number Glenair Part Number M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ M39029/ AWG Handling 22, 24, 26 20, 22, 24 16, 18, 20 Crimp Tool Positioner Insertion Tool Extraction Tool M22520/2-01 M22520/7-01 M22520/7-01 M22520/2-01 M22520/1-01 M22520/1-01 M22520/7-01 M22520/2-06 M22520//7-06 M22520/7-08 M22520/2-10 M22520/1-04 (Red) M22520/1-04 (Blue) M22520/7-04 M81969/14-01 M81969/8-01 M81969/8-05 M81969/14-02 M81969/8-07 M81969/14-03 M81969/14-01 M81969/8-02 M81969/8-06 M81969/14-02 M81969/8-08 M81969/14-03 D-29

132 Special Purpose Wire Barrel Reducer Bushing For Use with Crimp Contacts Wire Barrel Reducer Bushing Basic Part Number To Wire Accommodation See completed part numbers for list of available combinations Z Available Finishes Z2 - Gold Plate Z3 - Silver Plate From Contact Wire Barrel Size 10, 12, 16, 20 D D-30 Material and Finish Copper alloy with gold or silver plate (see part number development) Notes Bushings are designed to reduce the barrel size of crimp contacts to accomodate smaller wire gages than specified in M Bushing must be pressed into contact by hand before crimping. For proper environmental sealing against the rear connector grommet, use of shrink sleeve or potting may be required.

133 Wire Barrel Reducer Bushing For Use with Crimp Contacts Special Purpose ØA D Max.025 ØB ØC.016 x Part Number Ø A Ø B Ø C D Max Z Z Z Z Z Z Z Z Z Z Z / Z / Z / D Contact Size Standard Wire Accomodation (AWG) Without Bushing D-31

134 SERIES 77 FULL NELSON Heat Shrink Boots Outstanding Environmental and Mechanical Protection Think he ll ever break that hold? Nope. He s got him in a Full Nelson! Nothing conjures up the image of an unbreakable hold like a Standing Full Nelson. Properly applied, this classic Greco-Roman wrestling move is simply unbeatable. We d like to think the same holds true for our Series 77 Full Nelson Environmental Shrink Boots. Properly applied, Series 77 boots provide a dependable, leak-proof seal for interconnect cable assemblies. Optional adhesive coatings on the inside of the boot provide a watertight, high-strength bond to the cable jacket and the connector or adapter. And the Glenair shape-memory boot material formula works every time. So if you re worried about sealing effectiveness, if you want long-lasting environmental protection, if you want an ingress prevention solution that won t lose it s grip after years and years of service, get a Series 77 Full Nelson the environmental shrink boot with the iron grip of a championship wrestler Air Way Glendale, CA Tel: Fax:

135 Tools and Accessories General Information Tools Tools and Accessories Crimp Tools, Positioners, Insertion and Extraction Tools and More Outstanding Product Availability Many of the contacts in this book utilize crimping technology to effect contact to wire termination. The non-mating end of a crimp contact (the wire barrel) is a hollow cylinder into which a stripped wire (conductor) is inserted. The sidewalls of the wire barrel are then mechanically compressed (uniformly deformed) using a crimping tool to captivate the stripped wire. The crimped wire to contact termination can then be manually, or with the assistance of a handheld tool, clipped into place in the connector. The physical compression (deformation) of a contact barrel around a conductor in order to make an electrical connection must be accomplished in a proscribed and precise manner using the exact tools and accessories to achieve the desired gas tight crimp. This section of the book presents an organized inventory for all the tools and accessories necessary, including contact insertion and extraction tools, for the reliable termination and use of SAE-AS39029 and other industry standard crimp type contacts. E Industry Standard Crimp Tools and Accessories One-Stop-Tool-Shopping for All Glenair Contact Types and Sizes Outstanding Technical Support and Assembly Procedures Same-Day Availability on Most Popular Tools and Accessories E-1

