113 RI:IFTSMI:IN / Operator's Manual. Model No CAUTION:

Transcription

1 Operator's Manual 3 RI:IFTSMI:IN / THICKNESS Model No PLANER CAUTION: Read and follow all Safety Rules and Operatng Instructons before Frst Use of ths Product. Sears, Roebuck and Co., Hoffman Estates, IL 6079 U.S.A Draft (0/05/00)

2 Warranty... Safety Rules Unpackng... 3 Assembly Installaton Operaton Mantenance Troubleshootng Parts Illustraton and Lst FULL ONE YEAR WARRANTY tf ths product fals due to a defect n materal or workmanshp wthn one year from the date of purchase, Sears wll at ts opton repar or replace t free of charge. Contact your nearest Sears Servce Center to arrange for product repar, or return ths product to place of purchase for replacement. If ths product s used for commercal or rental purposes, ths warranty wll apply for 90 days from the date of purchase. Ths warranty gves you specfc legal rghts and you may also have other rghts whch vary from state to state. Sears, Roebuck and Co., Dept. 87WA, Hoffman Estates, IL 6079 WARNING: For your own safety, read all of the rules and precautons before operatng tool. CAUTION: Always follow proper operatng procedures as defned n ths manual even f you are famlar wth use of ths or smlar tools. Remember that beng careless for even a fracton of a second can result n severe personal njury. BE PREPARED FOR JOB Wear proper apparel. Do not wear loose clothng, gloves, necktes, rngs, bracelets or other jewelry whch may get caught n movng parts of machne. Wear protectve har coverng to contan long har. Wear safety shoes wth non-slp soles. Wear safety glasses complyng wth Unted States ANSI Z87.. Everyday glasses have only mpact resstant lenses. They are NOT safety glasses. Wear face mask or dust mask f operaton s dusty. Be alert and thnk clearly. Never operate power tools when tred, ntoxcated or when takng medcatons that cause drowsness. PREPARE WORK AREA FOR JOB Keep work area clean. Cluttered work areas nvte accdents. Do not use power tools n dangerous envronments. Do not use power tools n damp or wet locatons. Do not expose power tools o ran. Work area should be properly lghted. Proper electrcal receptacle should be avalable for tool. Three prong plug should be plugged drectly nto properly grounded, three-prong receptacle. Extenson cords should have a groundng prong and the three wres of the extenson cord should be of the correct gauge. Keep vstors at a safe dstance from work area. Keep chldren out of workplace. Make workshop chldproof. Use padlocks, master swtches or remove swtch keys to prevent any unntentona_ use of power tools. TOOL SHOULD BE MAINTAINED Always unplug tool pror to nspecton. Consult manual for specfc mantanng and adjustng procedures. Keep toot lubrcated and clean for safest operaton. Remove adjustng tools. Form habt of checkng to see that adjustng tools are removed before swtchng machne on. Keep all parts n workng order. Check to determne that the guard or other parts wll operate properly and perform ther ntended functon. Check for damaged parts. Check for algnment of movng parts, bndng, breakage, mountng and any other condton that may affect a tool's operaton. A guard or other part that s damaged should be properly repared or replaced. Do not perform makeshft repars. (Use parts lst provded to order replacement parts.) KNOW HOW TO USE TOOL Use rght tool for job. Do not force tool or attachment to do a job for whch t was not desgned. Dsconnect tool when changng blades. Avod accdental start-up. Make sure that the swtch s n the "off" poston before pluggng n. Do not force tool. It wll work most effcently at the rate for whch t was desgned. Keep hands away from movng parts and cuttng surfaces. Never leave tool runnng unattended. Turn the power off and do not leave tool untl t comes to a complete stop. Do not overreach. Keep proper footng and balance. Never stand on tool. Serous njury could occur f tool s tpped or f blade s unntentonally contacted. Know your tool. Learn the tool's operaton, applcaton and specfc lmtatons.

