b. Research Economic lot scheduling problem Group technology Cellular manufacturing EDUCATIONAL DETAILS Month and Name of Board/ Year of
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1 Name: Dr. Vinay Amrut Shirodkar Designation: Professor Office phone: Qualification: B.E (Mechanical Engineering), M.E (Industrial Engineering), PhD (Mechanical Engineering, NIT Calicut) Teaching experience:10 years Industry experience: 10 years Affiliations: Member of Indian Institution of Industrial Engineering Area of Interest: a. Teaching Operations research Operations Management Industrial Engineering Automobile Engineering Engineering Graphics b. Research Economic lot scheduling problem Group technology Cellular manufacturing EDUCATIONAL DETAILS Month and Name of Board/ Year of School/College Exam. University passing S S C March 1986 Holy Spirit Institute, Margao Goa Goa Board H S S C March 1988 S. P. Chowgule College, Margao Goa Goa Board B. E June 1992 College of Engineering, Goa Goa University M. E February 1996 College of Engineering, Goa Goa University PhD January 2012 National Institute of Technology, Calicut. NIT, Calicut.
2 TRAINING PROGRAMMES Date Company / Institute Topic January, 10 12, 2008 March, 12 16, 2007 January, 13 18, 2005 July, 5 9, 2004 October, 2001 January 2002 May, 22 26, 2000 May June, 1997 Padre Conceicao College of Engineering, Verna Goa. National Institute of Technology, Calicut NITTR Extension Centre Goa IIT, Bombay Nathan and Nathan Consultants Pvt. Ltd., Bangalore Inspectorate of Factories and Boiler, Panjim Goa Essex Group Incorporation, Fort Wayne, Indiana, USA. Finite Element Method and Applications Modelling and Analysis of World-Class Manufacturing Systems Multi Point Fuel Injection and Repairs and Maintenance of Vehicles Recent Developments in Operations Research and its Applications Internal Auditing of Quality System ISO Industrial safety and First Aid -Manufacture of Continuous Cast Copper Rod -Quality Testing Of Copper
3 INDUSTRIAL / TEACHING EXPERIENCE Company / Institute and Working Tenure Padre Conceicao College of Engineering (PCCE), Verna Goa Period: June 2003 November 2014 Designation and Work Experience Associate Professor: Teaching (Subjects: Operations Research, Reliability Based Design, Operations and Project Management, Industrial Engineering, Engineering Graphics, Manufacturing Technology II, Automobile Engineering, AutoCAD. Laboratory Development and Purchases Administrative Work, Preparing Department Budget and Vendor Development NBA Activities and Documentation Organising Technical Events, Conference and Workshops Important Assignments: HOD of Department of Mechanical Engineering Acting Principal of Padre Conceicao Community College Project Incharge for Agnel Institute of Technology and Design, Assagao. Institute of Shipbuilding Technology, Vasco Goa. Period: October 2002 to June 2003 Lecturer: Teaching (Subjects: Operations Research, Engineering Graphics, Safety Engineering) Finolex Wire Products Limited, Usgao, Ponda Goa. [Product: Continuous Cast Copper Rod] Period: April 1997 to November 2002 Project Engineer: Erecting and Commissioning of Continuous Cast Copper Rod Plant involving the Furnaces, Refractory Layout, Caster, Hot Rolling, Mill Stands, Quenching Systems and Coiling. Layouts of Pipelines and Conduits, Compressed Air Line, Hydraulic Tubings etc. Setting up of Quality Testing Laboratory Interacting with Suppliers and Contractors, Price Negotiation, Material Procurement and Coordinating with departments for timely completion of the Project. Superintendent: Hands on Handling of Production of Continuous Cast Copper Rod involving Copper Melting, Casting, Hot Rolling, Quenching and Rod Coiling. Bottleneck and Downtime Analysis
4 Scrap Reduction Performance/Cost Analysis Micro Interconnexion Limited, Corlim, Goa [Product: Printed Circuit Boards] Period: June 1994 to March 1997 Engineer Development Implementation of Work, Method and Time Study Miscellaneous Development Activities IFB Industries Limited, Verna Goa. [Product: Fully Automatic Washing Machine] Period: July 1992 to March 1994 Engineer: Commissioning of the assembly line for the production of Fully Automatic Washing Machine Manpower Planning INDUSTRIAL PROJECTS AT FINOLEX WIRE PRODUCTS LIMITED [Manufacture of continuous cast copper rod] 1. Increased Casting Speed Increased the casting speed from 9 mt/hr to 12 mt/hr by suitably modifying the cooling system of the casting mould and also streamlining the caster running parameters. This has resulted in increase of daily copper rod production from 180 mt. to 240 mt. 2. Reduced Scrap Generation Reduced the scrap generation from existing 15 % to 5.5 % through downtime analysis, modifying water jacket layout, stabilizing the combustion system and increasing the casting speed. 3. Reduced Alcohol Consumption Reduced alcohol consumption from 12 ltrs/ton to 6 ltrs/ton by suitably modifying the quenching system and changing the alcohol spray pattern. This has resulted in saving of liters of alcohol per month. 4. Reduced Wire Breaks Studies showed that the majority of wire breaks were due to inclusions in the molten copper. These inclusions were getting carried in the copper bar through a vortex pool formed at the siphoning region. Following action was taken:
