Manual BELT and DISC SANDER SCANTOOL 60

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Jeremy Randolph Arnold
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1 Industrivej 3-9 DK-9460 Brovst Tlf.: Fax: Manual BELT and DISC SANDER SCANTOOL 60

EC Declaration of Conformity SCANTOOL A/S Industrivej 3-9 9460 Brovst Denmark Website: www.scantool.com Tlf: +45 98 23 60 88 Fax.

2 EC Declaration of Conformity SCANTOOL A/S Industrivej Brovst Denmark Website: Tlf: Fax.: hereby declares that SCANTOOL 60 are manufactured in accordance with the provisions of the COUNCIL DIRECTIVE of 22 June 1998 (98/37/EC) The Machinery Directive (order no. 561 of 25 June 1994 with subsequent amendments) Also on accordance with: The council directive of 19 February 1973 (73/23/EEC) The Low Voltage Directive with later amendments (order no. 797 of 30 August 1994) And The council directive of 3 May 1989 (89/336/EEC) The EMC Directive with later amendments (order no. 796 of 5 December 1991 with subsequent amendments)

3 Table of Contents 1 OPERATION SAFETY RULES FOR STATIONARY POWER TOOLS SPECIAL SAFETY RULES FOR SANDER 6 2 YOUR SANDER 6 3 ASSEMBLY 7 4 OPERATION 10 5 TECHNICAL DATA 11 6 WIRING DIAGRAM 11 7 SPARE PATS LIST DRAWING OF SCANTOOL SPARE PARTS LIST FOR SCANTOOL 60 13

1 Operation 1.1 Safety rules for stationary power tools.

with which he works. He knows they represent years of constantly improved design.

The safety rules are based on approved practices in industrial and home shops. 2.

If tool is equipped with three-prong plug, it should be plugged into a three-hole electrical receptacle.

Never remove the third prong. 1. Know your power tool. Read the owner s manual carefully.

4 1 Operation 1.1 Safety rules for stationary power tools. Follow them to achieve best results and full benefit from your new machine The very good craftsman respects the tools with which he works. He knows they represent years of constantly improved design. He also knows that they are dangerous if misused. This is the theme of a new safe-use program for stationary power tools. The safety rules are based on approved practices in industrial and home shops. 2. Keep guard in place and in working order. 3. Ground all tools. If tool is equipped with three-prong plug, it should be plugged into a three-hole electrical receptacle. If an adapter is used to accomodate a two-prong receptacle, the adapter wire must be attached to a known ground. Never remove the third prong. 1. Know your power tool. Read the owner s manual carefully. Learn its applications and limitations, as well as the specific potential hazards peculiar to this tool. 4. Remove adjusting keys and wrenches. Form habit of checking to see that keys and adjusting wrenches is removed before turning it on. 5. Keep work area clean. Cluttered areas and benches invite accidents. 7. Keep children away. All visitors should be kept in a safe distance from work area. 6. Avoid dangerous environment. Don t use power tools in damp or wet locations or expose them to rain. Keep your work area well lighted. 8. Make workshop kidproof with padlocks, master switches, or by removing starter keys.

Use right tool. Don t force tool or attachment to do a job it was not designed for.

Also use face or dust mask if cutting operation is dusty.

may get caught in moving parts. Non-slip footwear is recommended.

Keep proper footing and balance at all times. 13. Secure works.

It s safer than using your hands and it frees both hands to operate tool. 16.

wheels, polishing mops, grinding belts, blades, bits, cutters, etc. 17.

5 9. Don t force tool. It will do the job better and be safer at the rate for which it was designed. 10. Use right tool. Don t force tool or attachment to do a job it was not designed for. 12. Always use safety glasses. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses. They are NOT safety glasses. 11. Wear proper apparel. Wear no loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. 14. Don t overreach. Keep proper footing and balance at all times. 13. Secure works. Use clamps or vise to hold works, when pratical. It s safer than using your hands and it frees both hands to operate tool. 16. Disconnect tools before servicing and when changing accessories such as grinding wheels, polishing mops, grinding belts, blades, bits, cutters, etc. 17. Reduce the risk of unintentional starting. Make sure switch is in off position before plugging in. 15. Maintain tools with care. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 18. Use recommended accessories. Consult owner s manual for recommended accessories. Use of improper accessories may cause risk of injury to persons.

1.2 Special Safety Rules for Sander 1. Wear eye protection. 2. Support workpiece with backstop or work table 3. Maintain 1/16 inch maximum clearance between table and sanding belt or disc. 4.