3 Use recommended accessores (refer to page??). Use Of mproper accessores may cause rsk of njury to persons. Handle workpece correctly. Protect hands from possble njury. Turn machne off f t jams. Blade jams when t dgs too deeply nto workpece. (Motor force keeps t stuck n the work.) Always keep drve, cutterhead and blade guards n place and n proper operatng condton. Feed work nto blade or cutter aganst drecton of rotaton. CAUTION: Thnk safety! Safety s a combnaton of operator common sense and alertness at all tmes when tool s beng used. WARNING: Do not attempt to operate tool untl t s completely assembled accordng to the nstructons. WARNING: Do not attempt assembly f parts are mssng. Use ths manual to order replacement parts. INSTALL HANDLE Refer to Fgures, and 3. Handle wth knob (A) can be nstalled ether to top-rght or top-left sde of the planer. Remove plug on elevaton screw (B) from the sde where handle wll be nstalled. Refer to Fgure below. Check for shppng damage, f damage has occurred, a clam must be fled wth carrer. Check for completeness. Immedately report mssng parts to dealer. The planer comes assembled as one unt. Addtonal parts whch need to be fastened to planer should be located and accounted for before assemblng. A. Planer B. Handle wth Knob C. 6mm Flat Washer D x 5mm Socket Head Bolt E. Ponter F. Magnet () G. T-wrench Fgure - Install Handle Insert handle wth knob (A) onto elevaton screw top (B). Fgure 3 - Secure Handle Poston the ponter (E) and washer (D) on the handle. Secure handle usng bolt (C) usng the wrench provded. Fgure I - Unpackng 3

4 UNWRAP LINE CORD Refer to Fgure 4. The lne cord (A) s securely wrapped around cord wraps (B), on the rear of the planer. Base of planer has four mountng holes (A). Holes form a rectangle " x 0". Use a square to mark )oston on work surface, r : t Aa...-\, Fgure 6 - Mount Planer Fgure 4- Unwrap Lne Cord If pra-drlled holes do not exst on work surface, drll four holes to form a x 0" rectangle. Securely mount planer to work surface by boltng (not suppled) t through the holes. Gently pull lne cord to release cord clamp and unwrap lne cord INSTALL MAGNETS AND WRENCH Refer to Fgure 5. Magnets (A) and wrench (B) are nstalled on tool tray (C) on the rear of the planer. Fgure 5 - Install Magnets and Wrench Press T-Wrench on the slot on tool tray. Press magnets nto holes on tool tray. MOUNT PLANER TO WORK SURFACE Refer to Fgure 6. Planer s desgned to be portable so t can be moved to job ste, but should be mounted to stable, level bench or table. See Recommended Accessores, page 7. POWER SOURCE WARNING: Do not connect planer to the power source untl all assembly steps have been completed. The motor s desgned for operaton on the voltage and frequency specfed. Normal loads wll be handled safely on voltages not more than 0% above or below specfed voltage. Runnng the unt on voltages whch are not wthn range may cause overheatng and motor burnout. Heavy loads requre that voltage at motor termnals be no less than the voltage specfed on nameplate. Power supply to the motor s controlled by a swtch wth key. Removng the key from swtch wll lock the unt and prevent unauthorzed use. GROUNDING INSTRUCTIONS WARNING: Improper connecton of equpment groundng conductor can result n the rsk of electrcal shock. Equpment should be grounded whle n use to protect operator from electrcal shock. Check wth a qualfed electrcan f you do not understand groundng nstructons or f you are n doubt as to whether the tool s properly grounded. Ths tool s equpped wth an approved cord rated at 50V and a 3-prong groundng type plug (see Fgure 7) for your protecton aganst shock hazards. Groundng plug should be plugged drectly nto properly nstalled and grounded 3-prong groundngtype receptacle, as shown (see Fgure 7). Properly Grounded Outlet\ F-_ Fgure 7-3-Prong Groundng Prong 3-Prong Plug Receptacle "_ =.L_ II 4