5 Modified Tundish design to facilitate better slag arresting Controlled the cast bar temperature within 50 degrees centigrade to reduce macroporosity Aligned Mill Roll centre line Siphon design modified to have the siphon digging at greater depth in the Tundish copper thereby preventing the floating slab getting carried through the siphon. This has resulted in the reduction of wire breaks from the reported figure of 1.5 breaks per ton to 0.2 breaks per ton. 5. ISO 9001:2000 Documented, implemented and audited the quality control system procedure for ISO 9001:2000. Company was certified for ISO 9001:2000 in April 2002 by Det Norske Veritas. 6. Miscellaneous Drop flap mechanism introduced for the guide plated in the mill rolls to eliminate any surface defects on the rod Number of start ups per mt. has been reduced fron to Data logger system introduced for better control of the parameters Modified Descaling System for effective removal of surface oxides on the copper rod. IMPORTANT ASSIGNMENTS AND CONTRIBUTION IN EXTENSION AREAS AT PCCE Teaching, Syllabus Preparation, Paper Setting and Assessment. HOD of the Department of Mechanical Engineering from July 2009 to September Incharge of Air Conditioning Systems Responsible for procurement and installation of air conditioners, their running and maintenance. Relocated AMTREX air conditioners on the terrace, installed new air conditioners in computer laboratories and server cabins. Preparation of department annual budget and execution of purchases for laboratory development. Developed Material Science laboratory. Some other important purchases include PLC controlled Pneumatic Trainers, Refrigeration Test
6 Rig, Air Conditioning Test Rig, Metrology equipments, Computers, LCD Projectors etc. Procured software like AutoCAD, ANSYS and SPSS. Developed software for Student s Attendance, Internal Test Marks and Faculty Feedback Analysis Procured Sign boards, Name Plates, Faculty Display Board, Display Charts, Copier, Benches and general purpose college equipments. Significantly contributed towards organizing a National Conference on Emerging Trends in Mechanical Engineering, in the year Training and Placement Officer in the year Centre representative for G-CET Exam in the years 2006 and Member of Kaizan Committee in the years 2004 to Member of the Library Committee in the years 2007 to Member of core group overseeing the preparations for Accreditation by NBA. Significantly contributed towards getting NBA accreditation in the year Co-coordinator for organizing the workshop on Finite Element Method and Applications by Prof. J. N. Reddy from Texas A&M University in January Member of Examination Committee in the years 2008 and Chairman of Canteen Committee from April 2007 to March Acting Principal of Padre Conceicao Community College (PCCC) in the years 2010 and PCCC conducts community-based short term courses affiliated to Indira Gandhi National Open University (IGNOU), up to Associate Degree level for a maximum duration of 2 years. Member of the Local Committee, the highest decision making body at Agnel Technical Education Complex Member of Anti-Ragging Committee Chief Conductor and Senior Supervisor for Goa University Examinations. In Charge of establishing a new Engineering College Agnel Institute of Technology and Design (AITD) project at Assagao. Some major contribution is as follows: o Planning of Instructional, Administrative and Amenities area requirements as per AICTE guidelines and implementing phase wise construction activities.
7 o Complete and exorbitant documentation for AICTE approval. Coordinating with the Architect, RCC Consultant, Electrical Consultant, Advocate and Contractors for various project-based activities ranging from shop floor layout to getting important government approvals and certificates. o Planned and executed purchases worth 1.57 crores to setup Classrooms, Laboratories, Computer Centre, Seminar Hall, Library and Workshop. o Initiated Goa University affiliation process. o Handled AICTE s online application procedures. o Represented the college for Document Scrutiny at AICTE office in Mumbai o Organized AICTE Expert Committee Visit at AITD and successfully defended our case. o Successfully defended the deficiency compliance before AICTE s Standing Appeal Committee headed by retired High Court Judge at New Delhi. SOME OTHER ASSIGNMENTS Visiting faculty for MCA course at Goa University in the subject Operations Research. Gave a talk on Productivity Improvement for the employees of Chowgule Industries, Borim, Goa. Gave a talk on Value Engineering for M.Tech students at National Institute of Technology, Calicut, Kerala. RESEARCH PUBLICATIONS International Journals Shirodkar, V. A., Pillai, V. M. and Sridharan, R., On the feasibility of sequencedependent economic lot scheduling problem, International Journal of Production Research, Vol. 49, No. 10, pp , Shirodkar, V. A., Sridharan, R., and Pillai, V. M., Effective allocation of idle time in the group technology economic lot scheduling problem, International Journal of Production Research, Vol. 49, No. 24, pp , 2011.
8 International Conferences Shirodkar, V. A., Sridharan, R., and Pillai, V. M., A heuristic generating feasible schedules for group technology economic lot scheduling problem, International Conference on Operational Research for Urban and Rural Development, ORSI, Thiagarajar College of Engineering, Madurai, December 15 17, Shirodkar, V. A., Sridharan, R., and Pillai, V. M., An iterative procedure for group technology economic lot scheduling problem, Eighth AIMS International Conference on Management, Indian Institute of Management, Ahmedabad, January 1 4, Shirodkar, V. A., Sridharan, R., and Pillai, V. M., Obtaining integer lot sizes in the economic lot scheduling problem, International Conference on Operations and Management Sciences, Institute of Management Technology, Nagpur, January 28 29, (This paper was adjudged the Best Research Paper). Shirodkar, V. A., Sridharan, R., and Pillai, V. M., Group technology economic lot scheduling problem: formulation and feasibility, International Conference on Mathematical Modelling and Applications to Industrial Problems, National Institute of Technology, Calicut, March 28 31, 2011.
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