Smart Bearing Solutions. 5th International Conference on Sustainable Manufacturing ICSM th October 2017, Shanghai China

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1 Smart Bearing Solutions 5th International Conference on Sustainable Manufacturing ICSM th October 2017, Shanghai China Mechatronics Schaeffler Trading (Shanghai) Co., Ltd. Agenda 1 Introduction 2 Application Fields 3 Technical Product Features 4 Customer Benefits 5 Summary 2 1

2 Introduction Schaeffler A leading global technology company Schaeffler Group at a glance u Integrated automotive and industrial supplier u Around 86,600 employees in over 50 countries u Above industry average profitability and revenue growth Continuous sales growth from (in EUR bn) 12,1 13,2 13,3 11,1 11, Sales by division and region in 2016 (in %) 22,5 21,0 15,4 53,1 77,5 Industrial Automotive Europe 10,5 Asia/Pacific Greater China Americas EUROPE: Incl. Germany, Western, Southern and Eastern Europe, Middle East, Africa, Russia and India Global footprint #Plants #R&D Centers Europe 48 9 Americas 14 5 Greater China 8 1 Asia / Pacific 5 2 Total Introduction Our success factors Quality, technology and innovation Number of patent registrations in Germany 1) Selected Innovation Awards #4 #4 #2 #2 #2 u E-Clutch (GreenTec Award) u Electromechanical active roll control system (Deutscher Innovationspreis) u High-voltage P2 hybrid module (International Grand Prix Award for automotive innovations) 1) Source: Deutsches Patent- und Markenamt (DPMA) First class manufacturing technology Selected Quality Awards 2016 u State-of-the-art plants and testing facilities u Outstanding know-how in Surface treatment Raw material processing Tool Management & Prototyping / Special machinery building Precision manufacturing u Toyota s "Zero PPM-Award" u Dongfeng Yueda Kia Motor "Excellent Supplier Award" u Danfoss "Quality Supplier Award 2015" u Nissan's "Best Quality and Time Delivery Performance 2015" certificate u "GM Quality Excellence Awards" u "Volkswagen Group Award" 4 2

Introduction Global customer proximity Germany Bühl Elfershausen Eltmann

Ingolstadt Kaltennordheim Lahr Luckenwalde Magdeburg Morbach Schweinfurt

Rainha Great Britain Llanelli Plymouth Sheffield Switzerland Romanshorn

Mesto Skalica Russia Canada Stratford (2) China Uljanowsk USA Cheraw (2)

Suzhou Taicang (3) Yinchuan (2) Yokohama South Korea Mexico Brazil Irapuato

Elizabeth India Hosur Pune Vadodara (2) Ansan Changwon Jeonju Vietnam Bien

0 Improvement of downtime product quality process control Simulation of

3 Introduction Global customer proximity Germany Bühl Elfershausen Eltmann Gunzenhausen Hamm/Sieg Herzogenaurach Hirschaid Höchstadt (2) Homburg (3) Ingolstadt Kaltennordheim Lahr Luckenwalde Magdeburg Morbach Schweinfurt (2) Steinhagen Suhl Unna Wuppertal Hungary Debrecen Szombathely Europe Austria Berndorf-St. Veit Italy Momo Czech Republic Lanskroun Spain Elgoibar Portugal Caldas da Rainha Great Britain Llanelli Plymouth Sheffield Switzerland Romanshorn France Calais Chevilly Haguenau (2) Romania Braşov Slovakia Kysucké Nové Mesto Skalica Russia Canada Stratford (2) China Uljanowsk USA Cheraw (2) Danbury Fort Mill (2) Joplin Spartanburg Troy Wooster Japan Anting Nanjing Suzhou Taicang (3) Yinchuan (2) Yokohama South Korea Mexico Brazil Irapuato Puebla Sorocaba (2) Production (74) R&D Centers (17) South Africa Port Elizabeth India Hosur Pune Vadodara (2) Ansan Changwon Jeonju Vietnam Bien Hoa City Thailand Rayong 5 Introduction Schaeffler Smart Ecosystem 4.0 Improvement of downtime product quality process control Simulation of operating state critical loads remaining lifetime Interaction by measuring of process data visualization of operating conditions active control of processes 6 3

4 Introduction Motivation Global trend to Sensorizing u Intelligent and interconnected industrial facilities u Information of the operating condition u Demand for information for self-controlling processes Digitalization / IoT u Smart sensors are Enabler for digitalization / IoT u Sensor data are the key to new services Vibration/ Acceleration Temperature Load Displacement Angle Direction of rotation Rotation speed FAG VarioSense Bearing q Process control + digitalization q FAG VarioSense modular Enabler 7 Introduction Sensing Location High stiffness High accuracy Narrow air gaps High degree of standardization Central provider of physical parameters 8 4

5 Agenda 1 Introduction 2 Application Fields 3 Technical Product Features 4 Customer Benefits 5 Summary 9 Application Fields Examples of applications for FAG VarioSense Bearing Offroad Two Wheelers Raw Materials Application Fields Pumps Electric motors Gear boxes Compressors etc. Wind Industrial Automation Power Transmission 10 5

6 Application Fields Examples of applications for FAG VarioSense Bearing 11 Application Fields Examples of applications for FAG VarioSense Bearing 12 6

Agenda 1 Introduction 2 Application Fields 3 Technical Product Features 4 Customer Benefits 5 Summary 13 Technical Product Features