5 Do not remove or alter groundng prong n any manner. In the event of a malfunctonor breakdown, groundng provdesa path of least resstance for electrcalshock. WARNING: Do nat permt fngers to touch the termnals of plug when nstallng or removng from outlet. Plug must be plugged nto matchng outlet that s properly nstalled and grounded n accordance wth all local codes and ordnances. Do not modfy plug provded. If t wll not ft n outlet, have proper outlet nstalled by a qualfed electrcan. Inspect tool cords perodcally, and f damaged, have repared by an authorzed servce faclty. Green (or green and yellow) conductor n cord s the groundng wre. If repar or replacement of the electrc cord or plug s necessary, do not connect the green (or green and yellow) wre to a lve termnal. A -prong wall receptacle must be replaced wth a properly grounded 3-prong receptacle nstalled n accordance wth Natonal Electrc Code and local codes and ordnances. WARNING: Any receptacle replacement should be performed by a qualfed electrcan. A temporary 3-prong to -prong groundng adapter (see Fgure 8) s avalable for connectng plugs to a two pole outlet f t s properly grounded. GroundngLug _ Adapter _Ma(_erSnerdThs IIToAKnown 3Proo0 o,ou n0 _.-Prong Receptacle Fgure 8 - -Prong Receptacle wth Adapter Do not use a 3-prong to -prong groundng adapter unless permtted by local and natonal codes and ordnances. (A 3-prong to -prong groundng adapter s not permtted n Canada.) Where a 3-prong to -prong groundng adapter s permtted, the rgd green tab or termnal on the sde of the adapter must be securely connected to a permanent electrcal ground such as a properly grounded water ppe, a properly grounded outlet box or a properly grounded wre system. Many cover plate screws, water ppes and outlet boxes are not properly grounded. To ensu'e proper ground, groundng means must be tested by a qualfed electrcan. accept the tool plug. If the extenson cord s worn, cut or damaged n any way, replace t mmedately. MOTOR Planer s suppledwtha '/," HP motor nstalled. The 0 Volt AC unversal motor has the followng specfcatons: Horsepower (Maxmum Developed)... '/," Voltage... 0 Amperes Hertz Phase... Sngle RPM ELECTRICAL WARNING: To Motor CONNECTIONS Make sure unt s turned off and dsconnected from power source before nspectng any wrng. The motor s nstalled and wrng connected as llustrated n the wrng schematc (see Fgure 9). Swtch " _... TOPower Fgure 9 -Wrng Crcut Breaker Schematc The motor s assembled wth an approved three conductor cord to be used on 0 volts as ndcated. The power supply to the motor's controlled by a double pole lockng swtch. The power lnes are nserted drectly onto the swtch. The green ground lne must reman securely fastened to the frame to properly protect aganst electrcal shock. A manual reset overload protector s nstalled n lne wth the power supply to the motor. If the planer s overloaded, the protector wll break the crcut. OPERATING ON/OFF SWITCH CONTROLS The ON/OFF swtch (A) s located on the front of the planer motor. To turn the planer ON, move the swtch to the up poston. To turn the planer OFF, move the swtch to the down poston.! EXTENSION CORDS The use of any extenson cord wll cause some drop n voltage and loss of power, Wres of the extenson cord must be of suffcent sze to carry the current and mantan adequate voltage. The mnmum extenson cord wre sze s A.W.G. 4. Do not use extenson cords over 5 feet long. Use only 3-wre extenson cords havng 3-prong groundng type plugs and 3-pole receptacles whch : A Fgure 0 - ON/OFF Swtch ',_--I_)_/ 5

6 SWITCH LOCK Refer to Fgure. +--, -,(... B The planer can be locked from unauthorzed use by lockng the swtch. To lock the swtch: Turn the swtch to OFF poston and dsconnect planer from power source. Pull the key (A) out. The swtch can not De turned ON wth the key (A) removed. NOTE: Should the key (A) be removed from the swtch at the ON poston+the swtch can be turned OFF but cannot be turned ON. A. A _ '_D..+/= +c f _/ : :- Fgure - Rase/Lower Rollercase DEPTH-OF-CUT GAUGE Fgure - Swtch -J" Lock and Crcut Reset B Refer to Fgure. A sprng loaded depth-of-cut gauge (D) s attached on to front of rellercase. The ponter on depth-of-cut gauge accurately dsplays the rollercase heght set-up when workpece s postoned below the gauge. Crankng the handle moves the rollercase down and the ponter shows ncreased depth-of-cut up to W' To replace key, slde key nto the slot on swtch untl t snaps. CIRCUIT BREAKER Refer to Fgure. The planer s equpped wth a motor protecton devcecrcut breaker. The breaker wll automatcally shut the planer off when excessve current s consumed. If the breaker s trpped, turn the planer "off" and reset the crcut by pressng the button (B). CAUTION: Be sure to turn the planer "off" pror to resettng the crcut breaker to avod unntentonal startup of the planer. Recommended Maxmum Depth-Of.Cut: Hard/Softwood upto 6" wde:... 3/3,, Hard/Softwood 6-3" wde:...,/,,,, CAUTION: A _/_" depth-of -cut on hard, softwood 6-3" wde can be made. However, contnuous operaton at ths set-up can cause premature motor falure. WORKPIECE THICKNESS GAUGE Refer to Fgure 3. A fve poston workpece thckness gauge (A) s mounted on rollercase. Ths gauge allows to preset the desred fnshed workpece thckness that the planer wll produce. Fve settng are provded: %', /"," and /," RAISING AND LOWERING ROLLERCASE Refer to Fgure. The rollercase (A) contans the motor, cutterhead and chp deflector. The depth-of-cut s controlled by rasng or lowerng the roltercase. Rotate handle wth knob (B) to rase or lower rellercase. NOTE: One complete rotaton of handle wll rase or lower rollercase by approxmately '/,_" A rotatonal drecton label wth depth ndcator s provded on ether sdes of the planer top. The Englsh/Metrc scale (C) wth ponter allows easy adjustment of roller case heght. Fgure 3 - Workplece Thckness Gauge 6