6 1.2 Special Safety Rules for Sander 1. Wear eye protection. 2. Support workpiece with backstop or work table 3. Maintain 1/16 inch maximum clearance between table and sanding belt or disc. 4. Hold the work firmly. so that it may not be driven from your hands. 5. In operation, do not press on the belt. Excessive pressure against the belt is never necessary. It will only result in damage to the belt or work piece. 6. In home where there are small children,a good practice is to unplug the motor and remove the drive belt when the sander is not in operation. 7. Feed workpiece against rotation of sander. 8. Connect to a supply circuit protected by a circuit breaker or time-delay fuse. 9. Fasten stand or sander base to floor before using the sander. 2 Your Sander 1. Disc guard 5. Work table 9. Knob 2. Backstop 6. Motor 10. Miter gauge 3. Sanding belt 7. Table supporter 11. Sanding disc. 4. Adjust knob 8. Stand plate ".

3 Unipacking Fig. 2 Carefully unpack the sander and check all items. Figure 2 illustrates the contents of the carton.

Stand plate E. Stand bracket F. Lid G. Bolts & washers H. Hardware package I. Allen wrench J. Rackstop 4 Assembly Fig.

Flg. with 5 the four threaded holes on the body.

After you finish with Fig. 3. continue to Fig. 4. and put the Iid(F)on the stand and tighten all the screws. Fig. 3 Assembly of leg stand 1.

7 3 Unipacking Fig. 2 Carefully unpack the sander and check all items. Figure 2 illustrates the contents of the carton. Do not discard any packning material until sander is fully assembled and operational. A. Body B. Work table C. Miter gauge D. Stand plate E. Stand bracket F. Lid G. Bolts & washers H. Hardware package I. Allen wrench J. Rackstop 4 Assembly Fig. 5 Assembly of stand and body Put the body on the stand remember to have the four holes on the lid at the proper position to connect Flg. with 5 the four threaded holes on the body. Take out bolts and washers (G)from the hardware package to tighten the stand and the body as Fig. 5. Fig After you finish with Fig. 3. continue to Fig. 4. and put the Iid(F)on the stand and tighten all the screws. Fig. 3 Assembly of leg stand 1. When you start assembling the leg stand, assemble the two stand plate (D)and the two brackets(e)together in the way as shown in Fig. 3. screws and nuts can be founded in your hardware package. Please do not tighten the screws first, have them tighten after you completed the assembly.

Assembly of backstop Mount the backstop on the body as shown in Fiq.6.

+ Assembly of work table Loosen the set screw as in Fig. 7.

tigltt,too loose or even not alig~ properly at the central, use the allen wrench to adjust the

8 Assembly of backstop Mount the backstop on the body as shown in Fiq.6.and remember to tighten the screw. This backstop can keep you safer when grinding. + Assembly of work table Loosen the set screw as in Fig. 7. insert the table' s rod in the hole but remember to have the flat surface of the shaft facing the set screw. Tighten the set screw beware that you should have a space of 1/16" (l3mm)left in between the table and the sanding disc. Horlzontal and tenslon adjustment of sandlng bolt If you find that the sanding belt is too tigltt,too loose or even not alig~ properly at the central, use the allen wrench to adjust the adjust.knob to the proper tension you require Refer to Fig. 8. Sandlng belt replacement Repeat the same procedure as in Fig.8. Loosen the belt and take the old belt out. After replaced a new belt; make sure that.the belt has its proper tension. Refer to Fig. 9. Sandlng dlsc paper and V-belt replacement 1.Loosen the knob and open the disc cover as shown in Fig. 10.

2. Tear off the old sanding paper, clean off the glue remain on the disc and put on the new sanding paper as Fig.11.

(as shown in the figure you can see only one nut, another one is down below at the bottom of the disc cover.

After you loosen the nuts, you can pull up the belt in vertical position and tighten the nuts before carry on your

l2, insert the wrench in the rectangular window opened at the bottom of the disc cover.

When you are going to put the disc back, remember that the set screw must mount on the flatness side of the shaft and

9 2. Tear off the old sanding paper, clean off the glue remain on the disc and put on the new sanding paper as Fig.11. Sanding belt adjustment Loosen the two nuts as shown in Fig. 14. (as shown in the figure you can see only one nut, another one is down below at the bottom of the disc cover. follow the arrow instruction). After you loosen the nuts, you can pull up the belt in vertical position and tighten the nuts before carry on your work. 3.Use the allen wrench as shown in Fig.l2, insert the wrench in the rectangular window opened at the bottom of the disc cover. Loosen the set screw inside and take off the sanding disc. When you are going to put the disc back, remember that the set screw must mount on the flatness side of the shaft and tighten. Exchanging of table position When the belt is in vertical position, you can move the table to the front of the belt. First of all, loosen the screw and move to the position as in Fig. 15. Tighten the set screw but take notice on the 3mm space left in between the belt and the table. Adjustment of table from 0-45 Loosen the knob and adjust the table till it reach the scale you demand (varies from0-45 ) and tighten.