136 Tools Contact Tools Crimp Tools and Positioners Miniature Adjustable Crimp Tools A These crimp tools perform precision eight indent crimps for gas tight wire terminations and excellent tensile strength. Adjustment wheel has 8 settings. Ratchet mechanism prevents improper crimps. Use with bayonet type positioners. Check calibration with M22520/3 gages. Length is 6.75 inches, weight is approx. 10 oz. A Standard M22520/2-01 crimper. Use with standard #23, #22D and #20HD contacts, and with M39029/76 and /78 coaxial center contacts. Requires positioner, ordered separately. B Special MH992 crimper used with 50 ohm matched impedance coaxial inner contacts. Requires positioner, ordered separately. B Figure Part Number Military Part Number Daniels Part Number A M22520/2-01 AFM8 B (none) MH992 Positioners For Use With Miniature Adjustable Crimp Tools C D These bayonet-type positioners hold contacts at correct height for crimping with M22520/2 type miniature step adjustable tools, above. Face plate shows correct tool settings. Figure Part Number Military Part Number Daniels Part Number For Use With E E F C (none) K1461 Size #23 contacts for #22-#28 AWG wire D (none) (none) Small bore #23 for #26-#30 AWG wire E M22520/2-35 K532-1 M39029/76 and /78 coax inner contact F (none) K1360 Matched impedance #12 coax inner contact G M22520/2-34 K323 M39029/27 and /28 coax inner contact G H H (none) K1721 Matched impedance #12 coax inner contact. (Use with crimp tool) I (none) (none) #20HD contacts M22520/2-10 K43 #20 contact, series I, II, III and IV M22520/2-09 K42 #22D contact, series I, II, III and IV Pin Not Shown M22520/2-07 K40 #22D contact, series I, III and IV Socket M22520/2-06 K41 #22D contact, series II Socket I M22520/2-35 K532-1 #16 contact, series I, II, III and IV M22520/2-37 K709 Quadrax Inner Contact E-2

137 Contact Tools Crimp Tools and Positioners for Coaxial Contacts Tools Crimp Tool And Positioner For #12, #16 and #20 Power Contacts, Crimp Adapters K Crimp Tool And Positioner For #16 Coaxial Outer Contact M J L J Crimp tool for use with size #20, #16 and #12 power pins inches OAL, 1.25 pounds. Use with M39029/57 and /58 contacts and adapters. L For crimping size #16 shield sleeves. These mil spec approved tools feature a ratchet mechanism to prevent damage from over crimping. Check calibration with M22520/3 gage. M Positioner for use with Mighty Mouse and Micro Crimp wire adapters. Figure Part Number Military Part Number Daniels Part Number J M22520/1-01 AF8 K M22520/1-04 TH163 L (none) TH653 Crimp tool for use with size #16 coaxial contacts. Blue handles inches OAL, 1.25 pounds. N K Positioner for use with size #20, #12 and #16 Power contacts. Positioner for use with size #16 coaxial contacts. Use with (M22520/4-01) crimp tool. N Crimp Tool And Positioner For #12 Coaxial Outer Contact O Figure Part Number Military Part Number Daniels Part Number M M22520/4-01 GS100-1 N M22520/4-02 GP295 For crimping size #12 shield sleeves. These mil spec approved tools feature a ratchet mechanism to prevent damage from over crimping. Check calibration with M22520/3 gage. O Crimp tool for use with size #12 coaxial contacts. Black handles inches OAL, 1.25 pounds. P Positioner for use with size #12 coaxial contacts. Use with (M22520/31-01) crimp tool. E P Figure Part Number Military Part Number Daniels Part Number O M22520/31-01 GS200-1 P M22520/31-02 G2P330 Parallel Action Crimp Tool and Hex Die Set for 50 Ohm Matched Impedance #12 Coax Q Q Parallel action tool for use with hex crimp dies. 11 inches OAL, 2.0 pounds. Anodized aluminum frame, steel mechanism, plastic handles. Includes tool for die set extraction. Accepts all M22520/5 die sets. R Die set for terminating coaxial shield to outer contact. Use with size #12 matched impedance M39029/102 and 103 type coaxial contacts. Set consists of upper and lower halves. Made of hardened steel with black oxide finish. Die set has two closures. R Figure Part Number Military Part Number Daniels Part Number Q M22520/5-01 HX4 R M22520/5-03 Y196 E-3