7 Example: Plane a " thck workpece up to V,". Rase or lower rollercase untl t s just above the workpece. Poston the workpece on the planer table below the rollercase. Depress gauge (A) and rotate untl the '/," s postoned on the front and facng you. Release gauge. The planer s now set to stop the rollercase when the workpece thckness reaches /," NOTE: To reset for a dfferent depth stop, gently rase the rollemase by about rotatons Depress and turn gauge (A) to desred set-up. CUTTERHEAD Refer to Fgure 4. LOCK The planer cutterhead can be locked from any movement durng planng n order to guarantee unform thckness. To lock cutterhead, pull down on lever (A). Fgure 4 - Cutterhead A Lock To release cutterhead, gently push up lever (A) NOTE: The rouercase can be rased or lowered when the cutterhead s locked by exertng excessve pressure on handle. However, crankng the handle when the cutterhead s locked wll wear down the lockng mechansm prematurely. DESCRIPTION Craftsman 3" planer fnshes rough-cut lumber to sze and planes soft and hardwoods up to 6" thck and 3" wde. Wood feeds nto two-blade cutterhead by rubber nfeed/outfeed rollers. Sturdy base constructon and four-post desgn permts smooth feedng and vrtually snpeless planng. Planer comes wth enclosed, unversal ball bearng, _/HP (max. developed) motor wth overload protecton. Motor has ON/OFF swtch wth removable key to prevent accdental start-up. Unt features cutterhead lock for unform thckness, depth-of-cut gauge for convenent set-up, workpece thckness gauge wth 5 settngs for consstent set-up, easy hands-free replacement of blades for safety and mnmzed downtme, top mounted rollers for workpecs return, bult-n carryng handles, cord wraps for portablty and foldng nfeed/outfeed rollers for smooth operaton. Planer takes cuts up to s/=,,per pass at 6 feet per mnute. Inch heght scale has graduatons n ¼," ncrements, and metrc heght scale has graduatons n ram ncrements. OPERATION SAFETY RULES WARNING: For your own safety, read all of the nstructons and precautons before operatng tool. WARNING: Operaton of any power tool can result n foregn objects beng thrown nto eyes whch can result n severe eye damage. Always wear safety goggles complyng wth Unted States ANSI Z87. (shown on package) before commencng power tool operaton. CAUTION: Always observe the followng safety precautons: Know general power tool safety. Make sure all precautons are understood (see pages, 3 and 7). Whenever adjustng or replacng any parts on planer, turn swtch off and remove plug from power source. Make sure all guards are properly attached and securely fastened. Make sure all movng parts are free from nterference. Always wear eye protecton or face sheld. Make sure blades are algned and properly attached to cutterhead. Do not plug n planer unless swtch s n "off" poston. After turnng swtch on, allow planer to come to full speed before operatng. Keep hands clear of all movng parts. Do not force cut. Slowng or stallng wll overheat motor. Allow automatc feed to functon properly. Use qualty lumber. Blades last longer and cuts are smoother wth good qualty wood. Do not plane materal shorter than 5", narrower than 3/_,,wder than 3" or thnner than ½". Never make planng cut deeper than 3/_,, Mantan the proper relatonshps of nfeed and outfeed table surfaces and cutterhead blade path. Do not back the work toward the nfeed table. Take precautons aganst kckback. Do not permt anyone to stand or cross n lne of cutterhead's rotaton. Kckback or thrown debrs wll travel n ths drecton. power whenever plan- Turn swtch off and dsconnect er s not n use, Replace knves as they become damaged or dull. Keep planer mantaned. Follow mantenance nstructons (see pages 9 -). 7

