AURORA HALOGEN ACCENT HOUSING 3 ROUND AND SQUARE TRIMLESS AH3-ARE3-RBG & AH3-ASE3-RGB INSTALLATION INSTRUCTIONS
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1 AURORA HALOGEN ACCENT HOUSING 3 ROUND AND SQUARE TRIMLESS AH3-ARE3-RBG & AH3-ASE3-RGB INSTALLATION INSTRUCTIONS Fixtures must be installed by a qualified electrician (check with local and national codes for proper installation). To prevent electrical shock, disconnect electrical supply before installation or servicing. Fig.1 Complete Fixture 6 1/16 (154mm) Housing Drywall Anchor Screens WORKFLOW CHART 18 1/2 (470mm) 5 7/8 (149mm) 8 7/8 (225mm) /8 (307mm) Plaster Plater ELECTRICAL CONTRACTOR 1. Locate and mount housing 2. Screw and lock-in housing 3. Connect wires in housing DRYWALL CONTRACTOR Adjustable Gears Hidden Behind the Lamp 1. Install and cut drywall around housing. Tilt Gear Fig.2 Pan Tilt Mechanism attached to inside of plaster plate. Hot Aiming Tilt Screw Light Spill Shield Pan Rotation Ring Hot Aiming with Phillips Screwdriver Light Spill Shield 5 Bullet Catches Snoot Retaining Ring Locking Ring (Included) MR16 Lamp Locking Ring (Included) Pan Lock Soft Focus Lens (Included) Lens (Optional) Louver (Optional) LED Spring Clip RGB LED s ELECTRICAL CONTRACTOR 1. Adjust plaster flange frame and tighten wing nuts. 2. Connect the MR16 and LEDs wiring to the plaster plate. 3. Screw plaster plate into housing. 4. Test MR16 and LEDs. DRYWALL CONTRACTOR 1. Plaster, sand & paint. 2. Clean aperture with clean damp towel. ELECTRICAL CONTRACTOR 1. Clean aperture with clean damp towel, where the drywall contractor missed. 2. Adjust pan rotation ring and aim lamp. You re done! Fig.3 Snoot Assembly Snoot (Included) Snoot Finger Grip 1718 W. Fullerton Chicago, IL Ph: Fax:
2 1 Use these dimensions when locating center point of aperture during installation. Align fixture using laser or chalk line. 6 1/16" (154mm) 5 7/8" (149mm) 14 3/4" (375mm) 8 7/8" (226mm) Alignment Notch 6 1/16" (154mm) NOTE: APERTURE IS CENTERED WITH CURVES IN HOUSING. 2 Alignment Notch 12 1/8" (308mm) Hanger bars must align and remain flush with joist. Drywall anchor screens may be removed, if the joists are less than 14 1/2 apart. NOTE: APERTURE IS CENTERED WITH CURVES IN HOUSING. (NOT CENTER IN FIXTURE) MUST BE FLUSH WITH JOIST. 2
3 3 After fixture is positioned, tighten all (10) screws on hanger bars. REMODEL NOTE:CUT DRYWALL TO MIDDLE OF JOIST. 4 After installation, pull on fixture to ensure there is no movement. 3
4 5 LINE INPUT 120V - 240V INSIDE AURORA JUNCTION BOX (NOT TO SCALE) - Neutral TO NEXT FIXTURE Acceptable Data Wire Types Belden 9729 or CAT5E Supplied by Electrical Contractor *NOTE* Leave 12 of wire in the junction box for future maintenance through the fixture aperture. BLUE + Dimmable Switchleg Pull on wire nuts to make sure the connection is tight. DMX Shield DMX SHIELD WHITE GREEN DMX TO NEXT FIXTURE DMX SHIELD RED YELLOW ORANGE + Non-Dim Switchleg TO NEXT FIXTURE A B C INSIDE AURORA 3.3 RGB FIXTURE *** A B C DMX CONTROL BY OTHERS ON / OFF SWITCH MAGNETIC LOW VOLTAGE DIMMER 18W AURORA PDS 120V 75W MAGNETIC TRANSFORMER (240V ELECTRONIC TRANSFORMER FOR EUROPE) (4) LED SECTIONS MR16 LAMP *** Junction Box Gang requirements per electrical contractor. DMX CONTROL BY OTHERS FOR USE WITH PURE LIGHTING AURORA RGB FIXTURES 4
5 ELECTRICAL CONTRACTOR 6 LINE INPUT 120V - 240V INSIDE AURORA JUNCTION BOX (NOT TO SCALE) - Neutral TO NEXT FIXTURE Acceptable Data Wire Types Belden 9729 or CAT5E Supplied by Electrical Contractor *NOTE* Leave 12 of wire in the junction box for future maintenance through the fixture aperture. BLUE + Dimmable Switchleg Pull on wire nuts to make sure the connection is tight. DMX Shield DMX SHIELD WHITE GREEN DMX TO NEXT FIXTURE DMX SHIELD RED YELLOW ORANGE DMX SHIELD + Non-Dim Switchleg TO NEXT FIXTURE B C D *** A 24V DC INSIDE AURORA 3.3 RGB FIXTURE A OSRAM OPTOTRONIC POWER SUPPLY MODEL OT20 / / 24 S B C D COLOR KINETICS COLOR DIAL ON / OFF SWITCH MAGNETIC LOW VOLTAGE DIMMER 18W AURORA PDS 120V 75W MAGNETIC TRANSFORMER (240V ELECTRONIC TRANSFORMER FOR EUROPE) GROUND +24 VDC DATA + DATA - GROUND DIP SWITCHES ON (4) LED SECTIONS COLOR DIAL BACK VIEW DIP SWITCH SETTINGS OFF MR16 LAMP *** Use a (4) gang standard depth junction box or a (3) gang 3.5" deep junction box to house the controls and the Osram power supply.the Osram power supply can be remote located up to 50' from the Color Kinetics Color Dial if needed.the Osram power supply will fit in a stardard square junction box. COLOR KINETICSCOLOR DIAL FOR USE WITH PURE LIGHTING AURORA RGB FIXTURES 5