138 Tools Contact Tools Contact Insertion and Extraction Tools and Contact Retention Tester Contact Insertion and Extraction Tools Insertion/Extraction Tool for #23 Contacts. This tool features molded plastic grips and sturdy stainless steel tips. Blue/White molded handle. 3 Insertion/Extraction Tool for #20HD Contacts. This tool features molded plastic grips and sturdy stainless steel tips. Green/White molded handle. 5 Insertion/Extraction Tool for #12 Contacts. Use with size #12 coaxial or power contacts. Molded plastic. White extraction tip, yellow insertion tip. 2 Insertion Tool for #23 Contacts. This tool features anodized aluminum handle and stainless steel insertion tip. 4 Insertion/Extraction Tool for #16 Contacts. Use with size #16 coaxial or power contacts. Economical molded plastic. White extraction tip, blue insertion tip. 6 Insertion/Extraction Tool for #20 Contacts. Molded plastic. Orange extraction tip, red insertion tip. E Figure Size Type Part Number Contact Retention Tester for Size #23 Contacts 1 Military Part Number Daniels Part Number 1 #23 Insertion/Extraction (None) (None) 2 #23 Insertion Only (None) DAK #20HD Insertion/Extraction D (None) (None) 4 #16 Insertion/Extraction M81969/14-03 (None) 5 #12 Insertion/Extraction M81969/14-04 (None) 6 #20 Insertion/Extraction M81969/14-10 (None) #22 Insertion/Extraction (None) M81969/14-01 (None) Check for properly seated contacts with this spring-loaded tester. Apply the tool tip to the mating end of a contact. Push on the handle until the spring compresses to the recommended force. A visual indicator shows full compression. The contact is properly retained if it is not displaced. The adjustable handle should be set to 3.2 pounds (14.2 N). The pin tip is used with #23 pin contacts. The socket tip is used with #23 socket contacts. Order the complete kit, or order the tips and handle separately. 2 Figure Description Part Number Daniels Part Number 1 Handle HT Pin Tip Socket Tip (not shown) Complete Kit (None) E-4

139 Fiber Optic Crimp Tool Tools Fiber Optic Terminus Crimping Tool for M29504, GHD, GFOCA and NGCON The Glenair fiber optic crimping tool enables users to quickly and effectively terminate the crimp sleeve to the cable strength member for a secure mechanical junction. The tool is compatible with many common termini styles, including M29504, Glenair High Density (GHD), GFOCA and NGCON. Part Number Compatible Termini M29504/14 Pin M29504/15 Socket #16 Socket #16 Pin Genderless GHD, Keyed Genderless GHD, Non-Keyed Genderless GFOCA Genderless NGCON 10.0 E Hex die set.0945 ±.0010 Flat to Flat x.260 Max Long 3.0 E-5

140 Tools Straight Insertion Tool For Fiber Optic Termini Straight Insertion Tool for Fiber Optic Termini The preferred tool of seasoned fiber optic technicians, the Glenair straight insertion tool is designed to aid users in populating connectors with fiber optic termini. Gone are the days of damaged fibers and sore fingers this convenient tool features a comfortable handle and specially designed insertion tip for use with M29504, GHD and many other termini available from Glenair. Part Number Compatible Termini M29504/14 Pin M29504/15 Socket M29504/03 Dummy #16 Socket #16 Pin #16 Socket #16 Pin Genderless GHD, Non-Keyed E Max Ø.850 Max E-6