8 DEPTH OF CUT Thckness, planng refers to the szng of lumber to a desred thckness whle creatng a level surface parallel to the opposte sde of the board. Board thckness whch the planer wll produce s ndcated by the scale (A), and depth-of-cut-gauge (B). Preset the planer to the desred thckness of fnshed workplace usng gauge (E). See =Workpece Thckness Gauge", page 6. Fgure 5- Depth-Of-Cut Depth-of-cut s adjusted by rasng or lowerng the rollemase (C) usng handle (D). Qualty of thckness planng depends on the operator's judgement about the depth of cut. Depth of cut depends on the wdth, hardness, dampness, gran dre_on and gran structure of the wood. Maxmum thckness of wood whch can be removed n one pass s 3/_,,for planng operatons on workpece up to 6" wde. Workplace must be postoned away from the center tab on the rollercase to cut _=". Maxmum thckness of wood whch can be removed n one pass s /6"for planng operatons on workpece from 6" up to 3" wde. For optmum planng performance, the depth of cut should be less than ¼6". Board should be planed wth shallow cuts untl the work has a level sde. Once a level surface has been created, flp the lumber and create parallel sdes. Plane alternate sdes untl the desred thckness s obtaned. When half of total depth of cut s taken from each sde, the board wll have a unform mosture content and addtonal dryng wll not cause t to warp. Depth of cut should be shallower when work s wder. When planng hardwood, take lght cuts or plane the wood n thn wdths. Make a test cut wth a test pece and verfy the thckness produced. Check accuracy of test cut pror to workng on fnshed product. AVOID DAMAGE TO BLADES Thckness planer s a precson woodworkng machne and should be used on qualty lumber only. Do not plane drty boards; drt and small stones are abrasve and wll wear out blade. Remove nals and staples. Use planer to cut wood only. Avod knots. Heavly cross-graned wood makes knots hard. Knots can come loose and jam blade. CAUTION: Any artcle that encounters planer blades may be forcbly ejected from planer creatng rsk of njury. PREPARE WORK Thckness planer works best when lumber has at least one flat surface. Use surface planer or jonter to create a flat surface. Twsted or severely warped boards can jam planer. Rp lumber n half to reduce magntude of warp. Work should be fed nto planer n same drecton as the gran of the wood. Sometmes gran wll change drectons n mddle of board. In such cases, f possble, cut board n mddle before planng so gran drecton s correct. CAUTION: Do not plane board whch s less than 5" long; force of cut could splt board and cause kckback. FEEDING WORK The planer s suppledwth planng blades mounted n the cutterhead and nfeed and outfeed rollersadjustedto the correct heght. Planer feed s automatc; t wll vary slghtly dependng on type of wood. Feed rate refers to rate at whch lumber travels through planer. Operator s responsble for algnng work so t wll feed properly. Rase/lower rollercase to produce the depth of cut desred. Stand on sde to whch the handle s attached. \ Fgure 6- Feedng Work Boards longer than 4" should have addtonal support from free standng materal stands. I 8

9 Poston the workpece wth the face to be planed on top. Turn the planer ON. Rest board end on n-feed roller plate and drect board nto planer. Gently slde workpece nto the nfeed sde of the planer untl the nfeed roller begns to advance the workpece. Let go of the workpece and allow automatc feed to advance the workpece. Do not push/pull on workpece. Move to the rear and receve planed lumber by graspng t n same manner as t was fed. CAUTION: To avod rsk of njury due to kckbacks, do not stand drectly n lne wth front or rear of planer. Do not grasp any porton of board whch has not gone past out-feed roller. Repeat ths operaton on all boards whch need to be same thckness. Planer wll operate best f kept n good condton and properly adjusted. CHECK FOR WORN BLADES Condton of blades wll affect precson of cut. Observe qualty of cut whch planer produces to check condton of blades. Dull blades wll tear, rather than sever wood fbers and produce fuzzy appearance. Rased gran wll occur when dull blades pound on wood that has varyng densty. Rased edge wll also be produced where blades have been ncked. REPLACE BLADES WARNING: Always turn planer OFF and dsconnect from power source before startng any mantenance work. Loosen and remove socket head bolts (A) from chp deflector (B) on the rear sde of planer. Remove chp deflector. Surface that the planer wll produce wll be smoother f shallower depth of cut s used. Avodng Snpe Snpe refers to a depresson at ether end of board caused by an uneven force on cutterhead when work s enterng or leavng planer. Snl_e wll occur when boards are not supported properly or when only one feed roller s n contact wth work at begnnng or end of cut. To avod snpe, gently push the board up whle feedng the work untl the ouffeed roller starts advancng t. Move to the rear and receve planed board by gently pushng t up when the nfeed roller looses contact wth the board. When planng more than one board of the same thckness, butt boards together to avod snpe. Snpe s more apparent when deeper cuts are taken. Feed work n drecton of gran. Work fed aganst gran wll have chpped, splntered edges. Fgure 8 - Remove Chp Deflector Carefully turn cutterhead by hand towards you untl t s stopped by the self-engagng latch. Loosen and remove sx bolts from gb (C). Fgure 9 - Remove Gb Bolts 9

