[Pick the date] Moisture Sensor
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1 [Pick the date] Moisture Sensor Microwave NIR
2 The value of online measurement is obvious. The devices supply reliable trend monitoring over the whole production cycle. For cheese, this measurement not only delivers dry matter data, it also measures the height of individual loafs/blocks. Microwave as well as NIR measurement works without contact to the product. There is no negative influence on products nor need product to be destroyed for analysis. online analyses are continuous and deliver realtime data meaning that results can be used immediately instead of hours or days. Actual data obtained are unambiguous and allow for regulation of production manually or, in the optimum case, by automated systems. Continuous recording of the data allows for generating archives for audits or statistic evaluation according to product sorts, batches, customers or production cycles. Lab analyses for quality control can be reduced. Savings are always possible. Constant recording of data allows for detection of weak points and faults in the production line and, as a consequence, also optimization of processes. Technology at work for you Microwave Measurement In the microwave measurement an electromagnetic wave with low energy is generated and transmitted via an antenna integrated into the product. This wave spreads out in the product according to the electrical characteristics. A second antenna receives this wave. Energy and phase of the received wave are indicators for the water content, the material concentration and density in the product. MW-measurements are qualified because of high stability and a very short feedback time. Measurements at conveyer belts or nonconductive tanks are operating without direct contact and can be mounted outside of the process equipment. In case of metallic tanks the sensors are inserted together with a flange in the wall. NIR-Spectrometer (NIR-LEDs) Infrared measurement in the range of NIR for the detection of i.e. H 2 O moisture. water content, dry solids) and/or fat in products on conveyor belts on conveyor belts. The meter is sufficient for products with a smooth and planar surface as well as for abrasive bulk material. This infrared measurement technique irradiates the surface of the product with illumination infrared LEDs. The measured data, generated by reflection, are evaluated by the measurement system. The evaluation realize the detection of H 2 O- and fat molecules, with an absorption line in the peaks (wavelengths) of the measurement.
3 System Configurations: I. Microwave Moisture System Evaluation Unit + Sensor unit (one of below, depending on application) Pin Antenna : For measurement in pipe lines & tanks Mini Pin Antenna (2 nos) : for measurement in tubes & sample lines 3A Spiral Antenna : For measurement in flow cell Short 3A Spiral Antenna : For flow cell measurement 10/24GHz Sensors : For thin layers like paper, cardboard chip board etc on conveyor Horn Antenna : For measurement on conveyor belts Flow cell with different sensors
4 Technical Specification: Microwave Moisture Sensors measuring method Microwave technique 2,45 GHz housing dimensions h x w x d Standard For Cheese (HK-1Mc) 10/24 GHz sensor protection class weight colour circuit points power supply 2 analogue outputs 1 analogue output (for cheese appl) 1 relay contact (for cheese appl) 2 computer-interface 4 digital inputs (for cheese appl) 1 temperature/pt100 1 HF-IN 1 HF-OUT aluminium pressure casting housing 180 x 180 x 100mm 2000 x 250 x 110mm 2000 x 230 x 110mm IP65 RAL 5024 variable V / AC 0/4 20 ma 0/4 20 ma RS232 or RS485 bidirectional ext. select:16 products/on/off 2 x N-plug sockets quick connection quick connection quick connection quick connection circular plug-in connector circular plug-in connector quick connection user interface operating monitoring measuring accuracy / scanning in pipes in tanks at conveyer belts (for cheese appl) at conveyer belts (for cheese appl) at conveyer belts Sensor systems Pin antennas 195mm / DN80 3A-spiral antennas mini-spiral antennas spiral antennas (for cheese appl) 10/24 GHz Sensor ambient conditions environment temperature product temperature 6 soft keys in integrated keypad 2 x 24 characters in illuminated display analogue/digital alogue/digital conversion cyclic 250ms TS/liquids 0,2% TS/liquids 0,2% TS/cheese blocks standard <0,5% TS/cheese blocks standard <0,8% TS/Thin Layers 0,2% For Thin layer on conveyor only (paper, board, chip board etc) -20 C C >0 C C Our microwave measuring instrument HK1-Mc is particularly designed for the measurement of cheese (water contend) on a conveyer belt. An optimal result of measurement is obtained by an optional height measurement of the cheese.