141 Insertion Tool For Fiber Optic Termini Tools Right Angle (90 ) Insertion Tool for Fiber Optic Termini The Glenair 90 terminus insertion tool is designed to help populate connectors with fiber termini in situations where space is limited while offering users the same easy insertion as with our straight tool. Ideal for use in boxes and on connectors with backshells that inhibit normal rear insertion. Designed for use with M29504, GHD and many other termini available from Glenair. Part Number Compatible Termini M29504/14 Pin M29504/15 Socket M29504/03 Dummy #16 Socket #16 Pin E Ø.20 Max 1.0 Max 4.0 Max E-7

142 Tools Extraction Tool For Fiber Optic Termini Extraction Tool for Fiber Optic Termini The Glenair fiber optic terminus extraction tool is designed for use with front release/rear entry termini. Sliding the tool into the face of the insulator and depressing the plunger after first removing the alignment sleeve with an tool enables users to quickly and easily remove the fiber terminus from the rear of the insert. Compatible with Glenair front release fiber optic termini. Part Number Compatible Termini M29504/14 Pin M29504/15 Socket M29504/03 Dummy #16 Socket #16 Pin.90 Max Typ 4.50 Max E 1.00 Max Typ E-8

143 Alignment Sleeve Insertion/Extraction Tool For Fiber Optic Termini Tools Alignment Sleeve Insertion/Extraction Tool for Fiber Optic Termini The Glenair alignment sleeve extraction tool utilizes a special claw to extract alignment sleeves from the face of front-release fiber optic inserts. Users are afforded easy serviceability of front release termini by sliding the tool s tip into the front of the insert, depressing the plunger, allowing the claws to purchase on the alignment sleeve, then gently pulling away from the face of the connector. Used in conjunction with terminus extraction tool. Part Number Compatible Termini M29504/15 Socket #16 Socket.84 Max Typ 4.13 Max E.80 Max Typ E-9

144 BAND-IT the emi/rfi braid banding Solution High-Speed Termination of EMI/RFI Cable Shielding (Screening) with Easy to Use BAND-IT Tools and Bands Air Way Glendale, CA Tel: Fax:

145 Chapter A: SAE-AS39029 Crimp Contacts Part Number Index Index Military Part Number Glenair Part Number Contact Size Wire Accommodation Pin / Socket BIN Color Striping Product Page M39029/ AWG Socket Orange Yellow Grey M39029/ AWG Socket Orange Green Brown M39029/ AWG Socket Orange Green Red A-6 M39029/ AWG Socket Orange Green Orange M39029/ AWG Socket Green Red Violet M39029/ AWG Socket Orange Green Yellow M39029/ AWG Socket Orange Green Violet M39029/ AWG Socket Orange Green Grey A-8 M39029/ AWG Socket Orange Green White M39029/ AWG Pin Orange Blue Black M39029/ AWG Pin Orange Blue Orange M39029/ AWG Pin Orange Blue Yellow A-10 M39029/ AWG Pin Orange Blue Green M39029/ AWG Pin Green Red Grey M39029/ AWG Socket Orange Blue Grey A-12 M39029/ AWG Pin Orange Blue White A-13 M39029/ AWG Pin Yellow Green Black M39029/ AWG Pin Yellow Green Brown A-14 M39029/ AWG Pin Green Black Grey M39029/ AWG Socket Yellow Green Red M39029/ AWG Socket Yellow Green Orange A-16 M39029/ AWG Socket Green Black White M39029/ AWG Socket Blue Brown Yellow M39029/ AWG Socket Blue Brown Green M39029/ AWG Socket Blue Brown Blue M39029/ AWG Socket Blue Brown Violet M39029/ AWG Socket Blue Brown Grey M39029/ AWG Pin Blue Red Black M39029/ AWG Pin Blue Black Brown M39029/ AWG Pin Blue Red Red M39029/ AWG Pin Blue Red Orange M39029/ AWG Pin Blue Red Yellow A-18 A-20 F INDEX-1