10 Remove gbusng two magnets (D) provded. \ BRUSH INSPECTION AND REPLACEMENT WARNING: Turn planer off and dsconnect from power source. Brush lfe depends on amount of load on motor. Regularly nspect brushes after 00 hours of use. Brushes are located on ether sde of planer motor.,fgure 0 - Remove GIb NOTE: Magnets can be easly dsengaged tltng them to left or rght. from gb by CAUTION: Blade edges are extremely sharp. Keep fngers away from blades at all tmes. Blade s held on poston by two pns. Gently lft old blades from the pn usng the two magnets. "Do not make contact wth the blade usng fngers. Use magnets only". Replace wth new blade and carefully poston t on the two pns usng the two magnets. Replace gb and algn the holes on the gb wth holes on the blade usng the two magnets. Secure gb to cutterhead usng sx bolts removed earler. Depress latch to release cutterhead. Release latch when cutterhead can be turned by hand. Turn cutterhead by hand untl t s stopped by selfengagng latch. Remove gb and blade as mentoned earler. Replace wth new blade and replace gb and secure t as mentoned earler. Replace chp deflector and secure t usng two bolts. _ -- t!. I Fgure Replace Brushes -_ '... Loosen brush holder (A) and gently remove brush from motor. NOTE: Brushes sdes of planer. are located on both front and rear Replace sprng (B) f damaged, Replace carbon (C) f worn. Replace brushes and tghten brush holder. ADJUSTING TABLE LEVEL Refer to Fgures 4 and 5. The planer wll produce uneven depth of cut (tapered cut) f the rollercase (Fg. 5, Key No. 6) s not parallel wth the base (Fg. 4, Key No. 43). To restore parallelsm of the rollercase wth the base: Usng a test pece, measure the heght of the taper. Turn planer OFF and dsconnect form power source. Fold the front and rear extenson tables. Lay the planer carefully on t's back so that the bottom sde of the base s facng you. Clamp a vse pler (not suppled) on the left sde of shaft (Fg. 4, Key. No. 3) next to the gear (Fg. 4, Key. No. 0). Remove retanng rng (Fg. 4, Key. No. 30) and dsengage rght gear from the top gear (Fg. 4, Key. No. 0). Slowly rotate handle (Fg. 4, Key. No. ) to rase or lower rollercase. Rollercase wll move by 0.004" wth every turn of the gear by one tooth. Move rollercase to the requred dstance to offset the taper. Re-engage the rght and top gear and replace retanng rng to secure. Release and remove vse pler. 0

11 Set the planer back on t's base. Make a test cut to verfy adjustment. REPLACING V-BELT Refer to Fgures 3, 4 and 5. Inadequate tenson n the V-belt (Fg. 5, Key No. 84) wll cause the belt to slp from the motor pulley (Fg. 4, Key. No. 4) or drve pulley (Fg. 5, Key No. 85). Loose belt must be replaced. To replace V-belt: Turn planer off and unplug from power source. Loosen and remove screws (Fg. 4, Key. Nos. 3 and 4) on rght panel (Fg. 4, Key. No. 4). Remove panel. Remove old belt by walkng the belt from motor and drve pulleys alternatvely. Gently pull the belt whle turnng the pulleys at the same tme. Replace wth new belt. Walk the belt on to the pulleys n the reverse manner as when removng the belt. Make sure the belt s evenly seated all the way on the motor and drve pulleys grooves. Replace and secure rght panel. DUST COLLECTOR CHIP CHUTE Refer to Fgure 5. Planer s best used along wth a dust collector. A dust collector chp chute (not shown) s avalable as an optonal accessory. The dust chute has a fttng for attachng a 4" hose. A 4" to '/"adapter s also avalable (see Recommended Accessores, page 7). The dust collector chp chute s mounte/d_tothe planer n place of the chp deflector (Key. No._). To mount dust collector chp chute: Turn planer OFF and unplug from power source. Loosen end remove two socket head bolts (Key No. 7). Remove chp deflector. Slde dust collector chp chute along the nsde walls of rollercase (Key No. 6), so that the slots on the dust chute are algned above the holes on the rollercase. Reuse two socket head bolts to secure dust chute wth rollercase. After mountng, attach a 4" (outsde dameter) dust collector hose to the dust chute fttng. If dust collector chp chute s used wth the 4" to '/" adapter, attach a '/" hose to the adapter. Be sure to turn the vacuum ON before operatng the planer. LUBRICATION Motor and cutterheed bearngs are sealed and need no lubrcaton. Gears and elevaton screws should be cleaned of debrs and greased. The base cover can be coated wth a lubrcant such as furnture wax, to make the workpece feed smoother. Be sure the lubrcant used does not affect the ablty to fnsh the workpece wth varnsh, sealer, etc. Do not use any slcone base lubrcants. CLEAN PLANER Keep planer clean of any wood chps, dust, drt or debrs. After 0 hours of operaton, the chans and gears should have wood chps, dust and old grease removed. Use common automotve bearng grease to lubrcate all chans and gears. Be sure all chans and gears have plenty of grease.