6 DRYWALL CONTRACTOR 7 Drywall contractor must install drywall and cut 14 3/4 (375mm) X 12 1/8 (308mm) hole with rotary cutting tool around fixture or pre-cut hole in drywall prior to installation. Contratista hojas de pared tiene que instalar la hoja de pared y corte un agujero 14 3/4 (375 mm) X 12 1/8 (308 mm) con une corto rotatorio alrededor el enseres fijo o lo corte un agujero antes que instalar. ELECTRICAL CONTRACTOR 8 Electrician must anchor drywall to drywall anchor screens. Insert screws through drywall into anchor screens on fixture. Drywall Anchor Screen Insert Drywall Screws Here Drywall Anchor Screw 6
7 9 Loosen (4) wing nuts and adjust plaster flange frame to be flush with drywall. All 4 corners MUST be exactly even with drywall. Plaster flange frame adjusts to accommodate 1/2 (13mm) to 1 1/4 (32mm) ceiling thickness. Loosen wingnuts to adjust plaster flange frame Plaster Flange Frame 10 Use a straight edge or level and move plaster flange frame up or down to be exactly even with drywall ceiling. Ceiling 11 Tighten (4) wing nuts securely. Tighten wing nuts to adjust plaster flange frame PLASTER FLANGE FRAME MUST BE TIGHT OR PLASTER SEAMS WILL CRACK! 7
8 12 Secure MR16 into locking rings. Feed MR16 socket through slot in the dome and plug MR16 into socket. Plug LED quick connector from PDS into LED board on plaster plate. Slot in Dome LED Quick Connector Plaster Plate Use pen to tighten locking rings. Lamp Locking Ring Louver and Lens Locking Ring Snoot Lamp Holder 13 Loosely attach plaster plate using all (4) screws. After all (4) screws are started, go back and tighten the screws securely. 8
9 14 Check to ensure that the plaster plate is flush and even with the drywall. 15 *IMPORTANT* Turn on and test MR16 and LEDs to ensure they are properly installed. RED, GREEN AND BLUE LED UPLIGHT, MAKE SURE ALL THREE LED S ARE WORKING. MR16 HALOGEN ACCENT LIGHT RED, GREEN AND BLUE LED UPLIGHT, MAKE SURE ALL THREE LED S ARE WORKING. 9
10 16 To aim lamp, loosen pan lock, rotate and position the pan rotation ring. Pan Lock HANDS MUST BE CLEAN WHEN ADJUSTING FIXTURE 17 Tilt and rotate MR16 as needed. When lamp is properly adjusted secure pan lock. HANDS MUST BE CLEAN WHEN ADJUSTING FIXTURE 10
11 11 18 DRYWALL CONTRACTOR Make sure provided paint shield is in place. (Asegurase que el protector de pintura estés puesto.) Plaster (Yeso) 19 Sand (Lijar) Aplicar una capa delgada de Durabond 45 alrededor de los cuatro lados. Apply a thin layer of Durabond 45 compound around all four sides. DO NOT USE TAPE. Lijar y yeso otra ves hasta que superficie estés completamente liso. Sand and plaster again, until smooth finish is achieved. 20 Paint (Pintar) Pintar sobre el protector de pintura. Remover el protector de pintura minutos después de pintar. Paint over paint shield. Remove paint shield 20 to 60 minutes after painting. 21 Remove any excess paint that is on the beveled edge. Any excess paint will be noticeable when light is powered on. Wipe inside of aperture with clean damp towel. (Remover cualquier exceso de pintura. Cualquier exceso de pintura será notable cuando la luz esta encendido. Limpie adentro de la apertura con una toalla limpia y húmeda.) 22 Clean inside of fixture with compressed air to remove any remaining construction debris. (Limpia adentro de enseres fijo con aire comprimido para remover cualquier polvo que halla quedado adentro.)
12 23 HANDS MUST BE CLEAN WHEN ADJUSTING FIXTURE. Wash hands and clean all drywall residue from inside aperture, with a clean damp towel. Electrician or lighting designer - ensure pan rotation ring is adjusted, locked in place, and the lamp is aimed properly. INS-AH3-ARE3-RGB W. Fullerton Chicago, IL Ph: Fax:
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