5 II. NIR (Near InfraRed) Sensor System (HK-8): Continuous online moisture measurement The HK8 is a continuous NIR reflection measurement with illumination infrared LEDs. The NIR-H2O-Meter is a modular unit, evaluation and sensor system are mounted in different housings. This makes the installation very flexible. The evaluation takes place in different peak areas. The distance between sensor system and product is appr. 200mm. The measured value of the H2O content is available as digital and analogue value newest NIR-LED technology no mechanically moved parts specially designed for measuring of bulk material the measured surface can be smooth, planar or bulk material Colour has no influence on the measured signal no wear of lamps due to LED technology no maintenancee easy to use calibration software Advantages In contrast to conventional IR- or NIR-systems of the competition, the HK8 is not equipped with colour filters or halogen bulbs. The used LED illumination cares for an improved stability with a lifetime of 10 years. Measurement Design The sensor system is located 200mm over the to be detected product surface. The product surface can be smooth and planar, but also bulk material. The products (i.e. cement, plastic granulate) are moving on a conveyor belt under the sensor system. The environment has to be dust-free. + Evaluation Unit Sensor Unit
6 Applications The number of feasible applications from today's view is limited to bulk material in the primary and construction industry. Conceivable applications: Plastics industry Primary industry Construction industry Cement Gravel Coal Granitic sand Clay Plastic granulate In order to receive best results of measurements it is very important to do a very good calibration. With our SPECTER 8- software we provide you an excellent tool for the calibration. This software is used for our HK8 NIR-H2O-Meter.
7 Technical Specification HK-8 Moisture Sensor measuring method housing dimensions h x w x d protection class weight colour NIR-spectrometer aluminium pressure casting housing 180 x 180 x 110mm IP65 RAL 5024 circuit points power supply 1 analogue output 1 data cable 1 computer-interface variable V / AC Quick-connection 0/4-20mA Quick-connection RS232 interconnection to NIR-LED-sensorsystem RS232 / RS485 circular plug-in connector functionality colours distance LEDs number MTBF LED change colour differences / -variations have no influence to the measurement distance variations to the product can be calibrated ageing will be compensated high availability through 12 LEDs 10 years no new calibration necessary user interface operating monitoring measure location at conveyor belt constituents products / sorts calibrations Sensor system spectrum number of LEDs housing dimensions h x w x d protection class weight colour 6 soft keys in integrated keypad 2 x 24 characters in illuminated display reflection measurement abrasive bulk material 1 (H2O) 1 1 for each constituent NIR-LED-sensor HKA-IR-LED-0001 standard 12 aluminium pressure casting housing 180 x 180 x 110mm IP65 RAL 5024 calibration chemometric software SPECTER 8 ambient conditions environment temperature product temperature -20 C C -20 C C
8 Application examples: Application Moisture in Cheese Moisture in paper board Moisture in laminates. Tiles. Cermaics, Gypsum etc Moisture in Asbestos Tiles Moisture in Cigarates, Tobacco, Cigars Microwave System HK-1Mc + Spiral Antenna HK-5 +10/24GHz Sensors, HK-1 NIR System HK /24GHz Sensors HK-1 Moisture in Coal /Bulk material on conveyor Moisture in sugarcane chips Moisture in Milk powder HK-1 + Horn Antenna HK-8 HK-8 Hk-8
9
10 Other products from Onexis: 1. Moisture Sensor 2. Colour / Whiteness Sensor 3. Total Solid Sensors 4. Pressure Transmitters 5. Level Transmitters 6. Safety & Maintenance Valve for ph & pressure transmitters 7. Pneumatic Components i. I/P Converter ii. Pressure Regulator iii. Volume Booster iv. Pneumatic Relays 8. Electric Actuator i. Proportion Type ( Linear & Rotary) ii. On-Off Type (Linear & Rotary) 9. Display Panel meter 10. Universal Indiators 11. Signal Isolator 12. PLC Interfaces Analogue & Digital 13. AC Power Transmitters 14. IP 67 Weatherproof Thermoplastic Enclosures & Junction Boxes 15. Cable Glands 16. Enclosures for Energy Meters 17. Solar Power Systems ONEXIS AUTOMATIOS PVT LTD B-8, First Floor, Industrial Area Sector 64, NOIDA Uttar Pradesh, India Ph:
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