12 ;YMPTOM Snpe (gougng at ends of board) POSSIBLE l.dull blades CAUSE(S). Inadequate support of long boards 3.Uneven force on cutterhead J 4.Rollercase 5.Lumber not level wth base not butted properly CORRECTIVE / ACTION. Replace blades per nstructons. I See "Mantenance." t.support long boards. See "Avodng Snpe? 3.Gently push board when board s n contact I wth only one feed roller. See "Avodng Snpe._ 4.Adjust rollercase. I See "Adjustng Table Level." _5.Butt end to end each pece of stock as boards pass through planer. Fuzzy gran P an ng wood wth a hgh mosture Remove hgh mosture content from wood by! content _, dryng. Torn gran.too heavy a cut.revew "Depth of Cut.".Blades cuttng aganst gran.revew "Feedng Work: 3.Dull blades! 3.Rep ace blades per nstructons. See "Mantenance? Rough rased gran.dull blades.3"ooheavy a cut 3.Mosture content too hgh I.Replace blades per nstructons. See "Mantenance.".Rev ew "Depth of Cut"! 3.Dry the wood or use dred wood. Uneven depth of cut sde to sde) Cutterhead base not level wth planer Rollercase not level. See "Adjustng Table Level." Rollercase elevaton wth dffculty adjusts,.gears drty. Elevaton screws drty 3.Gears, elevaton screws worn 4.Frctcn between rotercase and.clean and lubrcate gears..clean and lubrcate elevaton screws. 3.Replace gears, elevaton screws. 4.Clean and lubrcate. covers 5.Rol ercase not parallel wth planer base 6.Cutterhead lock engaged 5.Adjust rollercase. See "Adjustng Table LeveL" 6.Release cutterhead lock Board feeds nsde, but stops movng past the outfeed roller.0utteed rotters cannot rotate due to cloggng of chps :Too much pressure on the cutterhead from long workpece.clear the cloggng, use dust collector chp chute. See "Recommended Accessores.".Use support stands to support workpece longer than 4". See "Recommended Accessores." Board thckness does not! Indcator not set correctly _Adjust ndcator and tghten securely. match depth of cut scale Chan jumpng l.sprockets worn!.replace sprockets..chan worn,.replace chan.... Planer wll not operate _.No power... to planer.check power sourceby quasfedeectrcan_.motor overload protecton trpped.turn planer OFF. Reset motor overload ; protecton. See "Overload Reset." 3.Defectve or loose swtch or wrng 3.Check swtch and wrng by qualfed electrcan. Belt ssppng Loose belt Replace belt, see "Replacng V-Belt" Rollercase connect be lowered Workpece thckness gauge settng Reset thckness gauge settng See "Workpecel, restrcts rouercase movements.thckness Gauge"

13 NOTES 3

14 Model Fgure 3 - Replacement Farts lllustmtlon for Motor 7 6 _" 8,/

15 KEY NO. PART NO. DESCRIPTION QTY. T x ram Threaded Formng Screw Swtch Cover Crcut Breaker 5 I 0090, x 5mm Pan Head Screw _ Lne Cord x 8mm Washer Head Screw Wre Clp Housng, Left Stran Relef STD STD Self Tappng Screw Cap 600 Ball Bearng* Armature Wth Fan Self Tappng Screw 60 Ball Bearng* Fan Casng Stator Housng, Rght Brush Holder _- T _ Car/:)onBrussl_-(s_-of) Brush Cap 3 STD50503 '/,-0 x %" Set Screw* Motor Pulley Label A I Owner's Manual 4 A Standard hardware tem avalable locally Not Shown 5