4. Operation Horizontal grinding Put your work piece on the belt and assist with the back stop to

Do not push too hard, on the work piece for the belt works better without enforcement of overdoing

And start your abrasive work straightly. This is suitable for small area abrasive.

Bevel grinding from 0-45 of work table Your work table can do bevel grinding from 0-45 as shown in

After adjustment beware to tighten the set screw in order not to affect your security and precised

Vertical grinding When the belt is in vertical position, use the backstop to hold the work piece or

10 4. Operation Horizontal grinding Put your work piece on the belt and assist with the back stop to back up the work piece. When start operation. beware the safety of your hands. Do not push too hard, on the work piece for the belt works better without enforcement of overdoing the job. Fig. 16. Disc horizontal grinding Put the work piece on the work table as shown in Fig. 19. And start your abrasive work straightly. This is suitable for small area abrasive. Curve grinding Use the very end of the belt to help your curve grinding as shown in Fig. 17. Bevel grinding from 0-45 of work table Your work table can do bevel grinding from 0-45 as shown in Fig. 20. After adjustment beware to tighten the set screw in order not to affect your security and precised grinding. Vertical grinding When the belt is in vertical position, use the backstop to hold the work piece or you can use exchanged work table position as as shown in Fig. 15 to aid your grinding. Refer to Fig. 18. Swivel grinding of 0-60 from left to right Use the miter gauge to work with the table and you can obtain angle grinding from 0-60 as in Fig. 21. Beware to have the knob tighten after angle adjustment of the miter gauge.

11 5 Technical Data Table Size 61/4 X12 Disc size 9 Dia Table Tilting 0-45 Motor 1/2HP~~1HP Belt Size 6 X 48 Measurement 696mm X 444mmX37mm Belt Tilting 0-90 Net weight 51 kgs 6 Wiring Diagram

12 7 Spare Parts List 7.1 Drawing of Scantool 60

13 7.2 Spare Parts List for Scantool 60 NO Description Unit NO Description Unit 1 Table 1 42 Sand belt frame 1 2 Sand belt Roller adjust bar 2 3 Miter gauge 1 44 Spring pin ~ Table mount 2 45 Ider roller 1 5 Washer 5mm 5 46 Adjust nut 2 6 Pan screw m5x Spring Pan screw m5 x Ider roller shaft 1 7 Angle gauge 1 49 Support bolt m16x Washer 8mm Screw m8 x Screw m8 x Nut m Pin 2 52 Cord clamp 2 11 Table support bracket 1 53 Base 1 12 Screw m5 x Pulley 16mm 1 13 Pointer 1 57 Switch 1 14 Set screw m6 x Screw Set screw m8 x Power cord Set screw m10x Stand 2 15 Sand paper 1 62 Stand plate 1 16 Sand disc 1 63 Screw m8 x V-belt A Rubber 4 18 Support bar 1 65 Washer 8mm 8 19 Pulley 15mm 1 66 Screw m8 x Pan screw m6 x Nut m Washer 8mm(larger) 6 68 Nut m Pulley cover 1 69 Frame 2 23 Screw m8 x Washer 8mm 4 24 Washer 6mm 7 71 Screw m8 x Knob m6x Screw m8 x Bracket 1 73 Plate(optional) 1 27 Ball bearing 6201 Z 3 74 Support(optional) 1 28 Retaining ring S Support(optional) Retaining ring S Washer 8mm(optional ) 2 29 C-snap ring S Screw m8 x 2(optional) 2 30 Ball bearing 6202 ZZ 1 78 Washer 6mm(larger) 2 31 Motor 1 79 Knob(optional) 2 32 Screw m8 x Pan screw m6 X 16optional 2 33 Key5x5x Pull plate(optional) 1 35 Set screw m8 X Pull rod(optional 1 36 Driving roller 1 84 Screw m6 x 14(optional) 1 37 Nut m Screw(optional) 1 38 Key B5 x 1 85 Stand plate 1 39 Driving roller shaft 1 86 Stand 4 40 Rubber cover Frame Safety cover 1 87 Knob(optional) Disc dust chute 1 88 Extension spring(optional) 1 41 Back stop 1 89 Move piece(optional) 1 90 Screw m6 x 25(optional 1

Manual Foot Operated Shear

Industrivej 3-9 DK-9460 Brovst Denmark Tlf.: +45 98 23 60 88 Fax: +45 98 23 61 44 MANUAL: 03.09.12 Manual Foot Operated Shear CS100 CS125 EC Declaration of Conformity HM MACHINERY A/S Industrivej 3-9 9460