Standard bearings with excellent mechanical performance u Circular module carrier (cluster) Rotation speed Displacement Load Vibration u

u No extra radial space needed Designed for variable rolling bearing types and sizes u Integration of various measurements and

7 Agenda 1 Introduction 2 Application Fields 3 Technical Product Features 4 Customer Benefits 5 Summary 13 Technical Product Features Configuration options Customized sensor configuration for simultaneous measurement of various parameters measurable parameters: u Standard bearings with excellent mechanical performance u Circular module carrier (cluster) Rotation speed Displacement Load Vibration u Width of sensor module: 7mm Direction of rotation Temperature Angle etc. u No extra radial space needed Designed for variable rolling bearing types and sizes u Integration of various measurements and parameters possible u Customized sensor configuration u Identical dimensions for all configurations u Easy Plug & Play installation u Tangential/Axial cable output at outer ring only suitable for stationary outer ring 14 7

Technical Product Features Design Encoder Functional modules Cluster housing

conditioning u Connectivity 1 ) only required for temperature and/or displacement

08, 09, 10) further bearing types and sizes under development u Rotation speed u

8 Technical Product Features Design Encoder Functional modules Cluster housing Supporting ring Rolling bearing Interfacebox 1) u Energy supply u Signal conditioning u Connectivity 1 ) only required for temperature and/or displacement and/or vibration 15 Technical Product Features Overview DGBB 62xx (05, 06, 07, 08, 09, 10) further bearing types and sizes under development u Rotation speed u Temperature u Displacement Force u Vibration u Angle Measurement u Energy Harvesting u Radio u 16 8

Technical Product Features Rotation speed / Direction of rotation Rotation speed / Direction of rotation u Higher maximum rotational speed 2) u Higher voltage

5 V 30 V DC) 2) u Narrower phase shift tolerances 2) u Sensor independent of encoder pole pitch u Sensor can be combined with many bearing types and diameters u

Temperature und Displacement / Force Temperature Displacement / Force u Sensing point: PCB / Chip u Temperature measurement range between - 40 and + 125 C u

9 Technical Product Features Rotation speed / Direction of rotation Rotation speed / Direction of rotation u Higher maximum rotational speed 2) u Higher voltage range (4.5 V 30 V DC) 2) u Narrower phase shift tolerances 2) u Sensor independent of encoder pole pitch u Sensor can be combined with many bearing types and diameters u Operating temperature between - 40 and C 2) u A/B Open Collector 24 V DC, Conversion for Speed 2 ) compared to competitor 17 Technical Product Features Temperature und Displacement / Force Temperature Displacement / Force u Sensing point: PCB / Chip u Temperature measurement range between - 40 and C u Operating temperature between - 40 and C u Integrated temperature compensation and signal filtering u Accuracy and resolution measurement is application dependent (stiffness, mounting conditions, force directions, bearing type, ) u Operating temperature between - 40 and C u Resolution: 0.5 C Sensing point 18 9

Technical Product Features External Interface External Interface 1) u A/B Open Collector 24 V DC, Conversion for Speed u 2 analog outputs (4-20 ma) u RS-485 interface u IP67 u USB u Interface 12-30 V

10 Technical Product Features External Interface External Interface 1) u A/B Open Collector 24 V DC, Conversion for Speed u 2 analog outputs (4-20 ma) u RS-485 interface u IP67 u USB u Interface V DC u Cable distance between sensor bearing unit and interface 0.5 m Dimension: L x W x H: 100 x 65 x 40 1) only required for temperature and displacement / force 19 Agenda 1 Introduction 2 Application Fields 3 Technical Product Features 4 Customer Benefits 5 Summary 20 10

Customer Benefits Main Highlights Competitive Advantages u One bearing provides room for multiple functionalities (displacement / force, temperature) u Mounting space sufficient for several

11 Customer Benefits Main Highlights Competitive Advantages u One bearing provides room for multiple functionalities (displacement / force, temperature) u Mounting space sufficient for several configurations u Wide range of configurations possible Benefits u Standardized Schaeffler bearings as basis u Configure to order from speed, temperature and displacement/force u Wide range of possible applications can be covered u Plug & Play solution u Enabler for IoT u Exchangeability with market standard u Expandable to further sensing needs u Schaeffler as your system supplier for sensorized bearings 21 Agenda 1 Introduction 2 Application Fields 3 Technical Product Features 4 Customer Benefits 5 Summary 22 11

FAG VarioSense Bearing Summary FAG VarioSense Bearing u Configurable u Multiple measurement parameters integrated u Future-proof through functional modules u Standard construction space u Enabler for

12 FAG VarioSense Bearing Summary FAG VarioSense Bearing u Configurable u Multiple measurement parameters integrated u Future-proof through functional modules u Standard construction space u Enabler for digitalization Encoder Supporting ring Cluster-housing Would you like to have more information? Contact us: fag-variosense@schaeffler.com info@schaeffler.com Standard bearing Functional modules 23 12

Operations. Oliver Jung Chief Operating Officer

Operations. Oliver Jung Chief Operating Officer Operations Oliver Jung Chief Operating Officer Agenda 1 Overview 2 Production excellence 3 Flagship initiative "Factory for tomorrow" 4 Outlook 5 Summary and key statements 2 1 Overview Global integrated