16 Flgure 4 - Model Replacement Parts lllustmtlon for Base _, 3 l / 36 o4 39 ; 40 / 4 # _3 F 6

17 L KEY._N_O_L PART - NO., DESCRIPTION QTY. I! ;KEY I NO. PART NO. DESCRIPTION QTY. ; ', Cover, AMI-0 Retanng Rng! E ! Plug ] 3! x 6mm Socket Pan ; 4 I Head Screw ] ; 4 r x 0mm Threaded 6 : Formng Screw I x 0ram Dowel Pn! Bushng : Roller! : Ponter ; 9 ;STD85006! 6mm Flat Washer* : : x 5mm Socket Pan : Head Screw r Handle I 6!0.00 Grp x mm Clevs Pn I 4,60.00 Panel ' ! Column, 4 q 6 _0_.00 Elevaton Screw (left)! x 5mm Socket Head Bolt _Set Plate _ 0, j Gear 4 I : ' ; x 0mm Pan Head Screw! Gude Plate Cover ; 5, Plate ; 4 6 STD mm Flat Washer* 4 ' _8-.5 x 0mm Socket Head Bolt 4 8 STD mm Hex Nut* 4 : 9 STD83305 _6-.0 x 5ram Hex Head Bolt* ' , 3CMI-8 Retanng Rng Shaft x 8mm Socket Head Bolt Bracket 34 ' x 5mm Sprng Pn 4 : x 8mm Pan Head Screw : Roller Plate I=Extenson Table = Spacer 4 ; x 8mm Socket Head Bolt 4 T T Bushng Support Roller I Elevaton Screw (rght) ] Base Z Standard hardware tem avalable locally : Recommended Accessores Dust Collector Chp Chute = A!Mult-Purpose_ Stand _-4... A Horzontal Roller Stand, '_ z_ ;Planer Blade (set of )! A Three-Roler Stand

18 Model Fgure 5 - Replacement Parts Illustraton for Rollercase /

19 KEY NO. PART NO. DESCRIPTION 64.00' Wrenoh Magnet Tool I Tool Tray , x 8mm Washer Head Screw Dust Chute wth Gasket _ 44 I , Chp Deflector 6-.0 x mm Socket Pan Head Screw Cutterhead Pn Blade (set of ) Gb Pad Sprng 5x5xl0mmKey Rod 3CMI-8 Retanng Rng Lockng Lever Assembly QTY I Cam I I x 8mm Socket Head Dolt q STD mm Flat Washer STD :gHex NUt t ,8 x 0ram Hex Head Bolt Sprng ,00 STD ; Block 5-0,8 x 8mm Set Screw I 6 Rollercase I! Belt Cover x 0mm Pan Head Screw x 0ram Washer Head Screw Sprng Latch Bracket x 8mm Socket Head Dolt Plate 5mm Serrated 60 Ball Dearng* Knob Washer _-.0 x mm Socket Head Bolt Bushng Gear 58T Gear 44T Bushng Gearbox Shaft Cover t I 3 KEY NO o O Izo PART NO. DESCRIPTION x 5 x 9mm Key AM- Retanng Rng Chan Sprocket 00533,00 3AM-5 Retanng Rng 646, x 40mm Socket Head Dolt [ 'Sprng 648, O h6st STD , STD STD Shoulder Chan Cover Screw Tenson Wheel Assembly 5-0,8 x 35mm Socket Head Bolt Pe Bushng Gear 36T Gear lot 4 x 4 x 7mm Key Gearbox Gear 9T Shaft 3 x 8mm Dowel Pn 6-.0mm Hex Nut* 6-.0 x 5mm Hex Head Bolt Chan Thckness Gauge QTY. Sprng Spacer Shoulder Screw. Ponter x 6mm Pan Head Screw Bracket Sprng Bracket 4 Roller Sprng Ponter 6mm Lock Washer* x 0mm Threaded Formng Screw 6-.0 x 5mm Socket Head Bolt 603 Ball Bearng* Spacer 35 Poly V-Belt Drve Pulley 6-.5mm Sprng Hex Nut Retanng Bracket t 9

20 In U.S.A. or Canada for n-home major brand repar servce: Call 4 hours a day, 7 days a week MY-HOME _( ) Para pedr servco de reparacbn a domclo Au Canada pour tout le servce LE-FOYER sm( ) For the repar or replacement Call 6 a.m. - parts you need: p.m. CST, 7 days a week PartsDrect s PART ( ) Para ordenar pezas con entrega a domclo For the locaton of a Sears Servce Center n your area: Call 4 hours a day, 7 days a week To purchase or nqure about a Sears Mantenance Agreement: Call 7 a.m. - 5 p.m. CST, Monday - Saturday SEARS HomeCentral so