ASSEMIC : A European Project for Advanced Microhandling and - assembly
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1 ASSEMIC : A European Project for Advanced Microhandling and - assembly Dr. Ana Almansa ASSEMIC Scientific Manager ARC Seibersdorf research GmbH
2 Agenda Introduction: The project ASSEMIC Micropositioning Microhandling Microassembly Automation and industrial assembly Conclusions
3 Introduction: The project ASSEMIC (I) Project title: Advanced Methods and Tools for Handling and Assembly in Microtechnology Project duration: From Jan.2004 till Dec Type of project: Marie Curie Research and Training Network Special focus on training and mobility
4 Introduction: The project ASSEMIC (II) Scuola Superiore Sant'Anna di Studi Universitari e Perfezionamento
5 WP I: Micropositioning- Summary Task I.1-Positioning systems How to move in the microdimension: components and devices Task I.2- Integration of position feedback in positioning devices How to measure movement in the microdimension (to enable closed loop control) Task I.3- Microrobotics Technologies for miniaturized autonomous moving platforms instead of large sized micropositioning systems
6 WP I: Micropositioning- Some Highlights Integration and demonstration of Uninova s amorphous Silicion Position Sensor in Micropositioning Systems Material, wear and friction in micropositioning (FORTH) Concept for polymer cantilever arrays in micropositioning platforms with vertical interconnects (RAL, Profactor) Modular microrobotics simulator and virtual environment for mobile robots (IMT)
7 WP II: Microhandling- Summary Task II.1- Advanced tools for microhandling Tools and devices for gripping (microgrippers) Task II.2- Microhandling strategies Strategies and processes for micromanipulating (antiadhesive coating, position and force sensing, visual feedback ) Task II.3- Microhandling control How to integrate and control developed tools (grippers) and the processes (strategies): Micromanipulation platforms. Task II.4- Biological and medical applications Handling, dispensing and manipulating for biological and medical applications
8 WP II: Microhandling- Some highlights (I) Microhandling strategies: Uni- Ol s (force sensing on glass pipette); SSSA (polymer ink marking on stainless steel gripper tips); FORTH/WUT (antistiction materials studies) Various grippers: ISAS gripper (magnetic), SSSA gripper (SMA polymer), Nascatec (electrostatic), ARCsr (PIM technology) 1 robots manipulator; 2 sensor; 3 straingages; 4 connection system; 5 glass pipette
9 WP II: Microhandling- Some highlights (II) Setup for biological applications: Concept, positioning and dispensing, modeling (RAL, IMT, Nascatec, Progenika) Automated assembly station with image processing (ARC-sr) Surface acoustic microagitation device (IMT) Adaption of a microgripper for manipulation and measurement of microvessels (SSSA, Nascatec)
10 WP III: Microassembly- Summary Task III.1- Advanced tools for microssembly Tools needed for assembly, joining and bonding Task III.2- Microassembly strategies Strategies and applications for mounting microcomponents
11 WP III: Microassembly- Some highlights Micro-joining by hot gas stream (ISAS) Assembly of 8x8 cross connector (FSRM, Uni Neuchatel) Pick- and join tools (ILT)
12 WP IV: Automation / industrial assembly- Summary Task IV.1- Automated and AI-based assembly for industrial applications How can we translate micro assembly from the lab scale to large scale production with demanding industrial requirements? Task IV.2- Test and characterization What happens after assembly in industrial production? Methods and tools for test, characterization and quality control of assembled devices
13 WP IV: Automation / industrial assembly- Some Highlights Surface Characteristics and Tribology study of Metal Oxide Thin Films (FORTH, WUT) Micrographs of keyhole welds produced at 10m/min welding speed varying the laser power between 580W and 740W (ILT) Bilayer Sensor 1 Sensor 2 F 1 Shaft F 2 Bilayer Holder, displaced for loading Thread Motor Fixed Holder Machine vision applied to image calibration, object identification and handling procedures (Robotiker, Nascatec, ISAS) x Signal coil Signal coil Test device for mini- and micro motors based on the cable brake method (ISAS)
14 Conclusions ASSEMIC is a multidisciplinary project covering all areas of microhandling and assembly A number of tools and devices, as well as strategies, for microhandling and assembly have been developed by ASSEMIC partners Explored applications range from assembly of microsystems to biological and medical applications. Special requirements need to be taken into consideration for industrial applications, such as automation with high reliability and quality considerations
15 Thanks for your attention
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