146 Index Chapter B: High-Performance Shielded Contacts Part Number Index Military Part Number Glenair Part Number Contact Size Pin / Socket Contact Type BIN Color Striping Product Page M39029/ Socket Coaxial Red Brown Black M39029/ Socket Coaxial Yellow Black Red M39029/ Socket Coaxial Yellow Black Orange M39029/ Socket Coaxial Yellow Black Yellow M39029/ Socket Coaxial Yellow Black Green B-4 M39029/ Socket Coaxial Yellow Black Blue M39029/ Socket Coaxial Yellow Black Violet M39029/ Socket Coaxial Yellow Black Gray M39029/ Pin Coaxial Red Brown Brown M39029/ Pin Coaxial Yellow Black White M39029/ Pin Coaxial Yellow Brown Black M39029/ Pin Coaxial Yellow Brown Brown M39029/ Pin Coaxial Yellow Brown Red B-6 M39029/ Pin Coaxial Yellow Brown Orange M39029/ Pin Coaxial Yellow Brown Yellow M39029/ Pin Coaxial Yellow Brown Green M39029/ Socket Coaxial Orange Blue Blue B-14 M39029/ Pin Coaxial Orange Blue Violet B-15 M39029/ Socket Coaxial Yellow Brown Blue M39029/ Socket Coaxial Yellow Brown Violet F M39029/ Socket Coaxial Yellow Brown Gray M39029/ Socket Coaxial Yellow Brown White M39029/ Socket Coaxial Yellow Red Black M39029/ Socket Coaxial Yellow Red Brown M39029/ Socket Coaxial Yellow Red Red M39029/ Socket Coaxial Yellow Red Orange M39029/ Pin Coaxial Yellow Red Yellow M39029/ Pin Coaxial Yellow Red Green B-8 B-16 INDEX-2

147 Chapter B: High-Performance Shielded Contacts Part Number Index Index Military Part Number Glenair Part Number Contact Size Pin / Socket Contact Type BIN Color Striping Product Page M39029/ Pin Coaxial Yellow Red Blue M39029/ Pin Coaxial Yellow Red Violet B-16 M39029/ Socket Coaxial Yellow Red Gray M39029/ Socket Coaxial Yellow Red White M39029/ Socket Coaxial Yellow Orange Black B-18 M39029/ Socket Coaxial Yellow Orange Brown M39029/ Socket Coaxial Yellow Orange Red M39029/ Socket Coaxial Yellow Orange Orange M39029/ Socket Coaxial Yellow Orange Yellow B-20 M39029/ Socket Coaxial Yellow Orange Green M39029/ Pin Concentric Twinax Green Red White B-22 M39029/ Socket Concentric Twinax Green Orange Black B-23 M39029/ Pin Coaxial Green Green Gray B-10 M39029/ Socket Coaxial Green Green White B-12 M39029/ Pin Concentric Twinax Blue Red Green M39029/ Pin Concentric Twinax Blue Red Blue M39029/ Socket Concentric Twinax Blue Red Gray M39029/ Socket Concentric Twinax Blue Red White B-24 B Pin Quadrax Pin Quadrax N/A Pin Quadrax Pin Quadrax Pin Quadrax Socket Quadrax N/A B-26 F Socket Quadrax Socket Quadrax B Socket Quadrax Socket Quadrax INDEX-3

148 Index Chapter C: Fiber Optic Termini Part Number Index Glenair Part Number Part Description Contact Size Pin / Socket Connector Series Product Page MIL-DTL Fiber Optic Contacts M29504/5 Socket Terminus 16 Socket D38999 Series III C M29504/4 Pin Terminus 16 Pin D38999 Series III C Socket, Large Core Fiber 16 Socket D38999 Series III C Pin, Large Core Fiber 16 Pin D38999 Series III C Jewel Pin Terminus 16 Pin D38999 Series III C Jewel Socket Terminus 16 Socket D38999 Series III C Sealing Plug 16 Pin D38999 Series III C #20 Pin Terminus 20 Pin D38999 Series III C #20 Socket Terminus 20 Socket D38999 Series III C-14 MIL-PRF Fiber Optic Contacts M29504/14 Pin Terminus 16 Pin M28876 C M29504/15 Socket Terminus 16 Socket M28876 C M29504/3 Dummy Terminus 16 Dummy M28876 C-33 Series 80 Mighty Mouse Fiber Optic Contacts Mighty Mouse Pin Terminus 16 Pin Series 80 Mighty Mouse C Mighty Mouse Socket Terminus 16 Socket Series 80 Mighty Mouse C-19 Special Fiber Optic COTS Contacts Size 16 Front Release Front Release Socket with Pressure Sealing O-Ring(s) 16 Socket COTS C Front Release Pin 16 Pin COTS C M29504/3 Dummy Terminus 16 Dummy COTS C-33 ARINC Type Fiber Optic Contacts ARINC 801 Terminus 16 Genderless Pin ARINC 801 C M29504/6 Pin Terminus 16 Pin ARINC 404, 600 C-25 F M29504/7 Socket Terminus 16 Socket ARINC 404, 600 C-26 Glenair High Density (GHD) Fiber Optic Contacts GHD Terminus, Non-keyed 18 Genderless Pin GHD C GHD Terminus, Keyed 18 Genderless Pin GHD C Dummy Terminus 18 Dummy GHD C-32 Glenair GFOCA Fiber Optic Contacts GFOCA Terminus Genderless Pin GFOCA C Dummy Terminus Dummy GFOCA C-36 Next Generation Fiber Optic (NGCON) Contacts M29504/18 16 Genderless Pin M64266 C-37 INDEX-4

149 Chapter D: Special Purpose Contacts Part Number Index Index Glenair Part Number Part Description Contact Size Type Product Page 859-xxx Grommet Sealing Plugs (MS27488 Type) 0-23 Sealing Plug D Series 80 Mighty Mouse Pin Contact 23 Crimp Contact D Series 80 Mighty Mouse Socket Contact 23 Crimp Contact D Pneumatic Socket Contact for Series Pneumatic D Pneumatic Pin Contact for Series Pneumatic D PCB Pin Contact to fit D38999/20 and / PCB Pin D PCB Socket Contact to fit D38999/20 and / PCB Socket D High Power Socket Contact 8 Power Socket D High Power Pin Contact 8 Power pin D M39029/56 Type Socket Contact with Solder Cup Solder Cup D Pin Contact with Solder Cup Solder Cup D M39029/58 Type Pin Contact with Solder Cup Solder Cup D M39029/ Type Socket Contact 22 Crimp Contact D M39029/ Type Pin Contact 22 Crimp Contact D M39029/57 Type Socket Contact 22 Crimp Contact D M39029/58 Type High Power Pin with PC Tails 8 PCB Power D M39029/56 Type High Power Socket with PC Tails 8 PCB Power D-22 F Wire to Contact Crimp Adapter Crimp Adapter D M39029/87 Thermocouple Pin Contact 16, 20, 22 Thermocouple D M39029/88 Thermocouple Socket Contact; Series I, II, IV 16, 20, 22 Thermocouple D M39029/89 Thermocouple Socket Contact; Series II 16, 20, 22 Thermocouple D-28 INDEX-5

150 Index Chapter E: Tools and Accessories Part Number Index Glenair Part Number Military Part Number Part Description Product Page Miniature Adjustable Crimp Tools M22520/2-01 Standard miniature hand crimp tool N/A Special miniature hand crimp tool for use with 50ohm matched impedance contacts E-2 Positioners For Use With M22520/2 Miniature Adjustable Crimp Tool N/A Size #23 contacts for #22-#28 AWG wire N/A Small bore #23 for #26-#30 AWG wire M22520/2-35 M39029/76 and /78 coax inner contact N/A Matched impedance #12 coax inner contact M22520/2-34 M39029/27 and /28 coax inner contact N/A Matched impedance #12 coax inner contact. (Use with crimp tool) N/A #20HD contacts N/A M22520/2-10 #20 contact, series I, II, III and IV E-2 N/A M22520/2-09 #22D contact, series I, II, III and IV Pin N/A M22520/2-07 #22D contact, series I, III and IV Socket N/A M22520/2-06 #22D contact, series II Socket N/A M22520/2-35 #16 contact, series I, II, III and IV N/A M22520/2-34 #12 contact, series I, II, III and IV N/A M22520/2-37 Quadrax Inner Contact F Crimp Tool And Positioner For #12, #16 And #20 Power Contacts M22520/1-01 Crimp tool for use with size #20, #16 and #12 power pins M22520/1-04 Positioner for use with size #20, #12 and #16 Power contacts E N/A Positioner for use with adapters Crimp Tool And Positioner For #16 Coaxial Outer Contact M22520/4-01 Crimp tool for use with size #16 coaxial contacts M22520/4-02 Positioner for use with size #16 coaxial contacts E-3 INDEX-6

151 Chapter E: Tools and Accessories Part Number Index Index Glenair Part Number Military Part Number Part Description Product Page Crimp Tool And Positioner For #12 Coaxial Outer Co Ntact M22520/31-01 Crimp tool for use with size #12 coaxial contacts M22520/31-02 Positioner for use with size #12 coaxial contacts E-3 Parallel Action Crimp Tool And Hex Die Set For 50 Ohm Matched Impedance #12 Contacts M22520/5-01 Parallel action tool for use with hex crimp dies M22520/5-03 Die set for terminating coaxial shield to outer contact E N/A #23 Insertion/Extraction N/A #23 Insertion Only Contact Insertion and Extraction Tools N/A #20HD Insertion/Extraction M81969/14-03 #16 Insertion/Extraction E M81969/14-04 #12 Insertion/extraction M81969/14-10 #20 Insertion/extraction Contact Retention Tester For #23 Contacts N/A Tester Handle N/A Pin Tip N/A Socket Tip E N/A Complete Kit Fiber Optic Assembly Tools N/A Fiber optic terminus crimping tool E-5 F N/A Straight insertion tool for fiber optic termini E N/A Right angle 90 insertion tool for fiber optic termini E N/A Extraction tool for fiber optic termini E N/A Alignment sleeve insertion/extraction tool for fiber optic termini E-9 INDEX-7

152 Why CHOOSE Glenair? Outstanding Customer Service! Plenty of Raw Materials! In-House Assembly! Abundant Machining Capacity! Huge Same-Day Inventory!

153 A World of Interconnect Solutions Glenair, Inc Air Way Glendale, California Telephone: Fax: Glenair Power Products Group 860 N. Main Street Extension Wallingford, CT Telephone: Facsimile: Glenair UK Ltd 40 Lower Oakham Way Oakham Business Park P.O. Box 37, Mansfield Notts, NG18 5BY England Telephone: Facsimile: Glenair Microway Systems 7000 North Lawndale Avenue Lincolnwood, IL Telephone: Facsimile: Glenair Nordic AB Gustav III : S Boulevard 46 S Solna Sweden Telephone: Facsimile: sales@glenair.se Glenair Electric GmbH Siemensstrasse 9 D Steinbach Germany Telephone: Facsimile: germany@glenair.com Glenair Iberica C/ La Vega, Velada Spain Telephone: Facsimile: sales@glenair.es Glenair Italia S.R.L. Via Santi, Paderno Dugnano Milano, Italy Telephone: Facsimile: sales-italia@glenair.it Glenair France SARL 7, Avenue Parmentier Immeuble Central Parc # Toulouse France Telephone: Facsimile: sales@glenair.fr 2011 Glenair, Inc.

154 Held Hostage to Long Lead Times? Need a Contact Now? M39029 Contacts In Stock! 1211 Air Way Glendale, California Telephone: Facsimile: sales@glenair.com U n i t e d S t a t e s U n i t e d K i n g d o m G e r m a n y N o r d i c F r a n c e I t a l y S p a i n J a p a n